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CN210907955U - A multi-station stamping progressive die for automatic production of curved chain plates - Google Patents

A multi-station stamping progressive die for automatic production of curved chain plates Download PDF

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Publication number
CN210907955U
CN210907955U CN201922008671.3U CN201922008671U CN210907955U CN 210907955 U CN210907955 U CN 210907955U CN 201922008671 U CN201922008671 U CN 201922008671U CN 210907955 U CN210907955 U CN 210907955U
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die
punching
bending
forming
plate
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CN201922008671.3U
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汪永明
董书豪
张家豪
谈莉斌
芮艳青
胡继涛
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Anhui University of Technology AHUT
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Anhui University of Technology AHUT
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Abstract

The utility model discloses a multistation punching press upgrades mould for curved link joint automated production belongs to machining technical field. The progressive die comprises a multi-station die bottom plate, a nitrogen spring cushion plate, a supporting plate, a multi-station die lower template, a bending die core, a forming die core, a punching die core, a multi-station die upper template, a die handle, a guide pillar upper mounting seat, a guide sleeve, a guide pillar and a guide pillar base. The working principle is as follows: a mould core, the shaping mold core that bends, the mould core that punches a hole for curved link joint automated production sets gradually in the mould that upgrades from the feed end, when upgrading the mould during operation, PLC controlled automatic feeding unit sends the work piece in proper order to mould core, shaping mold core, three stations of mould core that punches a hole of bending, can accomplish the processing of bending, shaping and punching a hole of work piece simultaneously in a stroke of punch press, become the piece of bending, formed part and the piece that punches a hole in proper order with the work piece, the piece that punches a hole is curved link joint finished product part, take out it by automatic feeding unit and put into the finished product frame.

Description

一种用于弯链板自动化生产的多工位冲压级进模A multi-station stamping progressive die for automatic production of curved chain plates

技术领域:Technical field:

本实用新型属于机械加工技术领域,具体涉及一种用于弯链板自动化生产的多工位冲压级进模,该多工位冲压级进模能够一次冲压完成对弯链板的折弯、成型和冲孔加工,可应用于弯链板的自动化生产,有利于减轻操作工人的劳动强度,并可有效提高加工效率。The utility model belongs to the technical field of mechanical processing, and in particular relates to a multi-station stamping progressive die used for automatic production of curved chain plates, which can complete the bending and forming of the curved chain plates by one punch It can be applied to the automatic production of curved chain plates, which is conducive to reducing the labor intensity of operators and effectively improving processing efficiency.

背景技术:Background technique:

弯链板是钢制销合链的重要零件,其冲压加工一般需要落料、折弯、成型和冲孔四道工序。目前对于弯链板的加工,一般仍采用单工位冲压模式,即每道工序需配备一台压力机,操作工人的劳动强度大,安全隐患多。本实用新型提供一种用于弯链板自动化生产的多工位冲压级进模,该多工位冲压级进模由折弯、成型和冲孔三套模芯组成,可在冲床一次行程中完成折弯、成型和冲孔三个工位的冲压加工,有利于减轻操作工人的劳动强度,并可有效提高加工效率。The curved chain plate is an important part of the steel pinning chain, and its stamping generally requires four processes of blanking, bending, forming and punching. At present, for the processing of curved chain plates, the single-station stamping mode is generally still used, that is, each process needs to be equipped with a press, the labor intensity of the operators is high, and there are many safety hazards. The utility model provides a multi-station punching progressive die for automatic production of a curved chain plate. The multi-station punching progressive die is composed of three sets of cores for bending, forming and punching. Completing the three-station stamping process of bending, forming and punching is conducive to reducing the labor intensity of the operator and can effectively improve the processing efficiency.

发明内容:Invention content:

本实用新型的目的在于提供一种用于弯链板自动化生产的多工位冲压级进模,该多工位冲压级进模由折弯、成型和冲孔三套模芯组成,可以在冲床的一次行程中完成对弯链板折弯、成型和冲孔三个工位的冲压加工。The purpose of this utility model is to provide a multi-station stamping progressive die for automatic production of curved chain plates. The three-station stamping process of bending, forming and punching of the curved chain plate is completed in one stroke.

本实用新型提供一种用于弯链板自动化生产的多工位冲压级进模,该装置包括多工位模具底板1、氮气弹簧2、氮气弹簧垫板3、支撑板4、多工位模具下模板5、折弯模芯6、成型模芯7、冲孔模芯8、多工位模具上模板9、模柄10及两个结构相同的导向机构;所述折弯模芯6、所述成型模芯7和所述冲孔模芯8依次设置在所述多工位模具下模板5及多工位模具上模板9之间。The utility model provides a multi-station stamping progressive die for automatic production of a curved chain plate. The device comprises a multi-station die base plate 1, a nitrogen gas spring 2, a nitrogen gas spring backing plate 3, a support plate 4, and a multi-station die. The lower die plate 5, the bending die core 6, the forming die core 7, the punching die core 8, the upper die plate 9 of the multi-station die, the die handle 10 and two guiding mechanisms with the same structure; The forming die core 7 and the punching die core 8 are sequentially arranged between the lower die plate 5 of the multi-station die and the upper die plate 9 of the multi-station die.

