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CN210847224U - A new type of workpiece size testing and classification device - Google Patents

A new type of workpiece size testing and classification device Download PDF

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Publication number
CN210847224U
CN210847224U CN201921167448.7U CN201921167448U CN210847224U CN 210847224 U CN210847224 U CN 210847224U CN 201921167448 U CN201921167448 U CN 201921167448U CN 210847224 U CN210847224 U CN 210847224U
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turntable
mounting bracket
workpiece
sorting
fixedly connected
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项亚南
陆敏智
曹菁
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Jiangsu Vocational College of Information Technology
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Abstract

一种新型工件尺寸测试分类装置,包括底座、上料机构、高度检测机构、视觉检测机构、下料运输机构和分拣机构,上料机构、高度检测机构、视觉检测机构、下料运输机构和分拣机构均固定设置在底座上,上料机构包括第一安装支架、转盘和均匀设置在转盘上的若干个用来装载工件的载料工位,高度检测机构包括第二安装支架、移动气缸和高度传感器,视觉检测机构包括第三安装支架、工业相机、检测镜头和光源,下料运输机构底部固定连接在底座上,分拣机构包括第五安装支架、下料滑道、第一挡板和分选杆。改变传统的人工目检方式,大大提高了工作效率。

Figure 201921167448

A new type of workpiece size testing and classification device, including a base, a feeding mechanism, a height detection mechanism, a visual detection mechanism, a blanking transport mechanism and a sorting mechanism, a loading mechanism, a height detection mechanism, a visual detection mechanism, a blanking transport mechanism and The sorting mechanism is fixed on the base. The feeding mechanism includes a first mounting bracket, a turntable and several loading stations for loading workpieces evenly arranged on the turntable. The height detection mechanism includes a second mounting bracket, a moving cylinder and height sensor, the visual inspection mechanism includes a third mounting bracket, an industrial camera, a detection lens and a light source, the bottom of the blanking transport mechanism is fixedly connected to the base, and the sorting mechanism includes a fifth mounting bracket, a blanking chute, and a first baffle and sorting rod. Change the traditional manual visual inspection method, greatly improve the work efficiency.

Figure 201921167448

Description

一种新型工件尺寸测试分类装置A new type of workpiece size testing and classification device

技术领域technical field

本发明属于机械技术领域,尤其涉及一种新型工件尺寸测试分类装置。The invention belongs to the technical field of machinery, and in particular relates to a novel workpiece size testing and classification device.

背景技术Background technique

在一些精密产品生产企业中,需要对生产工件的尺寸包括工件的长宽高进行测试,并且需要将次品排除。如果采用人工目检测试的方法一个个的进行分类,耗时费力,生产效率是非常低下的,人力成本、时间成本也是非常高的。基于此,设计出一种新型工件高度、外形测试分类装置。In some precision product manufacturing enterprises, it is necessary to test the dimensions of the production workpiece, including the length, width and height of the workpiece, and it is necessary to exclude defective products. If the manual visual inspection method is used to classify one by one, it is time-consuming and labor-intensive, the production efficiency is very low, and the labor cost and time cost are also very high. Based on this, a new type of workpiece height and shape testing and classification device is designed.

发明内容SUMMARY OF THE INVENTION

为了克服背景技术中提及的人工目检进行分类耗时费力、生产效率低下的问题,本发明提供一种新型工件尺寸测试分类装置。In order to overcome the problems of time-consuming, labor-intensive and low production efficiency mentioned in the background art for manual visual inspection, the present invention provides a novel workpiece size testing and classification device.

为解决上述技术问题,本发明所采用的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows:

一种新型工件尺寸测试分类装置,包括底座、上料机构、高度检测机构、视觉检测机构、下料运输机构和分拣机构,上料机构、高度检测机构、视觉检测机构、下料运输机构和分拣机构均固定设置在底座上,A new type of workpiece size testing and classification device, including a base, a feeding mechanism, a height detection mechanism, a visual detection mechanism, a blanking transport mechanism and a sorting mechanism, a feeding mechanism, a height detection mechanism, a visual detection mechanism, a blanking transport mechanism and The sorting mechanism is fixed on the base,

上料机构包括第一安装支架、转盘和均匀设置在转盘上的若干个用来装载工件的载料工位,转盘转动设置在第一安装支架上,载料工位固定设置在转盘上表面,The feeding mechanism includes a first installation bracket, a turntable, and a number of material loading stations evenly arranged on the turntable for loading workpieces.

高度检测机构包括第二安装支架、移动气缸和高度传感器,第二安装支架底部固定连接在底座上,移动气缸固定设置在第二安装支架上且位于转盘上方,高度传感器位于转盘上方,且高度传感器与移动气缸的活塞杆固定连接以随着活塞杆上下移动,The height detection mechanism includes a second mounting bracket, a moving cylinder and a height sensor, the bottom of the second mounting bracket is fixedly connected to the base, the moving cylinder is fixedly arranged on the second mounting bracket and is located above the turntable, the height sensor is located above the turntable, and the height sensor It is fixedly connected with the piston rod of the moving cylinder to move up and down with the piston rod,

视觉检测机构包括第三安装支架、工业相机、检测镜头和光源,第三安装支架底部固定连接在底座上,工业相机、检测镜头和光源均位于转盘上方,工业相机与第三安装支架固定连接,检测镜头连接在工业相机的下端,光源固定设置在检测镜头下方,The visual inspection mechanism includes a third mounting bracket, an industrial camera, a detection lens and a light source. The bottom of the third mounting bracket is fixedly connected to the base. The industrial camera, the detection lens and the light source are all located above the turntable. The industrial camera is fixedly connected to the third mounting bracket. The detection lens is connected to the lower end of the industrial camera, and the light source is fixed under the detection lens.

下料运输机构底部固定连接在底座上,下料运输机构上端位于转盘上方并可将载料工位上的工件运输到分拣机构中,The bottom of the unloading transport mechanism is fixedly connected to the base, and the upper end of the unloading transport mechanism is located above the turntable and can transport the workpieces on the loading station to the sorting mechanism.

分拣机构包括第五安装支架、下料滑道、第一挡板和分选杆,第五安装支架底部固定连接在底座上,下料滑道的一端固定连接在第五安装支架上端部处,第一挡板固定设置在下料滑道上将下料滑道分隔成正品滑道和次品滑道,分选杆转动设置在下料滑道上。The sorting mechanism includes a fifth mounting bracket, an unloading chute, a first baffle and a sorting rod. The bottom of the fifth mounting bracket is fixedly connected to the base, and one end of the unloading chute is fixedly connected to the upper end of the fifth mounting bracket. , the first baffle is fixed on the unloading slideway to separate the unloading slideway into the genuine slideway and the inferior product slideway, and the sorting rod is rotated and set on the unloading slideway.

