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CN210795756U - A high-power sodium borohydride hydrolysis hydrogen production device - Google Patents

A high-power sodium borohydride hydrolysis hydrogen production device Download PDF

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CN210795756U
CN210795756U CN201921396564.6U CN201921396564U CN210795756U CN 210795756 U CN210795756 U CN 210795756U CN 201921396564 U CN201921396564 U CN 201921396564U CN 210795756 U CN210795756 U CN 210795756U
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hydrogen
sodium borohydride
pipe
hydrogen production
outlet
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曾宪泰
何锋
刘广智
朱子优
刘志祥
马东生
陈晓敏
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Foshan (yunfu) Hydrogen Energy Industry And New Materials Development Research Institute
Guangdong Guohong Hydrogen Energy Technology Co ltd
Guohong Hydrogen Energy Technology Jiaxing Co ltd
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Foshan (yunfu) Hydrogen Energy Industry And New Materials Development Research Institute
Guangdong Sinosynergy Hydrogen Power Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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Abstract

The utility model discloses a high-power sodium borohydride hydrolysis hydrogen plant, it includes sodium borohydride solution storage tank, sodium borohydride solution feed system, sodium borohydride hydrolysis hydrogen production ware, hydrogen separator, hydrogen purger, waste liquid jar and control system. The utility model discloses a high-power sodium borohydride hydrogen plant that hydrolysises collects separation, the purification of hydrogen manufacturing and hydrogen and is multi-functional in an organic whole, but full automatic operation, reliable degree is high, safe in utilization, and the hydrogen output is big, and hydrogen purity is high, all can satisfy the hydrogen demand of using of 30kW hydrogen fuel battery system in the aspect of hydrogen production quality and hydrogen production speed etc. can obviously improve the mass energy density of whole system as the hydrogen supply system. Moreover, the high-power sodium borohydride hydrolysis hydrogen production device of the utility model is suitable for a fixed fuel cell system with an available water source nearby, and has a better application prospect.

Description

一种大功率硼氢化钠水解制氢装置A high-power sodium borohydride hydrolysis hydrogen production device

技术领域technical field

本实用新型涉及硼氢化钠水解制氢技术领域,尤其涉及一种用于为30kW氢空燃料电池提供高能量密度的固定式氢源的大功率硼氢化钠水解制氢装置。The utility model relates to the technical field of hydrogen production by hydrolysis of sodium borohydride, in particular to a high-power sodium borohydride hydrolysis hydrogen production device for providing a fixed hydrogen source with high energy density for a 30kW hydrogen-air fuel cell.

背景技术Background technique

燃料电池是一种不经过燃烧过程直接将化学能转化成电能的发电装置,其转化过程不受卡诺循环的限制,具有能量转化效率高、环境友好等优点,而燃料电池的理想燃料是氢气。A fuel cell is a power generation device that directly converts chemical energy into electrical energy without combustion process. The conversion process is not limited by the Carnot cycle, and has the advantages of high energy conversion efficiency and environmental friendliness. The ideal fuel for fuel cells is hydrogen. .

目前,燃料电池的氢供给可采用直接储氢或间接供氢两种方式。直接储氢方法包括气态高压储存、合金固态储存和低温液态储存三种方式,但都存在质量能量密度低、储能系统体积庞大、氢气储存和运输不安全等问题。间接供氢目前研究较多的是醇类重整,但重整富氢气中CO含量达到5%,需要开发长寿命周期耐高温的膜提纯器,但当前提纯膜技术还不成熟,成本昂贵、寿命较短,不适用于大产氢量燃料电池使用。因此,开发和燃料电池相匹配的储氢和供氢技术是核心问题之一。At present, the hydrogen supply of fuel cells can adopt two ways: direct hydrogen storage or indirect hydrogen supply. Direct hydrogen storage methods include gaseous high-pressure storage, alloy solid-state storage, and cryogenic liquid storage, but all have problems such as low mass energy density, bulky energy storage systems, and unsafe hydrogen storage and transportation. At present, most of the indirect hydrogen supply research is the reforming of alcohols, but the CO content in the reformed hydrogen-rich hydrogen reaches 5%. It is necessary to develop a long-life cycle and high-temperature resistant membrane purifier. However, the current purification membrane technology is not mature, and the cost is expensive. It has a short life and is not suitable for fuel cells with large hydrogen production. Therefore, the development of hydrogen storage and supply technologies that match fuel cells is one of the core issues.

硼氢化钠是一种白色晶状粉末,材料本体质量储氢密度为10.8%,其与水在室温下接触即可反应而产生氢气,反应式为:NaBH4+2H2O→4H2+NaBO2,该反应对水的性质无要求,甚至海水都可以直接反应。作为固定式氢空燃料电池氢源使用时,可使用附近既有水源,因此,硼氢化钠理论氢气质量储氢密度可高达21.6%。Sodium borohydride is a white crystalline powder with a mass hydrogen storage density of 10.8%. It can react with water at room temperature to generate hydrogen. The reaction formula is: NaBH 4 +2H 2 O→4H 2 +NaBO 2. The reaction has no requirement on the nature of water, and even seawater can react directly. When used as a hydrogen source for a stationary hydrogen-air fuel cell, the existing water source nearby can be used. Therefore, the theoretical hydrogen mass hydrogen storage density of sodium borohydride can be as high as 21.6%.

中国实用新型专利201320130306.X公开了一种硼氢化钠制氢装置,但该装置使用直流电源催化硼氢化钠分解,这种氢气制备方法制备的氢气再用来氢空燃料电池发电会大大降低能源的利用效率,且在缺乏电力的状况下无法作为独立的电源保障电力系统用电需求。Chinese utility model patent 201320130306.X discloses a sodium borohydride hydrogen production device, but the device uses a DC power source to catalyze the decomposition of sodium borohydride, and the hydrogen prepared by this hydrogen production method is reused for hydrogen-air fuel cell power generation, which will greatly reduce energy It can not be used as an independent power source to ensure the electricity demand of the power system in the absence of electricity.

中国发明专利200810198544.8使用小功率液压泵自动调节加入反应器中硼氢化钠溶液的流量来控制反应快慢及氢气生成量,中国发明专利200910248746.6 也是采用这种方式控制反应速率。但上述专利公开的均为小规模产氢装置,匹配燃料电池系统功率均在500W左右,只能作为便携式移动电源的氢源,无法满足大功率固定式氢空燃料电池的氢能需求。现有的大产氢量的硼氢化钠水解制氢装置存在反应不均、反应区域温度不易控制和提纯困难等技术特点。Chinese invention patent 200810198544.8 uses a low-power hydraulic pump to automatically adjust the flow rate of sodium borohydride solution added to the reactor to control the reaction speed and the amount of hydrogen generated. Chinese invention patent 200910248746.6 also uses this method to control the reaction rate. However, the above patents disclosed are all small-scale hydrogen production devices, and the power of the matching fuel cell system is about 500W, which can only be used as a hydrogen source for portable mobile power sources, and cannot meet the hydrogen energy demand of high-power stationary hydrogen-air fuel cells. The existing hydrolysis hydrogen production device of sodium borohydride with large hydrogen production has the technical characteristics of uneven reaction, difficult control of the temperature in the reaction area, and difficulty in purification.

实用新型内容Utility model content

为解决上述现有技术中存在的缺点和不足,本实用新型提供了一种全自动运行、可靠程度高、使用安全且氢气纯度高的大功率硼氢化钠水解制氢装置,以匹配30kW固定式氢空燃料电池系统的用氢需求。In order to solve the above-mentioned shortcomings and deficiencies in the prior art, the utility model provides a high-power sodium borohydride hydrolysis hydrogen production device with fully automatic operation, high reliability, safe use and high hydrogen purity, to match the 30kW fixed type. Hydrogen demand for hydrogen-air fuel cell systems.

一种大功率硼氢化钠水解制氢装置,其包括硼氢化钠溶液储罐、硼氢化钠溶液进料系统、硼氢化钠水解制氢反应器、氢气分离器、氢气清洗器、废液罐和控制系统。所述硼氢化钠溶液储罐通过所述硼氢化钠溶液进料系统向所述硼氢化钠水解制氢反应器供给硼氢化钠溶液,所述氢气分离器对所述硼氢化钠水解制氢反应器排出的含氢液体进行气液分离,所述氢气清洗器对所述氢气分离器排出的氢气进行净化清洗,所述废液罐对所述氢气分离器和所述氢气清洗器排出的液体进行收集。所述控制系统分别与所述硼氢化钠溶液进料系统、所述硼氢化钠水解制氢反应器、所述氢气分离器和所述氢气清洗器连接,以控制其运行。A high-power sodium borohydride hydrolysis hydrogen production device, which comprises a sodium borohydride solution storage tank, a sodium borohydride solution feeding system, a sodium borohydride hydrolysis hydrogen production reactor, a hydrogen separator, a hydrogen cleaner, a waste liquid tank and Control System. The sodium borohydride solution storage tank supplies sodium borohydride solution to the sodium borohydride hydrolysis hydrogen production reactor through the sodium borohydride solution feeding system, and the hydrogen separator reacts the sodium borohydride hydrolysis to hydrogen production The hydrogen-containing liquid discharged from the separator is subjected to gas-liquid separation, the hydrogen cleaner purifies and cleans the hydrogen discharged from the hydrogen separator, and the waste liquid tank is used for the liquid discharged from the hydrogen separator and the hydrogen cleaner. collect. The control system is respectively connected with the sodium borohydride solution feeding system, the sodium borohydride hydrolysis hydrogen production reactor, the hydrogen separator and the hydrogen cleaning device to control the operation thereof.

作为本实用新型的优选实施方式,所述硼氢化钠溶液储罐设有硼氢化钠粉末投料口、原料水入口、硼氢化钠溶液出口、直流搅拌电机和搅拌轴。所述硼氢化钠粉末投料口用于向所述硼氢化钠溶液储罐内加入硼氢化钠粉末,所述原料水入口用于向所述硼氢化钠溶液储罐内加入原料水,然后借由所述直流搅拌电机驱动所述搅拌轴搅拌,加快硼氢化钠粉末溶解于原料水中,形成硼氢化钠溶液。As a preferred embodiment of the present invention, the sodium borohydride solution storage tank is provided with a sodium borohydride powder feeding port, a raw material water inlet, a sodium borohydride solution outlet, a DC stirring motor and a stirring shaft. The sodium borohydride powder feeding port is used for adding sodium borohydride powder into the sodium borohydride solution storage tank, and the raw material water inlet is used for adding raw material water into the sodium borohydride solution storage tank, and then by The direct current stirring motor drives the stirring shaft to stir to accelerate the dissolution of the sodium borohydride powder into the raw material water to form a sodium borohydride solution.