所述支撑板4有四个,所述支撑板4通过螺栓分别与所述多工位模具底板1及所述多工位模具下模板5固连,四个结构相同的所述支撑板4均布在所述多工位模具底板1上;所述模柄10底部设有法兰,所述多工位模具上模板9设有模柄孔,所述模柄10与所述多工位模具上模板9采用间隙配合;所述两个结构相同的导向机构左右对称设置在所述多工位模具下模板5及多工位模具上模板9的左右两侧,位于右侧的所述导向机构包括导柱上安装座11、导套12、导柱13及导柱底座14,所述导柱上安装座11通过螺栓固定在所述多工位模具上模板9的右侧,所述导柱13通过所述导柱底座14固定在所述多工位模具下模板5右侧,所述导柱13上套有螺旋弹簧,所述导套12空套在所述导柱13上,所述导套12与所述导柱13为间隙配合。There are four said support plates 4, and said support plates 4 are respectively fixed with said multi-station mold bottom plate 1 and said multi-station mold lower template 5 through bolts, and the four said support plates 4 with the same structure are It is arranged on the bottom plate 1 of the multi-station mold; the bottom of the mold handle 10 is provided with a flange, the upper template 9 of the multi-station mold is provided with a mold handle hole, and the mold handle 10 is connected to the multi-station mold. The upper template 9 adopts clearance fit; the two guiding mechanisms with the same structure are symmetrically arranged on the left and right sides of the lower template 5 of the multi-station mold and the upper template 9 of the multi-station mold, and the guiding mechanism is located on the right side. It includes a guide column upper mounting seat 11, a guide sleeve 12, a guide column 13 and a guide column base 14. The guide column upper mounting seat 11 is fixed on the right side of the upper template 9 of the multi-station mold by bolts. 13 is fixed on the right side of the lower template 5 of the multi-position mold through the guide post base 14, the guide post 13 is sleeved with a coil spring, the guide sleeve 12 is vacantly sleeved on the guide post 13, and the The guide sleeve 12 is in clearance fit with the guide post 13 .

所述折弯模芯6包括折弯上垫板15、折弯上模固定板16、折弯上模17、折弯顶针18、折弯定位柱20、折弯下模固定板21、折弯下模垫板22、折弯下模底板23及折弯下模24;所述折弯下模24、所述折弯下模固定板21、所述折弯下模垫板22及所述折弯下模底板23通过螺栓依次固连,折弯下模底板23通过螺栓固定在所述多工位模具下模板5上,所述折弯定位柱20有六个,六个结构相同的所述折弯定位柱20设置在所述折弯下模固定板21的前后两侧,用于确定折弯工位,落料件放置在该折弯工位;所述折弯定位柱20与所述折弯下模固定板21采用过渡配合连接,所述折弯上垫板15、所述折弯上模固定板16及所述折弯上模17依次通过螺栓固连,折弯上垫板15通过螺栓固定在所述多工位模具上模板9上,所述折弯上模17及折弯下模24各设有两个顶料弹簧槽,所述折弯顶针18能够在顶料弹簧的作用下在顶料弹簧槽中上下移动。The bending mold core 6 includes a bending upper backing plate 15, a bending upper mold fixing plate 16, a bending upper mold 17, a bending thimble 18, a bending positioning column 20, a bending lower mold fixing plate 21, a bending Lower die backing plate 22, lower bending die bottom plate 23 and lower bending die 24; The bottom plate 23 of the lower mold is fixed in turn by bolts, and the bottom plate 23 of the lower mold is fixed on the lower template 5 of the multi-station mold by bolts. The bending positioning columns 20 are arranged on the front and rear sides of the lower bending die fixing plate 21 to determine the bending station, and the blanking parts are placed in the bending station; the bending positioning columns 20 and the The lower bending die fixing plate 21 is connected by transition fit, the upper bending backing plate 15, the upper bending die fixing plate 16 and the upper bending die 17 are successively connected by bolts, and the upper backing plate 15 is bent. It is fixed on the upper mold plate 9 of the multi-station mold by bolts. The upper bending mold 17 and the lower bending mold 24 are each provided with two ejector spring grooves. Under the action, it moves up and down in the ejector spring groove.

