CN210774721U - Crash test trolley - Google Patents
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- CN210774721U CN210774721U CN201921805635.3U CN201921805635U CN210774721U CN 210774721 U CN210774721 U CN 210774721U CN 201921805635 U CN201921805635 U CN 201921805635U CN 210774721 U CN210774721 U CN 210774721U
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Abstract
本实用新型涉及汽车测试技术领域,尤其涉及一种碰撞试验台车。碰撞试验台车包括台车框架、装配在台车框架上的用于支撑台车框架的车轮组件、装配在台车框架上的台车碰撞机构和数据采集组件,台车碰撞机构包括装配在台车框架前端的用于装配待碰撞部件的部件安装面板;碰撞试验台车还包括用于调节台车参数的多功能悬架,多功能悬架装配在台车框架上并与车轮组件相连。该碰撞试验台车可在部件安装面板上可拆卸地装配待碰撞部件,可实现零件级或部件级的碰撞试验,有助于降低碰撞试验的成本并缩短开发周期,并有助于保障碰撞试验结果的准确性;可采用多功能悬架自主调节台车参数,以达到一车多用、降低成本和提高效率的目的。
The utility model relates to the technical field of automobile testing, in particular to a crash test bench. The crash test trolley includes a trolley frame, a wheel assembly mounted on the trolley frame for supporting the trolley frame, a trolley collision mechanism and a data acquisition assembly assembled on the trolley frame. A component mounting panel at the front end of the car frame for assembling the parts to be collided; the crash test trolley also includes a multifunctional suspension for adjusting the parameters of the trolley, and the multifunctional suspension is assembled on the trolley frame and connected with the wheel assembly. The crash test trolley can detachably assemble the parts to be crashed on the part installation panel, which can realize the crash test at the part level or the component level, which helps to reduce the cost of the crash test and shorten the development cycle, and helps to ensure the crash test The accuracy of the results; the multi-functional suspension can be used to independently adjust the parameters of the trolley, so as to achieve the purpose of multi-purpose, cost reduction and efficiency improvement.
Description
技术领域technical field
本实用新型涉及汽车测试技术领域,尤其涉及一种碰撞试验台车。The utility model relates to the technical field of automobile testing, in particular to a crash test bench.
背景技术Background technique
在汽车被动安全领域,碰撞试验作为验证开发设计不可或缺的重要手段,具有不可重复性、成本高昂和精度要求高等特点,因此,每一次整车碰撞试验都需耗费大量的人力成本、时间成本和金钱成本。在汽车被动安全结构耐撞性能设计开发中,在整车碰撞试验后需要对不符开发预期的零部件或结构件进行优化和重复验证,即需将优化后的零部件或结构件再次进行整车碰撞试验,这种重复整车碰撞试验会导致整车开发成本较高且开发周期较长。In the field of passive safety of automobiles, crash test is an indispensable and important means of verifying development and design. It has the characteristics of non-repeatability, high cost and high precision requirements. Therefore, each vehicle crash test requires a lot of labor and time costs. and monetary cost. In the design and development of the crashworthiness performance of the passive safety structure of the automobile, after the crash test of the whole vehicle, it is necessary to optimize and repeat the verification of the parts or structural parts that do not meet the development expectations, that is, the optimized parts or structural parts need to be re-tested for the whole vehicle. Crash test, this kind of repeated vehicle crash test will lead to higher vehicle development cost and longer development cycle.
在汽车碰撞试验领域,世界各国法规标准规定的碰撞试验台车的台车参数(如重量、轴距、轮距和质心)不尽相同,在汽车开发过程中为满足不同国家法规标准,需采购几套不同的碰撞试验台车,此类碰撞试验台车均为定制台车,只能用于整车碰撞试验中,使得开发成本较高。In the field of automobile crash test, the trolley parameters (such as weight, wheelbase, wheelbase and center of mass) of the crash test trolley stipulated by the regulations and standards of various countries in the world are different. In the process of automobile development, in order to meet the regulations and standards of different countries, it is necessary to purchase Several sets of different crash test rigs, all of which are customized rigs, can only be used in vehicle crash tests, which makes the development cost high.
实用新型内容Utility model content
本实用新型实施例提供一种碰撞试验台车,以解决当前采用碰撞试验台车进行整车碰撞试验所存在的成本高且开发周期长的问题。The embodiments of the present utility model provide a crash test trolley, so as to solve the problems of high cost and long development period existing in the current use of the crash test trolley to conduct the entire vehicle crash test.
本实用新型提供一种碰撞试验台车,包括台车框架、装配在所述台车框架上的用于支撑所述台车框架的车轮组件、装配在所述台车框架上的台车碰撞机和数据采集组件,所述碰撞试验台车还包括用于调节台车参数的多功能悬架,所述多功能悬架装配在所述台车框架上并与所述车轮组件相连,所述台车碰撞机构包括装配在所述台车框架前端的用于装配待碰撞部件的部件安装面板。The utility model provides a crash test trolley, comprising a trolley frame, a wheel assembly mounted on the trolley frame and used to support the trolley frame, and a trolley collision machine assembled on the trolley frame and a data acquisition assembly, the crash test trolley further includes a multifunctional suspension for adjusting the parameters of the trolley, the multifunctional suspension is assembled on the trolley frame and connected with the wheel assembly, the bench The vehicle collision mechanism includes a component mounting panel mounted on the front end of the trolley frame for assembling components to be collided.
优选地,所述多功能悬架包括与所述车轮组件相连的用于调节车轮距离的距离调节组件、装配在所述距离调节组件上的用于调节所述台车框架的质心位置的质心调节组件、以及与所述质心调节组件相连的用于调节轮胎角度的角度调节组件,所述角度调节组件与所述台车框架相连。Preferably, the multifunctional suspension includes a distance adjustment assembly connected with the wheel assembly for adjusting the distance of the wheels, and a center of mass adjustment assembled on the distance adjustment assembly for adjusting the position of the center of mass of the trolley frame An assembly, and an angle adjustment assembly for adjusting the angle of a tire connected with the center of mass adjustment assembly, the angle adjustment assembly is connected with the trolley frame.
优选地,所述距离调节组件包括与所述车轮组件相连的沿轴距方向设置的轴距调节滑轨、设置在所述轴距调节滑轨上的沿轮距方向设置的轮距调节导槽、装配在所述轮距调节导槽内的轮距调节滑块、用于固定所述轴距调节滑轨与所述轮距调节导槽的轴距固定件、以及用于固定所述轮距调节导槽和所述轮距调节滑块的轮距固定件。Preferably, the distance adjustment assembly comprises a wheelbase adjustment slide rail connected with the wheel assembly and arranged along the wheelbase direction, and a wheelbase adjustment guide groove arranged on the wheelbase adjustment slideway and arranged along the wheelbase direction , a wheelbase adjusting slider assembled in the wheelbase adjusting guide groove, a wheelbase fixing member for fixing the wheelbase adjusting slide rail and the wheelbase adjusting guide groove, and a wheelbase fixing member for fixing the wheelbase Adjust the guide groove and the track fixing piece of the wheel track adjusting slider.
