CN210789767U

CN210789767U - High-efficient welding equipment

Info

Publication number: CN210789767U
Application number: CN201921933448.3U
Authority: CN
Inventors: 龙见学
Original assignee: Kunshan Fujilong Automation Co ltd
Current assignee: Kunshan Fujilong Automation Co ltd
Priority date: 2019-11-11
Filing date: 2019-11-11
Publication date: 2020-06-19
Anticipated expiration: 2029-11-11

Abstract

The utility model belongs to the technical field of the welding machine and specifically relates to high-efficient welding equipment. The welding machine comprises a machine table, a vibrating disc, a material distribution mechanism, a feeding mechanism, a welding mechanism, a metal sheet grabbing mechanism, a cutting mechanism and a metal sheet disc, wherein the machine table is provided with the vibrating disc, the material distribution mechanism, the feeding mechanism, the welding mechanism, the metal sheet grabbing mechanism, the cutting mechanism and the metal sheet disc, a discharge port of the vibrating disc is communicated with a feeding port of the material distribution mechanism, and a discharge port of the material distribution mechanism is communicated with the feeding mechanism. The utility model discloses a feed mechanism department is pushed one by one with the work piece that the conveying of vibration dish was come to feed mechanism. The feeding mechanism pushes the workpiece to the welding station. The cutting mechanism drags and cuts the metal belt on the metal belt reel. The metal sheet grabbing mechanism grabs and places the sheared metal sheets on a workpiece of the welding station. And welding the workpiece and the metal sheet through the metal sheet grabbing mechanism. This application has improved work efficiency of work piece and sheetmetal welding.

Description

High-efficient welding equipment

Technical Field

The utility model belongs to the technical field of the welding machine and specifically relates to high-efficient welding equipment.

Background

During the machining of the workpiece, it is necessary to weld the metal sheet onto the workpiece. The existing welding assembly of the workpiece and the metal sheet has low working efficiency.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem described in the background art, the utility model provides a high-efficient welding equipment. The workpieces conveyed by the vibrating disc are pushed to the feeding mechanism one by one through the material distributing mechanism. The feeding mechanism pushes the workpiece to the welding station. The cutting mechanism drags and cuts the metal belt on the metal belt reel. The metal sheet grabbing mechanism grabs and places the sheared metal sheets on a workpiece of the welding station. And welding the workpiece and the metal sheet through the metal sheet grabbing mechanism. This application has improved work efficiency of work piece and sheetmetal welding.

The utility model provides a technical scheme that its technical problem adopted is:

the utility model provides a high-efficient welding equipment, includes that board, vibration dish, feed mechanism, feeding mechanism, welding mechanism, sheetmetal snatch mechanism, cutting mechanism and metal tep dish, install vibration dish, feed mechanism, feeding mechanism, welding mechanism, sheetmetal on the board and snatch mechanism, cutting mechanism, metal tep dish, the discharge gate of vibration dish is linked together with feed mechanism's pan feeding mouth, and feed mechanism's discharge gate is linked together with feeding mechanism, and welding mechanism's soldered connection is located feeding mechanism's discharge end directly over.

The material distributing mechanism is composed of a flow channel, a carrying seat and a carrying seat horizontal driving cylinder, wherein the flow channel and the cylinder body of the carrying seat horizontal driving cylinder are fixed on a machine table, a piston rod of the carrying seat horizontal driving cylinder is fixed on the carrying seat, the carrying seat is located at a discharge port of the flow channel, and a positioning groove for placing a product is formed in the carrying seat.

Specifically, feeding mechanism is by two-axis manipulator, the slip table, the push pedal, the U-shaped groove, the slope piece level drives actuating cylinder, the roller, the kicking block, framework and spring are constituteed, two-axis manipulator's removal end is fixed with the push pedal, the push pedal is arranged in on the slip table, the slip table is fixed on the board, be equipped with sharp spout on the slip table, be equipped with the U-shaped groove on the push pedal, the slip table bottom is fixed with the cylinder body and the framework that the slope piece level drove actuating cylinder, the piston rod that the slope piece level drove actuating cylinder is fixed on the slope piece, the inclined plane and the roller of slope piece laminate mutually, the roller rotates the bottom of connecting at the kicking block, the kicking.

Specifically, the welding mechanism comprises an ultrasonic welding machine and a welding machine lifting cylinder, wherein a cylinder body of the welding machine lifting cylinder is fixed on the machine table, and a piston rod of the welding machine lifting cylinder is fixed on the ultrasonic welding machine.