进一步地,下料运输机构包括第四安装支架、左右气缸、上下气缸和用于吸取载料工位上工件的吸附装置,第四安装支架底部固定连接在底座上,左右气缸、上下气缸和吸附装置均位于转盘上方,左右气缸横向设置且固定在第四安装支架上,上下气缸竖直设置且固定连接在左右气缸上以实现左右移动,吸附装置与上下气缸的活塞杆的自由端部固定连接,下料滑道位于左右气缸下方,吸附装置可随着左右气缸伸缩杆的移动到达下料滑道上方。Further, the unloading transport mechanism includes a fourth mounting bracket, left and right air cylinders, upper and lower air cylinders, and an adsorption device for sucking the workpiece on the loading station, the bottom of the fourth installation bracket is fixedly connected to the base, the left and right air cylinders, the upper and lower air cylinders and the adsorption The devices are all located above the turntable, the left and right cylinders are arranged horizontally and fixed on the fourth mounting bracket, the upper and lower cylinders are vertically arranged and fixedly connected to the left and right cylinders to achieve left and right movement, and the adsorption device is fixedly connected to the free ends of the upper and lower cylinder piston rods. , The feeding slideway is located under the left and right cylinders, and the adsorption device can reach the top of the feeding slideway with the movement of the left and right cylinder telescopic rods.

吸附装置吸附工件,上下气缸通过左右气缸进行左右移动,以将载料工位上的工件吸附运输到分拣机构的下料滑道中。The adsorption device adsorbs the workpiece, and the upper and lower cylinders move left and right through the left and right cylinders to adsorb and transport the workpieces on the loading station to the unloading chute of the sorting mechanism.

进一步地,所述上下气缸的上端设置有上限传感器,上下气缸的下端设置有下限传感器,左右气缸的左端设置有左限传感器,左右气缸的右端设置有右限传感器。Further, the upper ends of the upper and lower cylinders are provided with upper limit sensors, the lower ends of the upper and lower cylinders are provided with lower limit sensors, the left ends of the left and right cylinders are provided with left limit sensors, and the right ends of the left and right cylinders are provided with right limit sensors.

进一步地,所述吸附装置包括真空发生器和吸盘,真空发生器与上下气缸的活塞杆的自由端部固定连接,吸盘与真空发生器连接。Further, the adsorption device includes a vacuum generator and a suction cup, the vacuum generator is fixedly connected with the free ends of the piston rods of the upper and lower cylinders, and the suction cup is connected with the vacuum generator.

进一步地,分拣机构还包括旋转气缸,旋转气缸固定设置在下料滑道底部,旋转气缸的输出轴伸出下料滑道与分选杆的一端固定连接。Further, the sorting mechanism also includes a rotating cylinder, which is fixedly arranged at the bottom of the unloading chute, and the output shaft of the rotating cylinder extends out of the unloading chute and is fixedly connected to one end of the sorting rod.

旋转气缸带动分选杆转动,使得分选杆可以堵住正品滑道或者次品滑道的入口,从而让工件滑落到次品箱或正品箱中,从而将正品件和次品件挑选分类出来。The rotating cylinder drives the sorting rod to rotate, so that the sorting rod can block the entrance of the genuine slideway or the defective slideway, so that the workpiece slides into the defective product box or the genuine product box, so as to sort out the genuine and defective products. .

进一步地,分拣机构还包括正品箱和次品箱,正品箱设置在正品滑道出口处,次品箱设置在次品滑道出口处。Further, the sorting mechanism also includes a genuine product box and a defective product box, the genuine product box is arranged at the exit of the genuine product chute, and the defective product box is arranged at the exit of the defective product chute.

设置正品箱用来装正品件,设置次品箱用来装次品件。Set the genuine box to store genuine parts, and set the defective box to store defective parts.

进一步地,下料滑道的另一端倾斜向下设置。Further, the other end of the feeding chute is inclined downward.

下料滑道倾斜设置方便工件从滑道中滑下。The inclined setting of the blanking chute facilitates the workpiece to slide down from the chute.

进一步地,上料机构还包括伺服电机、分割器和有料传感器,伺服电机和分割器均位于转盘下方,伺服电机固定设置在第一安装支架上,分割器的动力输入轴与伺服电机的输出轴连接,分割器的动力输出轴与转盘连接,每个载料工位上均开设有第二通孔,在转盘上与每个第二通孔相对的位置处均开设有第一通孔,有料传感器位于转盘下方,且有料传感器与分割器固定连接,随着转盘的转动,每个载料工位上的第二通孔均可转动到有料传感器上方。Further, the feeding mechanism also includes a servo motor, a divider and a material sensor. The servo motor and the divider are both located under the turntable, the servo motor is fixed on the first mounting bracket, and the power input shaft of the divider and the output shaft of the servo motor. Connection, the power output shaft of the splitter is connected with the turntable, each loading station is provided with a second through hole, and a first through hole is opened at the position opposite to each second through hole on the turntable, and there are material The sensor is located under the turntable, and the material-containing sensor is fixedly connected with the divider. With the rotation of the turntable, the second through hole on each material-carrying station can be rotated to the top of the material-containing sensor.

上料机构用来装载物料,通过分割器设置转盘每次转动的角度,伺服电机可以驱动转盘按照分割器设置的角度转动,设置有料传感器可以检测载料工位上是否装载有工件。设置转盘,可以持续上料,且可以实现上料机构、高度检测机构、视觉检测机构、下料运输机构等同时作业,大大提高生产效率。The feeding mechanism is used to load materials. The angle of each rotation of the turntable is set by the divider. The servo motor can drive the turntable to rotate according to the angle set by the divider. The material sensor is provided to detect whether there is a workpiece loaded on the loading station. The turntable can be set up, which can continuously feed materials, and can realize the simultaneous operation of the feeding mechanism, the height detection mechanism, the visual detection mechanism, the unloading transportation mechanism, etc., which greatly improves the production efficiency.

进一步地,载料工位包括载座,载座固定设置在转盘上,第二通孔设置在载座上,载座上开有卡放工件的工件卡槽,且第二通孔与工件卡槽相通。Further, the material loading station includes a carrier, the carrier is fixedly arranged on the turntable, the second through hole is arranged on the carrier, the carrier is provided with a workpiece clamping groove for clamping the workpiece, and the second through hole and the workpiece are clamped. Slots are connected.

工件卡槽可以卡放工件,第二通孔与第一通孔相对,且第二通孔与工件卡槽相通,使得有料传感器能检测到载料工位上是否装载有工件。The workpiece clamping slot can hold the workpiece, the second through hole is opposite to the first through hole, and the second through hole communicates with the workpiece clamping slot, so that the material sensor can detect whether the workpiece is loaded on the loading station.

进一步地,还包括控制单元,控制单元包括PLC,高度传感器、移动气缸、工业相机、检测镜头、有料传感器、左右气缸、上下气缸、吸附装置和旋转气缸均与PLC电连接。Further, it also includes a control unit, the control unit includes a PLC, the height sensor, the moving cylinder, the industrial camera, the detection lens, the material sensor, the left and right cylinders, the upper and lower cylinders, the adsorption device and the rotating cylinder are all electrically connected to the PLC.