优选地,所述质心调节组件包括装配在所述轮距调节滑块上的质心调节旋转轴、设置在所述质心调节旋转轴两端的用于将所述质心调节旋转轴装配在所述台车框架上的第一质心调节螺帽和第二质心调节螺帽、装配在所述质心调节旋转轴上并与所述质心调节旋转轴螺纹配合的第一减振调节件和第二减振调节件,所述第一减振调节件位于所述轮距调节滑块和所述第一质心调节螺帽之间,所述第二减振调节件位于所述轮距调节滑块与所述第二质心调节螺帽之间。Preferably, the center of mass adjustment assembly includes a center of mass adjustment rotating shaft mounted on the wheel base adjusting slider, and a center of mass adjustment rotating shaft disposed at both ends of the center of mass adjustment rotating shaft for assembling the center of mass adjustment rotating shaft on the trolley The first and second center of mass adjustment nuts on the frame, and the first and second vibration damping adjustment members assembled on the center of mass adjustment rotating shaft and threadedly matched with the center of mass adjustment rotating shaft , the first vibration damping adjustment piece is located between the wheelbase adjustment slider and the first center of mass adjustment nut, and the second vibration reduction adjustment piece is located between the wheelbase adjustment slider and the second between the center of mass adjustment nuts.
优选地,所述角度调节组件包括与所述轮距调节滑块相连的角度调节旋转半轴、设置在所述角度调节旋转半轴上的纵向稳定拉杆和横向稳定拉杆、与所述纵向稳定拉杆相连的角度调节固定杆、与所述台车框架固定连接的框架横向稳定梁和装配在所述框架横向稳定梁上的角度调节定位槽,所述横向稳定拉杆与所述角度调节定位槽相连,所述角度调节定位槽上设有至少两个调节定位孔,所述角度调节固定杆与所述调节定位孔配合。Preferably, the angle adjustment assembly includes an angle adjustment rotating half-shaft connected with the wheelbase adjusting slider, longitudinal and lateral stabilizing pull rods arranged on the angle adjusting rotating half shaft, and the longitudinal stabilizing pull rod a connected angle adjustment fixing rod, a frame lateral stabilizing beam fixedly connected to the frame of the trolley, and an angle adjustment positioning slot assembled on the frame lateral stability beam, and the lateral stabilizing rod is connected with the angle adjustment positioning groove, At least two adjustment positioning holes are provided on the angle adjustment positioning groove, and the angle adjustment fixing rod is matched with the adjustment positioning holes.
优选地,所述数据采集组件包括装配在所述部件安装面板上的用于采集碰撞力数据的力传感器、装配在所述台车框架上的数采安装板和装配在所述数采安装板上的数据采集设备,所述数据采集设备与所述力传感器电连接。Preferably, the data acquisition assembly includes a force sensor mounted on the component mounting panel for acquiring collision force data, a data acquisition mounting plate mounted on the trolley frame, and a data acquisition mounting plate mounted on the data acquisition mounting plate The data acquisition device on the device is electrically connected to the force sensor.
优选地,所述力传感器装配在所述部件安装面板的前侧;所述台车碰撞机构还包括装配在所述部件安装面板上的吸能保护组件;所述吸能保护组件包括框架保护溃缩吸能管和传感器保护溃缩吸能管;所述框架保护溃缩吸能管设置在所述部件安装面板的后侧与所述台车框架之间;所述传感器保护溃缩吸能管设置在所述力传感器的前侧,用于连接所述待碰撞部件。Preferably, the force sensor is mounted on the front side of the component mounting panel; the trolley collision mechanism further includes an energy-absorbing protection assembly mounted on the component mounting panel; the energy-absorbing protection assembly includes a frame protector A collapsible energy absorbing tube and a sensor protecting the collapsible energy absorbing tube; the frame protecting the collapsing energy absorbing tube is provided between the rear side of the component mounting panel and the trolley frame; the sensor protecting the collapsible energy absorbing tube is provided in the The front side of the force sensor is used for connecting the to-be-collision component.
优选地,所述台车碰撞机构还包括用于连接所述台车框架和所述部件安装面板的部件连接组件;所述部件连接组件包括第一连接件、第二连接件和第三连接件,所述第二连接件与所述第一连接件和所述台车框架可拆卸连接,所述第三连接件与所述第一连接件和所述部件安装面板可拆卸连接。Preferably, the trolley collision mechanism further includes a component connecting assembly for connecting the trolley frame and the component mounting panel; the component connecting assembly includes a first connecting piece, a second connecting piece and a third connecting piece , the second connecting piece is detachably connected with the first connecting piece and the trolley frame, and the third connecting piece is detachably connected with the first connecting piece and the component mounting panel.
优选地,所述台车碰撞机构还包括用于实现所述第一连接件和所述第三连接件可拆卸连接的高度调节组件;所述高度调节组件包括高度调节螺杆、高度调节螺母、连接块和两个限位件,两个所述限位件平行相对设置在所述第一连接件上,所述连接块与所述第三连接件相连并位于两个所述限位件之间,所述高度调节螺杆装配在所述连接块上,所述限位件上设有用于装配所述高度调节螺杆的螺杆装配孔,所述高度调节螺母装配在两个所述限位件外侧的高度调节螺杆上。Preferably, the trolley collision mechanism further includes a height adjustment assembly for realizing detachable connection between the first connecting piece and the third connecting piece; the height adjustment assembly includes a height adjustment screw, a height adjustment nut, a connection A block and two limiting pieces, the two limiting pieces are arranged on the first connecting piece in parallel and opposite, the connecting block is connected with the third connecting piece and is located between the two limiting pieces , the height adjustment screw is assembled on the connection block, the limiter is provided with a screw assembly hole for assembling the height adjustment screw, and the height adjustment nut is assembled on the outer side of the two limiters. on the height adjustment screw.
优选地,所述碰撞试验台车还包括装配在所述台车框架上的台车制动装置,所述台车制动装置包括制动固定板、装配在所述制动固定板上的气压控制组件和液压控制组件;所述液压控制组件与所述车轮组件上的制动油管相连;所述气压控制组件与所述液压控制组件相连,用于控制所述液压控制组件向所述制动油管注入刹车油。Preferably, the crash test trolley further comprises a trolley braking device mounted on the trolley frame, the trolley braking device comprising a brake fixing plate, an air pressure mounted on the braking fixing plate a control assembly and a hydraulic control assembly; the hydraulic control assembly is connected with a brake oil pipe on the wheel assembly; the air pressure control assembly is connected with the hydraulic control assembly for controlling the hydraulic control assembly to the brake Fill the hose with brake fluid.
