CN210932247U - A kind of diversion and moisture-proof diaper - Google Patents
A kind of diversion and moisture-proof diaper Download PDFInfo
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- CN210932247U CN210932247U CN201920940658.9U CN201920940658U CN210932247U CN 210932247 U CN210932247 U CN 210932247U CN 201920940658 U CN201920940658 U CN 201920940658U CN 210932247 U CN210932247 U CN 210932247U
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Abstract
本实用新型涉及纸尿裤技术领域,尤其涉及一种导流隔湿的纸尿裤。从上至下包括扩散层、隔湿层和吸收层;所述扩散层包括上层聚氨酯海绵和下层聚氨酯海绵,所述上层聚氨酯海绵内部沿圆周设置有若干倾斜孔道,所述下层聚氨酯海绵重叠设置多层,所述下层聚氨酯海绵内部有纵向孔道和横向孔道;本实用新型的有益效果在于:隔湿层中的单向导液膜能够阻止液体回渗;无纺布能够起到暂时储存液体的作用;无纺布表面的双曲线凹槽能够起到进一步扩散液体的作用;无纺布表面的圆锥状凸能够进一步防止液体回渗;上层聚氨酯海绵能够将液体预先分散至下层聚氨酯海绵表面,使液体能够在下层聚氨酯海绵内充分扩散。
The utility model relates to the technical field of diapers, in particular to a diaper for diversion and moisture isolation. From top to bottom, it includes a diffusion layer, a moisture barrier layer and an absorption layer; the diffusion layer includes an upper layer of polyurethane sponge and a lower layer of polyurethane sponge, the upper layer of polyurethane sponge is provided with a number of inclined channels along the circumference, and the lower layer of polyurethane sponge is overlapped with many The lower layer of the polyurethane sponge has longitudinal channels and transverse channels; the beneficial effects of the utility model are: the unidirectional liquid-conducting film in the moisture barrier layer can prevent the liquid from re-seeding; the non-woven fabric can temporarily store the liquid; The hyperbolic grooves on the surface of the non-woven fabric can further diffuse the liquid; the conical protrusions on the surface of the non-woven fabric can further prevent the liquid from re-seeding; the upper layer of polyurethane sponge can pre-disperse the liquid to the surface of the lower layer of polyurethane sponge, so that the liquid can be Fully diffused in the lower polyurethane sponge.
Description
技术领域technical field
本实用新型涉及纸尿裤技术领域,尤其涉及一种导流隔湿的纸尿裤。The utility model relates to the technical field of diapers, in particular to a diaper for diversion and moisture isolation.
背景技术Background technique
纸尿裤中的导流层是位于面层和吸收芯体之间的一层特殊的非织造材料,其作用是使纸尿裤快速、有效、均匀地吸收液体,避免过去因SAP局部吸收量过大而形成阻塞现象,减少纸尿裤回渗量。The diversion layer in the diaper is a special non-woven material located between the surface layer and the absorbent core. Its function is to make the diaper absorb liquid quickly, effectively and evenly, avoiding the formation of excessive local absorption of SAP in the past. Blocking phenomenon, reducing the amount of diaper re-osmosis.
目前导流层普遍采用热风,纺粘、热轧等非织造材料,其中热风非织造材料虽然价格稍高,但因其具有一定的厚度和蓬松度能暂存自身质量10倍以上的液体,并具有极好的抗回渗性而被广泛应用。At present, hot air, spunbond, hot-rolled and other non-woven materials are commonly used in the current diversion layer. Although the price of hot air non-woven materials is slightly higher, because of its certain thickness and bulkiness, it can temporarily store liquids that are more than 10 times its own mass. It has excellent anti-rewet and is widely used.
