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CN210905218U - A monitoring and automatic control pipeline filtering device - Google Patents

A monitoring and automatic control pipeline filtering device Download PDF

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Publication number
CN210905218U
CN210905218U CN201921516567.9U CN201921516567U CN210905218U CN 210905218 U CN210905218 U CN 210905218U CN 201921516567 U CN201921516567 U CN 201921516567U CN 210905218 U CN210905218 U CN 210905218U
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valve
monitoring
bypass pipe
main pipeline
filter box
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CN201921516567.9U
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陈伟
张富强
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Jinchuan Group Nickel Cobalt Co ltd
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Jinchuan Group Co Ltd
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Abstract

The utility model belongs to the technical field of ore machine equipment, in particular to a filter device capable of monitoring an automatic control pipeline, which comprises a main pipeline, a filter box arranged on the main pipeline and a bypass pipe arranged on the main pipeline, wherein the front end of the main pipeline is provided with a monitoring instrument, the tail end of the main pipeline is provided with a detecting instrument, the main pipeline at the two side edges of the filter box is respectively provided with a first valve and a second valve, the lower end of the filter box is provided with a sewage discharge outlet, the main pipeline between the filter box and the second valve is provided with a filter screen, an inlet of the bypass pipe is arranged between the monitoring instrument and the first valve, an outlet of the bypass pipe is arranged between the second valve and the detecting instrument, the inlet and the outlet of the bypass pipe are communicated and connected with the main pipeline, the bypass pipe is provided with a third valve, the filter process of the utility model does, the equipment failure rate caused by impurity blockage is obviously reduced, and the equipment efficiency is improved.

Description

一种可监测自动控制管道过滤装置A monitoring and automatic control pipeline filtering device

技术领域technical field

本实用新型属于矿机设备技术领域,具体涉及一种可监测自动控制管道过滤装置。The utility model belongs to the technical field of mining machine equipment, in particular to a monitoring and automatic control pipeline filtering device.

背景技术Background technique

在矿山、选矿、冶炼等行业,在工业生产中的污水管道、酸水管道、污泥管道、回水管道等含有杂物和大颗粒物质,由于杂物和大颗粒物质的存在经常会堵塞管道,造成生产中断或设备损坏,尤其是工业生产过程中泵、电磁阀、搅拌槽等设备在运转过程中因杂物进入导致设备卡死的情况发生频繁,影响正常使用,甚至损坏设备,使系统运行异常。In mining, beneficiation, smelting and other industries, sewage pipelines, acid water pipelines, sludge pipelines, return water pipelines, etc. in industrial production contain debris and large particulate matter. Due to the existence of debris and large particulate matter, the pipeline is often blocked. , causing production interruption or equipment damage, especially in the industrial production process, the equipment such as pumps, solenoid valves, stirring tanks and other equipment are frequently stuck due to the entry of debris during the operation process, affecting normal use, and even damaging equipment, making the system Abnormal operation.

实用新型内容Utility model content

针对上述现有技术中存在的问题及不足,本实用新型提供一种可监测自动控制管道过滤装置。Aiming at the above problems and deficiencies in the prior art, the utility model provides a monitoring and automatic control pipeline filtering device.

为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:

一种可监测自动控制管道过滤装置,包括主管道,设在主管道上的过滤箱,以及设在主管道上的旁通管,所述的主管道的前端设有监测仪器,尾端设有检测仪器,过滤箱两侧边的主管道上分别设有第一阀门和第二阀门,过滤箱的下端设有排污口,过滤箱和第二阀门之间的主管道上设有滤网,监测仪器和第一阀门之间设有旁通管的入口,第二阀门和检测仪器之间设有旁通管的出口,旁通管的入口和出口均与主管道相通连接,旁通管上设有第三阀门。A monitoring and automatic control pipeline filtering device includes a main pipeline, a filter box arranged on the main pipeline, and a bypass pipe arranged on the main pipeline. The front end of the main pipeline is provided with a monitoring instrument, and the tail end is provided with a detection instrument , the main pipelines on both sides of the filter box are respectively provided with a first valve and a second valve, the lower end of the filter box is provided with a sewage outlet, and the main pipeline between the filter box and the second valve is provided with a filter screen. The inlet of the bypass pipe is arranged between the valves, the outlet of the bypass pipe is arranged between the second valve and the testing instrument, the inlet and outlet of the bypass pipe are connected with the main pipeline, and the third valve is arranged on the bypass pipe .