所述成型模芯7包括成型上垫板25、成型上模固定板26、成型上模27、成型凸模用顶针28、成型下浮动块30、成型下模31、成型定位柱32、成型下模固定板33、成型下模下垫板34及成型下模底板35,所述成型下浮动块30通过所述氮气弹簧2支撑,所述氮气弹簧2通过所述氮气弹簧垫板3固定在所述多工位模具底板1上,所述成型下模31有两个,所述成型下模31布置在所述成型下浮动块30的前后两侧,所述成型下模31、所述成型下模固定板33、所述成型下模下垫板34及所述成型下模底板35依次通过螺栓固连,所述成型下模底板35通过螺栓固定在所述多工位模具下模板5上,所述成型定位柱32有十个,十个结构相同的所述成型定位柱32均布在所述成型下模固定板33四周,所述成型定位柱32用于确定成型工位,折弯件放置在该成型工位;所述成型定位柱32与所述成型下模固定板33采用过渡配合连接;所述成型上垫板25、所述成型上模固定板26及所述成型上模27依次通过螺栓固连,所述成型上垫板25通过螺栓固定在所述多工位模具上模板9上;所述成型上模27设有顶料弹簧槽,所述成型凸模用顶针28能够在顶料弹簧的作用下在顶料弹簧槽中上下移动。The molding die core 7 includes a molding upper backing plate 25, a molding upper mold fixing plate 26, a molding upper mold 27, a thimble 28 for a molding punch, a molding lower floating block 30, a molding lower mold 31, a molding positioning post 32, and a molding lower mold. The mold fixing plate 33 , the lower molding bottom plate 34 and the lower molding bottom plate 35 , the molding lower floating block 30 is supported by the nitrogen gas spring 2 , and the nitrogen gas spring 2 is fixed at the place by the nitrogen gas spring backing plate 3 . On the multi-station mold base plate 1, there are two lower molding dies 31, the lower molding dies 31 are arranged on the front and rear sides of the lower molding floating block 30, the lower molding dies 31, the lower molding dies 31 The mold fixing plate 33, the lower molding bottom plate 34 and the lower molding bottom plate 35 are successively connected by bolts, and the lower molding bottom plate 35 is fixed on the lower template 5 of the multi-position mold by bolts, There are ten forming positioning columns 32 , and the ten forming positioning columns 32 with the same structure are evenly distributed around the lower forming mold fixing plate 33 . placed in the forming station; the forming positioning post 32 and the forming lower die fixing plate 33 are connected by transition fit; the forming upper backing plate 25 , the forming upper die fixing plate 26 and the forming upper die 27 The upper forming plate 25 is fixed on the upper template 9 of the multi-station mold by bolts in turn; It moves up and down in the top spring groove under the action of the top spring.