国外金佰利、宝洁、尤妮佳等公司对导流层的研究较早,US5665082专利中,导流层是由纤维素气流成网并经化学粘合加工而成组成的纤维素;在专利号为US6479415B1专利中,提到复合导流层,上面一层是由化学粘合合成纤维组成,下层是由化学粘合或热粘合纤维纤维组成;专利号为US7204907B2专利涉及一种三维开孔的非织造材料可以改善吸收材料的渗透性能、反渗性能和导流性能。日本尤妮佳公司将典型的热粘合非织造布与沿长度方向呈直线平行排列(排列紧密,仅略留间隙)的热塑性单丝结合到一起,并使复合在布上的长丝在长度方向上形成与垂直方向上间距相当的波浪形峰谷。Foreign companies such as Kimberly-Clark, Procter & Gamble, Unicharm and other companies have conducted research on the diversion layer earlier. In the US5665082 patent, the diversion layer is composed of cellulose air-laid and chemically bonded. In the US6479415B1 patent, a composite flow guiding layer is mentioned, the upper layer is composed of chemically bonded synthetic fibers, and the lower layer is composed of chemically bonded or thermally bonded fiber fibers; Woven materials can improve the permeability, reverse osmosis and conductivity of absorbent materials. Japan Unicharm Co., Ltd. combines typical thermally bonded nonwoven fabrics with thermoplastic monofilaments that are arranged in a straight line and parallel along the length direction (closely arranged, leaving only slight gaps), and make the filaments compounded on the fabric in the length of In the direction, wave-shaped peaks and valleys with the same spacing in the vertical direction are formed.
然而现有纸尿裤使用的价格低廉的导流层往往导流效果不佳,液体在导流层内无法很好地扩散,导致液体扩散主要发生在芯层,芯层局部吸液量过大而形成凝胶阻塞,更增加了第二次,第三次液体下渗的难度,造成较大的回渗量;而质量优良的导流层由于原料价格高昂并且制造工艺复杂,价格一般居高不下。However, the low-cost diversion layer used in the existing diapers often has poor diversion effect, and the liquid cannot diffuse well in the diversion layer, resulting in the liquid diffusion mainly occurring in the core layer, and the formation of excessive liquid absorption in the core layer. The blockage of the gel increases the difficulty of the second and third liquid infiltration, resulting in a large amount of back seepage; and the high-quality diversion layer is generally expensive due to the high price of raw materials and complex manufacturing processes.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种价格低廉且具备良好导流隔湿效果的纸尿裤。The technical problem to be solved by the utility model is to provide a diaper with low price and good effect of diversion and moisture isolation.
为了解决上述技术问题,本实用新型采用的技术方案为:一种导流隔湿的纸尿裤,从上至下包括扩散层、隔湿层和吸收层;In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is as follows: a diaper for water diversion and moisture insulation, comprising a diffusion layer, a moisture barrier layer and an absorption layer from top to bottom;
所述扩散层包括上层聚氨酯海绵和下层聚氨酯海绵,所述上层聚氨酯海绵内部沿圆周设置有若干倾斜孔道,所述下层聚氨酯海绵重叠设置多层,所述下层聚氨酯海绵内部有纵向孔道和横向孔道;The diffusion layer includes an upper layer of polyurethane sponge and a lower layer of polyurethane sponge, the upper layer of polyurethane sponge is provided with a number of inclined channels along the circumference, the lower layer of polyurethane sponge is overlapped with multiple layers, and the inner layer of the lower layer of polyurethane sponge has longitudinal channels and transverse channels;
所述隔湿层包括无纺布和单向导液膜,所述所述无纺布上表面设置有若干双曲线形凹槽,所述无纺布上表面还设置有多个圆锥状凸起,所述单向导液膜有两个,两个单向导液膜分别设置于无纺布上表面和下表面;The moisture barrier layer includes a non-woven fabric and a unidirectional liquid guide film, the upper surface of the non-woven fabric is provided with a plurality of hyperbolic grooves, and the upper surface of the non-woven fabric is also provided with a plurality of conical protrusions, There are two unidirectional liquid guide films, and the two unidirectional liquid guide films are respectively arranged on the upper surface and the lower surface of the non-woven fabric;
所述吸收层由上至下包括顶层无纺布、高分子吸水树脂和底层无纺布,所述底层无纺布表面间隔设有不涂胶区和涂胶区,所述高分子吸水树脂设置于涂胶区内。The absorbent layer includes, from top to bottom, a top layer non-woven fabric, a polymer water-absorbing resin and a bottom layer non-woven fabric. The surface of the bottom layer non-woven fabric is provided with a non-gluing area and a gluing area at intervals, and the polymer water-absorbing resin is provided with in the glued area.