进一步的,所述的监测仪器和检测仪器为压力传感器。Further, the monitoring instruments and detection instruments are pressure sensors.

进一步的,所述的过滤箱为长方体结构,其内部为圆形开口钢管,夹层用混泥土填充。Further, the filter box has a cuboid structure, the interior of which is a circular open steel pipe, and the interlayer is filled with concrete.

进一步的,所述的旁通管为U型弯管。Further, the bypass pipe is a U-shaped elbow.

进一步的,所述的排污口由长方体钢板制成,并被焊接在过滤箱下部。Further, the sewage outlet is made of cuboid steel plate and welded to the lower part of the filter box.

进一步的,所述的第一阀门、第二阀门和第三阀门均为自动控制阀门,当监测仪器的数值与检测仪器的数值相差超过设定范围时,外部的控制系统自动关闭第一阀门和第二阀门,打开第三阀门。Further, the first valve, the second valve and the third valve are all automatic control valves. When the difference between the value of the monitoring instrument and the value of the detection instrument exceeds the set range, the external control system automatically closes the first valve and the third valve. Second valve, open third valve.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:

本实用新型采用在主管道上设置U型旁通管,以及在主管道的前后两端设置监测仪器和检测仪器的方式,当水自由流通在主管道时,第三阀门处于关闭状态,当监测仪器的数据与监测仪器的数据相差大于设定范围时,第三阀门自动打开,第一阀门和第二阀门自动关闭,水经旁通管排出,自动控制系统进行报警,本实用新型的过滤过程无需作业人员手动操作,可实现自动检测控制,大幅降低了作业人员的劳动强度,显著减少了因杂质堵塞造成的设备故障率,提高了设备效率。The utility model adopts the method of arranging a U-shaped bypass pipe on the main pipeline, and arranging monitoring instruments and detection instruments at the front and rear ends of the main pipeline. When water flows freely in the main pipeline, the third valve is in a closed state, and when the monitoring instrument When the difference between the data of the monitoring instrument and the data of the monitoring instrument is greater than the set range, the third valve is automatically opened, the first valve and the second valve are automatically closed, the water is discharged through the bypass pipe, and the automatic control system alarms. The manual operation of the operator can realize automatic detection and control, which greatly reduces the labor intensity of the operator, significantly reduces the equipment failure rate caused by impurity blockage, and improves the equipment efficiency.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的剖视结构示意图。FIG. 2 is a schematic cross-sectional structure diagram of FIG. 1 .

图中:1.主管道,2.检测仪器,3.第一阀门,4.过滤箱,5.第二阀门,6.第三阀门,7.旁通管,8.滤网,9.排污口,10.检测仪器。In the picture: 1. Main pipeline, 2. Testing instrument, 3. First valve, 4. Filter box, 5. Second valve, 6. Third valve, 7. Bypass pipe, 8. Filter screen, 9. Sewage discharge mouth, 10. Testing equipment.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