作为本实用新型的优选实施方式,所述硼氢化钠溶液进料系统包括沿液体流向依次连接的一级隔膜泵、二级齿轮泵和三级齿轮泵,所述一级隔膜泵的入口与所述硼氢化钠溶液储罐相连,所述三级齿轮泵的出口与所述硼氢化钠水解制氢反应器相连。工作时,通过一级隔膜泵、二级齿轮泵和三级齿轮泵将硼氢化钠溶液泵入所述硼氢化钠水解制氢反应器中。As a preferred embodiment of the present invention, the sodium borohydride solution feeding system includes a first-stage diaphragm pump, a second-stage gear pump and a third-stage gear pump that are connected in sequence along the liquid flow direction. The inlet of the first-stage diaphragm pump is connected to the The sodium borohydride solution storage tank is connected, and the outlet of the three-stage gear pump is connected with the sodium borohydride hydrolysis hydrogen production reactor. During operation, the sodium borohydride solution is pumped into the hydrogen production reactor by the hydrolysis of sodium borohydride through the first-stage diaphragm pump, the second-stage gear pump and the third-stage gear pump.

作为本实用新型的优选实施方式,所述一级隔膜泵与所述硼氢化钠溶液储罐相连的管路上设有过滤器之一和电磁阀之一,所述一级隔膜泵的出口设有压力传感器之一,所述二级齿轮泵的出口设有压力传感器之二,所述三级齿轮泵的出口设有压力传感器之三和单向阀之一;所述硼氢化钠溶液进料系统还包括一端与所述一级隔膜泵的入口连接、且另一端与所述三级齿轮泵的出口连接的超压泄放组件,所述超压泄放组件包括相连的单向阀之二和泄压阀。本实用新型中,所述超压泄放组件作为一级隔膜泵、二级齿轮泵和三级齿轮泵的超压工作泄压口。As a preferred embodiment of the present invention, the pipeline connecting the first-stage diaphragm pump with the sodium borohydride solution storage tank is provided with one of the filters and one of the solenoid valves, and the outlet of the first-stage diaphragm pump is provided with One of the pressure sensors, the outlet of the secondary gear pump is provided with the second pressure sensor, and the outlet of the tertiary gear pump is provided with the third pressure sensor and one of the check valves; the sodium borohydride solution feeding system It also includes an overpressure relief assembly whose one end is connected to the inlet of the first-stage diaphragm pump, and the other end is connected to the outlet of the third-stage gear pump. The overpressure relief assembly includes two connected check valves and pressure relief valve. In the utility model, the overpressure relief component is used as the overpressure work relief port of the first-stage diaphragm pump, the second-stage gear pump and the third-stage gear pump.

作为本实用新型的优选实施方式,所述硼氢化钠水解制氢反应器采用吸风冷却方式。具体地,所述硼氢化钠水解制氢反应器包括空冷反应器本体,所述空冷反应器本体包括管箱,所述管箱内设有翅片管,所述翅片管内填充有硼氢化钠水解催化剂,所述管箱的表面还安装有散热风扇。硼氢化钠溶液进入所述硼氢化钠水解制氢反应器后,在所述翅片管的管内通过,与管内的硼氢化钠水解催化剂接触。空气在管外横掠流过所述翅片管,对管内的流体进行冷却或冷凝。所述散热风扇驱使空气流动,提高空气冷却效果。As a preferred embodiment of the present utility model, the sodium borohydride hydrolysis hydrogen production reactor adopts a suction cooling method. Specifically, the sodium borohydride hydrolysis hydrogen production reactor includes an air-cooled reactor body, and the air-cooled reactor body includes a tube box, and the tube box is provided with finned tubes, and the finned tubes are filled with sodium borohydride A hydrolysis catalyst, a cooling fan is also installed on the surface of the tube box. After entering the sodium borohydride hydrolysis hydrogen production reactor, the sodium borohydride solution passes through the tube of the finned tube and contacts with the sodium borohydride hydrolysis catalyst in the tube. Air traverses the finned tubes outside the tubes, cooling or condensing the fluid within the tubes. The cooling fan drives the air to flow to improve the air cooling effect.

进一步地,所述管箱的两端分别设有上盖板和下盖板,所述下盖板上设有与所述翅片管的一端连通的进液口,所述上盖板上设有与所述翅片管的另一端连通的排液口。为方便检修拆装,所述上盖板和所述下盖板与所述管箱之间为螺栓连接。Further, both ends of the tube box are respectively provided with an upper cover plate and a lower cover plate, the lower cover plate is provided with a liquid inlet communicating with one end of the finned tube, and the upper cover plate is provided with a liquid inlet communicating with one end of the finned tube. There is a drain port communicating with the other end of the finned tube. In order to facilitate maintenance and disassembly, the upper cover plate and the lower cover plate and the pipe box are connected by bolts.

进一步地,所述硼氢化钠水解制氢反应器还包括四通,四通的一端为进液口、与所述空冷反应器本体的排液口连接,四通的另一端连接自动超压泄压阀,四通的另一端连接手动超压泄压阀,四通的最后一端为排液口、与所述氢气分离器相连。所述空冷反应器本体的进液口设有电磁阀之二,所述电磁阀之二与所述硼氢化钠溶液进料系统相连。Further, the sodium borohydride hydrolysis hydrogen production reactor also includes a spool, one end of the spool is a liquid inlet, which is connected with the liquid outlet of the air-cooled reactor body, and the other end of the spool is connected to an automatic overpressure release. The other end of the four-way is connected to a manual overpressure relief valve, and the last end of the four-way is a liquid discharge port, which is connected to the hydrogen separator. The liquid inlet of the air-cooled reactor body is provided with the second solenoid valve, and the second solenoid valve is connected with the sodium borohydride solution feeding system.

优选地,所述翅片管于所述管箱内呈等边三角形排列。如此,可使空气均匀分布并横掠流过每根所述翅片管,使所述硼氢化钠水解制氢反应器散热均匀。Preferably, the finned tubes are arranged in an equilateral triangle in the tube box. In this way, the air can be uniformly distributed and traversed through each of the finned tubes, so that the sodium borohydride hydrolysis hydrogen production reactor can dissipate heat evenly.

优选地,所述翅片管的两端设有防止硼氢化钠水解催化剂脱离管内的筛网,所述上盖板上设有温度传感器之一和压力传感器之四。Preferably, both ends of the finned tube are provided with screens to prevent the sodium borohydride hydrolysis catalyst from leaving the tube, and the upper cover is provided with one of temperature sensors and four of pressure sensors.

本实用新型中,所述翅片管的翅片为整体式压制而成,具有良好的一致性。管箱的上、下端面均为机床整体加工,保证良好的表面粗糙度Ra0.3,且两端加工有密封垫片槽,可防止密封垫的窜动,保证密封性能。In the utility model, the fins of the finned tube are integrally pressed and have good consistency. The upper and lower end faces of the pipe box are processed by the machine as a whole to ensure a good surface roughness Ra0.3, and the two ends are machined with gasket grooves, which can prevent the gasket from moving and ensure the sealing performance.

所述硼氢化钠水解催化剂为金属或双金属,如Pt、Rh、Ru、Co等,采用化学沉积方法附着在多孔介质载体上制备而成,载体可以是树脂、活性炭、或者多孔泡沫金属(如泡沫镍)。The sodium borohydride hydrolysis catalyst is a metal or bimetal, such as Pt, Rh, Ru, Co, etc., and is prepared by attaching to a porous medium carrier by a chemical deposition method. The carrier can be resin, activated carbon, or porous metal foam (such as foam nickel).

作为本实用新型的优选实施方式,所述氢气分离器采用旋风进液方式。具体地,所述氢气分离器包括分离器本体,所述分离器本体包括密封的筒体,所述筒体的上侧部设有反应液进口,所述筒体的顶端设有氢气出口,所述筒体的底端设有废液出口,所述筒体的内上部设有螺旋分离组件一、螺旋分离组件二和隔离板,所述隔离板安装于所述反应液进口的上方,所述螺旋分离组件一与所述隔离板固定连接,所述螺旋分离组件二安装于所述螺旋分离组件一的内部。As a preferred embodiment of the present invention, the hydrogen separator adopts a cyclone liquid feeding method. Specifically, the hydrogen separator includes a separator body, the separator body includes a sealed cylindrical body, the upper side of the cylindrical body is provided with a reaction liquid inlet, and the top of the cylindrical body is provided with a hydrogen outlet, so The bottom end of the cylinder body is provided with a waste liquid outlet, and the inner and upper part of the cylinder body is provided with a spiral separation component 1, a spiral separation component 2 and an isolation plate, and the isolation plate is installed above the reaction liquid inlet. The first spiral separation assembly is fixedly connected with the isolation plate, and the second spiral separation assembly is installed inside the first spiral separation assembly.

优选地,所述螺旋分离组件一包括敞口的管一和螺旋导流板之一,所述管一的上端与所述隔离板连接且端口与所述氢气出口连通,所述螺旋导流板之一的内侧面与所述管一的外壁面连接,所述螺旋导流板之一的外侧面与所述筒体的内壁面抵触,所述螺旋导流板之一的上端还与所述反应液进口连接。Preferably, the helical separation assembly 1 comprises an open pipe 1 and one of a helical baffle plate, the upper end of the pipe 1 is connected with the isolation plate and the port is communicated with the hydrogen outlet, and the spiral baffle plate The inner side of one is connected with the outer wall of the first pipe, the outer side of one of the spiral baffles is in conflict with the inner wall of the cylinder, and the upper end of one of the spiral baffles is also in contact with the Reaction liquid inlet connection.

优选地,所述螺旋分离组件二包括封口的管二和螺旋导流板之二,所述管二通过固定板安装于所述管一内,所述螺旋导流板之二的内侧面与所述管二的外壁面连接,所述螺旋导流板之二的外侧面与所述管一的内壁面抵触。Preferably, the second helical separation assembly includes a second sealed pipe and the second helical baffle, the second pipe is installed in the first pipe through a fixing plate, and the inner side of the second helical baffle is connected to the second one. The outer wall surface of the second tube is connected, and the outer surface of the second spiral deflector is in conflict with the inner wall surface of the first tube.

进一步地,所述反应液进口设有电磁阀之三,所述电磁阀之三与所述四通的排液口连接,所述废液出口与所述废液罐相连,所述氢气出口与所述氢气清洗器相连,所述筒体上设有液位传感器之一、温度传感器之二和压力传感器之五,所述废液出口与所述废液罐之间还设有过滤器之二、废液排放减压阀和电磁阀之四。Further, the reaction liquid inlet is provided with the third solenoid valve, the third solenoid valve is connected with the liquid discharge port of the four-way, the waste liquid outlet is connected with the waste liquid tank, and the hydrogen outlet is connected with the waste liquid tank. The hydrogen cleaner is connected, the cylinder body is provided with one liquid level sensor, the second temperature sensor and the fifth pressure sensor, and the second filter is also provided between the waste liquid outlet and the waste liquid tank , Waste liquid discharge pressure reducing valve and solenoid valve four.

