CN210756590U - Motor car combination seat adds clamping apparatus - Google Patents
Motor car combination seat adds clamping apparatus Download PDFInfo
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- CN210756590U CN210756590U CN201921556871.6U CN201921556871U CN210756590U CN 210756590 U CN210756590 U CN 210756590U CN 201921556871 U CN201921556871 U CN 201921556871U CN 210756590 U CN210756590 U CN 210756590U
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Abstract
Description
技术领域technical field
本实用新型涉及动车组合座加工设备,尤其涉及一种动车组合座加工夹具。The utility model relates to processing equipment for a combined seat of a motor vehicle, in particular to a processing fixture for a combined seat of a motor vehicle.
背景技术Background technique
动车组合座是动车中的重要组成部件,加工时需要将动车组合座定位固定,并将动车组合座的两端面和外圆面依次加工。传统的动车组合座定位固定方式是先对动车组合座划线标记,利用划线标记进行找正,再通过多组台钳装夹熔断器安装座。这种传统通过划线找正、台钳装夹动车组合座的方式操作费时费力,生产效率低,且动车组合座定位不准确,固定结构不稳定,导致产品废品率高。The motor car combination seat is an important component in the motor car. During processing, the motor car combination seat needs to be positioned and fixed, and the two end surfaces and the outer circular surface of the motor car combination seat are processed in sequence. The traditional way of positioning and fixing the combination seat of the motor train is to first mark the combination seat of the motor car, use the scribe mark to align, and then use multiple sets of tongs to clamp the fuse mounting seat. This traditional method of scribing and aligning and clamping the motor vehicle combination seat in a vise is time-consuming and laborious, and the production efficiency is low. In addition, the positioning of the motor vehicle combination seat is inaccurate, and the fixed structure is unstable, resulting in a high product rejection rate.
发明内容SUMMARY OF THE INVENTION
本实用新型是为了解决上述技术问题,提供一种动车组合座加工夹具,在动车组合座加工过程中,其可将动车组合座快速定位固定,操作省时省力,提高生产效率,且可提高动车组合座定位的准确度和固定结构的稳定性,大大的降低产品废品率。In order to solve the above-mentioned technical problems, the utility model provides a processing fixture for the combined seat of the motor car, which can quickly position and fix the combined seat of the motor vehicle during the processing of the combined seat of the motor vehicle, saves time and effort in the operation, improves the production efficiency, and can improve the efficiency of the motor vehicle. The positioning accuracy of the combination seat and the stability of the fixed structure greatly reduce the product rejection rate.
本实用新型的技术解决方案是:The technical solution of the present utility model is:
动车组合座加工夹具,包括底板,其特殊之处在于:在底板左右两端设置立板和伺服电机,在立板和伺服电机之间设置旋转架,所述旋转架左端与立板转动安装、旋转架右端与伺服电机的输出轴固定安装;在旋转架上左右布置一次加工夹具和二次加工夹具,所述一次加工夹具包括安装在旋转架上的定位座,定位座前端设有定顶杆,定位座后端通过弹簧设置前后伸缩的动顶杆,在旋转架上位于定位座前方和后方分别设置定位板架,在二个定位板架顶部分别设有V型定位口,在旋转架上位于定位座左右两侧分别设置上下运动的压臂;所述二次加工夹具包括二个左右设置在旋转架上的定位台,在位于左侧的定位台右端设置定定位盘,在位于右侧的定位台上设置水平油缸,所述水平油缸的活塞杆指向定定位盘,且在水平油缸的活塞杆端设置与定定位盘同轴的动定位盘,且在旋转架上位于二个定位台之间前方设置定位块。The machining fixture for the combination seat of the motor car, including the bottom plate, is special in that a vertical plate and a servo motor are arranged at the left and right ends of the bottom plate, and a rotating frame is set between the vertical plate and the servo motor, and the left end of the rotating frame is rotated and installed with the vertical plate. The right end of the rotating frame is fixedly installed with the output shaft of the servo motor; the primary processing fixture and the secondary processing fixture are arranged left and right on the rotating frame, and the primary processing fixture includes a positioning seat installed on the rotating frame, and the front end of the positioning seat is provided with a fixed ejector rod , the rear end of the positioning seat is provided with a front and rear retractable movable ejector rod through a spring, a positioning plate frame is respectively set in front of and behind the positioning seat on the rotating frame, and a V-shaped positioning port is respectively set on the top of the two positioning plate frames. The left and right sides of the positioning seat are respectively provided with pressing arms that move up and down; the secondary processing fixture includes two positioning tables arranged on the rotating frame left and right, and a positioning plate is arranged on the right end of the positioning table on the left, A horizontal oil cylinder is set on the positioning table of the horizontal oil cylinder, the piston rod of the horizontal oil cylinder points to the positioning plate, and a dynamic positioning plate coaxial with the positioning plate is arranged on the piston rod end of the horizontal oil cylinder, and two positioning tables are located on the rotating frame. Set the positioning block in the front between.