所述冲孔模芯8包括冲孔下模座36、冲孔侧面挡板37、冲孔下楔块38、冲孔冲钉固定板39、工件侧面压板40、冲孔凹模41、凸模定位销42、上模楔形块43、冲孔上模板44、冲孔工件压板45、大孔冲钉47、小孔冲钉48、冲孔用顶针49、回位弹簧挡块50,所述冲孔下模座36通过螺栓固定在所述多工位模具下模板5上,所述冲孔侧面挡板37呈L型,所述冲孔侧面挡板37有两个,两个结构相同的所述冲孔侧面挡板37分别用螺栓固定在所述冲孔下模座36前后两边;所述冲孔下楔块38为设有45度斜面的直角梯形块,所述冲孔下楔块38有两个,两个结构相同的所述冲孔下楔块38对称布置在所述冲孔凹模41前后两侧,两个结构相同的所述冲孔下楔块38的底面均设有两个弹簧槽,用于放置回位弹簧,所述冲孔下模座36上固定有四个结构相同的所述回位弹簧挡块50,所述回位弹簧挡块50将所述回位弹簧限制在所述冲孔下楔块38的弹簧槽内;所述冲孔下模座36呈U字型,所述冲孔下模座36的中间设有落料孔,所述冲孔下模座36的左右内侧面各设有矩形导轨槽,所述冲孔下楔块38左右侧面各设有矩形导轨,所述冲孔下楔块38左右侧面的矩形导轨与所述冲孔下模座36左右内侧面的矩形导轨槽之间的联接为间隙配合,所述冲孔下楔块38通过所述矩形导轨连接能够在所述冲孔下模座36的导轨槽内前后移动;所述冲孔下楔块38与所述冲孔冲钉固定板39通过螺栓固连,所述大孔冲钉47和所述小孔冲钉48分别固连在所述冲孔冲钉固定板39的上下沉孔内;所述冲孔凹模41为中空的棱柱型,所述冲孔凹模41前后两侧面各设有四个结构相同的所述凸模定位销42,所述冲孔凹模41前后两侧面各设有上下两个冲模孔,所述上下两个冲模孔分别与所述大孔冲钉47和所述小孔冲钉48构成销合链弯链板横向对冲孔的凸凹模,所述冲孔凹模41通过螺栓固定在所述冲孔下模座36上;所述工件侧面压板40有两个,两个结构相同的所述工件侧面压板40位于所述冲孔凹模41的前后两侧,所述工件侧面压板40上设有上下两个通孔,所述大孔冲钉47和所述小孔冲钉48可穿过所述工件侧面压板40上的通孔完成对工件的冲孔加工;所述工件侧面压板40通过四个弹簧拉杆连接在所述冲孔冲钉固定板39上,每个弹簧拉杆上设有一个推料弹簧,冲压过程中,所述工件侧面压板40在推料弹簧的作用下可沿弹簧拉杆轴向移动;所述冲孔下模座36落料孔的前后两侧各设有一个用于安装所述冲孔用顶针49的通孔,所述多工位模具下模板5设有落料孔和顶料弹簧槽,用于排出废屑及安装顶料弹簧,在顶料弹簧作用下,所述冲孔用顶针49能够在所述冲孔下模座36的通孔内上下移动;所述上模楔形块43斜面为45度,所述上模楔形块43尾端设有榫头,所述上模楔形块43的榫头位于所述冲孔上模板44的榫槽内,所述上模楔形块43有两个,两个结构相同的所述上模楔形块43通过螺栓固定在所述冲孔上模板44前后两边;所述冲孔工件压板45通过两个弹簧拉杆连接在所述冲孔上模板44上,每个弹簧拉杆上设有一个推料弹簧,冲压过程中,所述冲孔工件压板45在推料弹簧的作用下可沿弹簧拉杆上下移动;所述冲孔上模板44通过螺栓固定在所述多工位模具上模板9上。The punching die core 8 includes a punching lower die base 36, a punching side baffle plate 37, a punching lower wedge 38, a punching and punching nail fixing plate 39, a workpiece side pressing plate 40, a punching die 41, and a punch. The positioning pin 42, the upper die wedge block 43, the upper punching template 44, the punching workpiece pressure plate 45, the large hole punching nail 47, the small hole punching nail 48, the punching thimble 49, the return spring stopper 50, the punching The lower die base 36 is fixed on the lower template 5 of the multi-station die by bolts. The punching side baffles 37 are L-shaped. There are two punching side baffles 37, and the two have the same structure. The punching side baffles 37 are respectively fixed to the front and rear sides of the punching lower die base 36 with bolts; There are two. The two lower punching wedges 38 with the same structure are symmetrically arranged on the front and rear sides of the punching die 41, and the bottom surfaces of the two lower punching wedges 38 with the same structure are provided with two A spring groove is used to place the return spring, and four return spring stops 50 with the same structure are fixed on the lower punching die base 36. The return spring stops 50 hold the return spring Restricted in the spring groove of the lower punching wedge 38; the lower punching die seat 36 is U-shaped, and a blanking hole is provided in the middle of the lower punching die seat 36, and the lower punching die The left and right inner sides of the seat 36 are respectively provided with rectangular guide rail grooves, the left and right sides of the lower punching wedge 38 are respectively provided with rectangular guide rails, the rectangular guide rails on the left and right sides of the lower punching wedge 38 and the lower punching die seat The connection between the rectangular guide rail grooves on the left and right inner sides of 36 is a clearance fit, and the lower punching wedge 38 can move back and forth in the guide rail groove of the lower punching die base 36 through the connection of the rectangular guide rail; The lower hole wedge 38 and the punching nail fixing plate 39 are fixedly connected by bolts, and the large hole punching nail 47 and the small hole punching nail 48 are respectively fixed on the upper and lower sides of the punching nail fixing plate 39 . Inside the counterbore; the punching die 41 is a hollow prismatic shape, and four punch positioning pins 42 with the same structure are provided on the front and rear sides of the punching die 41. The punching die 41 Two upper and lower punching holes are respectively provided on the front and rear sides, and the upper and lower punching holes and the large hole punching nails 47 and the small hole punching nails 48 respectively constitute a convex and concave die for the lateral punching holes of the pinned chain bending plate. The punching die 41 is fixed on the punching lower die base 36 by bolts; there are two workpiece side pressing plates 40 , and the two workpiece side pressing plates 40 with the same structure are located on the punching die 41 On the front and rear sides of the workpiece side pressure plate 40, there are upper and lower through holes, and the large hole punching nail 47 and the small hole punching nail 48 can pass through the through holes on the workpiece side pressure plate 40 to complete the alignment. The punching process of the workpiece; the workpiece side pressing plate 40 is connected to the punching and punching nail fixing plate 39 through four spring pull rods, and each spring pull rod is provided with a pushing spring. During the stamping process, the workpiece side The pressing plate 40 can move axially along the spring pull rod under the action of the pushing spring; the front and rear sides of the blanking hole of the punching lower die base 36 are respectively provided with one for installation The through hole of the ejector pin 49 for punching, the lower template 5 of the multi-position mold is provided with a blanking hole and a ejector spring slot for discharging waste chips and installing ejector springs. The thimble 49 for punching can move up and down in the through hole of the lower punching die base 36; the slope of the upper die wedge block 43 is 45 degrees, and the tail end of the upper die wedge block 43 is provided with a tenon. The tenon of the upper die wedge-shaped block 43 is located in the tenon groove of the upper die plate 44 for punching. There are two upper die wedge-shaped blocks 43, and the two upper die wedge-shaped blocks 43 with the same structure are fixed on the punching plate by bolts. The front and rear sides of the upper platen 44 of the hole; the punching workpiece pressing plate 45 is connected to the upper platen 44 of the punching hole through two spring pull rods, and each spring pull rod is provided with a pushing spring. The workpiece pressing plate 45 can move up and down along the spring pull rod under the action of the pushing spring; the upper punching plate 44 is fixed on the upper plate 9 of the multi-station die by bolts.