Specifically, the sheetmetal snatchs the mechanism and comprises triaxial manipulator and clamping jaw, and the triaxial manipulator is fixed on the board, and the removal end of triaxial manipulator is fixed on the clamping jaw.

Specifically, cutting mechanism comprises cutter, cutter lift cylinder, drive roll, driven roll, roller driving motor, slider and hand operated clamp, and roller driving motor's organism is fixed on the board, and the cylinder body of cutter lift cylinder is fixed on the slider, is fixed with the cutter on the piston rod of cutter lift cylinder, is fixed with the drive roll on roller driving motor's the output shaft, and the drive roll top is equipped with the driven roll, and driven roll rotates to be connected on the slider, and the slider sliding fit is connected on the vertical track of board, and the vertical of board links together with the slider through hand operated clamp.

The utility model has the advantages that: the utility model provides a high-efficient welding equipment. The workpieces conveyed by the vibrating disc are pushed to the feeding mechanism one by one through the material distributing mechanism. The feeding mechanism pushes the workpiece to the welding station. The cutting mechanism drags and cuts the metal belt on the metal belt reel. The metal sheet grabbing mechanism grabs and places the sheared metal sheets on a workpiece of the welding station. And welding the workpiece and the metal sheet through the metal sheet grabbing mechanism. This application has improved work efficiency of work piece and sheetmetal welding.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a schematic structural diagram of the material distributing mechanism and the material feeding mechanism of the present invention;

fig. 3 is a schematic structural diagram of the feeding mechanism of the present invention;

fig. 4 is a schematic structural diagram of the cutting mechanism of the present invention;

fig. 5 is a schematic structural diagram of the cutting mechanism of the present invention;

in the figure, 1, a machine table, 2, a vibration disc, 3, a material distribution mechanism, 4, a feeding mechanism, 5, a welding mechanism, 6, a metal sheet grabbing mechanism, 7, a cutting mechanism, 8, a metal tape disc, 31, a flow channel, 32, a carrier seat, 33, a carrier seat horizontal driving cylinder, 40, a spring, 41, a two-shaft mechanical arm, 42, a sliding table, 43, a push plate, 44, a U-shaped groove, 45, a bevel block, 46, a bevel block horizontal driving cylinder, 47, a roller, 48, a top block, 49, a frame body, 51, an ultrasonic welding machine, 52, a welding machine lifting cylinder, 61, a three-shaft mechanical arm, 62, a clamping jaw, 71, a cutter, 72, a cutter lifting cylinder, 73, a driving roller, 74, a driven roller, 75, a roller driving motor, 76, a sliding block and 77 are manual clamps.

Detailed Description

The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.

Fig. 1 is the structural schematic diagram of the utility model, fig. 2 is the structural schematic diagram of feed mechanism and feeding mechanism of the utility model, fig. 3 is the structural schematic diagram of feeding mechanism of the utility model, fig. 4 is the structural schematic diagram of the cutting mechanism of the utility model, fig. 5 is the structural schematic diagram of the cutting mechanism of the utility model.