进一步优选,在旋转架上位于定位座左右两侧分别设置竖直油缸,所述压臂铰接在竖直油缸的活塞杆顶端,二个压臂的动作端指向定位座,且在压臂中部与竖直油缸的缸体之间通过销轴连接连接杆。Further preferably, vertical oil cylinders are respectively arranged on the left and right sides of the positioning seat on the rotating frame, the pressing arm is hinged on the top end of the piston rod of the vertical oil cylinder, the action ends of the two pressing arms point to the positioning seat, and the middle part of the pressing arm is connected to the positioning seat. The cylinder bodies of the vertical oil cylinders are connected with connecting rods through pins.
进一步优选,在定位座后端设有沿前后方向延伸的插孔,所述弹簧和动顶杆插入所述插孔。Further preferably, an insertion hole extending in the front-rear direction is provided at the rear end of the positioning seat, and the spring and the movable ejector rod are inserted into the insertion hole.
进一步优选,在旋转架上位于左侧压臂下方设置竖直支撑杆,位于左侧的压臂将组合座左侧部位压靠在竖直支撑杆顶端,提高组合座固定结构稳定性。Further preferably, a vertical support rod is arranged below the left pressing arm on the rotating frame, and the pressing arm on the left presses the left part of the combination seat against the top of the vertical support rod to improve the stability of the fixed structure of the combination seat.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
1、加工动车组合座两端面时,首先将动车组合座两端座在二个定位板架的V型定位口,将定顶杆和动顶杆顶靠在动车组合座两端内壁,动车组合座自动定位,然后下压二个压臂将动车组合座中部夹持固定,启动伺服电机转动旋转架,将组合座两端面依次转动至朝上,通过数控机床加工依次加工动车组合座朝上的端面,其将动车组合座快速定位固定,操作省时省力,提高了生产效率,且提高了动车组合座定位的准确度和固定结构的稳定性,大大的降低产品废品率。1. When processing the two ends of the EMU combination seat, first seat the two ends of the EMU combination seat on the V-shaped positioning openings of the two positioning plate frames, and press the fixed ejector rod and the movable ejector bar against the inner walls of the two ends of the EMU combination seat. The seat is automatically positioned, and then the two pressing arms are pressed down to clamp and fix the middle of the motor car combination seat, start the servo motor to rotate the rotating frame, turn the two end faces of the combination seat to face up in turn, and process the motor car combination seat in turn by CNC machining. The end face, which quickly locates and fixes the motor vehicle combination seat, saves time and effort in operation, improves production efficiency, improves the positioning accuracy of the motor vehicle combination seat and the stability of the fixed structure, and greatly reduces the product rejection rate.
2、加工动车组合座外圆面时,将动车组合座的耳板座在定位块上,同时伸长水平油缸的活塞杆,定定位盘和动定位盘卡入动车组合座两端面的圆孔紧密配合,将动车组合座定位的同时将动车组合座两端面夹持固定,再启动伺服电机转动旋转架,将动车组合座外圆面的加工面依次转动至朝上,通过数控机床加工依次加工动车组合座外圆面朝上的加工面,其将动车组合座快速定位固定,操作省时省力,提高了生产效率,且提高了动车组合座定位的准确度和固定结构的稳定性,大大的降低产品废品率。2. When processing the outer circular surface of the EMU combination seat, seat the ear plate of the EMU combination seat on the positioning block, and at the same time extend the piston rod of the horizontal oil cylinder, and the fixed positioning plate and the dynamic positioning plate are inserted into the circular holes on both ends of the EMU combination seat. Closely cooperate, fix the two ends of the motor car combination seat while positioning the motor car combination seat, then start the servo motor to rotate the rotating frame, turn the machining surface of the outer circular surface of the motor car combination seat to face up in turn, and process them sequentially by CNC machine tools. The machined surface with the outer circle facing upwards of the motor car combination seat can quickly locate and fix the motor car combination seat, save time and effort in operation, improve the production efficiency, and improve the positioning accuracy of the motor car combination seat and the stability of the fixed structure, which greatly improves the efficiency of production. Reduce product scrap rates.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是图1中弹簧、动顶杆与定位座的安装结构示意图;Fig. 2 is the installation structure schematic diagram of the spring, the movable ejector rod and the positioning seat in Fig. 1;
图3是本实用新型装夹组合座的结构示意图;Fig. 3 is the structural representation of the clamping combination seat of the present invention;
图中:1-底板,2-立板,3-伺服电机,4-旋转架,5-定位座,6-定顶杆,7-插孔,8-弹簧,9-动顶杆,10-定位板架,11-V型定位口,12-竖直油缸,13-压臂,14-连接杆,15-竖直支撑杆,16-定位台,17-定定位盘,18-水平油缸,19-动定位盘,20-定位块。In the picture: 1-base plate, 2-vertical plate, 3-servo motor, 4-rotating frame, 5-positioning seat, 6-fixed ejector rod, 7-jacking hole, 8-spring, 9-moving ejector rod, 10- Positioning plate frame, 11-V-shaped positioning port, 12-vertical oil cylinder, 13-pressing arm, 14-connecting rod, 15-vertical support rod, 16-positioning table, 17-fixed positioning plate, 18-horizontal oil cylinder, 19-movable positioning plate, 20-positioning block.