本实用新型实施例提供碰撞试验台车,在台车框架前端装配有用于装配待碰撞部件的部件安装面板,可在部件安装面板上可拆卸地装配待碰撞部件,从而完成对待碰撞部件的碰撞试验,以实现零件级或部件级的碰撞试验,有助于降低碰撞试验的成本并缩短碰撞试验的开发周期;多功能悬架装配在台车框架上并与车轮组件相连,可根据碰撞试验的实际情况调节台车参数,可使碰撞试验台车可应用于不同标准和不同类型的碰撞试验,以达到一车多用、降低成本和提高效率的目的。The embodiment of the present utility model provides a crash test trolley. A component mounting panel for assembling the components to be collided is assembled at the front end of the trolley frame, and the components to be collided can be detachably assembled on the component mounting panel, thereby completing the collision test of the components to be collided. , in order to realize the crash test at the part level or the component level, which helps to reduce the cost of the crash test and shorten the development cycle of the crash test; the multi-functional suspension is assembled on the frame of the trolley and connected with the wheel assembly, which can be adjusted according to the actual situation of the crash test. The parameters of the trolley can be adjusted according to the situation, so that the crash test trolley can be applied to different standards and different types of crash tests, so as to achieve the purpose of multi-purpose, cost reduction and efficiency improvement.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对本实用新型实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments of the present invention. Obviously, the drawings in the following description are only of the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本实用新型一实施例中碰撞试验台车的一示意图;1 is a schematic diagram of a crash test rig in an embodiment of the present invention;
图2是图1中A的放大图;Fig. 2 is the enlarged view of A in Fig. 1;
图3是图1中多功能悬架的一示意图;Fig. 3 is a schematic diagram of the multifunctional suspension in Fig. 1;
图4是图1中台车制动装置的一示意图。FIG. 4 is a schematic diagram of the brake device of the trolley in FIG. 1 .
其中,10、台车框架;11、框架纵梁;12、框架横梁;13、框架竖梁;14、加强肋;15、部件安装孔;21、左前轮;22、右前轮;23、左后轮;24、右后轮;25、后轮连接轴;31、部件安装面板;311、部件装配孔;32、吸能保护组件;321、框架保护溃缩吸能管;322、传感器保护溃缩吸能管;33、部件连接组件;331、第一连接件;332、第二连接件;333、第三连接件;34、高度调节组件;341、高度调节螺杆;342、高度调节螺母;343、连接块;344、限位件;41、力传感器;42、数采安装板;50、多功能悬架;51、距离调节组件;511、轴距调节滑轨;5111、轴距调节孔;5112、车轮安装孔;512、轮距调节导槽;5121、轮距调节孔;513、轮距调节滑块;52、质心调节组件;521、质心调节旋转轴;522、第一质心调节螺帽;523、第二质心调节螺帽;524、第一减振调节件;5241、第一静止部;5242、第一活动部;525、第二减振调节件;5251、第二静止部;5252、第二活动部;53、角度调节组件;531、角度调节旋转半轴;5311、第一铰接座;5312、第二铰接座;532、纵向稳定拉杆;5321、固定杆安装座;533、横向稳定拉杆;534、角度调节固定杆;535、框架横向稳定梁;536、角度调节定位槽;5361、调节定位孔;5362、拉杆固定座;60、台车制动装置;61、制动固定板;62、气压控制组件;621、储气泵;622、气压调节阀;623、气压表;624、气压控制管;625、气压缸;626、气缸固定架;627、电磁阀;63、液压控制组件;631、储油缸;632、液压缸;633、油缸固定架;634、出油口;64、制动控制组件;641、电控盒;642、遥控器;71、配重块;72、相机支架;81、待碰撞部件;82、部件安装件。Among them, 10, trolley frame; 11, frame longitudinal beam; 12, frame beam; 13, frame vertical beam; 14, reinforcing rib; 15, component mounting hole; 21, left front wheel; 22, right front wheel; 23, Left rear wheel; 24. Right rear wheel; 25. Rear wheel connecting shaft; 31. Parts mounting panel; 311. Parts mounting hole; 32. Energy absorption protection assembly; 321. Frame protection collapse energy absorption pipe; 322,
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
在本实用新型的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "front", "rear" , "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings , is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
图1示出本实施例中的一种碰撞试验台车的一示意图。如图1所示,该碰撞试验台车包括台车框架10、装配在台车框架10上的用于支撑台车框架10的车轮组件(图中未示出)、装配在台车框架10上的台车碰撞机构(图中未示出)和数据采集组件(图中未示出),台车碰撞机构包括装配在台车框架10前端的用于装配待碰撞部件81的部件安装面板31;碰撞试验台车还包括用于调节台车参数的多功能悬架50,多功能悬架50装配在台车框架10上并与车轮组件相连。FIG. 1 shows a schematic diagram of a crash test rig in this embodiment. As shown in FIG. 1 , the crash test trolley includes a
其中,台车框架10是碰撞试验台车的框架,是用于安装碰撞试验台车上的其他部件的框架。车轮组件是用于支撑台车框架10,以带动台车框架10运动的组件。台车碰撞机构是用于装配待碰撞部件81,以使待碰撞部件81在碰撞试验过程中,与牵引车或者其他碰撞试验台车相碰撞的机构。碰撞试验台车还包括装配在台车框架10上的数据采集组件,数据采集组件是用于采集碰撞试验过程中相应的试验数据的组件。Among them, the
部件安装面板31是用于装配待碰撞部件81的面板,具体地,部件安装面板31上设有用于装配待碰撞部件81的部件装配孔311。例如,可在部件安装面板31设置多个M20螺纹孔作为部件装配孔311,间隔100mm均布,用于安装需要进行碰撞试验的各种零部件和结构件。作为一示例,在进行零部件级或者结构件级的碰撞试验时,可在部件安装面板31的部件装配孔311上装配相应的安装夹具,采用安装夹具将待碰撞部件81固定在部件安装面板31上,以便对待碰撞部件81进行碰撞试验。The component mounting panel 31 is a panel for assembling the component to be collided 81 . Specifically, the component mounting panel 31 is provided with a
待碰撞部件81是需要进行碰撞试验的结构件或零部件,包括但不限于车辆的前纵梁、吸能盒、保险杠、水箱、副车架和发动机,图1示出的待碰撞部件81为车辆的前纵梁。The