The utility model provides a high-efficient welding equipment, includes that board 1, vibration dish 2, feed mechanism 3, feeding mechanism 4, welding mechanism 5, sheetmetal snatch mechanism 6, cutting mechanism 7 and sheetmetal tep reel 8, install vibration dish 2, feed mechanism 3, feeding mechanism 4, welding mechanism 5, sheetmetal on the board 1 and snatch mechanism 6, cutting mechanism 7, sheetmetal tep reel 8, the discharge gate of vibration dish 2 is linked together with feed mechanism 3's pan feeding mouth, and feed mechanism 3's discharge gate is linked together with feeding mechanism 4, and welding mechanism 5's soldered connection is located directly over feed mechanism 4's discharge end. The material distributing mechanism 3 is composed of a flow channel 31, a carrying seat 32 and a carrying seat horizontal driving cylinder 33, the cylinder bodies of the flow channel 31 and the carrying seat horizontal driving cylinder 33 are fixed on the machine table 1, the piston rod of the carrying seat horizontal driving cylinder 33 is fixed on the carrying seat 32, the carrying seat 32 is located at the discharge port of the flow channel 31, and a positioning groove for placing a product is arranged on the carrying seat 32. Feeding mechanism 4 is by two-axis manipulator 41, the slip table 42, push pedal 43, the U-shaped groove 44, inclined plane piece 45, inclined plane piece horizontal drive actuating cylinder 46, roller 47, kicking block 48, framework 49 and spring 40 constitute, two-axis manipulator 41's removal end is fixed with push pedal 43, push pedal 43 arranges in on slip table 42, slip table 42 is fixed on board 1, be equipped with the sharp spout on the slip table 42, be equipped with U-shaped groove 44 on the push pedal 43, slip table 42 bottom is fixed with inclined plane piece horizontal drive actuating cylinder 46's cylinder body and framework 49, inclined plane piece horizontal drive actuating cylinder 46's piston rod is fixed on inclined plane piece 45, the inclined plane of inclined plane piece 45 and roller 47 laminate mutually, roller 47 rotates the bottom of connecting at kicking block 48, kicking block 48 sliding fit connects in framework 49, be connected with spring 40 between kicking block 48 and. The welding mechanism 5 is composed of an ultrasonic welding machine 51 and a welding machine lifting cylinder 52, a cylinder body of the welding machine lifting cylinder 52 is fixed on the machine table 1, and a piston rod of the welding machine lifting cylinder 52 is fixed on the ultrasonic welding machine 51. The sheet metal grabbing mechanism 6 comprises a three-axis manipulator 61 and a clamping jaw 62, the three-axis manipulator 61 is fixed on the machine table 1, and the moving end of the three-axis manipulator 61 is fixed on the clamping jaw 62. The cutting mechanism 7 is composed of a cutter 71, a cutter lifting cylinder 72, a driving roller 73, a driven roller 74, a roller driving motor 75, a sliding block 76 and a manual clamp 77, a machine body of the roller driving motor 75 is fixed on the machine table 1, a cylinder body of the cutter lifting cylinder 72 is fixed on the sliding block 76, the cutter 71 is fixed on a piston rod of the cutter lifting cylinder 72, the driving roller 73 is fixed on an output shaft of the roller driving motor 75, the driven roller 74 is arranged above the driving roller 73, the driven roller 74 is rotatably connected to the sliding block 76, the sliding block 76 is connected to a vertical rail of the machine table 1 in a sliding fit mode, and the machine table 1 is vertically connected with the sliding block 76 through the manual clamp 77.

As shown in fig. 1, the vibration plate 2 first sequentially arranges and conveys the workpieces into the flow path 31 of the material separating mechanism 3.

Referring to fig. 2 and 3, after the workpieces are sequentially arranged and fed into the flow channel 31, the workpieces move to the discharge port of the flow channel 31. At this time, the positioning slot of the carrier seat 32 is communicated with the discharge port of the flow channel 31. A workpiece pushed out of the flow path 31 enters the positioning groove of the carrier 32. Then the piston rod of the carrier horizontal driving cylinder 33 drives the carrier 32 to move forward linearly until the carrier 32 moves the workpiece to the feeding port of the feeding mechanism 4. The positioning groove of the carrier 32 is now in communication with the entrance of the linear slide channel of the slide table 42.

When the workpiece is located at the entrance of the linear sliding groove of the sliding table 42, the two-axis robot 41 drives the push plate 43 to move to the workpiece, and places the workpiece at the U-shaped groove 44 of the push plate 43, and at this time, the workpiece is clamped at the edges of the U-shaped groove 44 and the linear sliding groove of the sliding table 42. Then, the push plate 43 is linearly moved horizontally along the linear slide groove of the slide table 42 until the workpiece is moved to the welding station of the slide table 42, at which time the workpiece is located directly below the welding head of the welding mechanism 5. After the workpiece is in place, the pusher plate 43 is moved away from the workpiece.

The two-axis manipulator 41 comprises an X-axis cylinder and a Y-axis cylinder, a piston rod of the X-axis cylinder is fixed on a cylinder body of the Y-axis cylinder, a piston rod of the Y-axis cylinder is fixed on the push plate 43, the X-axis cylinder can drive the push plate 43 to perform front-back linear movement, and the Y-axis cylinder can drive the push plate 43 to perform left-right linear movement.

The piston rod of the inclined block horizontal driving cylinder 46 drives the inclined block 45 to move horizontally and linearly towards the direction of the roller 47, the inclined block 45 pushes the top block 48 connected with the roller 47 through the inclined surface of the inclined block, and the inclined block moves linearly upwards along the vertical channel of the frame 49 until the bottom of the workpiece on the sliding table 42 is supported by the top block 48. And the spring 40 may provide a cushion for the upward movement of the top piece 48.