如图1-2所示,一种可监测自动控制管道过滤装置,包括主管道1,设在主管道1上的过滤箱4,以及设在主管道1上的由U型弯管制成的旁通管7,主管道1的前端设有监测仪器2,尾端设有检测仪器10,过滤箱4两侧边的主管道1上分别设有第一阀门3和第二阀门5,过滤箱4的下端设有排污口9,过滤箱4和第二阀门5之间的主管道1上设有滤网8,监测仪器2和第一阀门3之间设有旁通管7的入口,第二阀门5和检测仪器10之间设有旁通管7的出口,旁通管7的入口和出口均与主管道1相通连接,旁通管7上设有第三阀门6。As shown in Fig. 1-2, a monitoring and automatic control pipeline filter device includes a main pipeline 1, a filter box 4 arranged on the main pipeline 1, and a U-shaped elbow made of a main pipeline 1 arranged on the main pipeline 1. The bypass pipe 7, the front end of the main pipeline 1 is provided with a monitoring instrument 2, the rear end is provided with a detection instrument 10, the main pipeline 1 on both sides of the filter box 4 is respectively provided with a first valve 3 and a second valve 5, and the filter box is provided with a first valve 3 and a second valve 5. The lower end of 4 is provided with a sewage outlet 9, the main pipeline 1 between the filter box 4 and the second valve 5 is provided with a filter screen 8, and the inlet of the bypass pipe 7 is provided between the monitoring instrument 2 and the first valve 3. An outlet of a bypass pipe 7 is arranged between the second valve 5 and the detection instrument 10 . The inlet and outlet of the bypass pipe 7 are connected to the main pipeline 1 , and a third valve 6 is arranged on the bypass pipe 7 .

本实用新型在具体使用时,监测仪器2和检测仪器10选择为压力传感器,将过滤箱4为设置为长方体结构,其内部为圆形开口钢管,夹层用混泥土填充,将排污口9由长方体钢板制成,并被焊接在过滤箱4下部,水由主管道1经第一阀门3进入过滤箱4后,由滤网8进行过滤,再经第二阀门5排出,第三阀门6处于关闭状态,当监测仪器2的数据与监测仪器10的数据相差大于设定范围时,第三阀门6自动打开,第一阀门3和第二阀门5自动关闭,水经旁通管7排出,外设的自动控制系统进行报警,提醒操作人员打开排污口9,对过滤箱4进行清理。When the utility model is used specifically, the monitoring instrument 2 and the detection instrument 10 are selected as pressure sensors, the filter box 4 is set as a cuboid structure, the interior of which is a circular open steel pipe, the interlayer is filled with concrete, and the sewage outlet 9 is made of a cuboid. It is made of steel plate and welded to the lower part of the filter box 4. After the water enters the filter box 4 from the main pipe 1 through the first valve 3, it is filtered by the filter screen 8, and then discharged through the second valve 5, and the third valve 6 is closed. When the difference between the data of the monitoring instrument 2 and the data of the monitoring instrument 10 is greater than the set range, the third valve 6 is automatically opened, the first valve 3 and the second valve 5 are automatically closed, the water is discharged through the bypass pipe 7, and the peripheral The automatic control system will give an alarm to remind the operator to open the sewage outlet 9 and clean the filter box 4.

Claims (6)