其中,多功能悬架50是可依据碰撞试验的实际情况调节台车参数的部件。由于世界各国法规标准规定不同国家的碰撞试验台车的台车参数,这些台车参数包括但不限于台车的重量、轴距、轮距和质心。一般来说,碰撞试验包括但不限于侧面碰撞试验、柱碰试验和后碰试验。其中,侧面碰撞试验包括但不限于C-IASI侧面碰撞、C-NCAP侧面碰撞和E-NCAP侧面碰撞。以C-IASI侧面碰撞为例,C-IASI侧面碰撞试验规定台车的质量为1500kg±5kg,台车在试验条件下的重心位置为前轴向后990mm±25mm、纵向中心线0±25mm、离地高度为566mm±25mm;碰撞块宽度为1676mm,碰撞块高度为759mm,碰撞块安装在台车上离地高度为379mm。柱碰试验包括但不限于GB-T 37337-2019-汽车侧面柱碰撞和QJGAC 1521.055-2015汽车正面刚性柱壁障碰撞。后碰试验包括但不限于GB 20072-2006乘用车后碰试验和RCAR低速后部碰撞试验,其中,GB 20072-2006乘用车后碰撞燃油系统安全要求中规定台车总1100±20kg,碰撞表面下边缘离地高度应为175±25mm;RCAR低速后部碰撞试验规定可台车为刚性,质量为1400kg±5kg,碰撞速度为15km/h。多功能悬架50装配在台车框架10上并与车轮组件相连,可根据碰撞试验的实际情况调节台车参数,可使碰撞试验台车可应用于不同标准和不同类型的碰撞试验,以达到一车多用、降低成本和提高效率的目的。Among them, the multifunctional suspension 50 is a component that can adjust the parameters of the trolley according to the actual situation of the crash test. Since the regulations and standards of various countries in the world stipulate the trolley parameters of the crash test trolleys in different countries, these trolley parameters include but are not limited to the weight, wheelbase, wheelbase and center of mass of the trolley. In general, crash tests include, but are not limited to, side crash tests, pillar crash tests, and rear crash tests. Among them, the side impact test includes but is not limited to C-IASI side impact, C-NCAP side impact and E-NCAP side impact. Taking the C-IASI side impact as an example, the C-IASI side impact test stipulates that the mass of the trolley is 1500kg±5kg, and the center of gravity of the trolley under the test conditions is 990mm±25mm behind the front axle, 0±25mm on the longitudinal centerline, The height from the ground is 566mm±25mm; the width of the collision block is 1676mm, the height of the collision block is 759mm, and the height of the collision block installed on the trolley is 379mm. The column impact test includes but is not limited to GB-T 37337-2019-Automobile side column impact and QJGAC 1521.055-2015 automobile frontal rigid column barrier impact. The rear crash test includes but is not limited to GB 20072-2006 passenger car rear crash test and RCAR low-speed rear crash test. Among them, GB 20072-2006 Passenger Car Rear Collision Fuel System Safety Requirements stipulates that the total trolley is 1100±20kg, and the collision The height of the lower edge of the surface from the ground should be 175±25mm; the RCAR low-speed rear crash test stipulates that the trolley is rigid, the mass is 1400kg±5kg, and the collision speed is 15km/h. The multifunctional suspension 50 is assembled on the
本实施例所提供的碰撞试验台车中,在台车框架10前端装配有用于装配待碰撞部件81的部件安装面板31,可在部件安装面板31上可拆卸地装配待碰撞部件81,从而完成对待碰撞部件81的碰撞试验,以实现零件级或部件级的碰撞试验,有助于降低碰撞试验的成本并缩短碰撞试验的开发周期。多功能悬架50装配在台车框架10上并与车轮组件相连,可根据碰撞试验的实际情况调节台车参数,可使碰撞试验台车可应用于不同标准和不同类型的碰撞试验,以达到一车多用、降低成本和提高效率的目的。In the crash test trolley provided in this embodiment, the front end of the
在一实施例中,台车框架10包括相互平行设置的四个框架纵梁11、用于连接处于同一水平面上的两个框架纵梁11的至少两个框架横梁12和用于连接处于同一竖直面上的两个框架纵梁11的至少两个框架竖梁13。四个相互平行设置的框架纵梁11形成两个水平面和两个竖直面,每一个水平面上采用至少两个框架横梁12连接两个框架纵梁11,每个竖直面采用至少两个框架竖梁13连接两个框架纵梁11。In one embodiment, the
进一步地,台车框架10上还设有用于提高稳定性的加强肋14。作为一示例,如图1所示,加强肋14可与框架纵梁11和框架横梁12相连,以形成三角形稳定结构,从而使得台车框架10在碰撞试验过程中不易发生形变。或者,加强肋14可与框架纵梁11与框架竖梁13相连,以形成三角形稳定结构,从而使得台车框架10在碰撞试验过程中不易发生形变。又或者,加强肋14可与框架横梁12和框架竖梁13相连,从而使得台车框架10在碰撞试验过程中不易发生形变。Further, the
进一步地,台车框架10的框架纵梁11、框架横梁12和框架竖梁13均为方通管,使得台车框架10可承接较大的可变形冲击能力,且重量较轻和成本较低。作为一示例,可采用方通管制成十字方通加强肋14,与采用截面长为80mm,截面宽为60mm和截面宽度为10mm的方通管制作形成的框架纵梁11、框架横梁12和框架竖梁13焊接形成的台车框架10可承受速度为50km/h的可变形冲击能量,而且在碰撞过程中结构不产生变形,有助于保障台车框架10的使用寿命。Further, the frame
进一步地,台车框架10上设有部件安装孔15,部件安装孔15可设置在框架纵梁11、框架横梁12和框架竖梁13,以便安装碰撞试验台车在碰撞试验过程所需的结构件,例如,台车制动装置60、数采安装板42和配重块71等。Further, the
在一实施例中,如图1所示,车轮组件包括前轮组件(图中未示出)和后轮组件(图中未示出),前轮组件包括左前轮21、右前轮22以及用于连接左前轮21和右前轮22的前轮连接轴(图中未示出),后轮组件包括左后轮23、右后轮24以及用于连接左后轮23和右后轮24的后轮连接轴25,前轮连接轴和后轮连接轴25装配在台车框架10内。In one embodiment, as shown in FIG. 1 , the wheel assembly includes a front wheel assembly (not shown in the figure) and a rear wheel assembly (not shown in the figure), and the front wheel assembly includes a
在一实施例中,数据采集组件还包括装配在部件安装面板31上的用于采集碰撞力数据的力传感器41、装配在台车框架10上的数采安装板42和装配在数采安装板42上的数据采集设备,数据采集设备与力传感器41电连接。In one embodiment, the data acquisition assembly further includes a force sensor 41 mounted on the component mounting panel 31 for acquiring collision force data, a data
力传感器41是用于采集碰撞试验过程中待碰撞部件81因碰撞所形成的碰撞力数据的传感器。数据采集设备是用于采集试验数据的设备。作为一示例,数据采集组件不仅包括装配在部件安装面板31上的用于采集碰撞力数据的力传感器41,还可以包括设置在车轮组件上的用于采集胎压数据的胎压传感器和其他碰撞试验所需采集的试验数据的传感器。可采用螺栓螺母组件将数采安装板42装配在部件安装孔15上,以实现将数据安装板固定在台车框架10上。The force sensor 41 is a sensor used to collect the collision force data formed by the collision of the
作为一示例,力传感器41具体可以为六轴力传感器,六轴力传感器是由三轴加速器与三轴螺旋仪组成的力传感器,可以全方位采集待碰撞部件81在碰撞过程中形成的碰撞力数据,以便基于采集到的碰撞力数据对待碰撞部件81进行改进和优化。As an example, the force sensor 41 may specifically be a six-axis force sensor. The six-axis force sensor is a force sensor composed of a three-axis accelerator and a three-axis gyroscope, and can collect the collision force formed by the collision-to-
本实施例中,将数据采集组件中的力传感器41装配在部件安装面板31上,使得力传感器41可更准确地采集部件安装面板31上的待碰撞部件81在碰撞过程中形成的碰撞力数据,保证数据采集的准确性,有助于保障碰撞试验结果的准确性。In this embodiment, the force sensor 41 in the data acquisition assembly is assembled on the component installation panel 31, so that the force sensor 41 can more accurately collect the collision force data formed by the component to be collided 81 on the component installation panel 31 during the collision process , to ensure the accuracy of data collection and help to ensure the accuracy of the crash test results.