本实用新型的有益效果在于:隔湿层中的单向导液膜能够阻止液体回渗;无纺布能够起到暂时储存液体的作用;无纺布表面的双曲线凹槽能够起到进一步扩散液体的作用;无纺布表面的圆锥状凸能够进一步防止液体回渗;上层聚氨酯海绵能够将液体预先分散至下层聚氨酯海绵表面,使液体能够在下层聚氨酯海绵内充分扩散;下层聚氨酯海内部设置有纵向和横向孔道,能够使液体下渗的同时实现扩散,并且结构简单成本低廉;下层聚氨酯海不亲水具有良好的渗透性;吸收层中的高分子吸水树脂间隔设置与涂胶区内,使高分子吸水树脂与液体的面积增大。The beneficial effects of the utility model are as follows: the unidirectional liquid-conducting film in the moisture barrier layer can prevent the liquid from re-seeding; the non-woven fabric can temporarily store the liquid; the hyperbolic grooves on the surface of the non-woven fabric can further diffuse the liquid The conical convexity on the surface of the non-woven fabric can further prevent the liquid from re-seeding; the upper layer of polyurethane sponge can pre-disperse the liquid to the surface of the lower layer of polyurethane sponge, so that the liquid can fully diffuse in the lower layer of polyurethane sponge; and transverse channels, which can make the liquid infiltrate and diffuse at the same time, and has a simple structure and low cost; the lower layer of polyurethane is non-hydrophilic and has good permeability; the polymer water-absorbing resin in the absorbing layer is arranged at intervals and in the gluing area, so that the high The area of the molecular water absorbent resin and the liquid increases.
附图说明Description of drawings
图1为本实用新型具体实施方式纸尿裤的结构示意图;1 is a schematic structural diagram of a specific embodiment of the present utility model diapers;
图2为本实用新型具体实施方式的上层聚氨酯海绵表面结构示意图;Fig. 2 is the surface structure schematic diagram of the upper layer polyurethane sponge of the specific embodiment of the present utility model;
图3为本实用新型具体实施方式的无纺布表面结构示意图;3 is a schematic diagram of the surface structure of a non-woven fabric according to a specific embodiment of the present invention;
标号说明:1、上层聚氨酯海绵;101、倾斜孔道;2、下层聚氨酯海绵;3、无纺布;301、凹槽;302、凸起;4、单向导液膜;5、顶层无纺布;6、高分子吸水树脂;7、底层无纺布。Description of labels: 1. Upper layer polyurethane sponge; 101, inclined channel; 2, lower layer polyurethane sponge; 3, non-woven fabric; 301, groove; 302, protrusion; 6. Polymer water-absorbing resin; 7. Bottom non-woven fabric.
具体实施方式Detailed ways
为详细说明本实用新型的技术内容、所实现目的及效果,以下结合实施方式并配合附图予以说明。In order to describe in detail the technical content, achieved objects and effects of the present invention, the following descriptions are given with reference to the embodiments and the accompanying drawings.
本实用新型最关键的构思在于:扩散层能够使液体快速扩散开,避免局部吸液量过大而形成凝胶阻塞;隔湿层避免下渗进吸收层的液体回渗到扩散层。The most critical concept of the present invention is that the diffusion layer can quickly diffuse the liquid to avoid the formation of gel blockage due to excessive liquid absorption;
请参照图1至3,一种导流隔湿的纸尿裤,从上至下包括扩散层、隔湿层和吸收层;Please refer to Figures 1 to 3, a water-conducting and moisture-proof diaper, comprising a diffusion layer, a moisture-proof layer and an absorbing layer from top to bottom;
所述扩散层包括上层聚氨酯海绵1和下层聚氨酯海绵2,所述上层聚氨酯海绵1内部沿圆周设置有若干倾斜孔道101,所述下层聚氨酯海绵2重叠设置多层,所述下层聚氨酯海绵2内部有纵向孔道和横向孔道;The diffusion layer includes an upper layer of
所述隔湿层包括无纺布3和单向导液膜4,所述所述无纺布上表面设置有若干双曲线形凹槽301,所述无纺布3上表面还设置有多个圆锥状凸起302,所述单向导液膜4有两个,两个单向导液膜4分别设置于无纺布3上表面和下表面;The moisture barrier layer includes a