本实用新型的氢气分离器是一个对含细小氢气气泡的反应液具有分离功能的装置。夹杂氢气泡的反应液从所述反应液进口进入后,在所述螺旋分离组件一的螺旋导流板之一的导流作用下,呈旋风式下流,在此过程中,反应液中的氢气泡会与反应液充分混合,小气泡会不断的聚集湮灭,进而生成大气泡。气泡与反应液在筒体的底部分离,气泡向上运动,汇集成氢气。反应液残留在筒体的底部形成废液,最后经所述废液出口排出。气泡从反应液中逸出的过程会携带部分碱雾,氢气在向上运动过程中需经过所述螺旋分离组件二的螺旋导流板之二,高速氢气流在离心力的作用下可实现氢气与碱雾的分离。最后,分离的氢气从所述氢气出口排出,而碱雾汇入筒体的底部形成废液。The hydrogen separator of the utility model is a device which has the function of separating the reaction liquid containing fine hydrogen bubbles. After the reaction liquid mixed with hydrogen bubbles enters from the inlet of the reaction liquid, it flows downward in a cyclone under the action of one of the spiral guide plates of the first spiral separation component. During this process, the hydrogen in the reaction liquid flows down. The bubbles will be fully mixed with the reaction solution, and the small bubbles will continue to aggregate and annihilate, thereby generating large bubbles. The air bubbles are separated from the reaction liquid at the bottom of the cylinder, and the air bubbles move upwards and collect into hydrogen gas. The reaction liquid remains at the bottom of the cylinder to form waste liquid, which is finally discharged through the waste liquid outlet. The process of the bubbles escaping from the reaction liquid will carry part of the alkali mist, and the hydrogen needs to pass through the second spiral guide plate of the second spiral separation component during the upward movement. The high-speed hydrogen flow can realize hydrogen and alkali under the action of centrifugal force. Fog separation. Finally, the separated hydrogen is discharged from the hydrogen outlet, and the alkali mist merges into the bottom of the cylinder to form waste liquid.

当所述液位传感器之一检测到废液高度达到预设值时,所述电磁阀之四打开,废液依次通过所述过滤器之二、所述废液排放减压阀和所述电磁阀之四流向所述废液罐。When one of the liquid level sensors detects that the height of the waste liquid reaches a preset value, the fourth solenoid valve is opened, and the waste liquid passes through the second filter, the waste liquid discharge pressure reducing valve and the solenoid valve in turn. The fourth valve flows to the waste tank.

作为本实用新型的优选实施方式,所述氢气清洗器包括清洗器本体,所述清洗器本体包括密封的洗涤管、螺旋分离组件三、扩散箱、氢气进口管、氢气出口管、净水进口管和废液出口管,所述螺旋分离组件三设于所述洗涤管的内上部,所述扩散箱设于所述洗涤管的内下部,所述氢气进口管的一端从所述洗涤管的顶端插入并与所述扩散箱连接,所述氢气出口管设于所述洗涤管的侧上部,所述净水进口管设于所述洗涤管的侧下部,所述废液出口管设于所述洗涤管的侧底部。As a preferred embodiment of the present invention, the hydrogen cleaner includes a cleaner body, and the cleaner body includes a sealed washing pipe, a third spiral separation assembly, a diffusion box, a hydrogen inlet pipe, a hydrogen outlet pipe, and a clean water inlet pipe and a waste liquid outlet pipe, the spiral separation assembly 3 is located in the inner upper part of the washing pipe, the diffusion box is located in the inner and lower part of the washing pipe, and one end of the hydrogen inlet pipe is from the top of the washing pipe Inserted into and connected to the diffusion box, the hydrogen outlet pipe is arranged on the upper side of the washing pipe, the clean water inlet pipe is arranged on the lower side of the washing pipe, and the waste liquid outlet pipe is arranged on the Wash the side bottom of the tube.

优选地,所述螺旋分离组件三包括封口的管三和螺旋导流板之三,所述管三套接于所述氢气进口管上,所述螺旋导流板之三的内侧面与所述管三的外壁面连接,所述螺旋导流板之三的外侧面与所述洗涤管的内壁面抵触。Preferably, the helical separation assembly 3 includes a sealed pipe 3 and a third helical baffle, the pipe 3 is sleeved on the hydrogen inlet pipe, and the inner side of the third helical baffle is connected to the third helical baffle. The outer wall surface of the third pipe is connected, and the outer surface of the third spiral deflector is in conflict with the inner wall surface of the washing pipe.

进一步地,所述扩散箱包括内钢纸层和外钢纸层,所述内钢纸层由30目的钢纸编织而成,所述外钢纸层由100目的钢纸编织而成,所述扩散箱通过连接板与所述氢气进口管连接。Further, the diffusion box includes an inner steel paper layer and an outer steel paper layer, the inner steel paper layer is woven from 30-mesh steel paper, and the outer steel-paper layer is woven from 100-mesh steel paper. The diffusion box is connected with the hydrogen inlet pipe through a connecting plate.

进一步地,所述氢气进口管与所述氢气分离器相连的管路上设有电磁阀之五,所述净水进口管还与清洗液进液系统连接,所述清洗液进液系统包括沿液体流向依次设置的过滤器之三、清洗液进液泵、单向阀之三和电磁阀之六,所述氢气出口管还连接沿管路依次设置的氢气出口减压阀和电磁阀之七,所述废液出口管与所述废液罐相连的管路上还设有过滤器之四、清洗液排放减压阀和电磁阀之八,所述洗涤管上还设有压力传感器之六、液位传感器之二、温度传感器之三和电导率传感器。Further, a fifth solenoid valve is provided on the pipeline connecting the hydrogen inlet pipe and the hydrogen separator, and the water purification inlet pipe is also connected with a cleaning liquid inlet system, and the cleaning liquid inlet system includes along the liquid The third one of the filter, the cleaning liquid inlet pump, the third one-way valve and the sixth one of the solenoid valve are arranged in sequence in the flow direction, and the hydrogen outlet pipe is also connected to the hydrogen outlet pressure reducing valve and the seventh solenoid valve arranged in sequence along the pipeline, The pipeline connecting the waste liquid outlet pipe and the waste liquid tank is also provided with a filter No. 4, a cleaning liquid discharge pressure reducing valve and a solenoid valve No. 8, and the washing pipe is also provided with a pressure sensor No. 6. The second position sensor, the third temperature sensor and the conductivity sensor.

本实用新型的氢气清洗器是一个对氢气和碱性液滴具有特殊分离功能的装置;为提高氢气质量,氢气清洗器对氢气分离器分离出来的氢气实行在线及时净化,高效去除氢气流中夹带的NaOH、NaBO2和NaBO3等杂质,保证氢气质量,防止杂质随氢气流进入燃料电池,对电池造成不良影响。本实用新型的氢气清洗器通过水清洗方式清除碱液,夹杂碱液的氢气通过所述氢气进口管进入所述扩散箱,所述扩散箱布置于洗涤管内的清洗水中。气体经过扩散箱后速度降低,碱液扩散,充分与清洗水接触,保证了清洗效果。The hydrogen cleaner of the utility model is a device with a special separation function for hydrogen and alkaline droplets; in order to improve the quality of the hydrogen, the hydrogen cleaner performs on-line and timely purification of the hydrogen separated by the hydrogen separator, and efficiently removes the entrained hydrogen in the hydrogen flow. NaOH, NaBO 2 and NaBO 3 and other impurities can ensure the quality of hydrogen and prevent impurities from entering the fuel cell with the hydrogen flow, which will cause adverse effects on the battery. The hydrogen cleaner of the utility model removes the lye through water cleaning, the hydrogen mixed with the lye enters the diffusion box through the hydrogen inlet pipe, and the diffusion box is arranged in the cleaning water in the washing pipe. After the gas passes through the diffusion box, the speed is reduced, and the lye is diffused and fully contacted with the cleaning water to ensure the cleaning effect.

本装置启动时,电磁阀之六打开,清洗液进液泵启动,将清洗水通过单向阀之三泵入洗涤管中。当液位传感器之二监测到洗涤管内清洗水的液位高度超过450mm时,电磁阀之六关闭。电导率传感器可以实时监测洗涤管内清洗水的电导率,当清洗水的电导率达到设定值(500μS/cm)时,开启电磁阀之八、电磁阀之六和清洗液进液泵,液位传感器之二实时监测清洗液的液位高度,由于排液量远大于进液量,因此当液位低于100mm时,关闭电磁阀之八。当液位高于450mm时,关闭电磁阀之六和清洗液进液泵。When the device is started, the sixth solenoid valve is opened, the cleaning liquid inlet pump is started, and the cleaning water is pumped into the washing pipe through the third one-way valve. When the second liquid level sensor detects that the liquid level of the cleaning water in the washing pipe exceeds 450mm, the sixth solenoid valve is closed. The conductivity sensor can monitor the conductivity of the cleaning water in the washing pipe in real time. When the conductivity of the cleaning water reaches the set value (500μS/cm), open the eighth solenoid valve, the sixth solenoid valve and the cleaning liquid inlet pump, the liquid level The second sensor monitors the liquid level of the cleaning fluid in real time. Since the discharge volume is much larger than the liquid intake, when the liquid level is lower than 100mm, the eighth solenoid valve is closed. When the liquid level is higher than 450mm, close the sixth solenoid valve and the cleaning liquid inlet pump.

氢气从清洗液中逸出时会携带少量的清洗液滴,因此,本实用新型在所述洗涤管的内上部设计了螺旋分离组件三。氢气在向上运动过程中需经过所述螺旋分离组件三的螺旋导流板之三,高速氢气流在离心力的作用下可实现氢气与液滴的分离。最后,分离的氢气从所述氢气出口管排出,并通过管路流入氢气缓冲罐或使用装置中,而分离的清洗液汇入洗涤管底部的清洗液中。When the hydrogen gas escapes from the cleaning liquid, it will carry a small amount of cleaning droplets. Therefore, in the present invention, a third spiral separation component is designed on the inner and upper part of the cleaning pipe. The hydrogen gas needs to pass through the third spiral deflector of the third spiral separation component during the upward movement, and the high-speed hydrogen flow can realize the separation of hydrogen gas and liquid droplets under the action of centrifugal force. Finally, the separated hydrogen is discharged from the hydrogen outlet pipe, and flows into the hydrogen buffer tank or the use device through the pipeline, and the separated cleaning liquid is merged into the cleaning liquid at the bottom of the washing pipe.