附图说明:Description of drawings:

图1为本实用新型一种用于弯链板自动化生产的多工位冲压级进模的结构示意图;Fig. 1 is the structural representation of a kind of multi-station stamping progressive die used for automatic production of curved chain plate of the present utility model;

图2为本实用新型中的折弯模芯结构示意图;Fig. 2 is the structural schematic diagram of the bending die core in the utility model;

图3为本实用新型中的成型模芯结构示意图;FIG. 3 is a schematic diagram of the structure of the molding die core in the utility model;

图4为本实用新型中的冲孔模芯结构示意图;4 is a schematic diagram of the structure of the punching die core in the utility model;

图5为图4中A-A半剖切的俯视结构示意图;Fig. 5 is the top view structure schematic diagram of A-A half-section in Fig. 4;

图6为本实用新型中各工位模芯冲压加工后工件的形状变化示意图。FIG. 6 is a schematic diagram of the shape change of the workpiece after punching processing of the die core at each station in the utility model.

图中:1:多工位模具底板、2:氮气弹簧、3:氮气弹簧垫板、4:支撑板、5:多工位模具下模板、6:折弯模芯、7:成型模芯、8:冲孔模芯、9:多工位模具上模板、10:模柄、11:导柱上底座、12:导套、13:导柱、14:导柱底座、15:折弯上垫板、16:折弯上模固定板、17:折弯上模、18:折弯顶针、19:落料件、20:折弯定位柱、21:折弯下模固定板、22:折弯下模垫板、23:折弯下模底板、24:折弯下模、25:成型上垫板、26:成型上模固定板、27:成型上模、28:成型凸模用顶针、29:折弯件、30:成型下浮动块、31:成型下模、32:成型定位柱、33:成型下模固定板、34:成型下模下垫板、35:成型下模底板、36:冲孔下模座、37:冲孔侧面挡板、38:冲孔下楔块、39:冲孔冲钉固定板、40:工件侧面压板、41:冲孔凹模、42:凸模定位销、43:上模楔形块、44:冲孔上模板、45:冲孔工件压板、46:成型件、47:大孔冲钉、48:小孔冲钉、49:冲孔用顶针、50:回位弹簧挡块、51:冲孔件。In the picture: 1: Multi-station mold bottom plate, 2: Nitrogen gas spring, 3: Nitrogen gas spring backing plate, 4: Support plate, 5: Multi-station mold lower template, 6: Bending mold core, 7: Forming mold core, 8: Punching die core, 9: Multi-station die upper template, 10: Die handle, 11: Guide post upper base, 12: Guide sleeve, 13: Guide post, 14: Guide post base, 15: Bending upper pad Plate, 16: Bending upper die fixing plate, 17: Bending upper die, 18: Bending thimble, 19: Blanking parts, 20: Bending positioning column, 21: Bending lower die fixing plate, 22: Bending Lower die pad, 23: Bending lower die bottom plate, 24: Bending lower die, 25: Forming upper pad, 26: Forming upper die fixing plate, 27: Forming upper die, 28: Forming punch with ejector pin, 29 : Bending parts, 30: Forming lower floating block, 31: Forming lower die, 32: Forming positioning column, 33: Forming lower die fixing plate, 34: Forming lower die bottom plate, 35: Forming lower die bottom plate, 36: Punching lower die seat, 37: punching side baffle, 38: punching lower wedge, 39: punching and punching nail fixing plate, 40: workpiece side pressing plate, 41: punching die, 42: punch positioning pin , 43: Upper die wedge block, 44: Punching upper template, 45: Punching workpiece pressure plate, 46: Formed part, 47: Large hole punching nail, 48: Small hole punching nail, 49: Punching thimble, 50: Return spring stop, 51: punching parts.

具体实施方式:Detailed ways:

本实用新型提供的一种用于弯链板自动化生产的多工位冲压级进模,包括折弯模芯6、成型模芯7、冲孔模芯8,可以在冲床一次行程中完成对弯链板工件的折弯、成型、冲孔三个工位的冲压加工。The utility model provides a multi-position stamping progressive die for automatic production of curved chain plates, including a bending die core 6, a forming die core 7, and a punching die core 8, which can complete the opposite bending in one stroke of the punching machine Stamping processing of three stations of bending, forming and punching of chain plate workpieces.