在一实施例中,力传感器41通过部件装配孔311装配在部件安装面板31的前侧,并与待碰撞部件81相连;或者,力传感器41通过部件装配孔311装配在部件安装面板31的后侧,并与台车框架10相连。In one embodiment, the force sensor 41 is mounted on the front side of the component mounting panel 31 through the
作为一示例,若待碰撞部件81为规则形状的待碰撞部件81,此处的规则形状具体为对称形状,如车辆的前纵梁,对于规则形状的待碰撞部件81,其碰撞时受力较均匀,在碰撞试验时,可将力传感器41通过部件装配孔311装配在部件安装面板31的前侧,使力传感器41与待碰撞部件81相连,即力传感器41设置在待碰撞部件81和部件安装面板31之间,在碰撞试验过程中,力传感器41可直接采集到待碰撞部件81所形成的碰撞力数据,使得采集到的碰撞力数据更准确。As an example, if the member to be collided 81 is a member to be collided with a regular shape, the regular shape here is specifically a symmetrical shape, such as a front side member of a vehicle, for a member to be collided 81 of a regular shape, the force when it collides is relatively high. Evenly, during the crash test, the force sensor 41 can be assembled on the front side of the component mounting panel 31 through the
作为另一示例,若待碰撞部件81为不规则形状的待碰撞部件81,此处的规则形状具体为不对称形状,如车辆的副车架,对于不规则形状的待碰撞部件81,其碰撞时受力不均匀,在碰撞试验时,可将力传感器41通过部件装配孔311装配在部件安装面板31的后侧,使力传感器41与台车框架10相连,即力传感器41设置在部件安装面板31与台车框架10之间,在碰撞试验过程中,不规则形状的待碰撞部件81所形成的碰撞力可经过部件安装面板31的分散,使得力传感器41可采集到较准确的碰撞力数据。As another example, if the member to be collided 81 is an irregularly shaped member to be collided, the regular shape here is specifically an asymmetrical shape, such as a subframe of a vehicle, for the irregularly shaped member to be collided 81, its collision If the force is uneven at times, during the crash test, the force sensor 41 can be assembled on the rear side of the component installation panel 31 through the
在一实施例中,台车碰撞机构还包括装配在部件安装面板31上的吸能保护组件32。吸能保护组件32是用于实现在碰撞试验过程起到吸收碰撞力形成的能量,以起到保护台车框架10作用的组件。吸能保护组件32装配在部件安装面板31上,在部件安装面板31上装配待碰撞部件81并进行碰撞试验时,吸能保护组件32可吸收碰撞过程中碰撞力所产生的能量,以起到保护台车框架10的作用。In one embodiment, the trolley crash mechanism further includes an energy absorbing protection assembly 32 assembled on the component mounting panel 31 . The energy absorbing protection component 32 is used to absorb the energy formed by the impact force during the crash test, so as to protect the
作为一示例,吸能保护组件32包括装配在部件安装面板31的前侧或后侧的框架保护溃缩吸能管321。框架保护溃缩吸能管321可在碰撞试验过程中,吸收碰撞过程中碰撞力所产生的能量,以避免该能量损坏台车框架10,从而起到保护作用。As an example, the energy absorbing protection assembly 32 includes a frame protection crushing
作为一示例,若待碰撞部件81为规则形状的待碰撞部件81时,可将框架保护溃缩吸能管321装配在部件安装面板31的前侧,即框架保护溃缩吸能管321设置在规则形状的待碰撞部件81和部件安装面板31之间,在碰撞试验过程中,框架保护溃缩吸能管321可直接吸收碰撞到规则形状上的待碰撞部件81所形成的碰撞力的能量的效果最好,有助于保护台车框架10且可起到保护部件安装面板31的作用。As an example, if the to-
作为另一示例,若待碰撞部件81为不规则形状的待碰撞部件81时,可将框架保护溃缩吸能管321装配在部件安装面板31的后侧,即框架保护溃缩吸能管321设置在部件安装面板31与台车框架10之间,而不规则形状的待碰撞部件81装配在部件安装面板31的前侧,在碰撞试验过程中,不规则形状的待碰撞部件81所形成的碰撞力的能量经过部件安装面板31的分散作用,使得框架保护溃缩吸能管321吸收碰撞到不规则形状的待碰撞部件81所形成的碰撞力的能量的效果较好,更有助于保护台车框架10。As another example, if the to-
在一实施例中,力传感器41装配在部件安装面板31的前侧;吸能保护组件32包括框架保护溃缩吸能管321和传感器保护溃缩吸能管322;框架保护溃缩吸能管321设置在部件安装面板31的后侧与台车框架10之间;传感器保护溃缩吸能管322设置在力传感器41的前侧,用于连接待碰撞部件81。In one embodiment, the force sensor 41 is assembled on the front side of the component mounting panel 31; the energy absorption protection assembly 32 includes a frame protection collapse
如图1所示,在待碰撞部件81为规则形状的待碰撞部件81,如车辆的前纵梁时,将力传感器41通过部件装配孔311装配在部件安装面板31的前侧,并将传感器保护溃缩吸能管322设置在力传感器41的前侧,在传感器保护溃缩吸能管322的前侧可通过部件安装件82安装车辆的前纵梁;并将框架保护溃缩吸能管321通过部件装配孔311装配在部件安装面板31的后侧,并使框架保护溃缩吸能管321与台车框架10相连。As shown in FIG. 1 , when the component to be collided 81 is a regular-shaped component to be collided, such as the front side member of the vehicle, the force sensor 41 is assembled on the front side of the component mounting panel 31 through the
可以理解地,采用框架保护溃缩吸能管321和传感器保护溃缩吸能管322二级溃缩吸能保护的设计,可以使得台车框架10和力传感器41在碰撞力产生的能量超过其承受极限时溃缩,以保护台车框架10和六轴力传感器41的结构安全。It can be understood that by adopting the design of the secondary crushing energy-absorbing protection of the frame protecting the crushing energy-absorbing
在一实施例中,台车碰撞机构还包括用于连接台车框架10和部件安装面板31的部件连接组件33。部件连接组件33是用于连接台车框架10和部件安装面板31的组件。具体地,部件连接组件33装配在台车框架10的前端,且部件安装面板31装配在部件连接组件33的前端,相应地,待碰撞部件81装配在部件安装面板31的前端,以使待碰撞部件81在碰撞试验过程中可直接与牵引车或者其他碰撞试验台车发生碰撞。In one embodiment, the dolly crash mechanism further includes a