作为本实用新型的优选实施方式,所述控制系统包括数模转换器、西门子微处理器、触摸屏、鼠标、中间继电器和继电器。本实用新型中,所述数模转换器分别与压力传感器组、温度传感器组、液位传感器组和所述电导率传感器连接,所述西门子微处理器分别与所述数模转换器、所述触摸屏、所述鼠标和所述中间继电器连接,所述中间继电器分别与所述继电器连接和电磁阀组连接;所述继电器分别与所述空冷反应器本体和泵组连接。其中,所述压力传感器组包括所述压力传感器之一、所述压力传感器之二、所述压力传感器之三、所述压力传感器之四、所述压力传感器之五和所述压力传感器之六。所述温度传感器组包括所述温度传感器之一、所述温度传感器之二和所述温度传感器之三。所述液位传感器组包括所述液位传感器之一和所述液位传感器之二。所述电磁阀组包括所述电磁阀之一、所述电磁阀之二、所述电磁阀之三、所述电磁阀之四、所述电磁阀之五、所述电磁阀之六、所述电磁阀之七和所述电磁阀之八。所述泵组包括所述一级隔膜泵、所述二级齿轮泵、所述三级齿轮泵和所述清洗液进液泵。As a preferred embodiment of the present invention, the control system includes a digital-to-analog converter, a Siemens microprocessor, a touch screen, a mouse, an intermediate relay and a relay. In the present invention, the digital-to-analog converter is respectively connected with the pressure sensor group, the temperature sensor group, the liquid level sensor group and the conductivity sensor, and the Siemens microprocessor is respectively connected with the digital-to-analog converter, the The touch screen, the mouse and the intermediate relay are connected, and the intermediate relay is respectively connected with the relay and the solenoid valve group; the relay is respectively connected with the air-cooled reactor body and the pump group. The pressure sensor group includes one of the pressure sensors, the second of the pressure sensors, the third of the pressure sensors, the fourth of the pressure sensors, the fifth of the pressure sensors, and the sixth of the pressure sensors. The temperature sensor group includes one of the temperature sensors, the second of the temperature sensors, and the third of the temperature sensors. The liquid level sensor group includes one of the liquid level sensors and two of the liquid level sensors. The solenoid valve group includes one of the solenoid valves, the second solenoid valve, the third solenoid valve, the fourth solenoid valve, the fifth solenoid valve, the sixth solenoid valve, and the The seventh solenoid valve and the eighth solenoid valve. The pump set includes the first-stage diaphragm pump, the second-stage gear pump, the third-stage gear pump, and the cleaning liquid feed pump.

本实用新型中,所述数模转换器进行模/数及数/模转换,实现所述西门子微处理器与相连接的元器件之间的通信。所述压力传感器之四采集空冷反应器本体中的反应压力,并将信号传输至西门子微处理器,从而与设定压力值比对,调节二级齿轮泵和三级齿轮泵的转速,从而控制系统的制氢速度。温度传感器之一可以检测空冷反应器本体的反应床层温度,温度传感器之二可以检测分离器本体的内部温度,温度传感器之三可以检测清洗器本体的内部温度。以上所有传感器信号均可传输至西门子微处理器,并在触摸屏上显示实时信息。In the present invention, the digital-to-analog converter performs analog/digital and digital/analog conversion to realize the communication between the Siemens microprocessor and the connected components. The fourth pressure sensor collects the reaction pressure in the air-cooled reactor body, and transmits the signal to the Siemens microprocessor, so as to compare with the set pressure value, and adjust the speed of the secondary gear pump and the third gear pump, thereby controlling The hydrogen production rate of the system. One of the temperature sensors can detect the temperature of the reaction bed of the air-cooled reactor body, the second temperature sensor can detect the internal temperature of the separator body, and the third temperature sensor can detect the internal temperature of the cleaner body. All of the above sensor signals can be transmitted to the Siemens microprocessor and display real-time information on the touch screen.

使用时,系统开机初始化,通过触摸屏或鼠标设置产氢速率,在西门子微处理器中预先设定不同产氢速率对应的空冷反应器压力和温度参数,西门子微处理器根据产氢速率、硼氢化钠溶液浓度、预计转化率计算并控制硼氢化钠溶液的进液量。当空冷反应器本体的压力不在设定的范围区域内时,调节二级齿轮泵和三级齿轮泵的转速。当空冷反应器本体的床层温度不在设定的范围区域内时,则调节其散热风扇的转速。When in use, the system is powered on and initialized, the hydrogen production rate is set through the touch screen or mouse, and the pressure and temperature parameters of the air-cooled reactor corresponding to different hydrogen production rates are preset in the Siemens microprocessor. The concentration of sodium solution and the expected conversion rate are calculated and controlled for the influent amount of sodium borohydride solution. When the pressure of the air-cooled reactor body is not within the set range, adjust the rotational speed of the secondary gear pump and the tertiary gear pump. When the bed temperature of the air-cooled reactor body is not within the set range, the rotational speed of its cooling fan is adjusted.

为适应大功率燃料电池的用氢需求,以及提升整个系统的能量密度,本实用新型采用风冷反应器结构,将空气冷却器和反应器集成为一体。为保证散热效果,采用翅片结构的列管,翅片整体压制而成,一致性好,散热均匀。反应器水解反应制备的氢气均为微小氢气泡,夹杂于反应废液中,因此需要进行氢气与反应废液的分离,而本实用新型的氢气分离器能对氢气和反应废液实行在线分离,分离效果好。此外,氢气流中夹带NaBO2和NaOH等碱性液滴,这是一种气液两相混合物,其对燃料电池有害,因此,本实用新型通过氢气清洗器对氢气实行在线净化,去除有害杂质,提高氢气的质量。In order to meet the hydrogen demand of high-power fuel cells and improve the energy density of the entire system, the utility model adopts an air-cooled reactor structure, and integrates the air cooler and the reactor into one. In order to ensure the heat dissipation effect, the tube with fin structure is used, and the fins are pressed as a whole, with good consistency and uniform heat dissipation. The hydrogen produced by the hydrolysis reaction of the reactor is all tiny hydrogen bubbles, which are mixed in the reaction waste liquid, so it is necessary to separate the hydrogen and the reaction waste liquid, and the hydrogen separator of the present utility model can perform online separation of the hydrogen and the reaction waste liquid, The separation effect is good. In addition, alkaline droplets such as NaBO 2 and NaOH are entrained in the hydrogen stream, which is a gas-liquid two-phase mixture, which is harmful to the fuel cell. Therefore, the utility model implements on-line purification of hydrogen through a hydrogen cleaner to remove harmful impurities. , improve the quality of hydrogen.

本实用新型的大功率硼氢化钠水解制氢装置集制氢和氢气的分离、纯化多功能于一体,可全自动运行,可靠程度高,使用安全,产氢量大,氢气纯度高,在产氢质量和产氢速度等方面均可满足30kW氢空燃料电池系统的用氢需求,作为供氢系统可明显提高整体系统的质量能量密度。而且,本实用新型的大功率硼氢化钠水解制氢装置适用于附近有可用水源的固定式燃料电池系统,有较好的应用前景。The high-power sodium borohydride hydrolysis hydrogen production device of the utility model integrates the functions of hydrogen production, separation and purification of hydrogen, can be fully automated, has high reliability, is safe to use, produces large amount of hydrogen, and has high hydrogen purity. The hydrogen quality and hydrogen production rate can meet the hydrogen demand of the 30kW hydrogen-air fuel cell system. As a hydrogen supply system, the mass energy density of the overall system can be significantly improved. Moreover, the high-power sodium borohydride hydrolysis hydrogen production device of the present invention is suitable for a stationary fuel cell system with an available water source nearby, and has a good application prospect.

附图说明Description of drawings

图1为本实用新型所述大功率硼氢化钠水解制氢装置的工艺流程示意图;Fig. 1 is the process flow diagram of the high-power sodium borohydride hydrolysis hydrogen production device described in the utility model;

图2为本实用新型所述空冷反应器本体的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the air-cooled reactor body according to the utility model;

图3为本实用新型所述空冷反应器本体的侧面结构示意图;Fig. 3 is the side structure schematic diagram of the air-cooled reactor body according to the utility model;

图4为图2中A-A面的剖视图;Fig. 4 is the sectional view of A-A surface in Fig. 2;

图5为图2中B-B面的剖视图;Fig. 5 is the sectional view of B-B surface in Fig. 2;

图6为本实用新型所述分离器本体的剖面结构示意图;6 is a schematic cross-sectional structure diagram of the separator body according to the utility model;

图7为图6中A的局部放大图;Fig. 7 is a partial enlarged view of A in Fig. 6;

图8为图6中B的局部放大图;Fig. 8 is a partial enlarged view of B in Fig. 6;

图9为本实用新型所述清洗器本体的剖面结构示意图;FIG. 9 is a schematic cross-sectional structure diagram of the washer body according to the utility model;

图10为本实用新型所述清洗器本体的仰视图;10 is a bottom view of the washer body according to the utility model;

图11为本实用新型所述清洗器本体于另一方向的剖面结构示意图;11 is a schematic cross-sectional view of the washer body according to the present invention in another direction;

图12为图11中C的局部放大图;Figure 12 is a partial enlarged view of C in Figure 11;

图13为本实用新型所述控制系统结构连接示意图;Figure 13 is a schematic diagram of the structural connection of the control system according to the present invention;

图14为本实用新型的温度、压力PID调节原理图。Figure 14 is a schematic diagram of the temperature and pressure PID regulation of the present invention.