与现有技术相比,本发明能够实现的有益效果至少如下:改变传统的人工目检方式,通过上料结构将工件转送到高度检测机构和视觉检测机构以对工件进行长宽高的检测,并且通过PLC识别工件是否是正品件,通过设置下料运输机构将经过检测的工件运输到分拣机构,分拣机构可以实现将正品件收集到正品箱中,将次品件收集到次品箱中,不仅节省了人力、物力和时间成本,而且大大提高了工作效率。Compared with the prior art, the present invention can achieve at least the following beneficial effects: by changing the traditional manual visual inspection method, the workpiece is transferred to the height detection mechanism and the visual inspection mechanism through the feeding structure to detect the length, width and height of the workpiece, And identify whether the workpiece is a genuine one through PLC, and transport the detected workpiece to the sorting mechanism by setting the unloading transportation mechanism, the sorting mechanism can collect the genuine parts into the genuine box, and collect the defective parts into the defective box. It not only saves manpower, material resources and time costs, but also greatly improves work efficiency.

附图说明Description of drawings

图1是本发明实施例提供的一种新型工件尺寸测试分类装置的整体结构示意图(未示出正品箱和次品箱)。FIG. 1 is a schematic diagram of the overall structure of a novel workpiece size testing and sorting device provided by an embodiment of the present invention (the genuine product box and the defective product box are not shown).

图2是本发明实施例提供的一种新型工件尺寸测试分类装置的俯视图。FIG. 2 is a top view of a novel workpiece size testing and classifying device provided by an embodiment of the present invention.

图3是本发明实施例提供的一种新型工件尺寸测试分类装置的侧视图。FIG. 3 is a side view of a novel workpiece size testing and classifying device provided by an embodiment of the present invention.

图4是本发明实施例提供的一种新型工件尺寸测试分类装置的电路接线图。FIG. 4 is a circuit wiring diagram of a novel workpiece size testing and classification device provided by an embodiment of the present invention.

具体实施方式Detailed ways

为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the embodiments, but the content of the present invention is not limited to the following embodiments.

如图1-4所示,本发明实施例提供一种新型工件尺寸测试分类装置,包括底座1、上料机构2、高度检测机构3、视觉检测机构4、下料运输机构5、分拣机构6和控制单元,上料机构2、高度检测机构3、视觉检测机构4、下料运输机构5和分拣机构6均固定设置在底座1上。上料机构2用于装载工件,高度检测机构用于从Z轴方向对工件的尺寸进行检测,视觉检测机构4用于从X轴、Y轴方向上对工件进行尺寸检测,下料运输机构5用于将检测后的工件从载料工位上运输移动到分拣机构6的下料滑道66中,分拣机构6用于将正品件从正品滑道落入正品箱,将次品件从次品滑道中进入次品箱。As shown in Figures 1-4, an embodiment of the present invention provides a new type of workpiece size testing and classification device, including a base 1, a feeding mechanism 2, a height detection mechanism 3, a visual detection mechanism 4, a feeding and conveying mechanism 5, and a sorting mechanism 6 and the control unit, the feeding mechanism 2 , the height detection mechanism 3 , the visual detection mechanism 4 , the unloading transport mechanism 5 and the sorting mechanism 6 are all fixedly arranged on the base 1 . The loading mechanism 2 is used to load the workpiece, the height detection mechanism is used to detect the size of the workpiece from the Z-axis direction, the visual detection mechanism 4 is used to detect the size of the workpiece from the X-axis and Y-axis directions, and the unloading transport mechanism 5 It is used to transport the detected workpieces from the loading station to the unloading chute 66 of the sorting mechanism 6. The sorting mechanism 6 is used to drop the genuine parts from the genuine chute into the genuine box, and remove the defective parts. Enter the defective bin from the defective chute.

控制单元包括PLC。本实施例中PLC具体采用FX3U-16MT。The control unit includes a PLC. In this embodiment, the PLC specifically adopts FX3U-16MT.

上料机构2包括第一安装支架21、转盘22和均匀设置在转盘22上表面的若干个用来装载工件的载料工位23、伺服电机24、分割器25和有料传感器26,第一安装支架21 为L形板,L形板上固定连接有加强筋板211以增加强度,伺服电机24和分割器25均位于转盘22下方,伺服电机24用于驱动转盘22按照分割器25设置的角度转动,伺服电机 24固定设置在第一安装支架21上,分割器25的动力输入轴与伺服电机24的输出轴连接,分割器25的动力输出轴与转盘22连接,转盘22上均匀设置有4个载料工位23,每个载料工位23上均开设有第二通孔232,在转盘22上与每个第二通孔232相对的位置处均开设有第一通孔,有料传感器26位于转盘22下方,且有料传感器26与分割器25的外壁固定连接,有料传感器26不随着转盘、分割器的转动而转动,随着转盘的转动,每个载料工位23上的第二通孔232均可转动到有料传感器26上方,使得载料工位23上的第二通孔232、与之相对设置的第一通孔与有料传感器26的测量探头位于同一竖直线上,以检测载料工位上是否装载了工件。The feeding mechanism 2 includes a first mounting bracket 21, a turntable 22, and several loading stations 23 for loading workpieces, a servo motor 24, a divider 25 and a material sensor 26, which are evenly arranged on the upper surface of the turntable 22. The first installation The bracket 21 is an L-shaped plate, and the L-shaped plate is fixedly connected with a reinforcing rib plate 211 to increase the strength. The servo motor 24 and the divider 25 are located under the turntable 22 , and the servo motor 24 is used to drive the turntable 22 according to the angle set by the divider 25 Rotating, the servo motor 24 is fixedly arranged on the first mounting bracket 21, the power input shaft of the splitter 25 is connected with the output shaft of the servo motor 24, the power output shaft of the splitter 25 is connected with the turntable 22, and the turntable 22 is evenly provided with 4 There are two loading stations 23, each loading station 23 is provided with a second through hole 232, and a first through hole is opened on the turntable 22 at a position opposite to each second through hole 232, and there is a material sensor. 26 is located below the turntable 22, and the material sensor 26 is fixedly connected to the outer wall of the divider 25. The material sensor 26 does not rotate with the rotation of the turntable and the divider. The through holes 232 can all be rotated above the material-containing sensor 26, so that the second through-hole 232 on the material-carrying station 23, the first through-hole disposed opposite to it and the measuring probe of the material-containing sensor 26 are located on the same vertical line, so as to Detects whether a workpiece is loaded on the loading station.

本实施例中每个载料工位23均包括载座231,载座231通过螺栓固定设置在转盘22上,第二通孔232设置在载座231上,载座231上开有卡放工件的工件卡槽233,且第二通孔232与工件卡槽233相通。卡放工件的工件卡槽233的具体形状可以根据具体的工件形状加工。本实施例中有料传感器26为光纤传感器,具体采用洛施达RS410-M。有料传感器26和伺服电机24分别与PLC的输入端电连接。In this embodiment, each material-carrying station 23 includes a carrier 231 . The carrier 231 is fixed on the turntable 22 by bolts. The second through hole 232 is provided on the carrier 231 , and the carrier 231 is provided with a clamping workpiece. The workpiece clamping groove 233 is formed, and the second through hole 232 communicates with the workpiece clamping groove 233 . The specific shape of the workpiece clamping groove 233 for holding the workpiece can be processed according to the specific workpiece shape. In this embodiment, the material sensor 26 is an optical fiber sensor, and specifically, Rostar RS410-M is used. The material presence sensor 26 and the servo motor 24 are respectively electrically connected to the input end of the PLC.