1.一种可监测自动控制管道过滤装置,包括主管道(1),设在主管道(1)上的过滤箱(4),以及设在主管道(1)上的旁通管(7),其特征在于,所述的主管道(1)的前端设有监测仪器(2),尾端设有检测仪器(10),过滤箱(4)两侧边的主管道(1)上分别设有第一阀门(3)和第二阀门(5),过滤箱(4)的下端设有排污口(9),过滤箱(4)和第二阀门(5)之间的主管道(1)上设有滤网(8),监测仪器(2)和第一阀门(3)之间设有旁通管(7)的入口,第二阀门(5)和检测仪器(10)之间设有旁通管(7)的出口,旁通管(7)的入口和出口均与主管道(1)相通连接,旁通管(7)上设有第三阀门(6)。1. A monitoring and automatic control pipeline filtering device, comprising a main pipeline (1), a filter box (4) arranged on the main pipeline (1), and a bypass pipe (7) arranged on the main pipeline (1) , characterized in that the front end of the main pipe (1) is provided with a monitoring instrument (2), the tail end is provided with a detection instrument (10), and the main pipes (1) on both sides of the filter box (4) are respectively provided with There are a first valve (3) and a second valve (5), the lower end of the filter box (4) is provided with a sewage outlet (9), and the main pipeline (1) between the filter box (4) and the second valve (5) A filter screen (8) is provided on the upper part, an inlet of a bypass pipe (7) is provided between the monitoring instrument (2) and the first valve (3), and a bypass pipe (7) is provided between the second valve (5) and the detection instrument (10). The outlet of the bypass pipe (7), the inlet and the outlet of the bypass pipe (7) are all connected with the main pipeline (1), and the bypass pipe (7) is provided with a third valve (6). 2.如权利要求1所述的一种可监测自动控制管道过滤装置,其特征在于,所述的监测仪器(2)和检测仪器(10)为压力传感器。2 . The monitoring and automatic control pipeline filtering device according to claim 1 , wherein the monitoring instrument ( 2 ) and the detection instrument ( 10 ) are pressure sensors. 3 . 3.如权利要求1所述的一种可监测自动控制管道过滤装置,其特征在于,所述的过滤箱(4)为长方体结构,其内部为圆形开口钢管,夹层用混泥土填充。3 . The monitoring and automatic control pipeline filter device according to claim 1 , wherein the filter box ( 4 ) has a cuboid structure with a circular opening steel pipe inside, and the interlayer is filled with concrete. 4 . 4.如权利要求1所述的一种可监测自动控制管道过滤装置,其特征在于,所述的旁通管(7)为U型弯管。4 . The monitoring and automatic control pipeline filtering device according to claim 1 , wherein the bypass pipe ( 7 ) is a U-shaped elbow. 5 . 5.如权利要求1所述的一种可监测自动控制管道过滤装置,其特征在于,所述的排污口(9)由长方体钢板制成,并被焊接在过滤箱(4)下部。5 . The monitoring and automatic control pipeline filtering device according to claim 1 , wherein the sewage outlet ( 9 ) is made of cuboid steel plate and is welded to the lower part of the filter box ( 4 ). 6 . 6.如权利要求1-5任意一项所述的一种可监测自动控制管道过滤装置,其特征在于,所述的第一阀门(3)、第二阀门(5)和第三阀门(6)均为自动控制阀门,当监测仪器(2)的数值与检测仪器(10)的数值相差超过设定范围时,外部的控制系统自动关闭第一阀门(3)和第二阀门(5),打开第三阀门(6)。6. A monitorable and automatically controllable pipeline filtering device according to any one of claims 1-5, characterized in that the first valve (3), the second valve (5) and the third valve (6) ) are all automatic control valves. When the difference between the value of the monitoring instrument (2) and the value of the detection instrument (10) exceeds the set range, the external control system automatically closes the first valve (3) and the second valve (5), Open the third valve (6).
CN201921516567.9U 2019-09-12 2019-09-12 A monitoring and automatic control pipeline filtering device Active CN210905218U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921516567.9U CN210905218U (en) 2019-09-12 2019-09-12 A monitoring and automatic control pipeline filtering device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921516567.9U CN210905218U (en) 2019-09-12 2019-09-12 A monitoring and automatic control pipeline filtering device

Publications (1)

Publication Number Publication Date
CN210905218U true CN210905218U (en) 2020-07-03

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CN (1) CN210905218U (en)

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GR01 Patent grant
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Effective date of registration: 20240207

Address after: 737100 No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province

Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd.

Country or region after: China

Address before: 737103 No. 98, Jinchuan Road, Jinchang, Gansu

Patentee before: JINCHUAN GROUP Co.,Ltd.

Country or region before: China

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 31 Beijing Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province 737100

Patentee after: Jinchuan Group Nickel Cobalt Co.,Ltd.

Country or region after: China

Address before: No. 2 Lanzhou Road, Beijing Road Street, Jinchuan District, Jinchang City, Gansu Province

Patentee before: Jinchuan Group Nickel Cobalt Co.,Ltd.

Country or region before: China