作为一示例,部件连接组件33与台车框架10可拆卸连接,以便更换部件连接组件33,使得部件连接组件33损坏时可直接更换,有助于降低部件连接组件33的更换成本。部件安装面板31与部件连接组件33可拆卸连接,以便更换部件安装面板31,使得部件安装面板31损坏时可直接更换,有助于降低部件安装面板31的更换成本。As an example, the
在一实施例中,如图2所示,部件连接组件33包括第一连接件331、第二连接件332和第三连接件333,第二连接件332与第一连接件331和台车框架10可拆卸连接,第三连接件333与第一连接件331和部件安装面板31可拆卸连接。In one embodiment, as shown in FIG. 2 , the
其中,第一连接件331是用于连接第二连接件332和第三连接件333的部件。第一连接件331为沿竖直方向设置的方通管,第一连接件331上设有多个第一连接孔。The
其中,第二连接件332是用于连接台车框架10和第一连接件331的部件。如图2所示,第二连接件332包括一体成型的第一连接板、第二连接板和至少一个稳定板;第一连接板和第二连接板相互垂直且截面呈L形,第一连接板和第二连接板上设有第二连接孔;稳定板呈直角三角形,且稳定板的两个直角边分别与第一连接板和第二连接板垂直,这种结构设计可使其结构更稳定,不易损坏。例如,可采用螺栓螺母组件装配在第二连接孔和台车框架10的部件安装孔15上,以将第二连接件332固定在台车框架10固定上;并采用螺栓螺母组件装配在第二连接孔和第一连接件331的第一连接孔上,以将第一连接件331固定在第二连接件332上。可以理解地,采用螺栓螺母组件可实现与台车框架10和第一连接件331可拆卸连接,其操作过程省时省力,以便更新零部件。Wherein, the
其中,第三连接件333是用于连接部件安装面板31和第一连接件331的部件。如图2所示,第三连接件333呈板状,且第三连接件333上设有第三连接孔,可采用螺栓螺母组件装配在第三连接孔和部件安装面板31的部件装配孔311上,以实现第三连接件333与部件安装面板31的可拆卸连接;也可采用螺栓螺母组件装配在第三连接孔和第一连接件331上的第一连接孔上,以将第三连接件333固定在第一连接件331上。可以理解地,采用螺栓螺母组件实现部件安装面板31与第一连接件331可拆卸连接,操作过程省时省力,方便更换。The
如图1和图2所示,台车框架10处于同一竖直面上的两个框架纵梁11上设有部件安装孔15,可采用一个第二连接件332将同一竖直面上方的框架纵梁11与第一连接件331固定,并采用一个第二连接件332将同一竖直面下方的框架纵梁11与第一连接件331固定,以将第一连接件331固定在台车框架10上,保证固定连接的可靠性;再将与第三连接件333相连的部件安装面板31固定到第一连接件331上,以实现部件安装面板31与台车框架10固定。这种部件连接组件33可使得第一连接件331、第二连接件332、第三连接件333和部件安装面板31等零部件更容易替换,在碰撞试验过程中出现零部件损坏时,只需更换相应的零部件,无需全部更换,有助于降低碰撞试验的成本。As shown in FIGS. 1 and 2 , the two frame
在一实施例中,台车碰撞机构还包括用于实现第一连接件331和第三连接件333可拆卸连接的高度调节组件34;高度调节组件34包括高度调节螺杆341、高度调节螺母342、连接块343和两个限位件344,两个限位件344平行相对设置在第一连接件331上,连接块343与第三连接件333相连并位于两个限位件344之间,高度调节螺杆341装配在连接块343上,限位件344上设有用于装配高度调节螺杆341的螺杆装配孔,高度调节螺母342装配在两个限位件344外侧的高度调节螺杆341上。In one embodiment, the trolley collision mechanism further includes a
其中,高度调节组件34是用于调节装配在部件安装面板31上的待碰撞部件81与地面的高度的组件。如图2所示,第一连接件331上设有两个平行相对设置的限位件344,两个限位件344之间的距离限定进行高度调节的高度范围。连接块343可以焊接在第三连接件333上,也可以采用螺栓螺母组件固定在第三连接件333上。连接块343设置在两个限位件344之间,以使连接块343可带动第三连接件333在两个限位件344之间进行调节高度。高度调节螺杆341装配在连接块343上,可通过高度调节螺杆341带动连接块343在两个限位件344之间运动,从而调节与连接块343相连的第三连接件333距离地面的高度,进而调节与第三连接件333相连的部件安装面板31以及装配在部件安装面板31上的待碰撞部件81的高度。两个限位件344上均设有用于装配高度调节螺杆341的螺杆装配孔,以供装配在连接块343上的高度调节螺杆341穿过,以限定高度调节螺杆341带动连接块343进行高度调节的运动方向。两个高度调节螺母342装配在两个限位件344外侧的高度调节螺杆341上。可以理解地,在需要进行调节高度时,通过拧松两个高度调节螺母342,调节连接块343在两个限位件344之间的位置,再拧紧两个高度调节螺母342,即可实现高度调节,这种高度调节组件34结构简单,操作过程省时省力;而且,高度调节组件34装配在可拆卸连接的第一连接件331和第三连接件333之间,使得高度调节组件34也可方便更换。The
在一实施例中,多功能悬架50包括与车轮组件相连的用于调节车轮距离的距离调节组件51、装配在距离调节组件51上的用于调节台车框架10的质心位置的质心调节组件52、以及与质心调节组件52相连的用于调节轮胎角度的角度调节组件53,角度调节组件53与台车框架10相连。In one embodiment, the multifunctional suspension 50 includes a
其中,距离调节组件51是与车轮组件相连的用于调节车轮距离的组件。距离调节组件51可用于调节车轮组件前后轴之间的轴距,也可以用于调节左右轮之间的轮距。一般来说,碰撞试验台车的车轮组件包括左前轮21、右前轮22、左后轮23和右后轮24,可将多功能悬架50设置在左前轮21和右前轮22之间。多功能悬架50设有两个距离调节组件51,且两个距离调节组件51分别与左前轮21和右前轮22相连,且两个距离调节组件51通过角度调节组件53相连,只需控制距离调节组件51带动左前轮21和右前轮22相对台车框架10前后移动即可实现轴距调节,相对台车框架10左右移动即可实现轮距调节,因此,距离调节组件51是与车轮组件相连的可带动车轮组件前后移动和左右移动的组件。Wherein, the
其中,质心调节组件52是装配在距离调节组件51上的用于调节台车框架10的质心位置的组件。由于台车框架10是采用四个框架纵梁11构建的呈长方体形状的结构,质心调节组件52通过距离调节组件51与车轮组件相连,并装配在台车框架10上,可通过质心调节组件52带动台车框架10沿上下方向运动,以调节台车框架10的质心位置。The center of
其中,角度调节组件53是用于连接距离调节组件51和台车框架10的组件。由于角度调节组件53与台车框架10相连,且通过距离调节组件51与车轮组件相连,可通过角度调节组件53带动车轮组件相对台车框架10进行角度调节,以调节轮胎角度。Among them, the
本实施例所提供的碰撞试验台车中,多功能悬架50通过距离调节组件51与车轮组件相连,通过角度调节组件53与台车框架10相连,以实现采用多功能悬架50连接车轮组件和台车框架10;可通过距离调节组件51调节与其相连的车轮组件的轴距和轮距这两个车轮距离;并通过质心调节组件52调节台车框架10的质心位置;再通过角度调节组件53调节车轮组件的轮胎角度,从而实现根据各国法规标准规定的碰撞试验台车的台车参数,自主调节轴距、轮距、质心位置和轮胎角度等台车参数,使得同一碰撞试验台车可应用于不同标准、不同类型的碰撞试验,以达到一车多用、降低成本和提高效率的目的。In the crash test rig provided in this embodiment, the multifunctional suspension 50 is connected to the wheel assembly through the
在一实施例中,如图3所示,距离调节组件51包括与车轮组件相连的沿轴距方向设置的轴距调节滑轨511、设置在轴距调节滑轨511上的沿轮距方向设置的轮距调节导槽512、装配在轮距调节导槽512内的轮距调节滑块513、用于固定轴距调节滑轨511与轮距调节导槽512的轴距固定件(图中未示出)、以及用于固定轮距调节导槽512和轮距调节滑块513的轮距固定件(图中未示出)。In one embodiment, as shown in FIG. 3 , the