有料传感器26固定不动,随着转盘22的转动,将有一载料工位23转动到有料传感器26上方,该载料工位23上的第二通孔232和与之相对的位于转盘22的第一通孔将与有料传感器26的测量探头位于同一竖直线上,而第二通孔232与工件卡槽252相通,若此时该工件卡槽252内放置有工件,则工件会覆盖住该载料工位23上的第二通孔232,有料传感器26发出有料信号至PLC,PLC启动伺服电机。The material sensor 26 is fixed, and with the rotation of the turntable 22, a material loading station 23 is rotated to the top of the material sensor 26. The first through hole will be located on the same vertical line as the measuring probe of the material sensor 26, and the second through hole 232 will communicate with the workpiece clamping slot 252. If a workpiece is placed in the workpiece clamping slot 252 at this time, the workpiece will be covered. In the second through hole 232 on the material loading station 23, the material presence sensor 26 sends a material presence signal to the PLC, and the PLC starts the servo motor.

本实施例中,设定图2中的A处为上料处,有料传感器26位于上料处的转盘下方,且有料传感器26的测量探头与位于上料处的载料工位23上第二通孔232、与该第二通孔 232相对的第一通孔位于同一竖直线上。可以人工或者通过外部送料装置如振动盘等将工件送入载料工位23中的工件卡槽232内。开始工作时,将工件送进位于上料处的载料工位23上的工位卡槽232中,此时位于下方的有料传感器26检测到载料工位23上有工件,将有料信号传至PLC,PLC启动伺服电机24,伺服电机24驱动分割器25,分割器25带动转盘22转动90度,此时下一个载料工位转动至上料处,给该载料工位送进工件,有料传感器26检测有料,将有料信号传至控制器,PLC启动伺服电机24,如此循环,持续给转盘22上的载料工位23送进工件。In this embodiment, the position A in FIG. 2 is set as the feeding position, the material-presenting sensor 26 is located under the turntable at the feeding position, and the measuring probe of the feeding-feeding sensor 26 is located at the second position on the loading station 23 at the feeding position. The through hole 232 and the first through hole opposite to the second through hole 232 are located on the same vertical line. The workpiece can be fed into the workpiece clamping slot 232 in the loading station 23 manually or through an external feeding device such as a vibrating plate. When starting to work, the workpiece is sent into the station slot 232 on the loading station 23 at the loading place. At this time, the material sensor 26 located below detects that there is a workpiece on the loading station 23, and transmits the material signal. To the PLC, the PLC starts the servo motor 24, the servo motor 24 drives the divider 25, and the divider 25 drives the turntable 22 to rotate 90 degrees. At this time, the next loading station rotates to the feeding position, and the workpiece is fed to the loading station. The sensor 26 detects that there is material, and transmits the material signal to the controller, and the PLC starts the servo motor 24, and this cycle continues to feed the workpiece to the material loading station 23 on the turntable 22.

高度检测机构3包括第二安装支架31、移动气缸32和高度传感器33,第二安装支架31包括第一安装座312和竖直设置的第一支撑杆311,第一支撑杆311底部固定连接在底座1上,第一安装座312固定连接在第一支撑杆311的上端部,移动气缸32固定设置在第一安装座312上且位于转盘22上方,移动气缸32上固定连接有第一安装板321,第一安装板321为L形板,第一安装板321的其中一个面板竖直设置且与移动气缸32固定连接,高度传感器33固定设置在第一安装板321的另一个面板上,高度传感器33的测量探头位于转盘22上方,移动气缸32、高度传感器33均分别与PLC电连接,本实施例中高度传感器33采用基恩士GT2-H12K,测量工件的高度时,移动气缸32活塞杆往下伸出,带动高度传感器33的测量探头往下触碰到载料工位上工件的表面,从而测量出工件在Z 轴上的尺寸即工件的高度,并将尺寸信息传递给PLC。The height detection mechanism 3 includes a second mounting bracket 31, a moving cylinder 32 and a height sensor 33. The second mounting bracket 31 includes a first mounting seat 312 and a vertically arranged first support rod 311. The bottom of the first support rod 311 is fixedly connected to the On the base 1, the first mounting seat 312 is fixedly connected to the upper end of the first support rod 311, the moving cylinder 32 is fixedly arranged on the first mounting seat 312 and located above the turntable 22, and the moving cylinder 32 is fixedly connected with a first mounting plate 321, the first mounting plate 321 is an L-shaped plate, one of the panels of the first mounting plate 321 is vertically arranged and is fixedly connected with the moving cylinder 32, the height sensor 33 is fixedly arranged on the other panel of the first mounting plate 321, and the height The measuring probe of the sensor 33 is located above the turntable 22, and the moving cylinder 32 and the height sensor 33 are electrically connected to the PLC respectively. In this embodiment, the height sensor 33 adopts Keyence GT2-H12K. Extend downwards and drive the measuring probe of the height sensor 33 to touch down the surface of the workpiece on the loading station, so as to measure the size of the workpiece on the Z axis, that is, the height of the workpiece, and transmit the size information to the PLC.

本实施例中设置两个高度传感器33,两个高度传感器33的测量探头能够分别检测工件两侧的尺寸。In this embodiment, two height sensors 33 are provided, and the measuring probes of the two height sensors 33 can respectively detect the dimensions on both sides of the workpiece.

视觉检测机构4包括第三安装支架41、工业相机42、检测镜头43和光源44,第三安装支架41包括竖直设置的第二支撑杆411和第二安装座412,第二支撑杆411底部固定连接底座1上,第二安装座412固定连接在第二支撑杆411上端部处,工业相机42、检测镜头43和光源44均位于转盘22上方,工业相机42与第一安装座412固定连接,检测镜头43连接在工业相机42的下端,光源44位于检测镜头43正下方且固定连接在第二安装座412上。工业相机42与PLC电连接,本实施例中工业相机42采用康耐视 COGNEX CDC-200,检测镜头43采用康耐视MFG806-0004-02+镜头,光源采用SUNDOPT/ 晟大光电RI220-60-R/G/B/W。当装载着工件的载料工位23随着转盘转动到视觉检测机构 4下方,工业相机42对工件进行拍照,从X、Y轴方向上检测工件的尺寸即检测工件的长度、宽度,并将尺寸信息传递给PLC。The visual inspection mechanism 4 includes a third mounting bracket 41 , an industrial camera 42 , a detection lens 43 and a light source 44 , the third mounting bracket 41 includes a vertically arranged second support rod 411 and a second mounting seat 412 , and the bottom of the second support rod 411 On the fixed connection base 1 , the second mounting seat 412 is fixedly connected to the upper end of the second support rod 411 , the industrial camera 42 , the detection lens 43 and the light source 44 are all located above the turntable 22 , and the industrial camera 42 is fixedly connected to the first mounting seat 412 , the detection lens 43 is connected to the lower end of the industrial camera 42 , and the light source 44 is located directly below the detection lens 43 and is fixedly connected to the second mounting seat 412 . The industrial camera 42 is electrically connected to the PLC. In this embodiment, the industrial camera 42 adopts Cognex COGNEX CDC-200, the detection lens 43 adopts Cognex MFG806-0004-02+ lens, and the light source adopts SUNDOPT/Shengda Optoelectronics RI220-60- R/G/B/W. When the loading station 23 loaded with the workpiece rotates under the visual inspection mechanism 4 with the turntable, the industrial camera 42 takes a picture of the workpiece, detects the size of the workpiece from the X and Y axis directions, that is, detects the length and width of the workpiece, and detects the length and width of the workpiece. The size information is passed to the PLC.