其工作原理是:用于弯链板自动化加工的所述折弯模芯6、所述成型模芯7、所述冲孔模芯8从进料端开始依次设置在所述多工位冲压级进模上。多工位冲压级进模工作时,PLC控制的自动送料装置将所述落料件19放置在所述折弯模芯6上,将所述折弯件29放置在所述成型模芯7上,将所述成型件46放置在所述冲孔模芯8上,之后冲床冲压一次。所述折弯模芯6中所述折弯上模17与所述折弯下模24冲压加工,将所述落料件19冲成所述折弯件29,冲床回程时,所述折弯顶针18在顶料弹簧的作用下将所述折弯件29顶松。所述成型模芯7中所述成型上模27随冲床向下运动,与所述成型下浮动块30、所述成型下模31冲压加工,将所述折弯件29冲成所述成型件46,冲床回程时,所述成型凸模用顶针28在顶料弹簧的作用下将所述成型件46顶离所述成型上模27,所述成型下浮动块30在所述氮气弹簧2的作用下回到初始位置。所述冲孔模芯8中,所述冲孔工件压板45随着冲床冲程移动首先接触到所述成型件46,将所述成型件46下压,同时所述冲孔用顶针49被所述成型件46下压。然后所述上模楔形块43接触到所述冲孔下楔块38,冲床继续下行,所述冲孔下楔块38向中间靠拢,所述冲孔下楔块38与所述回位弹簧挡块50间的回位弹簧被压缩,所述工件侧面压板40将所述成型件46压紧,防止所述成型件46在冲孔加工时偏离位置。紧接着所述大孔冲钉47和所述小孔冲钉48通过所述工件侧面压板40上的通孔接触工件,将所述成型件46冲成所述冲孔件51,冲裁废屑掉入所述冲孔凹模41废屑孔中,通过所述冲孔下模座36、所述多工位模具下模板5及所述多工位模具底板1的落料孔排出,冲床冲程结束。在冲床滑块回程时,所述上模楔形块43向上移动,在回位弹簧的作用下,所述冲孔下楔块38向外侧移动,带动所述大孔冲钉47和所述小孔冲钉48回到初始位置,所述冲孔用顶针49在顶料弹簧的作用下将所述冲孔凹模41上的所述冲孔件51顶松。冲床回到初始位置之后,自动送料装置将前一工位上的工件送到下一个工位进行冲压加工,最终所述冲孔件51由自动送料装置取出放入成品框中,即完成弯链板的多工位冲压加工。Its working principle is as follows: the bending die core 6, the forming die core 7, and the punching die core 8 used for automatic processing of the curved chain plate are sequentially arranged on the multi-station stamping stage from the feeding end. into the mold. When the multi-station stamping progressive die is working, the automatic feeding device controlled by PLC will place the blanking part 19 on the bending die core 6 and place the bending part 29 on the forming die core 7 , place the formed part 46 on the punching die core 8, and then punch the punch once. In the bending die core 6, the upper bending die 17 and the lower bending die 24 are punched, and the blanking part 19 is punched into the bending part 29. When the punch returns, the bending The ejector pin 18 ejects the bending member 29 under the action of the ejector spring. In the forming die core 7, the forming upper die 27 moves downward with the punching machine, and is punched with the forming lower floating block 30 and the forming lower die 31, and the bending part 29 is punched into the forming part 46. During the return stroke of the punch, the forming punch 28 pushes the forming part 46 away from the forming upper die 27 under the action of the ejector spring, and the forming lower floating block 30 is in the position of the nitrogen gas spring 2. Return to the original position under the action. In the punching die core 8, the punching workpiece pressing plate 45 first contacts the forming part 46 with the stroke of the punching machine, and presses the forming part 46 down, and at the same time the punching ejector pin 49 is pushed by the punching machine. The molded part 46 is pressed down. Then the upper die wedge 43 comes into contact with the lower punching wedge 38, the punch continues to move downward, the lower punching wedge 38 moves toward the middle, and the lower punching wedge 38 is blocked by the return spring. The return spring between the blocks 50 is compressed, and the workpiece side pressing plate 40 presses the formed part 46 to prevent the formed part 46 from deviating from the position during the punching process. Then, the large hole punching nail 47 and the small hole punching nail 48 contact the workpiece through the through holes on the side platen 40 of the workpiece, punch the formed part 46 into the punching part 51, and punch out waste chips It falls into the waste hole of the punching die 41, and is discharged through the punching lower die base 36, the multi-station die lower template 5 and the blanking hole of the multi-station die bottom plate 1, and the punch strokes Finish. When the punching block returns, the upper die wedge block 43 moves upward, and under the action of the return spring, the punching lower wedge block 38 moves to the outside, driving the large hole punching pin 47 and the small hole The punching pin 48 returns to the initial position, and the punching ejector pin 49 pushes the punching piece 51 on the punching die 41 loose under the action of the ejector spring. After the punch returns to the initial position, the automatic feeding device sends the workpiece on the previous station to the next station for stamping processing, and finally the punching piece 51 is taken out by the automatic feeding device and placed in the finished product frame, that is, the bending chain is completed. Multi-station stamping of plates.