如图3所示,轴距调节滑轨511包括呈板状的滑轨本体、从滑轨本体同一侧垂直延伸出的两个相对设置的第一连接部、从每一第一连接部末端向另一第一连接部方向垂直延伸出的第二连接部、以及从每一第二连接部末端向远离滑轨本体方向垂直延伸出的第三连接部,两个第一连接部平行相对设置,两个第二连接部与滑轨本体平行相对设置,两个第三连接部平行相对设置,且两个第三连接部上间隔设置至少两个轴距调节孔5111,且滑轨本体上设有用于连接车轮组件的车轮安装孔5112。As shown in FIG. 3 , the wheelbase adjusting slide rail 511 includes a plate-shaped slide rail body, two oppositely disposed first connecting parts extending vertically from the same side of the slide rail body, and extending from the end of each first connecting part to the Another second connecting portion extending vertically in the direction of the first connecting portion, and a third connecting portion extending vertically from the end of each second connecting portion to the direction away from the slide rail body, the two first connecting portions are arranged in parallel and opposite to each other, The two second connecting parts are arranged in parallel and opposite to the slide rail body, the two third connecting parts are arranged in parallel and opposite to each other, and at least two
如图3所示,轮距调节导槽512包括呈方通管形状的导槽本体和从导槽本体末端向相互背离方向垂直延伸出的两个滑动限位部,滑动限位部装配在轴距调节滑轨511内,导槽本体上设有轴距固定孔和轮距调节孔5121。轮距调节导槽512的滑动限位部装配在轴距调节滑轨511上,即装配在从滑轨本体上延伸出的第一连接部和第二连接部上,以避免轮距调节导槽512从轴距调节滑轨511脱离。As shown in FIG. 3 , the wheelbase
轮距调节导槽512可相对轴距调节滑轨511沿轴距方向运动,以调节车轮组件中前后轴的距离,采用轴距固定件装配在轴距调节滑轨511的轴距调节孔5111和轮距调节导槽512的轴距固定孔(图中未示出)上,实现轴距的调节和固定。轴距固定件可以是螺栓螺母组件,使得其装配过程省时省力。The wheelbase
轮距调节滑块513上设有轮距固定孔,轮距调节滑块513装配在导槽本体内可相对导槽本体沿轮距方向运动,以调节车轮组件左右轮的轮距,采用轮距固定件装配在轮距调节导槽512的轮距调节孔5121和轮距调节滑块513的轮距固定孔上,以实现轮距的调节和固定。轮距固定件可以是螺栓螺母组件,使得其装配过程省时省力。The
在一实施例中,如图3所示,质心调节组件52包括装配在轮距调节滑块513上的质心调节旋转轴521、设置在质心调节旋转轴521两端的用于将质心调节旋转轴521装配在台车框架10上的第一质心调节螺帽522和第二质心调节螺帽523、装配在质心调节旋转轴521上并与质心调节旋转轴521螺纹配合的第一减振调节件524和第二减振调节件525,第一减振调节件524位于轮距调节滑块513和第一质心调节螺帽522之间,第二减振调节件525位于轮距调节滑块513与第二质心调节螺帽523之间。In one embodiment, as shown in FIG. 3 , the center of
如图2和图3所示,第一质心调节螺帽522、第二质心调节螺帽523、第一减振调节件524、第二减振调节件525和轮距调节滑块513均装配在质心调节旋转轴521上,并且,第一质心调节螺帽522和第二质心调节螺帽523用于将质心调节旋转轴521装配在台车框架10上,且第一减振调节件524装配在轮距调节滑块513和第一质心调节螺帽522之间,第二减振调节件525位于轮距调节滑块513与第二质心调节螺帽523之间。在装配过程中,可将质心调节旋转轴521穿过台车框架10上方的框架纵梁11,再依次装配第一减振调节件524、轮距调节滑块513和第二减振调节件525,然后,将质心调节旋转轴521穿过台车框架10下方的框架纵梁11,最后,采用第一质心调节螺帽522和第二质心调节螺帽523将质心调节旋转轴521装配在台车框架10上。此时,第一减振调节件524、第二减振调节件525和轮距调节滑块513位于上下两个框架纵梁11之间,可沿质心调节旋转轴521上下运动,以实现调节台车框架10的质心位置。As shown in FIG. 2 and FIG. 3 , the first center of
如图3所示,质心调节旋转轴521是装配在轮距调节滑块513上可相对旋转的旋转轴,质心调节旋转轴521具体为贯穿轮距调节滑块513的旋转轴,该旋转轴上设有外螺纹。轮距调节滑块513位于第一减振调节件524和第二减振调节件525之间,而且,第一减振调节件524和第二减振调节件525可与质心调节旋转轴521螺纹配合,因此,可通过旋转质心调节旋转轴521,以使第一减振调节件524和第二减振调节件525向上或向下运动,从而带动位于第一减振调节件524和第二减振调节件525之间的轮距调节滑块513沿质心调节旋转轴521向上或向下运动,由于轮距调节滑块513与车轮组件20相连,车轮组件20用于支撑台车框架10,在轮距调节滑块513沿质心调节旋转轴521向上或向下运动时,可调节调节台车框架10的质心位置。可以理解地,第一质心调节螺帽522和第二质心调节螺帽523装配在质心调节旋转轴521两端,可通过控制第一质心调节螺帽522和第二质心调节螺帽523转动,以达到控制质心调节旋转轴521进行旋转的目的。As shown in FIG. 3 , the center of mass
作为一示例,如图3所示,第一减振调节件524包括靠近轮距调节滑块513的第一静止部5241和远离轮距调节滑块513的第一活动部5242;第二减振调节件525包括靠近靠近轮距调节滑块513的第二静止部5251和远离靠近轮距调节滑块513的第二活动部5252。其中,第一活动部5242和第二活动部5252上设有与质心调节旋转轴521的外螺纹配合的内螺纹,可在质心调节旋转轴521旋转时,相对质心调节旋转轴521运动;第一静止部5241和第二静止部5251上不设有设有与质心调节旋转轴521的外螺纹配合的内螺纹,在质心调节旋转轴521旋转进行高度调节过程具有减振效果。本示例中,第一活动部5242和第二活动部5252的螺纹方向相同,使得质心调节旋转轴521旋转时,使得第一活动部5242和第二活动部5252相对于质心调节旋转轴521运动方向相同,以带动位于第一减振调节件524和第二减振调节件525之间的轮距调节滑块513向上或向下运动,以达到调整台车框架10的质心位置的高度的目的。As an example, as shown in FIG. 3 , the first damping adjusting
如图3所示,角度调节组件53包括与轮距调节滑块513相连的角度调节旋转半轴531、设置在角度调节旋转半轴531上的纵向稳定拉杆532和横向稳定拉杆533、与纵向稳定拉杆532相连的角度调节固定杆534、与台车框架10固定连接的框架横向稳定梁535和装配在框架横向稳定梁535上的角度调节定位槽536,横向稳定拉杆533与角度调节定位槽536相连,角度调节定位槽536上设有至少两个调节定位孔5361,角度调节固定杆534与调节定位孔5361配合。As shown in FIG. 3 , the
其中,角度调节旋转半轴531与轮距调节滑块513相连,以使角度调节组件53与距离调节组件51相连,从而实现与角度调节组件53相连的台车框架10和与距离调节组件51相连的车轮组件相连。作为一示例,可将角度调节旋转半轴531焊接或者采用其他方式固定在轮距调节滑块513上,以实现角度调节旋转半轴531和轮距调节滑块513固定连接。Wherein, the angle adjustment rotating