图中,硼氢化钠溶液储罐1;硼氢化钠溶液进料系统2、过滤器之一201、电磁阀之一202、一级隔膜泵203、压力传感器之一204、二级齿轮泵205、压力传感器之二206、三级齿轮泵207、压力传感器之三208、单向阀之一209、单向阀之二210、泄压阀211;硼氢化钠水解制氢反应器3、电磁阀之二301、空冷反应器本体302、温度传感器之一303、压力传感器之四304、四通305、自动超压泄压阀306、手动超压泄压阀307、管箱308、翅片管309、散热风扇310、上盖板311、下盖板312、进液口313、排液口314;氢气分离器4、电磁阀之三401、分离器本体402、液位传感器之一403、温度传感器之二404、压力传感器之五405、过滤器之二406、废液排放减压阀407、电磁阀之四408、筒体409、反应液进口410、氢气出口411、废液出口412、螺旋分离组件一413、螺旋分离组件二414、隔离板415、管一416、螺旋导流板之一417、管二418、螺旋导流板之二419、固定板420、堵板421、密封板422、密封底座423;氢气清洗器5、电磁阀之五501、清洗器本体502、压力传感器之六503、液位传感器之二504、温度传感器之三505、电导率传感器506、清洗液进液系统507、氢气出口减压阀508、电磁阀之七509、过滤器之四510、清洗液排放减压阀511、电磁阀之八512、过滤器之三513、清洗液进液泵514、单向阀之三515、电磁阀之六516、洗涤管517、螺旋分离组件三518、扩散箱519、氢气进口管520、氢气出口管521、净水进口管522、废液出口管523、管三524、螺旋导流板之三525、密封板526、密封底座527、内钢纸层528、外钢纸层529、连接板530;废液罐6;控制系统7、数模转换器701、西门子微处理器702、触摸屏703、鼠标704、中间继电器705、继电器706、压力传感器组707、温度传感器组708、液位传感器组709、电磁阀组710、泵组711。In the figure, sodium borohydride solution storage tank 1; sodium borohydride solution feeding system 2, one of filters 201, one of solenoid valves 202, one-stage diaphragm pump 203, one of pressure sensors 204, two-stage gear pump 205, The second pressure sensor 206, the three-stage gear pump 207, the third pressure sensor 208, the one-way valve 209, the second one-way valve 210, the pressure relief valve 211; the sodium borohydride hydrolysis hydrogen production reactor 3, the solenoid valve Two 301, air-cooled reactor body 302, one of temperature sensors 303, four of pressure sensors 304, four-way 305, automatic overpressure relief valve 306, manual overpressure relief valve 307, tube box 308, finned tube 309, Cooling fan 310, upper cover 311, lower cover 312, liquid inlet 313, liquid outlet 314; hydrogen separator 4, solenoid valve 3 401, separator body 402, liquid level sensor 403, temperature sensor Two 404, pressure sensor five 405, filter two 406, waste liquid discharge pressure relief valve 407, solenoid valve four 408, cylinder 409, reaction liquid inlet 410, hydrogen outlet 411, waste liquid outlet 412, spiral separation component One 413, spiral separation assembly two 414, isolation plate 415, pipe one 416, one spiral deflector 417, pipe two 418, spiral deflector two 419, fixing plate 420, blocking plate 421, sealing plate 422, sealing Base 423; Hydrogen Cleaner 5, Solenoid Valve No. 5 501, Cleaner Body 502, Pressure Sensor No. 6 503, Liquid Level Sensor No. 2 504, Temperature Sensor No. 3 505, Conductivity Sensor 506, Cleaning Liquid Inlet System 507, Hydrogen outlet pressure reducing valve 508, solenoid valve 7 509, filter 4 510, cleaning fluid discharge pressure reducing valve 511, solenoid valve 8 512, filter 3 513, cleaning fluid inlet pump 514, one-way valve Three 515, solenoid valve six 516, washing pipe 517, spiral separation assembly three 518, diffusion box 519, hydrogen inlet pipe 520, hydrogen outlet pipe 521, water inlet pipe 522, waste liquid outlet pipe 523, pipe three 524, spiral baffle 3 525, sealing plate 526, sealing base 527, inner steel paper layer 528, outer steel paper layer 529, connecting plate 530; waste liquid tank 6; control system 7, digital-to-analog converter 701, Siemens microprocessor 702 , touch screen 703 , mouse 704 , intermediate relay 705 , relay 706 , pressure sensor group 707 , temperature sensor group 708 , liquid level sensor group 709 , solenoid valve group 710 , and pump group 711 .

具体实施方式Detailed ways

为更好的说明本实用新型的目的、技术方案和优点,下面结合附图和实施例对本实用新型作进一步的说明。应理解,本实用新型实施例仅用于说明本实用新型的技术效果,而非用于限制本实用新型的保护范围。In order to better illustrate the purpose, technical solutions and advantages of the present utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be understood that the embodiments of the present invention are only used to illustrate the technical effects of the present invention, rather than to limit the protection scope of the present invention.

如图1所示,本实用新型的大功率硼氢化钠水解制氢装置包括硼氢化钠溶液储罐1、硼氢化钠溶液进料系统2、硼氢化钠水解制氢反应器3、氢气分离器 4、氢气清洗器5、废液罐6和控制系统7。As shown in Figure 1, the high-power sodium borohydride hydrolysis hydrogen production device of the present invention comprises a sodium borohydride solution storage tank 1, a sodium borohydride solution feeding system 2, a sodium borohydride hydrolysis hydrogen production reactor 3, and a hydrogen separator 4. Hydrogen cleaner 5 , waste liquid tank 6 and control system 7 .

具体地,硼氢化钠溶液储罐1设有硼氢化钠粉末投料口、原料水入口、硼氢化钠溶液出口、直流搅拌电机和搅拌轴。其中,硼氢化钠粉末投料口用于向硼氢化钠溶液储罐内加入硼氢化钠粉末,原料水入口用于向硼氢化钠溶液储罐内加入原料水,然后借由直流搅拌电机驱动搅拌轴搅拌,以加快硼氢化钠粉末溶解于原料水中,形成硼氢化钠溶液。Specifically, the sodium borohydride solution storage tank 1 is provided with a sodium borohydride powder feeding port, a raw material water inlet, a sodium borohydride solution outlet, a DC stirring motor and a stirring shaft. Among them, the sodium borohydride powder feeding port is used to add sodium borohydride powder to the sodium borohydride solution storage tank, the raw material water inlet is used to add raw material water to the sodium borohydride solution storage tank, and then the stirring shaft is driven by a DC stirring motor Stir to accelerate the dissolution of the sodium borohydride powder into the raw water to form a sodium borohydride solution.

具体地,硼氢化钠溶液进料系统2包括依次连接的过滤器之一201、电磁阀之一202、一级隔膜泵203、压力传感器之一204、二级齿轮泵205、压力传感器之二206、三级齿轮泵207、压力传感器之三208和单向阀之一209;还包括超压泄放组件,超压泄放组件包括相连的单向阀之二210和泄压阀211。三级齿轮泵的出口处有两路连接;一路是用于超压泄放,作为齿轮泵超压工作泄压口,其连接超压泄放组件,进而连接到一级隔膜泵的入口;另一路则作为反应液管路,连接到压力传感器之三和单向阀之一。硼氢化钠溶液进料系统的元件之间均通过316L不锈钢管、卡套式管接头连接。单向阀之一通过316L不锈钢管与硼氢化钠水解制氢反应器相连。Specifically, the sodium borohydride solution feeding system 2 includes one of the filters 201 , one of the solenoid valves 202 , one of the first-stage diaphragm pumps 203 , one of the pressure sensors 204 , the second-stage gear pump 205 , the second of the pressure sensors 206 , which are connected in sequence. , a three-stage gear pump 207 , the third pressure sensor 208 and one of the one-way valves 209 ; it also includes an overpressure relief component, which includes the second one-way valve 210 and a pressure relief valve 211 connected. There are two connections at the outlet of the three-stage gear pump; one is used for overpressure relief, as the overpressure working pressure relief port of the gear pump, which is connected to the overpressure relief component, and then connected to the inlet of the first-stage diaphragm pump; One way is used as a reaction liquid pipeline, which is connected to the third pressure sensor and one of the one-way valves. The components of the sodium borohydride solution feeding system are connected by 316L stainless steel pipes and ferrule type pipe joints. One of the one-way valves is connected to the hydrogen production reactor by the hydrolysis of sodium borohydride through a 316L stainless steel pipe.

具体地,硼氢化钠水解制氢反应器3包括电磁阀之二301、空冷反应器本体 302、温度传感器之一303、压力传感器之四304、四通305、自动超压泄压阀 306和手动超压泄压阀307。空冷反应器本体的进液口与电磁阀之二连接,电磁阀之二还与单向阀之一连接。四通的一端为进液口,与空冷反应器本体的排液口连接,一端连接自动超压泄压阀,一端连接手动超压泄压阀,最后一端为排液口,与氢气分离器相连。温度传感器之一和压力传感器之四设于空冷反应器本体上,负责采集空冷反应器本体中的反应床层温度和反应压力。Specifically, the sodium borohydride hydrolysis hydrogen production reactor 3 includes the second solenoid valve 301, the air-cooled reactor body 302, the one temperature sensor 303, the fourth pressure sensor 304, the four-way 305, the automatic overpressure relief valve 306 and the manual Overpressure relief valve 307. The liquid inlet of the air-cooled reactor body is connected with the second solenoid valve, and the second solenoid valve is also connected with one of the check valves. One end of the four-way is the liquid inlet, which is connected to the liquid discharge port of the air-cooled reactor body, one end is connected to the automatic overpressure relief valve, the other end is connected to the manual overpressure relief valve, and the last end is the liquid discharge port, which is connected to the hydrogen separator. . One of the temperature sensors and the fourth of the pressure sensors are arranged on the body of the air-cooled reactor and are responsible for collecting the temperature and reaction pressure of the reaction bed in the body of the air-cooled reactor.

如图2~5所示,本实施例中,空冷反应器本体302包括管箱308,管箱内装有翅片管309,翅片管的尺寸为Ф16×1.5mm,管数为105根,呈等边三角形排列。翅片管内部装填有方形的硼氢化钠水解催化剂,该硼氢化钠水解催化剂以化学沉积方法,用泡沫镍担载活性钌制备而成。翅片管的两个管口覆盖筛网,以固定催化剂,防止催化剂脱管。管箱的表面安装有散热风扇310,管箱的两端分别设有上盖板311和下盖板312,下盖板上设有与翅片管的一端连通的进液口 313,上盖板上设有与翅片管的另一端连通的排液口314。为方便检修拆装,上盖板和下盖板与管箱之间为螺栓连接。硼氢化钠溶液从进液口进入后,在翅片管的管内通过,与管内的硼氢化钠水解催化剂均匀接触。空气在翅片管外横掠流过,对管内的流体进行冷却或冷凝。散热风扇驱使空气流动,提高空气冷却效果。翅片管的翅片为整体式压制而成,具有良好的一致性。管箱的上、下端面均为机床整体加工,保证良好的表面粗糙度Ra0.3,且两端加工有密封垫片槽,可防止密封垫的窜动,保证密封性能。As shown in Figures 2 to 5, in this embodiment, the air-cooled reactor body 302 includes a tube box 308, and the tube box is equipped with finned tubes 309. The size of the finned tubes is Ф16×1.5mm, and the number of tubes is 105, which is in the form of 105 tubes. Equilateral triangle arrangement. The interior of the finned tube is filled with a square sodium borohydride hydrolysis catalyst, and the sodium borohydride hydrolysis catalyst is prepared by a chemical deposition method by using foamed nickel to support active ruthenium. The two nozzles of the finned tube are covered with a screen to fix the catalyst and prevent the catalyst from falling off the tube. A cooling fan 310 is installed on the surface of the tube box, an upper cover plate 311 and a lower cover plate 312 are respectively arranged on both ends of the tube box, and a liquid inlet 313 connected to one end of the finned tube is arranged on the lower cover plate. There is a drain port 314 communicating with the other end of the finned tube. In order to facilitate the maintenance and disassembly, the upper cover and the lower cover are connected with the pipe box by bolts. After the sodium borohydride solution enters from the liquid inlet, it passes through the tube of the finned tube and is in uniform contact with the sodium borohydride hydrolysis catalyst in the tube. The air traverses the finned tube, cooling or condensing the fluid in the tube. Cooling fans drive air flow for improved air cooling. The fins of the finned tube are integrally pressed and have good consistency. The upper and lower end faces of the pipe box are processed by the machine as a whole to ensure a good surface roughness Ra0.3, and the two ends are machined with gasket grooves, which can prevent the gasket from moving and ensure the sealing performance.