Claims (1)

1. A multi-station progressive stamping die for automatic production of a bent chain plate is characterized by comprising a multi-station die bottom plate (1), a nitrogen spring (2), a nitrogen spring backing plate (3), a supporting plate (4), a multi-station die lower template (5), a bending die core (6), a forming die core (7), a punching die core (8), a multi-station die upper template (9), a die handle (10) and two guide mechanisms with the same structure; the bending mold core (6), the forming mold core (7) and the punching mold core (8) are sequentially arranged between the lower template (5) and the upper template (9) of the multi-station mold; the number of the support plates (4) is four, the support plates (4) are fixedly connected with the multi-station die bottom plate (1) and the multi-station die lower template (5) through bolts respectively, and the four support plates (4) with the same structure are uniformly distributed on the multi-station die bottom plate (1); a flange is arranged at the bottom of the die handle (10), a die handle hole is formed in the upper die plate (9) of the multi-station die, and the die handle (10) is in clearance fit with the upper die plate (9) of the multi-station die; the two guide mechanisms with the same structure are arranged on the left side and the right side of the lower template (5) and the upper template (9) of the multi-station die in a bilateral symmetry mode, the guide mechanism on the right side comprises an upper guide post mounting seat (11), a guide sleeve (12), a guide post (13) and a guide post base (14), the upper guide post mounting seat (11) is fixed on the right side of the upper template (9) of the multi-station die through bolts, the guide post (13) is fixed on the right side of the lower template (5) of the multi-station die through the guide post base (14), a spiral spring is sleeved on the guide post (13), the guide sleeve (12) is sleeved on the guide post (13) in an empty mode, and the guide sleeve (12) and the guide post (13) are in clearance; the bending die core (6) comprises a bending upper base plate (15), a bending upper die fixing plate (16), a bending upper die (17), a bending thimble (18), a bending positioning column (20), a bending lower die fixing plate (21), a bending lower die base plate (22), a bending lower die bottom plate (23) and a bending lower die (24), the bending lower die fixing plate (21), the bending lower die base plate (22) and the bending lower die bottom plate (23) are fixedly connected in sequence through bolts, and the bending lower die bottom plate (23) is fixed on the multi-station die lower die plate (5) through bolts; the bending positioning columns (20) are six, the six bending positioning columns (20) with the same structure are arranged on the front side and the rear side of the lower bending die fixing plate (21) and used for determining a bending station, blanking pieces are placed on the bending station, the bending positioning columns (20) are connected with the lower bending die fixing plate (21) in a transition fit mode, the upper bending base plate (15), the upper bending die fixing plate (16) and the upper bending die (17) are fixedly connected through bolts in sequence, the upper bending base plate (15) is fixed on the upper multi-station die template (9) through the bolts, the upper bending die (17) and the lower bending die (24) are respectively provided with two ejection spring grooves, and the bending ejector pins (18) can move up and down in the ejection spring grooves under the action of the ejection springs; the forming mold core (7) comprises a forming upper backing plate (25), a forming upper mold fixing plate (26), a forming upper mold (27), a forming male mold thimble (28), a forming lower floating block (30), a forming lower mold (31), a forming positioning column (32), a forming lower mold fixing plate (33), a forming lower mold lower backing plate (34) and a forming lower mold bottom plate (35), wherein the forming lower floating block (30) is supported by the nitrogen spring (2), the nitrogen spring (2) is fixed on the multi-station mold bottom plate (1) through the nitrogen spring backing plate (3), the forming lower molds (31) are provided with two parts, the forming lower molds (31) are arranged on the front side and the rear side of the forming lower floating block (30), the forming lower molds (31), the forming lower mold fixing plate (33), the forming lower mold lower backing plate (34) and the forming lower mold bottom plate (35) are fixedly connected through bolts in sequence, the forming lower die base plate (35) is fixed on the lower die plate (5) of the multi-station die through bolts, ten forming positioning columns (32) with the same structure are uniformly distributed around the forming lower die fixing plate (33), the forming positioning columns (32) are used for determining forming stations, and bent pieces are placed on the forming stations; the forming positioning column (32) is connected with the forming lower die fixing plate (33) in a transition fit manner; the upper forming base plate (25), the upper forming die fixing plate (26) and the upper forming die (27) are fixedly connected through bolts in sequence, and the upper forming base plate (25) is fixed on the upper multi-station die template (9) through bolts; the forming upper die (27) is provided with a material ejecting spring groove, and the ejector pin (28) for the forming male die can move up and down in the material ejecting spring groove under the action of the material ejecting spring; the punching die core (8) comprises a punching lower die holder (36), punching side baffles (37), a punching lower wedge block (38), a punching nail fixing plate (39), a workpiece side pressing plate (40), a punching female die (41), a male die positioning pin (42), an upper die wedge block (43), a punching upper die plate (44), a punching workpiece pressing plate (45), a large-hole punching nail (47), a small-hole punching nail (48), a punching