所述吸收层由上至下包括顶层无纺布5、高分子吸水树脂6和底层无纺布7,所述底层无纺布7表面间隔设有不涂胶区和涂胶区,所述高分子吸水树脂6设置于涂胶区内。From top to bottom, the absorbing layer includes a top layer non-woven fabric 5, a polymer water-absorbing
从上述描述可知,本实用新型的工作过程为:液体落在扩散层上,会沿上层聚氨酯海绵1内的倾斜孔道101分散流落至下层聚氨酯海绵2内,避免液体在下层聚氨酯海绵2同一处下渗扩散导致下层聚氨酯海绵2内部孔道被液体浸泡损坏,下层聚氨酯海绵2内部的纵向孔道起到导流的作用,液体会沿纵向孔道向下流,而横向孔道则起到了扩散的作用,当液体沿纵向孔道流落的液体流至横向孔道时,会顺着横向孔道流到其他方向,避免液体聚集在同一个位置,当液体流出扩散层后,液体会穿过隔湿层上层的单向导液膜4流至无纺布3,无纺布3表面的双曲线凹槽能够起到进一步扩散液体的作用,液体穿过单向导液膜4流至下方吸收层,由于存在单向导液膜4,因此液体下渗速度会略慢一些,当同一次液体下渗的量较大时,无纺布3能够起到暂时储存液体的作用,并且无纺布3表面的圆锥状凸起302使无纺布3上表面和单向导液膜4之间存在有空隙,能够防止无纺布3内储存的液体回渗,吸收层内高分子吸水树脂6间隔设置于涂胶区内,液体渗入不涂胶区后能够被四周的高分子吸水树脂6吸收。As can be seen from the above description, the working process of the present invention is as follows: the liquid falls on the diffusion layer, and will flow into the lower
从上述描述可知,本实用新型的有益效果在于:隔湿层中的单向导液膜能够阻止液体回渗;无纺布能够起到暂时储存液体的作用;无纺布表面的双曲线凹槽能够起到进一步扩散液体的作用;无纺布表面的圆锥状凸能够进一步防止液体回渗;上层聚氨酯海绵能够将液体预先分散至下层聚氨酯海绵表面,使液体能够在下层聚氨酯海绵内充分扩散;下层聚氨酯海内部设置有纵向和横向孔道,能够使液体下渗的同时实现扩散,并且结构简单成本低廉;下层聚氨酯海不亲水具有良好的渗透性;吸收层中的高分子吸水树脂间隔设置与涂胶区内,使高分子吸水树脂与液体的面积增大。It can be seen from the above description that the beneficial effects of the present utility model are: the unidirectional liquid-conducting film in the moisture barrier layer can prevent the liquid from re-seeding; the non-woven fabric can temporarily store the liquid; the hyperbolic grooves on the surface of the non-woven fabric can It can further diffuse the liquid; the conical convexity on the surface of the non-woven fabric can further prevent the liquid from re-seeding; the upper layer of polyurethane sponge can pre-disperse the liquid to the surface of the lower layer of polyurethane sponge, so that the liquid can be fully diffused in the lower layer of polyurethane sponge; the lower layer of polyurethane sponge The interior of the sea is provided with vertical and horizontal channels, which can make the liquid seep down and realize diffusion at the same time, and the structure is simple and low-cost; the lower layer of polyurethane sea is not hydrophilic and has good permeability; the polymer water-absorbing resin in the absorbing layer is spaced and glued In the area, the area between the polymer water-absorbent resin and the liquid is increased.
进一步的,所述底层无纺布7表面包括纵向不涂胶区和横向不涂胶区,所述纵向不涂胶区沿吸收层长度方向分布,所述横向不涂胶区和纵向不涂胶区相互垂直相交,所述纵向不涂胶区和横向不涂胶区围成方形的涂胶区。Further, the surface of the bottom
进一步的,所述隔湿层和扩散层之间设有抑菌剂层。Further, a bacteriostatic agent layer is provided between the moisture barrier layer and the diffusion layer.
从上述描述可知,抑菌层的抑菌剂可以保证纸尿裤使用时不会滋生细菌。It can be seen from the above description that the bacteriostatic agent of the bacteriostatic layer can ensure that the diaper will not breed bacteria when it is used.
进一步的,所述上层聚氨酯海绵1厚度为2-4mm。Further, the thickness of the upper layer of
进一步的,所述上层聚氨酯海绵1内的倾斜孔道倾斜角度为130-160度。Further, the inclination angle of the inclined channels in the upper
进一步的,所述下层聚氨酯海绵2厚度为2-3mm。Further, the thickness of the lower
从上述描述可知,下层海绵层厚度为2-3mm时,足够使液体充分扩散且能够节约原料。It can be seen from the above description that when the thickness of the lower sponge layer is 2-3 mm, it is sufficient to fully diffuse the liquid and save raw materials.