下料运输机构5底部固定连接在底座1上,下料运输机构5上端位于转盘22上方并可将载料工位23上的工件运输到分拣机构6中。下料运输机构5包括第四安装支架51、左右气缸52、上下气缸53和用于吸取载料工位23上工件的吸附装置,左右气缸52、上下气缸53和吸附装置均位于转盘22上方,第四安装支架51包括第三安装座512和两根相互平行且竖直设置的第三支撑杆511,第三支撑杆511的底部固定连接在底座1上,第三安装座512的一端与第三支撑杆511的上端部固定连接,左右气缸52横向设置且固定在第三安装座512上,左右气缸52的上固定连接有第三安装板521,上下气缸53竖直设置且固定连接第三安装板521上使得上下气缸53可以在左右气缸52的作用下实现左右移动以将载料工位上的工件运输到下料滑道上。上下气缸53的活塞杆的自由端部处固定连接有一第四安装板531,吸附装置固定设置在第四安装板531上以随着上下气缸53活塞杆往下移动以吸附载料工位上的工件。吸附装置与PLC电连接,左右气缸52和上下气缸 53均通过三位五通电磁阀与PLC的输出端连接。The bottom of the unloading transport mechanism 5 is fixedly connected to the base 1 , and the upper end of the unloading transport mechanism 5 is located above the turntable 22 and can transport the workpieces on the loading station 23 to the sorting mechanism 6 . The unloading conveying mechanism 5 includes a fourth mounting bracket 51, left and right air cylinders 52, upper and lower air cylinders 53, and an adsorption device for absorbing workpieces on the loading station 23. The left and right air cylinders 52, the upper and lower air cylinders 53 and the adsorption device are all located above the turntable 22. The fourth mounting bracket 51 includes a third mounting seat 512 and two third support rods 511 parallel to each other and vertically arranged, the bottom of the third support rod 511 is fixedly connected to the base 1, and one end of the third mounting seat 512 The upper ends of the three support rods 511 are fixedly connected, the left and right cylinders 52 are horizontally arranged and fixed on the third mounting seat 512, the left and right cylinders 52 are fixedly connected with a third mounting plate 521, and the upper and lower cylinders 53 are vertically arranged and fixedly connected to the third mounting plate 521. The mounting plate 521 enables the upper and lower cylinders 53 to move left and right under the action of the left and right cylinders 52 to transport the workpieces on the loading station to the unloading chute. A fourth mounting plate 531 is fixedly connected to the free ends of the piston rods of the upper and lower cylinders 53, and the adsorption device is fixedly arranged on the fourth mounting plate 531 to move down with the piston rods of the upper and lower cylinders 53 to adsorb the material on the loading station. artifact. The adsorption device is electrically connected to the PLC, and the left and right air cylinders 52 and the upper and lower air cylinders 53 are connected to the output end of the PLC through a three-position five-way solenoid valve.

本实施例中上下气缸53的上端设置有上限传感器,上下气缸53的下端设置有下限传感器,左右气缸52的左端设置有左限传感器,左右气缸52的右端设置有右限传感器,上限传感器、下限传感器、左限传感器和右限传感器均与PLC的输入端连接。本实施例中上限传感器、下限传感器、左限传感器和右限传感器均为为磁性开关,具体采用的型号均为亚德客磁性开关CS1-G。In this embodiment, the upper ends of the upper and lower cylinders 53 are provided with upper limit sensors, the lower ends of the upper and lower cylinders 53 are provided with lower limit sensors, the left ends of the left and right cylinders 52 are provided with left limit sensors, and the right ends of the left and right cylinders 52 are provided with right limit sensors. The sensor, the left limit sensor and the right limit sensor are all connected with the input terminal of the PLC. In this embodiment, the upper limit sensor, the lower limit sensor, the left limit sensor and the right limit sensor are all magnetic switches, and the specific models used are AirTAC magnetic switches CS1-G.

设定当左限传感器获得信号时为左右气缸左极限位置,右限传感器获得信号时为左右气缸右极限位置,上限传感器获得信号时为上下气缸上极限位置,下限传感器获得信号时为上下气缸下极限位置。当左右气缸52到达左右气缸右极限位置时,吸附装置位于某一载料工位23正上方,上下气缸53的活塞杆向下伸出,到达上下气缸下极限位置后,真空发生器上的吸盘吸取此时位于吸附装置下方的载料工位上的工件后上下气缸的活塞杆缩回。Set the left limit position of the left and right cylinders when the left limit sensor obtains a signal, the right limit position of the left and right cylinders when the right limit sensor obtains a signal, the upper limit position of the upper and lower cylinders when the upper limit sensor obtains a signal, and the lower limit position of the upper and lower cylinders when the lower limit sensor obtains a signal limit position. When the left and right cylinders 52 reach the right limit position of the left and right cylinders, the adsorption device is located directly above a certain loading station 23, and the piston rods of the upper and lower cylinders 53 extend downward. After reaching the lower limit position of the upper and lower cylinders, the suction cups on the vacuum generator The piston rods of the upper and lower cylinders are retracted after sucking the workpiece at the loading station below the suction device.

本实施例中吸附装置有两个,使得吸附工件更加牢固。吸附装置均包括真空发生器 541和吸盘542,真空发生器541固定连接在第四安装板531上,吸盘542与真空发生器541连接。In this embodiment, there are two adsorption devices, so that the workpiece can be adsorbed more firmly. The adsorption devices all include a vacuum generator 541 and a suction cup 542, the vacuum generator 541 is fixedly connected to the fourth mounting plate 531, and the suction cup 542 is connected to the vacuum generator 541.