具体实施方式Detailed ways
如图1、图2所示,动车组合座加工夹具,包括底板1,在底板1左右两端安装立板2和伺服电机3,在立板2和伺服电机3之间设置旋转架4,所述旋转架4左端与立板2通过轴承转动安装、旋转架4右端与伺服电机3的输出轴固定安装;在旋转架4上左右布置一次加工夹具和二次加工夹具,所述一次加工夹具包括安装在旋转架4上的定位座5,定位座5前端设有定顶杆6,定位座5后端设有沿前后方向延伸的插孔7,插孔7内由内向外插装弹簧8和动顶杆9,在旋转架4上位于定位座5前方和后方分别安装定位板架10,在二个定位板架10顶部分别设有V型定位口11,在旋转架4上位于定位座5左右两侧分别安装竖直油缸12,竖直油缸12的活塞杆顶端通过销轴铰接压臂13,压臂13的动作端指向定位座5,且在压臂13中部与竖直油缸12的缸体之间通过销轴连接连接杆14,在旋转架4上位于左侧压臂13下方安装竖直支撑杆15;所述二次加工夹具包括二个左右安装在旋转架4上的定位台16,在位于左侧的定位台16右端设置定定位盘17,在位于右侧的定位台16上设置水平油缸18,所述水平油缸18的活塞杆指向定定位盘17,且在水平油缸18的活塞杆端安装与定定位盘17同轴的动定位盘19,且在旋转架4上位于二个定位台16之间前方安装定位块20。As shown in Fig. 1 and Fig. 2 , the processing fixture for the motor train combination seat includes a base plate 1, a
安装操作时,将底板1安装到数控机床操作台,将伺服电机3接通电源,将竖直油缸12和水平油缸18分别通过油管连接油泵。During the installation operation, the base plate 1 is installed on the CNC machine tool console, the servo motor 3 is connected to the power supply, and the vertical oil cylinder 12 and the
加工操作时,首先将动车组合座两端座在二个定位板架10的V型定位口11,将定顶杆6和动顶杆9顶靠在动车组合座两端内壁,动车组合座自动定位,伸长二个竖直油缸12的活塞杆,二个压臂13的自由端下压,将动车组合座中部夹持固定,然后启动伺服电机3转动旋转架4,将组合座两端面依次转动至朝上,通过数控机床加工依次加工动车组合座朝上的端面,再取下动车组合座放在定定位盘17和动定位盘19之间,将动车组合座的耳板座在定位块20上,同时伸长水平油缸18的活塞杆,定定位盘17和动定位盘19卡入动车组合座两端面的圆孔紧密配合,将动车组合座定位的同时将动车组合座两端面夹持固定,再启动伺服电机3转动旋转架4,将动车组合座外圆面的加工面依次转动至朝上,通过数控机床加工依次加工动车组合座外圆面朝上的加工面,最后取下动车组合座,完成加工操作。During the processing operation, first place the two ends of the motor vehicle combination seat on the V-
以上仅为本实用新型的具体实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only specific embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113634974A (en) * | 2021-10-15 | 2021-11-12 | 河南卫华重型机械股份有限公司 | Ribbed plate positioning and clamping tool for robot welding and positioning method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113634974A (en) * | 2021-10-15 | 2021-11-12 | 河南卫华重型机械股份有限公司 | Ribbed plate positioning and clamping tool for robot welding and positioning method |
CN113634974B (en) * | 2021-10-15 | 2021-12-28 | 河南卫华重型机械股份有限公司 | Rib plate positioning and clamping tool for robot welding and positioning method |
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Denomination of utility model: Machining fixture for high-speed train combination seat Granted publication date: 20200616 Pledgee: Industrial Commercial Bank of China Ltd. Jinzhou branch Pledgor: JINZHOU JIETONG RAILWAY MACHINERY CO.,LTD. Registration number: Y2025980022677 |