具体地,氢气分离器4包括电磁阀之三401、分离器本体402、液位传感器之一403、温度传感器之二404、压力传感器之五405、过滤器之二406、废液排放减压阀407和电磁阀之四408。电磁阀之三分别连接四通的排液口和分离器本体的反应液进口,液位传感器之一、温度传感器之二和压力传感器之五分别设于分离器本体上,负责监测分离器本体内的液位,采集分离器本体内部的温度和压力。分离器本体的废液出口依次连接过滤器之二、废液排放减压阀、电磁阀之四和废液罐;分离器本体的氢气出口与氢气清洗器相连。Specifically, the hydrogen separator 4 includes the third solenoid valve 401, the separator body 402, the first liquid level sensor 403, the second temperature sensor 404, the fifth pressure sensor 405, the second filter 406, and the waste liquid discharge pressure reducing valve. 407 and the fourth 408 of the solenoid valve. The third solenoid valve is respectively connected to the liquid discharge port of the four-way and the reaction liquid inlet of the separator body. the liquid level, and the temperature and pressure inside the separator body are collected. The waste liquid outlet of the separator body is sequentially connected to the second filter, the waste liquid discharge pressure reducing valve, the fourth solenoid valve and the waste liquid tank; the hydrogen outlet of the separator body is connected to the hydrogen cleaner.

如图6~8所示,本实施例中,分离器本体402包括密封的筒体409,筒体的上侧部设有反应液进口410,筒体的顶端设有氢气出口411,筒体的底端设有废液出口412。筒体的内上部设有螺旋分离组件一413、螺旋分离组件二414和隔离板415,其中,隔离板安装于反应液进口的上方,螺旋分离组件一与隔离板固定连接,螺旋分离组件二安装于螺旋分离组件一的内部。具体地,螺旋分离组件一包括敞口的管一416和螺旋导流板之一417,管一的上端与隔离板连接且端口与氢气出口连通,螺旋导流板之一的内侧面与管一的外壁面连接,螺旋导流板之一的外侧面与筒体的内壁面抵触,螺旋导流板之一的上端还与反应液进口连接。本实施例中,螺旋导流板之一的尺寸为:Ф140mm/Ф64mm、螺距100mm、总长350mm。螺旋分离组件二包括封口的管二418和螺旋导流板之二419,管二通过固定板420安装于管一内,螺旋导流板之二的内侧面与管二的外壁面连接,螺旋导流板之二的外侧面与管一的内壁面抵触;管二的两端设有封口的堵板 421。本实施例中,螺旋导流板之二的尺寸为:Ф48mm/Ф22mm、螺距100mm、总长350mm。筒体的顶端设有与其螺栓连接的密封板422,氢气出口安装于密封板上,底部设有与其螺栓连接的密封底座423,废液出口安装于密封底座上。As shown in Figures 6-8, in this embodiment, the separator body 402 includes a sealed cylinder 409, the upper side of the cylinder is provided with a reaction liquid inlet 410, the top of the cylinder is provided with a hydrogen outlet 411, The bottom end is provided with a waste liquid outlet 412 . The inner upper part of the cylinder is provided with a spiral separation assembly 413, a spiral separation assembly 2 414 and an isolation plate 415, wherein the isolation plate is installed above the inlet of the reaction liquid, the spiral separation assembly 1 is fixedly connected with the isolation plate, and the spiral separation assembly 2 is installed. inside the spiral separation assembly 1. Specifically, the spiral separation assembly 1 includes an open tube 416 and one of the spiral baffles 417. The upper end of the tube 1 is connected to the isolation plate and the port is communicated with the hydrogen outlet. The inner side of one of the spiral baffles is connected to the tube 1. The outer wall surface of one of the spiral guide plates is in contact with the inner wall surface of the cylinder, and the upper end of one of the spiral guide plates is also connected with the reaction liquid inlet. In this embodiment, the size of one of the spiral baffles is: Ф140mm/Ф64mm, the pitch is 100mm, and the total length is 350mm. The second spiral separation assembly includes a sealed tube two 418 and a second spiral guide plate 419. The second tube is installed in the first tube through the fixing plate 420, and the inner side of the second spiral guide plate is connected with the outer wall of the second tube. The outer side surface of the second flow plate is in conflict with the inner wall surface of the first pipe; the two ends of the second pipe are provided with sealing blocking plates 421 . In this embodiment, the size of the second spiral deflector is: Ф48mm/Ф22mm, the pitch is 100mm, and the total length is 350mm. The top of the cylinder is provided with a sealing plate 422 connected with its bolts, the hydrogen outlet is installed on the sealing plate, the bottom is provided with a sealing base 423 connected with its bolts, and the waste liquid outlet is installed on the sealing base.

夹杂氢气泡的反应液从反应液进口进入分离器本体后,在螺旋分离组件一的螺旋导流板之一的导流作用下,呈旋风式下流,在此过程中,反应液中的氢气泡会与反应液充分混合,小气泡会不断的聚集湮灭,进而生成大气泡。气泡与反应液在筒体的底部分离,气泡向上运动,汇集成氢气。反应液残留在筒体的底部形成废液,最后经废液出口排出。气泡从反应液中逸出的过程会携带部分碱雾,氢气在向上运动过程中需经过314螺旋分离组件二的螺旋导流板之二,高速氢气流在离心力的作用下可实现氢气与碱雾的分离。最后,分离的氢气从氢气出口排出,而碱雾汇入筒体的底部形成废液。本实施例中,当液位传感器之一检测到废液高度超过450mm时,电磁阀之四打开,废液依次通过过滤器之二、废液排放减压阀和电磁阀之四流向废液罐。After the reaction liquid mixed with hydrogen bubbles enters the separator body from the inlet of the reaction liquid, it flows down in a cyclone under the diversion effect of one of the spiral guide plates of the first spiral separation component. During this process, the hydrogen bubbles in the reaction liquid It will be fully mixed with the reaction solution, and the small bubbles will continue to aggregate and annihilate, thereby generating large bubbles. The air bubbles are separated from the reaction liquid at the bottom of the cylinder, and the air bubbles move upwards and collect into hydrogen gas. The reaction liquid remains at the bottom of the cylinder to form waste liquid, which is finally discharged through the waste liquid outlet. The process of the bubbles escaping from the reaction liquid will carry part of the alkali mist. The hydrogen needs to pass through the second spiral deflector of the 314 spiral separation component 2 during the upward movement. The high-speed hydrogen flow can realize the hydrogen and alkali mist under the action of centrifugal force. separation. Finally, the separated hydrogen is discharged from the hydrogen outlet, and the alkali mist flows into the bottom of the cylinder to form waste liquid. In this embodiment, when one of the liquid level sensors detects that the height of the waste liquid exceeds 450mm, the fourth solenoid valve is opened, and the waste liquid flows to the waste liquid tank through the second filter, the waste liquid discharge pressure reducing valve and the fourth solenoid valve in turn. .

具体地,氢气清洗器5包括电磁阀之五501、清洗器本体502、压力传感器之六503、液位传感器之二504、温度传感器之三505、电导率传感器506、清洗液进液系统507、氢气出口减压阀508、电磁阀之七509、过滤器之四510、清洗液排放减压阀511、电磁阀之八512。电磁阀之五分别连接分离器本体的氢气出口和清洗器本体的氢气进口管,压力传感器之六、液位传感器之二、温度传感器之三和电导率传感器分别设于清洗器本体上,负责监测清洗器本体的液位、压力、温度和液体的电导率。清洗器本体的净水进口管与清洗液进液系统连接连接,清洗液进液系统包括依次连接的过滤器之三513、清洗液进液泵514、单向阀之三515和电磁阀之六516。清洗器本体的废液出口管依次与过滤器之四、清洗液排放减压阀、电磁阀之八和废液罐连接。清洗器本体的氢气出口管还依次与氢气出口减压阀和电磁阀之七连接,进而通过管路连接氢气缓冲罐或者使用装置。Specifically, the hydrogen cleaner 5 includes the fifth 501 solenoid valve, the cleaner body 502, the sixth pressure sensor 503, the second liquid level sensor 504, the third temperature sensor 505, the conductivity sensor 506, the cleaning liquid inlet system 507, Hydrogen outlet pressure reducing valve 508, solenoid valve 7 509, filter 4 510, cleaning liquid discharge pressure reducing valve 511, solenoid valve 8 512. The fifth solenoid valve is respectively connected to the hydrogen outlet of the separator body and the hydrogen inlet pipe of the cleaner body. The sixth pressure sensor, the second liquid level sensor, the third temperature sensor and the conductivity sensor are respectively installed on the cleaner body and are responsible for monitoring The liquid level, pressure, temperature and conductivity of the liquid in the washer body. The clean water inlet pipe of the washer body is connected to the cleaning liquid inlet system, and the cleaning liquid inlet system includes the third filter 513, the cleaning liquid inlet pump 514, the third one-way valve 515 and the sixth solenoid valve connected in sequence 516. The waste liquid outlet pipe of the washer body is sequentially connected with the fourth filter, the cleaning liquid discharge pressure reducing valve, the eighth solenoid valve and the waste liquid tank. The hydrogen outlet pipe of the cleaner body is also connected to the hydrogen outlet pressure reducing valve and the seventh solenoid valve in sequence, and then connected to the hydrogen buffer tank or the use device through the pipeline.

本装置启动时,电磁阀之六打开,清洗液进液泵启动,将清洗水通过单向阀之三泵入清洗器本体中。当液位传感器之二监测到清洗器本体内清洗水的液位高度超过450mm时,电磁阀之六关闭。电导率传感器可以实时监测清洗器本体内清洗水的电导率,当清洗水的电导率达到设定值(500μS/cm)时,开启电磁阀之八、电磁阀之六和清洗液进液泵,液位传感器之二实时监测清洗液的液位高度,由于排液量远大于进液量,因此当液位低于100mm时,关闭电磁阀之八。当液位高于450mm时,关闭电磁阀之六和清洗液进液泵。When the device is started, the sixth solenoid valve is opened, the cleaning liquid inlet pump is started, and the cleaning water is pumped into the washer body through the third one-way valve. When the second liquid level sensor detects that the liquid level of the cleaning water in the washer body exceeds 450mm, the sixth solenoid valve is closed. The conductivity sensor can monitor the conductivity of the cleaning water in the cleaner body in real time. When the conductivity of the cleaning water reaches the set value (500μS/cm), open the eighth solenoid valve, the sixth solenoid valve and the cleaning liquid inlet pump. The second liquid level sensor monitors the liquid level height of the cleaning liquid in real time. Since the discharge volume is much larger than the liquid inlet volume, when the liquid level is lower than 100mm, the eighth solenoid valve is closed. When the liquid level is higher than 450mm, close the sixth solenoid valve and the cleaning liquid inlet pump.