分拣机构6包括第五安装支架65、下料滑道66、第一挡板61、分选杆62和旋转气缸67,第五安装支架65为一L形板,第五安装支架65底部固定在底座1上,下料滑道 66的一端固定连接在第五安装支架65上端部处,且下料滑道66与第五安装支架65的连接处与转盘22等高,下料滑道66的另一端倾斜向下设置以方便工件滑落,下料滑道66 位于左右气缸52下方,吸附装置可随着左右气缸52伸缩杆的移动到达下料滑道35上方。下料滑道66包括滑道661和相对固定设置在滑道661两侧的第二挡板662,在下料滑道 66的下部中间处且沿下料滑道66的长度方向上固定设置一第一挡板61,第一挡板61将下料滑道66分隔成正品滑道663和次品滑道664,分选杆62通过旋转气缸67转动设置在下料滑道66上,旋转气缸67固定设置在下料滑道66底部,旋转气缸67的输出轴伸出下料滑道66与分选杆62的一端固定连接,分选杆62的另一端沿下料滑道66长度方向向上延伸。本实施例的分拣机构6还包括正品箱63和次品箱64,正品箱63设置在正品滑道663出口处,次品箱64设置在次品滑道次品滑道664出口处。The sorting mechanism 6 includes a fifth mounting bracket 65, an unloading chute 66, a first baffle 61, a sorting rod 62 and a rotating cylinder 67, the fifth mounting bracket 65 is an L-shaped plate, and the bottom of the fifth mounting bracket 65 is fixed On the base 1, one end of the unloading chute 66 is fixedly connected to the upper end of the fifth mounting bracket 65, and the connection between the unloading chute 66 and the fifth mounting bracket 65 is at the same height as the turntable 22, and the unloading chute 66 The other end is inclined downward to facilitate the sliding of the workpiece. The unloading slideway 66 is located below the left and right cylinders 52 , and the adsorption device can reach the top of the blanking slideway 35 with the movement of the telescopic rods of the left and right cylinders 52 . The unloading slideway 66 includes a slideway 661 and a second baffle plate 662 relatively fixedly arranged on both sides of the slideway 661 . A baffle 61, the first baffle 61 separates the unloading slideway 66 into a genuine product slideway 663 and a defective product slideway 664, the sorting rod 62 is rotated and arranged on the unloading slideway 66 by a rotating cylinder 67, and the rotating cylinder 67 is fixed Set at the bottom of the unloading chute 66 , the output shaft of the rotary cylinder 67 extends out of the unloading chute 66 and is fixedly connected to one end of the sorting rod 62 , and the other end of the sorting rod 62 extends upward along the length of the unloading chute 66 . The sorting mechanism 6 in this embodiment further includes a genuine product box 63 and a defective product box 64 . The genuine product box 63 is arranged at the exit of the genuine product chute 663 , and the defective product box 64 is arranged at the exit of the defective product chute 664 .

若检测到的工件在X、Y和Z轴上的尺寸均符合要求,则为正品件,若有一个或一个以上的尺寸不符合要求,则为次品件。当检测出工件是正品件时,旋转气缸67反转带动分选杆62转动,将分选杆62的自由端部处转动接触到位于次品滑道664一侧的第二挡板662内壁上,使得工件从正品滑道663滑落入正品箱63中;当检测出工件是次品件时,旋转气缸67正转带动分选杆62转动,将分选杆62的自由端部处转动接触到位于正品滑道663一侧的第二挡板662内壁上,使得工件从次品滑道664中滑落入次品箱64中。If the dimensions of the detected workpiece in the X, Y and Z axes meet the requirements, it is a genuine part, and if one or more dimensions do not meet the requirements, it is a defective part. When it is detected that the workpiece is a genuine product, the rotating cylinder 67 reverses and drives the sorting rod 62 to rotate, and the free end of the sorting rod 62 is rotated to contact the inner wall of the second baffle 662 on the side of the defective product slideway 664. , so that the workpiece slides from the genuine product slideway 663 into the genuine product box 63; when it is detected that the workpiece is a defective product, the rotating cylinder 67 rotates forwardly to drive the sorting rod 62 to rotate, and the free end of the sorting rod 62 is rotated and contacted to the On the inner wall of the second baffle plate 662 on one side of the genuine product slideway 663 , the workpiece slides from the defective product slideway 664 into the defective product box 64 .

在使用本实施例提供的装置时,将工件送进位于上料处上方的载料工位23上,有料传感器26检测到该载料工位23上有工件,将有料信号传递至PLC,PLC启动伺服电机 24,分割器25带动转盘22转动90度将下一个载料工位23转动到上料处上料;分割器 25继续带动转盘22转动90度,装载了工件的载料工位23转动到高度检测机构3下方, PLC控制移动气缸32活塞杆带动高度传感器33向下移动直至高度传感器33的测量探头触碰到工件的上表面,测量出工件在Z轴上的尺寸,并将尺寸信息传递给PLC,分割器 25继续带动转盘22转动90度,装载了工件的载料工位23转动到视觉检测机构4下方, PLC控制工业相机42给工件拍照,工业相机42将获取的工件在X、Y轴上的尺寸信息传递至PLC,PLC根据获取的尺寸信息判断工件是否是正品,分割器25继续带动转盘22 转动,将经过检测的工件转动到下料运输机构5下方,PLC控制上下气缸53的活塞杆向下移动,进而带动吸附装置向下移动,当到达上下气缸下极限位置时,控制器控制真空发生器通过吸盘542吸取工件,控制器控制上下气缸53的活塞杆向上移动,当到达上下气缸上极限位置时,控制器控制左右气缸52的活塞杆向左移动,当到达左右气缸左极限位置,此时下料滑道位于吸盘下方,控制器控制真空发生器放下吸取的工件,工件进入下料滑道;若工件是正品件,则PLC控制旋转气缸67反转,使得分选杆62的自由端部处转动接触到位于次品滑道664一侧的第二挡板662内壁上,阻挡住次品滑道664的入口,工件从正品滑道663滑落进入正品箱63中,若工件是次品件,则PLC控制旋转气缸67正转,使得分选杆62的自由端部处转动接触到位于正品滑道663一侧的第二挡板662内壁上,阻挡住正品滑道663的入口,工件从次品滑道664中滑落进入次品箱64中。When using the device provided in this embodiment, the workpiece is sent to the loading station 23 located above the material loading position, and the material sensor 26 detects that there is a workpiece on the loading station 23, and transmits the material signal to the PLC, and the PLC Start the servo motor 24, the divider 25 drives the turntable 22 to rotate 90 degrees to rotate the next loading station 23 to the feeding place for loading; the divider 25 continues to drive the turntable 22 to rotate 90 degrees, and the loading station 23 loaded with the workpiece Rotate below the height detection mechanism 3, the PLC controls the moving cylinder 32 and the piston rod drives the height sensor 33 to move downward until the measuring probe of the height sensor 33 touches the upper surface of the workpiece, measures the size of the workpiece on the Z axis, and calculates the size of the workpiece. The information is transmitted to the PLC, the divider 25 continues to drive the turntable 22 to rotate 90 degrees, the loading station 23 loaded with the workpiece is rotated to the lower part of the visual inspection mechanism 4, the PLC controls the industrial camera 42 to take pictures of the workpiece, and the industrial camera 42 will obtain the workpiece in the The size information on the X and Y axes is transmitted to the PLC, and the PLC judges whether the workpiece is genuine according to the obtained size information. The divider 25 continues to drive the turntable 22 to rotate, and rotates the detected workpiece to the bottom of the unloading conveying mechanism 5, and the PLC controls the upper and lower parts. The piston rod of the air cylinder 53 moves downward, which in turn drives the adsorption device to move downward. When the lower limit position of the upper and lower air cylinders is reached, the controller controls the vacuum generator to suck the workpiece through the suction cup 542, and the controller controls the piston rod of the upper and lower air cylinders 53 to move upward, When the upper limit position of the upper and lower cylinders is reached, the controller controls the piston rods of the left and right cylinders 52 to move to the left. When the left limit position of the left and right cylinders is reached, the feeding chute is located under the suction cup, and the controller controls the vacuum generator to put down the sucked workpiece. The workpiece enters the unloading chute; if the workpiece is a genuine piece, the PLC controls the rotating cylinder 67 to reverse, so that the free end of the sorting rod 62 rotates and contacts the inner wall of the second baffle 662 on the side of the defective chute 664 , block the entrance of the defective chute 664, the workpiece slides down from the authentic chute 663 into the authentic box 63, if the workpiece is a defective part, the PLC controls the rotating cylinder 67 to rotate forward, so that the free end of the sorting rod 62 It rotates and contacts the inner wall of the second baffle 662 on the side of the genuine slideway 663 , blocking the entrance of the genuine slideway 663 , and the workpiece slides down from the defective slideway 664 into the defective product box 64 .