角度调节旋转半轴531上设有第一铰接座5311和第二铰接座5312,纵向稳定拉杆532装配在第一铰接座5311上,可相对于第一铰接座5311沿纵向方向旋转;横向稳定拉杆533装配在第二铰接座5312上,可相对于第二铰接座5312沿横向方向旋转。纵向稳定拉杆532上设有固定杆安装座5321,固定杆安装座5321上铰接安装有角度调节固定杆534,以使角度调节固定杆534可相对于固定杆安装座5321沿纵向方向旋转。A first hinged
框架横向稳定梁535是沿横向方向设置的与台车框架10固定连接的零部件,框架横向稳定梁535可以焊接在台车框架10上或者采用其他方式固定在台车框架10上。框架横向稳定梁535的两端设有两个角度调节定位槽536,角度调节定位槽536上设有至少两个用于实现角度调节的调节定位孔5361。在碰撞试验过程中,可根据碰撞试验的实际需要,将角度调节固定杆534插入不同的调节定位孔5361,以调整纵向稳定拉杆532相对框架横向稳定梁535的角度,从而实现调节与纵向稳定拉杆532相连的距离调节组件51及车轮组件相对于固定在台车框架10上的框架横向稳定梁535的角度,从而达到调整车轮角度的目的。The frame
角度调节定位槽536与第二铰接座5312相对的位置设有拉杆固定座5362,用于固定与第二铰接座5312铰接的横向稳定拉杆533,以使横向稳定拉杆533可更好地实现稳定框架横向稳定梁535,并在碰撞试验过程中起到减振作用。A pull
在一实施例中,碰撞试验台车还包括装配在台车框架10上的台车制动装置60,台车制动装置60包括制动固定板61、装配在制动固定板61上的气压控制组件62和液压控制组件63;液压控制组件63与车轮组件上的制动油管(图中未示出)相连;气压控制组件62与液压控制组件63相连,用于控制液压控制组件63向制动油管注入刹车油。In one embodiment, the crash test trolley further includes a
台车制动装置60可实现该碰撞试验台车在碰撞试验后进行自主制动,避免碰撞试验台车在碰撞后发生二次碰撞或者碰撞偏转运动,既保护所采集的试验数据的准确性和可靠性,又保护试验人员和试验设备(包括但不限于相机组件和数据采集组件)的安全性。The
其中,制动固定板61是用于装配台车制动装置60上的结构件的面板。液压控制组件63与车轮组件上的制动油管相连,可向制动油管中注入刹车油,以使刹车油注入到车轮组件的制动钳内,实现制动目的。气压控制组件62与液压控制组件63相连,用于控制液压控制组件63向车轮组件上的制动油管注入刹车油。Among them, the
如图4所示,气压控制组件62包括储气泵621、设置在储气泵621一端的气压调节阀622和气压表623、与储气泵621通过气压控制管624相连的气压缸625、用于将气压缸625固定在制动固定板61上的气缸固定架626,气压控制管624上设有电磁阀627。相应地,液压控制组件63包括储油缸631、液压缸632和油缸固定架633,储油缸631与液压缸632相连,用于给液压缸632提供刹车油;油缸固定架633用于将储油缸631和液压缸632固定在制动固定板61上;液压缸632与气压缸625相连,且液压缸632上设有与车轮组件的制动油管相连的出油口634。液压缸632可在气压缸625的作用下,将储油缸631提供的刹车油通过出油口634注入到车轮组件的制动油管上,以实现刹车制动。As shown in FIG. 4 , the air
如图4所示,台车制动装置60还包括装配在制动固定板61上的制动控制组件64,制动控制组件64包括电控盒641和与电控盒641相连的遥控器642,电控盒641与电磁阀627电连接,用于控制气压控制组件62给液压控制组件63提供推动力。As shown in FIG. 4 , the
在一实施例中,碰撞试验台车还包括装配在台车框架10上的配重块71和装配在台车框架10上的相机组件。In one embodiment, the crash test trolley further includes a counterweight 71 mounted on the
在一实施例中,碰撞试验台车还包括装配在台车框架10上的配重块71。如图1所示,台车框架10的框架纵梁11和框架横梁12上设有部件安装孔15,可采用螺栓螺母组件将配置块装配在部件安装孔15上,以将配重块71装配在台车框架10上,以实现根据不同法规标准的台车参数,自主配置碰撞试验台车的质量。例如,可根据碰撞试验的实际需要,在台车框架10上装配1.0-2.5t的配置块。In one embodiment, the crash test trolley further includes a counterweight 71 mounted on the
在一实施例中,碰撞试验台车还包括装配在台车框架10上的相机组件,相机组件包括装配在台车框架10上的相机支架72和装配在相机支架72上的拍摄相机。相机支架72为可调角度支架,以使根据碰撞试验的实际需求,自主调节拍摄相机的拍摄角度。In one embodiment, the crash test trolley further includes a camera assembly mounted on the
以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围,均应包含在本实用新型的保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be used for the foregoing implementations. The technical solutions recorded in the examples are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention, and should include within the scope of protection of the present invention.
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Cited By (4)
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CN112665869A (en) * | 2020-11-24 | 2021-04-16 | 江苏科技大学 | Movable barrier for automobile side collision test |
CN112682468A (en) * | 2020-12-22 | 2021-04-20 | 一汽解放汽车有限公司 | Anti-collision model car for test |
CN112697454A (en) * | 2020-12-04 | 2021-04-23 | 安徽江淮汽车集团股份有限公司 | Electric automobile bottom bump test device |
CN112710475A (en) * | 2019-10-24 | 2021-04-27 | 广州汽车集团股份有限公司 | Crash test trolley |
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2019
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Cited By (6)
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CN112710475A (en) * | 2019-10-24 | 2021-04-27 | 广州汽车集团股份有限公司 | Crash test trolley |
CN112710475B (en) * | 2019-10-24 | 2024-07-12 | 广州汽车集团股份有限公司 | Collision test trolley |
CN112665869A (en) * | 2020-11-24 | 2021-04-16 | 江苏科技大学 | Movable barrier for automobile side collision test |
CN112697454A (en) * | 2020-12-04 | 2021-04-23 | 安徽江淮汽车集团股份有限公司 | Electric automobile bottom bump test device |
CN112697454B (en) * | 2020-12-04 | 2022-01-04 | 安徽江淮汽车集团股份有限公司 | Electric automobile bottom bump test device |
CN112682468A (en) * | 2020-12-22 | 2021-04-20 | 一汽解放汽车有限公司 | Anti-collision model car for test |
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