如图9~12所示,本实施例中,清洗器本体502包括密封的洗涤管517、螺旋分离组件三518、扩散箱519、氢气进口管520、氢气出口管521、净水进口管522和废液出口管523。螺旋分离组件三设于洗涤管的内上部,扩散箱设于洗涤管的内下部,氢气进口管的一端从洗涤管的顶端插入并与扩散箱连接,氢气出口管设于洗涤管的侧上部,净水进口管设于洗涤管的侧下部,废液出口管设于洗涤管的侧底部。具体地,螺旋分离组件三包括封口的管三524和螺旋导流板之三525,管三套接于氢气进口管上,螺旋导流板之三的内侧面与管三的外壁面连接,螺旋导流板之三的外侧面与洗涤管的内壁面抵触。洗涤管的顶端设有与其螺栓连接的密封板526,底部设有与其螺栓连接的密封底座527。扩散箱包括内钢纸层528和外钢纸层529,内钢纸层由30目的钢纸编织而成,外钢纸层由100目的钢纸编织而成。扩散箱通过连接板530与氢气进口管连接。本实施例中,扩散箱布置于洗涤管的清洗水中,距离洗涤管的底板100mm。氢气通过氢气进口管进入扩散箱,气体经过扩散箱后速度降低,碱液快速扩散,并与清洗水充分接触,保证了清洗效果。氢气从清洗液中逸出时会携带少量液滴,但氢气在向上运动过程中需经过螺旋导流板之三,高速氢气流在离心力的作用下可实现氢气与液滴的分离。最后,分离的氢气从氢气出口管排出,并通过管路流入氢气缓冲罐或使用装置中,而分离的清洗液汇入洗涤管底部的清洗液中。As shown in FIGS. 9-12, in this embodiment, the washer body 502 includes a sealed washing pipe 517, a third spiral separation assembly 518, a diffusion tank 519, a hydrogen inlet pipe 520, a hydrogen outlet pipe 521, a clean water inlet pipe 522 and Waste liquid outlet pipe 523. The third spiral separation assembly is arranged on the inner and upper part of the washing pipe, the diffusion box is arranged on the inner and lower part of the washing pipe, one end of the hydrogen inlet pipe is inserted from the top of the washing pipe and connected with the diffusion box, and the hydrogen outlet pipe is arranged on the upper side of the washing pipe, The clean water inlet pipe is arranged at the lower side of the washing pipe, and the waste liquid outlet pipe is arranged at the side bottom of the washing pipe. Specifically, the third spiral separation assembly includes a sealed tube three 524 and a third spiral deflector 525, the third tube is sleeved on the hydrogen inlet pipe, the inner side of the third spiral deflector is connected with the outer wall of the third tube, and the spiral The outer side surface of the third deflector is in conflict with the inner wall surface of the washing pipe. The top of the washing pipe is provided with a sealing plate 526 which is bolted to it, and the bottom is provided with a sealing base 527 which is bolted to it. The diffusion box includes an inner steel paper layer 528 and an outer steel paper layer 529, the inner steel paper layer is woven from 30 mesh steel paper, and the outer steel paper layer is woven from 100 mesh steel paper. The diffusion box is connected to the hydrogen inlet pipe through the connecting plate 530 . In this embodiment, the diffusion box is arranged in the washing water of the washing pipe, 100 mm away from the bottom plate of the washing pipe. The hydrogen enters the diffusion box through the hydrogen inlet pipe, the speed of the gas decreases after passing through the diffusion box, the lye diffuses rapidly, and fully contacts with the cleaning water to ensure the cleaning effect. When the hydrogen escapes from the cleaning liquid, it will carry a small amount of droplets, but the hydrogen needs to pass through the third spiral deflector during the upward movement. The high-speed hydrogen flow can realize the separation of hydrogen and droplets under the action of centrifugal force. Finally, the separated hydrogen is discharged from the hydrogen outlet pipe, and flows into the hydrogen buffer tank or the use device through the pipeline, and the separated cleaning liquid is merged into the cleaning liquid at the bottom of the washing pipe.

本实施例的硼氢化钠溶液储罐、空冷反应器本体、分离器本体和清洗器本体等可采用316L不锈钢材料加工制造而成。单向阀可采用开启压力为0.05MPa、耐压为20MPa的机械式单向阀。电磁阀选用耐腐蚀耐压等级4.0MPa的电磁阀。二级齿轮泵三级齿轮泵和清洗液进液泵均采用外啮合齿轮泵,供电电压DC24V 或48V,扬程可达20bar。一级隔膜泵选用高吸程、低扬程泵,供电电压DC24V 或48V。泄压阀、自动超压泄放阀设定泄压压力4.0MPa。废液排放减压阀、清洗液排放减压阀、氢气出口减压阀的减压范围为0.1~1.2MPa。The sodium borohydride solution storage tank, the air-cooled reactor body, the separator body, the cleaner body, etc. in this embodiment can be made of 316L stainless steel. The check valve can be a mechanical check valve with an opening pressure of 0.05MPa and a pressure resistance of 20MPa. The solenoid valve adopts the solenoid valve with corrosion resistance and pressure resistance level of 4.0MPa. The second-stage gear pump , the third-stage gear pump and the cleaning liquid inlet pump all use external gear pumps, the power supply voltage is DC24V or 48V, and the lift can reach 20bar. The first-stage diaphragm pump adopts high suction lift and low lift pump, and the power supply voltage is DC24V or 48V. Pressure relief valve, automatic overpressure relief valve set pressure relief pressure 4.0MPa. The pressure reduction range of waste liquid discharge pressure reducing valve, cleaning liquid discharge pressure reducing valve and hydrogen outlet pressure reducing valve is 0.1~1.2MPa.

具体地,如图13所示,控制系统7包括数模转换器701、西门子微处理器 702、触摸屏703、鼠标704、中间继电器705和继电器706。数模转换器分别与压力传感器组707、温度传感器组708、液位传感器组709和电导率传感器506 连接,西门子微处理器分别与数模转换器、触摸屏、鼠标和中间继电器连接,中间继电器分别与继电器连接和电磁阀组710连接,继电器分别与空冷反应器本体302和泵组711连接。其中,压力传感器组包括压力传感器之一、压力传感器之二、压力传感器之三、压力传感器之四、压力传感器之五和压力传感器之六。温度传感器组包括温度传感器之一、温度传感器之二和温度传感器之三。液位传感器组包括液位传感器之一和液位传感器之二。电磁阀组包括电磁阀之一、电磁阀之二、电磁阀之三、电磁阀之四、电磁阀之五、电磁阀之六、电磁阀之七和电磁阀之八。泵组包括一级隔膜泵、二级齿轮泵、三级齿轮泵和清洗液进液泵。Specifically, as shown in FIG. 13 , the control system 7 includes a digital-to-analog converter 701 , a Siemens microprocessor 702 , a touch screen 703 , a mouse 704 , an intermediate relay 705 and a relay 706 . The digital-to-analog converter is respectively connected with the pressure sensor group 707, the temperature sensor group 708, the liquid level sensor group 709 and the conductivity sensor 506, and the Siemens microprocessor is respectively connected with the digital-to-analog converter, the touch screen, the mouse and the intermediate relay. It is connected to the relay and the solenoid valve group 710 , and the relay is respectively connected to the air-cooled reactor body 302 and the pump group 711 . The pressure sensor group includes one pressure sensor, two pressure sensors, three pressure sensors, four pressure sensors, five pressure sensors and six pressure sensors. The temperature sensor group includes one of the temperature sensors, the second of the temperature sensors and the third of the temperature sensors. The liquid level sensor group includes one liquid level sensor and two liquid level sensors. The solenoid valve group includes one solenoid valve, two solenoid valves, three solenoid valves, four solenoid valves, five solenoid valves, six solenoid valves, seven solenoid valves and eight solenoid valves. The pump set includes a first-stage diaphragm pump, a second-stage gear pump, a third-stage gear pump and a cleaning liquid inlet pump.

数模转换器进行模/数及数/模转换,实现西门子微处理器与相连接的元器件之间的通信。压力传感器之四采集空冷反应器本体中的反应压力,并将信号传输至西门子微处理器,从而与设定压力值比对,调节二级齿轮泵和三级齿轮泵的转速,从而控制系统的制氢速度。温度传感器之一可以检测空冷反应器本体的反应床层温度,温度传感器之二可以检测分离器本体的内部温度,温度传感器之三可以检测清洗器本体的内部温度。以上所有传感器信号均可传输至西门子微处理器,并在触摸屏上显示实时信息。The digital-to-analog converter performs analog/digital and digital/analog conversion to realize the communication between the Siemens microprocessor and the connected components. The fourth pressure sensor collects the reaction pressure in the air-cooled reactor body, and transmits the signal to the Siemens microprocessor, so as to compare with the set pressure value, adjust the speed of the secondary gear pump and the third gear pump, so as to control the system. Hydrogen production rate. One of the temperature sensors can detect the temperature of the reaction bed of the air-cooled reactor body, the second temperature sensor can detect the internal temperature of the separator body, and the third temperature sensor can detect the internal temperature of the cleaner body. All of the above sensor signals can be transmitted to the Siemens microprocessor and display real-time information on the touch screen.

如图14所示,使用时,系统开机初始化,通过触摸屏或鼠标设置产氢速率,在西门子微处理器中预先设定不同产氢速率对应的空冷反应器压力和温度参数,西门子微处理器根据产氢速率、硼氢化钠溶液浓度、预计转化率计算并控制硼氢化钠溶液的进液量。当空冷反应器本体的压力不在设定的范围区域内时,调节二级齿轮泵和三级齿轮泵的转速。当空冷反应器本体的床层温度不在设定的范围区域内时,则调节其散热风扇的转速。对参数进行设置,空冷反应器本体1 的反应压力设定为1.5~2.0MPa,反应床层温度设置为80±10℃,氢气出口压力设定为0.8~1.2MPa。As shown in Figure 14, when in use, the system is powered on and initialized, the hydrogen production rate is set through the touch screen or mouse, and the pressure and temperature parameters of the air-cooled reactor corresponding to different hydrogen production rates are preset in the Siemens microprocessor. The rate of hydrogen production, the concentration of sodium borohydride solution, and the expected conversion rate are calculated and controlled to control the influent amount of sodium borohydride solution. When the pressure of the air-cooled reactor body is not within the set range, adjust the rotational speed of the secondary gear pump and the tertiary gear pump. When the bed temperature of the air-cooled reactor body is not within the set range, the rotational speed of its cooling fan is adjusted. The parameters were set, the reaction pressure of the air-cooled reactor body 1 was set to 1.5-2.0 MPa, the temperature of the reaction bed was set to 80±10°C, and the hydrogen outlet pressure was set to 0.8-1.2 MPa.