本发明未涉及部分均与现有技术相同或采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or implemented by adopting the prior art.

以上所述仅为本发明的优先实施例,而非对本发明作任何形式上的限制。本领域的技术人员可在上述实施例的基础上施以各种等同的更改和改进,凡在权利要求范围内所做的等同变化和修饰,均应落入本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Those skilled in the art can apply various equivalent changes and improvements on the basis of the above-mentioned embodiments, and all equivalent changes and modifications made within the scope of the claims shall fall within the protection scope of the present invention.

Claims (10)

1.一种新型工件尺寸测试分类装置,其特征在于:包括底座(1)、上料机构(2)、高度检测机构(3)、视觉检测机构(4)、下料运输机构(5)和分拣机构(6),上料机构(2)、高度检测机构(3)、视觉检测机构(4)、下料运输机构(5)和分拣机构(6)均固定设置在底座(1)上,1. A novel workpiece size testing and classifying device is characterized in that: comprising a base (1), a feeding mechanism (2), a height detection mechanism (3), a visual detection mechanism (4), a blanking transport mechanism (5) and The sorting mechanism (6), the feeding mechanism (2), the height detection mechanism (3), the visual detection mechanism (4), the unloading transport mechanism (5) and the sorting mechanism (6) are all fixedly arranged on the base (1) superior, 上料机构(2)包括第一安装支架(21)、转盘(22)和均匀设置在转盘(22)上的若干个用来装载工件的载料工位(23),转盘(22)转动设置在第一安装支架(21)上,载料工位(23)固定设置在转盘(22)上表面,The feeding mechanism (2) comprises a first mounting bracket (21), a turntable (22) and a plurality of loading stations (23) for loading workpieces which are evenly arranged on the turntable (22), and the turntable (22) is rotatably arranged On the first mounting bracket (21), the loading station (23) is fixedly arranged on the upper surface of the turntable (22), 高度检测机构(3)包括第二安装支架(31)、移动气缸(32)和高度传感器(33),第二安装支架(31)底部固定连接在底座(1)上,移动气缸(32)固定设置在第二安装支架(31)上且位于转盘(22)上方,高度传感器(33)位于转盘(22)上方,且高度传感器(33)与移动气缸(32)的活塞杆固定连接以随着活塞杆上下移动,The height detection mechanism (3) includes a second mounting bracket (31), a moving cylinder (32) and a height sensor (33). The bottom of the second mounting bracket (31) is fixedly connected to the base (1), and the moving cylinder (32) is fixed The second mounting bracket (31) is arranged above the turntable (22), the height sensor (33) is positioned above the turntable (22), and the height sensor (33) is fixedly connected with the piston rod of the moving cylinder (32) to follow the The piston rod moves up and down, 视觉检测机构(4)包括第三安装支架(41)、工业相机(42)、检测镜头(43)和光源(44),第三安装支架(41)底部固定连接在底座(1)上,工业相机(42)、检测镜头(43)和光源(44)均位于转盘(22)上方,工业相机(42)与第三安装支架(41)固定连接,检测镜头(43)连接在工业相机(42)的下端,光源(44)固定设置在检测镜头(43)下方,The visual inspection mechanism (4) includes a third mounting bracket (41), an industrial camera (42), a detection lens (43) and a light source (44). The bottom of the third mounting bracket (41) is fixedly connected to the base (1), and the industrial The camera (42), the detection lens (43) and the light source (44) are all located above the turntable (22). The industrial camera (42) is fixedly connected to the third mounting bracket (41), and the detection lens (43) is connected to the industrial camera (42). ), the light source (44) is fixedly arranged below the detection lens (43), 下料运输机构(5)底部固定连接在底座(1)上,下料运输机构(5)上端位于转盘(22)上方并可将载料工位(23)上的工件运输到分拣机构(6)中,The bottom of the unloading transport mechanism (5) is fixedly connected to the base (1), and the upper end of the unloading transport mechanism (5) is located above the turntable (22) and can transport the workpieces on the loading station (23) to the sorting mechanism ( 6), 分拣机构(6)包括第五安装支架(65)、下料滑道(66)、第一挡板(61)和分选杆(62),第五安装支架(65)底部固定连接在底座(1)上,下料滑道(66)的一端固定连接在第五安装支架(65)上端部处,第一挡板(61)固定设置在下料滑道(66)上将下料滑道(66)分隔成正品滑道(663)和次品滑道(664),分选杆(62)转动设置在下料滑道(66)上。The sorting mechanism (6) includes a fifth mounting bracket (65), a feeding chute (66), a first baffle (61) and a sorting rod (62), and the bottom of the fifth mounting bracket (65) is fixedly connected to the base (1) Up, one end of the unloading chute (66) is fixedly connected to the upper end of the fifth mounting bracket (65), and the first baffle (61) is fixedly arranged on the unloading chute (66) to connect the unloading chute (66) is divided into an authentic chute (663) and a defective chute (664), and the sorting rod (62) is rotatably arranged on the unloading chute (66). 2.根据权利要求1所述的一种新型工件尺寸测试分类装置,其特征在于:下料运输机构(5)包括第四安装支架(51)、左右气缸(52)、上下气缸(53)和用于吸取载料工位(23)上工件的吸附装置,第四安装支架(51)底部固定连接在底座(1)上,左右气缸(52)、上下气缸(53)和吸附装置均位于转盘(22)上方,左右气缸(52)横向设置且固定在第四安装支架(51)上,上下气缸(53)竖直设置且固定连接在左右气缸(52)上以实现左右移动,吸附装置与上下气缸(53)的活塞杆的自由端部固定连接,2. A new type of workpiece size testing and sorting device according to claim 1, characterized in that: the blanking transport mechanism (5) comprises a fourth mounting bracket (51), left and right air cylinders (52), upper and lower air cylinders (53) and The adsorption device used to absorb the workpiece on the loading station (23), the bottom of the fourth mounting bracket (51) is fixedly connected to the base (1), the left and right air cylinders (52), the upper and lower air cylinders (53) and the adsorption device are all located on the turntable Above (22), the left and right air cylinders (52) are horizontally arranged and fixed on the fourth mounting bracket (51), the upper and lower air cylinders (53) are vertically arranged and fixedly connected to the left and right air cylinders (52) to achieve left and right movement, and the adsorption device is connected to the The free ends of the piston rods of the upper and lower cylinders (53) are fixedly connected, 下料滑道(66)位于左右气缸(52)下方,吸附装置可随着左右气缸(52)伸缩杆的移动到达下料滑道(35)上方。The feeding slideway (66) is located below the left and right air cylinders (52), and the adsorption device can reach the top of the feeding slideway (35) along with the movement of the telescopic rods of the left and right air cylinders (52). 3.根据权利要求2所述的一种新型工件尺寸测试分类装置,其特征在于:所述上下气缸(53)的上端设置有上限传感器,上下气缸(53)的下端设置有下限传感器,左右气缸(52)的左端设置有左限传感器,左右气缸(52)的右端设置有右限传感器。