thimble (49) and a return spring stop block (50), wherein the punching lower die holder (36) is fixed on the multi-station die lower die plate (5) through bolts, the punching side baffles (37) are L-shaped, the number of the punching side baffles (37) is two, and the two punching side baffles (37) with the same structure are respectively fixed on the front side and the rear side of the punching lower die holder (36) through bolts; the punching lower wedge blocks (38) are right-angled trapezoidal blocks with 45-degree inclined planes, two punching lower wedge blocks (38) are arranged, the two punching lower wedge blocks (38) with the same structure are symmetrically arranged on the front side and the rear side of the punching female die (41), two spring grooves are formed in the bottom surfaces of the two punching lower wedge blocks (38) with the same structure and used for placing return springs, four return spring check blocks (50) with the same structure are fixed on the punching lower die holder (36), and the return springs are limited in the spring grooves of the punching lower wedge blocks (38) by the return spring check blocks (50); the punching lower die holder (36) is U-shaped, a blanking hole is formed in the middle of the punching lower die holder (36), rectangular guide rail grooves are formed in the left inner side surface and the right inner side surface of the punching lower die holder (36), rectangular guide rails are formed in the left side surface and the right side surface of the punching lower wedge block (38), the rectangular guide rails on the left side surface and the right side surface of the punching lower wedge block (38) are connected with the rectangular guide rail grooves on the left inner side surface and the right inner side surface of the punching lower die holder (36) in a clearance fit mode, and the punching lower wedge block (38) can move back and forth in the guide rail grooves of the punching lower die holder (36); the lower punching wedge block (38) is fixedly connected with the punching nail fixing plate (39) through bolts, and the large hole punching nail (47) and the small hole punching nail (48) are fixedly connected in upper and lower counter bores of the punching nail fixing plate (39) respectively; the punching female die (41) is of a hollow prismatic shape, the front side surface and the rear side surface of the punching female die (41) are respectively provided with four male die positioning pins (42) with the same structure, the front side surface and the rear side surface of the punching female die (41) are respectively provided with an upper punching hole and a lower punching hole, the upper punching hole and the lower punching hole respectively form a male die and a female die which are used for transversely opposite punching of a pin joint chain bent chain plate with the large hole punching nail (47) and the small hole punching nail (48), and the punching female die (41) is fixed on the punching lower die holder (36) through bolts; the number of the workpiece side pressing plates (40) is two, the two workpiece side pressing plates (40) with the same structure are positioned on the front side and the rear side of the punching female die (41), an upper through hole and a lower through hole are formed in the workpiece side pressing plates (40), and the large hole punching nail (47) and the small hole punching nail (48) can penetrate through the through holes in the workpiece side pressing plates (40) to complete punching of the workpiece; the workpiece side pressing plate (40) is connected to the punching and punching nail fixing plate (39) through four spring pull rods, each spring pull rod is provided with a material pushing spring, and the workpiece side pressing plate (40) can axially move along the spring pull rods under the action of the material pushing springs in the punching process; the front side and the rear side of a blanking hole of the punching lower die holder (36) are respectively provided with a through hole for mounting the punching thimble (49), the lower die plate (5) of the multi-station die is provided with a blanking hole and an ejection spring groove for discharging scraps and mounting an ejection spring, and the punching thimble (49) can move up and down in the through hole of the punching lower die holder (36) under the action of the ejection spring; the inclined plane of the upper die wedge-shaped block (43) is 45 degrees, a tenon is arranged at the tail end of the upper die wedge-shaped block (43), the tenon of the upper die wedge-shaped block (43) is positioned in a mortise of the punching upper template (44), two upper die wedge-shaped blocks (43) are arranged, and the two upper die wedge-shaped blocks (43) with the same structure are fixed on the front side and the rear side of the punching upper template (44) through bolts; the punching workpiece pressing plate (45) is connected to the punching upper template (44) through two spring pull rods, each spring pull rod is provided with a pushing spring, and the punching workpiece pressing plate (45) can move up and down along the spring pull rods under the action of the pushing springs in the punching process; the punching upper template (44) is fixed on the multi-station die upper template (9) through bolts.
CN201922008671.3U 2019-11-19 2019-11-19 A multi-station stamping progressive die for automatic production of curved chain plates Withdrawn - After Issue CN210907955U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110711839A (en) * 2019-11-19 2020-01-21 安徽工业大学 Multi-station stamping progressive die for automatic production of bent chain plates

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110711839A (en) * 2019-11-19 2020-01-21 安徽工业大学 Multi-station stamping progressive die for automatic production of bent chain plates
CN110711839B (en) * 2019-11-19 2025-02-18 安徽工业大学 A multi-station stamping progressive die for automated production of bent chain plates

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