进一步的,所述下层聚氨酯海绵2密度为15-25kg/m3。Further, the density of the lower
实施例一Example 1
一种导流隔湿的纸尿裤,从上至下包括扩散层、隔湿层和吸收层;A water-conducting and moisture-proof diaper, comprising a diffusion layer, a moisture-proof layer and an absorption layer from top to bottom;
所述扩散层包括上层聚氨酯海绵1和下层聚氨酯海绵2,所述上层聚氨酯海绵1内部沿圆周设置有若干倾斜孔道101,所述上层聚氨酯海绵1厚度为2-4mm,所述上层聚氨酯海绵1内的倾斜孔道倾斜角度为130-160度,所述下层聚氨酯海绵2重叠设置多层,所述下层聚氨酯海绵2内部有纵向孔道和横向孔道,所述下层聚氨酯海绵2厚度为2-3mm,所述下层聚氨酯海绵2密度为15-25kg/m3;The diffusion layer includes an upper layer of
所述隔湿层包括无纺布3和单向导液膜4,所述所述无纺布上表面设置有若干双曲线形凹槽301,所述无纺布3上表面还设置有多个圆锥状凸起302,所述单向导液膜4有两个,两个单向导液膜4分别设置于无纺布3上表面和下表面;The moisture barrier layer includes a
所述吸收层由上至下包括顶层无纺布5、高分子吸水树脂6和底层无纺布7,所述底层无纺布7表面包括纵向不涂胶区和横向不涂胶区,所述纵向不涂胶区沿吸收层长度方向分布,所述横向不涂胶区和纵向不涂胶区相互垂直相交,所述纵向不涂胶区和横向不涂胶区围成方形的涂胶区,所述高分子吸水树脂6设置于涂胶区内。The absorbing layer includes a top layer non-woven fabric 5, a polymer water-absorbing
所述隔湿层和扩散层之间设有抑菌剂层。A bacteriostatic agent layer is arranged between the moisture barrier layer and the diffusion layer.
综上所述,本实用新型的有益效果在于:隔湿层中的单向导液膜能够阻止液体回渗;无纺布能够起到暂时储存液体的作用;无纺布表面的双曲线凹槽能够起到进一步扩散液体的作用;无纺布表面的圆锥状凸能够进一步防止液体回渗;上层聚氨酯海绵能够将液体预先分散至下层聚氨酯海绵表面,使液体能够在下层聚氨酯海绵内充分扩散;下层聚氨酯海内部设置有纵向和横向孔道,能够使液体下渗的同时实现扩散,并且结构简单成本低廉;下层聚氨酯海不亲水具有良好的渗透性;吸收层中的高分子吸水树脂间隔设置与涂胶区内,使高分子吸水树脂与液体的面积增大。抑菌层的抑菌剂可以保证纸尿裤使用时不会滋生细菌。下层海绵层厚度为2-3mm时,足够使液体充分扩散且能够节约原料。To sum up, the beneficial effects of the present invention are as follows: the unidirectional liquid-guiding film in the moisture barrier layer can prevent the liquid from re-seeding; the non-woven fabric can temporarily store the liquid; the hyperbolic grooves on the surface of the non-woven fabric can It can further diffuse the liquid; the conical convexity on the surface of the non-woven fabric can further prevent the liquid from re-seeding; the upper layer of polyurethane sponge can pre-disperse the liquid to the surface of the lower layer of polyurethane sponge, so that the liquid can be fully diffused in the lower layer of polyurethane sponge; the lower layer of polyurethane sponge The interior of the sea is provided with vertical and horizontal channels, which can allow the liquid to infiltrate and diffuse at the same time, and has a simple structure and low cost; the lower layer of polyurethane sea is not hydrophilic and has good permeability; the polymer water-absorbing resin in the absorbing layer is spaced and glued. In the area, the area between the polymer water-absorbent resin and the liquid is increased. The antibacterial agent of the antibacterial layer can ensure that the diaper will not breed bacteria when it is used. When the thickness of the lower sponge layer is 2-3mm, it is enough to fully diffuse the liquid and save raw materials.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above are only the embodiments of the present utility model, and are not intended to limit the scope of the present utility model patent. All equivalent transformations made by using the contents of the present utility model description and accompanying drawings, or directly or indirectly applied in related technical fields, are the same as The principles are included in the scope of patent protection of the present invention.
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