在本实施例中,主要以压力信号作为反馈信号来控制装置的制氢速度,使其与初始设定的产氢速率误差在允许范围内。产氢速率的调节设定了一级反馈调节,利用初始设定的产氢速度来计算齿轮泵的工作控制电压和压力设定值,当空冷反应器本体内的压力与设定压力值误差超过允许范围,则进一步调节齿轮泵的工作控制电压,直至压力误差值在允许范围内。空冷反应器本体的反应床层温度控制亦设定了一级反馈调节,床层设定温度为80℃±10℃,当床层温度不在设定温度范围区域内时,则调节散热风扇直至温度达到设计值。In this embodiment, the pressure signal is mainly used as the feedback signal to control the hydrogen production rate of the device, so that the error between the hydrogen production rate and the initial set hydrogen production rate is within the allowable range. The adjustment of the hydrogen production rate sets a first-level feedback adjustment. The initial set hydrogen production rate is used to calculate the working control voltage and pressure set value of the gear pump. When the error between the pressure in the air-cooled reactor body and the set pressure value exceeds The allowable range, then further adjust the working control voltage of the gear pump until the pressure error value is within the allowable range. The temperature control of the reaction bed of the air-cooled reactor body is also set with a first-level feedback adjustment. The set temperature of the bed is 80 °C ± 10 °C. When the bed temperature is not within the set temperature range, adjust the cooling fan until the temperature reach the design value.

本实施例采用浓度为12%的硼氢化钠溶液,二级齿轮泵和三级齿轮泵的进液速率为1500mL/min,系统设计压力在1.5~2.0MPa,氢气出口减压阀压力在 0.8~1.2MPa。传感器将采集到的压力、温度、液位数据、电导率信号反馈至西门子微处理器。In this example, sodium borohydride solution with a concentration of 12% is used, the liquid inlet rate of the secondary gear pump and the third gear pump is 1500 mL/min, the system design pressure is 1.5~2.0MPa, and the pressure of the hydrogen outlet pressure reducing valve is 0.8~ 1.2MPa. The sensor feeds back the collected pressure, temperature, liquid level data, and conductivity signals to the Siemens microprocessor.

最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should It is understood that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (15)

1. A high-power sodium borohydride hydrolysis hydrogen production device is characterized by comprising a sodium borohydride solution storage tank, a sodium borohydride solution feeding system, a sodium borohydride hydrolysis hydrogen production reactor, a hydrogen separator, a hydrogen cleaner, a waste liquid tank and a control system; the sodium borohydride solution storage tank supplies a sodium borohydride solution to the sodium borohydride hydrolysis hydrogen production reactor through the sodium borohydride solution feeding system, the hydrogen separator performs gas-liquid separation on hydrogen-containing liquid discharged by the sodium borohydride hydrolysis hydrogen production reactor, the hydrogen cleaner performs purification cleaning on hydrogen discharged by the hydrogen separator, and the waste liquid tank collects the liquid discharged by the hydrogen separator and the hydrogen cleaner; the control system is respectively connected with the sodium borohydride solution feeding system, the sodium borohydride hydrolysis hydrogen production reactor, the hydrogen separator and the hydrogen cleaner so as to control the operation of the hydrogen borohydride solution feeding system, the sodium borohydride hydrolysis hydrogen production reactor, the hydrogen separator and the hydrogen cleaner; the sodium borohydride hydrolysis hydrogen production reactor adopts an induced draft cooling mode, and the hydrogen separator adopts a cyclone liquid inlet mode.
2. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 1, wherein the sodium borohydride solution feeding system comprises a first-stage diaphragm pump, a second-stage gear pump and a third-stage gear pump which are sequentially connected along a liquid flow direction, an inlet of the first-stage diaphragm pump is connected with the sodium borohydride solution storage tank, and an outlet of the third-stage gear pump is connected with the sodium borohydride hydrolysis hydrogen production reactor.
3. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 2, characterized in that a pipeline connecting the first-stage diaphragm pump and the sodium borohydride solution storage tank is provided with one of a filter and a solenoid valve, an outlet of the first-stage diaphragm pump is provided with one of a pressure sensor, an outlet of the second-stage gear pump is provided with a second of a pressure sensor, and an outlet of the third-stage gear pump is provided with a third of a pressure sensor and a one-way valve; the sodium borohydride solution feeding system further comprises an overpressure relief assembly, one end of the overpressure relief assembly is connected with the inlet of the first-stage diaphragm pump, the other end of the overpressure relief assembly is connected with the outlet of the third-stage gear pump, and the overpressure relief assembly comprises a second one-way valve and a relief valve which are connected.
4. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 1, wherein the sodium borohydride hydrolysis hydrogen production reactor comprises an air cooling reactor body, the air cooling reactor body comprises a tube box, finned tubes are arranged in the tube box, sodium borohydride hydrolysis catalyst is filled in the finned tubes, and a heat dissipation fan is further mounted on the surface of the tube box.
5. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 4, characterized in that an upper cover plate and a lower cover plate are respectively arranged at two ends of the tube box, a liquid inlet communicated with one end of the finned tube is arranged on the lower cover plate, a liquid outlet communicated with the other end of the finned tube is arranged on the upper cover plate, the finned tubes are arranged in the tube box in an equilateral triangle shape, screens for preventing the sodium borohydride hydrolysis catalyst from being separated from the tube are arranged at two ends of the finned tubes, and one of the temperature sensors and four of the pressure sensors are arranged on the upper cover plate.
6. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 5, wherein the sodium borohydride water hydrolysis hydrogen production reactor further comprises a cross joint, one end of the cross joint is a liquid inlet and is connected with a liquid outlet of the air cooling reactor body, the other end of the cross joint is connected with an automatic overpressure relief valve, the other end of the cross joint is connected with a manual overpressure relief valve, and the last end of the cross joint is a liquid outlet and is connected with the hydrogen separator; and a second electromagnetic valve is arranged at the liquid inlet of the air-cooled reactor body and is connected with the sodium borohydride solution feeding system.
7. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 6, wherein the hydrogen separator comprises a separator body, the separator body comprises a sealed cylinder, a reaction liquid inlet is formed in the upper side of the cylinder, a hydrogen outlet is formed in the top end of the cylinder, a waste liquid outlet is formed in the bottom end of the cylinder, a first spiral separation assembly, a second spiral separation assembly and a partition plate are arranged on the inner upper portion of the cylinder, the partition plate is installed above the reaction liquid inlet, the first spiral separation assembly is fixedly connected with the partition plate, and the second spiral separation assembly is installed inside the first spiral separation assembly.
8. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 7, characterized in that the first spiral separation assembly comprises an open first pipe and one of spiral flow deflectors, the upper end of the first pipe is connected with the isolation plate and the port of the first pipe is communicated with the hydrogen outlet, the inner side surface of the one of the spiral flow deflectors is connected with the outer wall surface of the first pipe, the outer side surface of the one of the spiral flow deflectors is abutted against the inner wall surface of the cylinder, and the upper end of the one of the spiral flow deflectors is further connected with the reaction liquid inlet.
9. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 7, characterized in that the second spiral separation assembly comprises a sealed second pipe and a second spiral guide plate, the second pipe is installed in the first pipe through a fixing plate, the inner side surface of the second spiral guide plate is connected with the outer wall surface of the second pipe, and the outer side surface of the second spiral guide plate is abutted against the inner wall surface of the first pipe.
10. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 7, characterized in that the reaction liquid inlet is provided with a third electromagnetic valve, the third electromagnetic valve is connected with a liquid outlet of the four-way valve, the waste liquid outlet is connected with the waste liquid tank, the hydrogen outlet is connected with the hydrogen cleaner, the cylinder is provided with a first liquid level sensor, a second temperature sensor and a fifth pressure sensor, and a second filter, a waste liquid discharge pressure reducing valve and a fourth electromagnetic valve are further arranged between the waste liquid outlet and the waste liquid tank.
11. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 1, characterized in that the hydrogen cleaner comprises a cleaner body, the cleaner body comprises a sealed washing pipe, a third spiral separation component, a diffusion box, a hydrogen inlet pipe, a hydrogen outlet pipe, a purified water inlet pipe and a waste liquid outlet pipe, the third spiral separation component is arranged at the upper part of the washing pipe, the diffusion box is arranged at the lower part of the washing pipe, one end of the hydrogen inlet pipe is inserted into the top end of the washing pipe and connected with the diffusion box, the hydrogen outlet pipe is arranged at the upper part of the washing pipe, the purified water inlet pipe is arranged at the lower part of the washing pipe, and the waste liquid outlet pipe is arranged at the bottom of the washing pipe.
12. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 11, characterized in that the third spiral separation assembly comprises a third sealed pipe and a third spiral guide plate, the third pipe is sleeved on the hydrogen inlet pipe, the inner side surface of the third spiral guide plate is connected with the outer wall surface of the third pipe, and the outer side surface of the third spiral guide plate is abutted against the inner wall surface of the washing pipe.
13. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 11, wherein the diffusion box comprises an inner steel paper layer and an outer steel paper layer, the inner steel paper layer is formed by weaving 30-mesh steel paper, the outer steel paper layer is formed by weaving 100-mesh steel paper, and the diffusion box is connected with the hydrogen inlet pipe through a connecting plate.
14. The high-power sodium borohydride water hydrolysis hydrogen production device according to claim 11, characterized in that a fifth electromagnetic valve is arranged on a pipeline connecting the hydrogen inlet pipe and the hydrogen separator, the purified water inlet pipe is further connected with a cleaning solution inlet system, the cleaning solution inlet system comprises a third filter, a third cleaning solution inlet pump, a third check valve and a sixth electromagnetic valve which are sequentially arranged along a liquid flow direction, the hydrogen outlet pipe is further connected with a hydrogen outlet pressure reducing valve and a seventh electromagnetic valve which are sequentially arranged along a pipeline, a fourth filter, a eighth cleaning solution discharge pressure reducing valve and an eighth electromagnetic valve are further arranged on a pipeline connecting the waste liquid outlet pipe and the waste liquid tank, and a sixth pressure sensor, a second liquid level sensor, a third temperature sensor and a conductivity sensor are further arranged on the cleaning pipe.
15. The high-power sodium borohydride hydrolysis hydrogen production device according to claim 1, wherein the control system comprises a digital-to-analog converter, a Siemens microprocessor, a touch screen, a mouse, an intermediate relay and a relay.
CN201921396564.6U 2019-08-26 2019-08-26 A high-power sodium borohydride hydrolysis hydrogen production device Active CN210795756U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110510577A (en) * 2019-08-26 2019-11-29 广东国鸿氢能科技有限公司 A kind of high-power preparing hydrogen by sodium borohydride hydrolysis device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110510577A (en) * 2019-08-26 2019-11-29 广东国鸿氢能科技有限公司 A kind of high-power preparing hydrogen by sodium borohydride hydrolysis device
CN110510577B (en) * 2019-08-26 2024-07-05 国鸿氢能科技(嘉兴)股份有限公司 High-power sodium borohydride hydrolysis hydrogen production device

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Address before: 510000 No.9, Nanyuan District, Foshan Industrial Transfer Park, Silao Town, Yuncheng district, Yunfu City, Guangdong Province

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Patentee before: FOSHAN (YUNFU) HYDROGEN ENERGY INDUSTRY AND NEW MATERIALS DEVELOPMENT Research Institute