As shown in fig. 4 and 5 in conjunction, the metal tape wound on the metal tape reel 8 is drawn out and passed between the driving roller 73 and the driven roller 74. The hand clamp 77 is then depressed, and the hand clamp 77 forces the slide 76 to slide down the vertical track until the metal strip is clamped between the driven roller 74 and the drive roller 73 on the slide 76. The roller driving motor 75 then drives the driving roller 73 to rotate, and the driving roller 73 rotates to pull the metal belt to transmit forward. After the joint of the metal strip is driven below the cutter 71, the clamping jaw 62 clamps the metal strip, and the piston rod of the cutter lifting cylinder 72 drives the cutter 71 to move downwards, so that the metal strip is cut off. The three-axis robot 61 moves the sheet metal gripping jaws 62 to the welding station, and finally the jaws 62 place the sheet metal onto the workpiece.

Finally, the welding machine lifting cylinder 52 drives the ultrasonic welding machine 51 to move downwards until the welding head of the ultrasonic welding machine 51 welds the workpiece and the metal sheet.

In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

Claims

1. The utility model provides a high-efficient welding equipment, characterized by, includes board (1), vibration dish (2), feed mechanism (3), feeding mechanism (4), welding mechanism (5), sheetmetal snatchs mechanism (6), cutting mechanism (7) and sheetmetal dish (8), install vibration dish (2), feed mechanism (3), feeding mechanism (4), welding mechanism (5), sheetmetal snatchs mechanism (6), cutting mechanism (7), sheetmetal dish (8) on board (1), the discharge gate of vibration dish (2) is linked together with the pan feeding mouth of feed mechanism (3), and the discharge gate of feed mechanism (3) is linked together with feeding mechanism (4), and the soldered joint of welding mechanism (5) is located directly over the discharge end of feeding mechanism (4).

2. The high efficiency welding apparatus of claim 1, wherein: the material distribution mechanism (3) is composed of a flow channel (31), a loading seat (32) and a loading seat horizontal driving cylinder (33), the flow channel (31) and the cylinder body of the loading seat horizontal driving cylinder (33) are fixed on the machine table (1), a piston rod of the loading seat horizontal driving cylinder (33) is fixed on the loading seat (32), the loading seat (32) is located at a discharge hole of the flow channel (31), and a positioning groove for placing a product is formed in the loading seat (32).

3. The high efficiency welding apparatus of claim 1, wherein: the feeding mechanism (4) consists of a two-axis manipulator (41), a sliding table (42), a push plate (43), a U-shaped groove (44), an inclined plane block (45), an inclined plane block horizontal driving cylinder (46), a roller (47), a top block (48), a frame body (49) and a spring (40), wherein the push plate (43) is fixed at the moving end of the two-axis manipulator (41), the push plate (43) is arranged on the sliding table (42), the sliding table (42) is fixed on the machine table (1), a linear sliding groove is formed in the sliding table (42), the U-shaped groove (44) is formed in the push plate (43), the cylinder body and the frame body (49) of the inclined plane block horizontal driving cylinder (46) are fixed at the bottom of the sliding table (42), a piston rod of the inclined plane block horizontal driving cylinder (46) is fixed on the inclined plane block (45), the inclined plane of the inclined plane block (45) is attached to the roller (47), and the, the top block (48) is connected in the frame body (49) in a sliding fit mode, and a spring (40) is connected between the top block (48) and the sliding table (42).

4. The high efficiency welding apparatus of claim 1, wherein: the welding mechanism (5) is composed of an ultrasonic welding machine (51) and a welding machine lifting cylinder (52), a cylinder body of the welding machine lifting cylinder (52) is fixed on the machine table (1), and a piston rod of the welding machine lifting cylinder (52) is fixed on the ultrasonic welding machine (51).

5. The high efficiency welding apparatus of claim 1, wherein: the sheet metal grabbing mechanism (6) is composed of a three-axis manipulator (61) and a clamping jaw (62), the three-axis manipulator (61) is fixed on the machine table (1), and the moving end of the three-axis manipulator (61) is fixed on the clamping jaw (62).

6. The high efficiency welding apparatus of claim 1, wherein: cutting mechanism (7) are by cutter (71), cutter lift cylinder (72), drive roll (73), driven roll (74), roller driving motor (75), slider (76) and hand clamp (77) are constituteed, the organism of roller driving motor (75) is fixed on board (1), the cylinder body of cutter lift cylinder (72) is fixed on slider (76), be fixed with cutter (71) on the piston rod of cutter lift cylinder (72), be fixed with drive roll (73) on the output shaft of roller driving motor (75), drive roll (73) top is equipped with driven roll (74), driven roll (74) rotate to be connected on slider (76), slider (76) sliding fit is connected on the vertical track of board (1), the vertical of board (1) links together through hand clamp (77) and slider (76).