3. A new type of workpiece size testing and classification device according to claim 2, characterized in that: upper ends of the upper and lower cylinders (53) are provided with upper limit sensors, lower ends of the upper and lower cylinders (53) are provided with lower limit sensors, and the left and right cylinders are provided with upper limit sensors. The left end of (52) is provided with a left limit sensor, and the right end of the left and right cylinders (52) is provided with a right limit sensor. 4.根据权利要求2所述的一种新型工件尺寸测试分类装置,其特征在于:所述吸附装置包括真空发生器(541)和吸盘(542),真空发生器(541)与上下气缸(53)的活塞杆的自由端部固定连接,吸盘(542)与真空发生器(541)连接。4. A new type of workpiece size testing and classifying device according to claim 2, characterized in that: the adsorption device comprises a vacuum generator (541) and a suction cup (542), a vacuum generator (541) and an upper and lower cylinder (53) The free end of the piston rod of ) is fixedly connected, and the suction cup (542) is connected with the vacuum generator (541). 5.根据权利要求1所述的一种新型工件尺寸测试分类装置,其特征在于:分拣机构(6)还包括旋转气缸(67),旋转气缸(67)固定设置在下料滑道(66)底部,旋转气缸(67)的输出轴伸出下料滑道(66)与分选杆(62)的一端固定连接。5. A new type of workpiece size testing and sorting device according to claim 1, characterized in that: the sorting mechanism (6) further comprises a rotary cylinder (67), and the rotary cylinder (67) is fixedly arranged on the unloading chute (66) At the bottom, the output shaft of the rotary cylinder (67) protrudes out of the unloading chute (66) and is fixedly connected to one end of the sorting rod (62). 6.根据权利要求1所述的一种新型工件尺寸测试分类装置,其特征在于:分拣机构(6)还包括正品箱(63)和次品箱(64),正品箱(63)设置在正品滑道(663)出口处,次品箱(64)设置在次品滑道(664)出口处。6. A new type of workpiece size testing and sorting device according to claim 1, characterized in that: the sorting mechanism (6) further comprises a genuine product box (63) and a defective product box (64), and the genuine product box (63) is arranged in the At the exit of the genuine chute (663), the defective box (64) is arranged at the exit of the inferior chute (664). 7.根据权利要求1所述的一种新型工件尺寸测试分类装置,其特征在于:下料滑道(66)的另一端倾斜向下设置。7. A new type of workpiece size testing and sorting device according to claim 1, characterized in that: the other end of the unloading chute (66) is inclined downwardly. 8.根据权利要求1-7任一所述的一种新型工件尺寸测试分类装置,其特征在于:上料机构(2)还包括伺服电机(24)、分割器(25)和有料传感器(26),伺服电机(24)和分割器(25)均位于转盘(22)下方,伺服电机(24)固定设置在第一安装支架(21)上,分割器(25)的动力输入轴与伺服电机(24)的输出轴连接,分割器(25)的动力输出轴与转盘(22)连接,每个载料工位(23)上均开设有第二通孔(232),在转盘(22)上与每个第二通孔(232)相对的位置处均开设有第一通孔,有料传感器(26)位于转盘(22)下方,且有料传感器(26)与分割器(25)固定连接,随着转盘的转动,每个载料工位(23)上的第二通孔(232)均可转动到有料传感器(26)上方。8. A new type of workpiece size testing and classifying device according to any one of claims 1-7, characterized in that: the feeding mechanism (2) further comprises a servo motor (24), a divider (25) and a material sensor (26) ), the servo motor (24) and the divider (25) are both located below the turntable (22), the servo motor (24) is fixedly arranged on the first mounting bracket (21), and the power input shaft of the divider (25) is connected to the servo motor (24) is connected to the output shaft, the power output shaft of the splitter (25) is connected to the turntable (22), and each material-carrying station (23) is provided with a second through hole (232), on the turntable (22) A first through hole is opened at the position opposite to each second through hole (232), the material presence sensor (26) is located under the turntable (22), and the material presence sensor (26) is fixedly connected with the divider (25), With the rotation of the turntable, the second through holes (232) on each material loading station (23) can be rotated to the top of the material presence sensor (26). 9.根据权利要求8所述的一种新型工件尺寸测试分类装置,其特征在于:载料工位(23)包括载座(231),载座(231)固定设置在转盘(22)上,第二通孔(232)设置在载座(231)上,载座(231)上开有卡放工件的工件卡槽(233),且第二通孔(232)与工件卡槽(233)相通。9. A new type of workpiece size testing and classifying device according to claim 8, characterized in that: the material-carrying station (23) comprises a carrier (231), and the carrier (231) is fixedly arranged on the turntable (22), The second through hole (232) is provided on the carrier (231), the carrier (231) is provided with a workpiece clamping groove (233) for clamping and placing the workpiece, and the second through hole (232) is connected to the workpiece clamping groove (233) Connected. 10.根据权利要求8所述的一种新型工件尺寸测试分类装置,其特征在于:还包括控制单元,控制单元包括PLC,高度传感器(33)、移动气缸(32)、工业相机(42)、检测镜头(43)、有料传感器(26)、左右气缸(52)、上下气缸(53)、吸附装置和旋转气缸(67) 均与PLC电连接。10. A new type of workpiece size testing and classifying device according to claim 8, characterized in that: further comprising a control unit, the control unit comprising a PLC, a height sensor (33), a moving cylinder (32), an industrial camera (42), The detection lens (43), the material sensor (26), the left and right air cylinders (52), the upper and lower air cylinders (53), the adsorption device and the rotary air cylinder (67) are all electrically connected to the PLC.
CN201921167448.7U 2019-07-24 2019-07-24 A new type of workpiece size testing and classification device Expired - Fee Related CN210847224U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110465499A (en) * 2019-07-24 2019-11-19 江苏信息职业技术学院 A kind of Novel workpiece size measuring sorter
CN111774323A (en) * 2020-08-10 2020-10-16 昆山明益信智能设备有限公司 CCD machine vision full-size detection equipment
CN113580226A (en) * 2021-08-20 2021-11-02 中科纳通(山东)新材料有限公司 Adhesive tape cutting machine and cutting method
CN115445937A (en) * 2022-09-27 2022-12-09 河南应用技术职业学院 Logistics distribution device based on block chain

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110465499A (en) * 2019-07-24 2019-11-19 江苏信息职业技术学院 A kind of Novel workpiece size measuring sorter
CN111774323A (en) * 2020-08-10 2020-10-16 昆山明益信智能设备有限公司 CCD machine vision full-size detection equipment
CN113580226A (en) * 2021-08-20 2021-11-02 中科纳通(山东)新材料有限公司 Adhesive tape cutting machine and cutting method
CN115445937A (en) * 2022-09-27 2022-12-09 河南应用技术职业学院 Logistics distribution device based on block chain

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