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CN210733453U - Heat insulation sheet for new energy automobile battery pack - Google Patents

Heat insulation sheet for new energy automobile battery pack Download PDF

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Publication number
CN210733453U
CN210733453U CN201921376698.1U CN201921376698U CN210733453U CN 210733453 U CN210733453 U CN 210733453U CN 201921376698 U CN201921376698 U CN 201921376698U CN 210733453 U CN210733453 U CN 210733453U
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layer
aerogel felt
felt layer
new energy
rigid foam
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刘喜宗
董会娜
吕多军
姚栋嘉
张东生
何凤霞
李静
郭金建
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Gongyi Fanrui Yihui Composite Materials Co.,Ltd.
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Gongyi Van Research Yihui Composite Material Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本实用新型属于新能源汽车电池组隔热阻燃技术领域,公开一种新能源汽车电池组用隔热片。包括第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层和封装层,第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层和封装层四者均为方形并且四者的长度方向中心线在同一竖直平面内,第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层内置于封装层内并且硬质泡沫层位于第一气凝胶毡层和第二气凝胶毡层中间。本实用新型隔热片具有很好的隔热保温特性,同时能够很好地对气凝胶毡起到固定作用。

Figure 201921376698

The utility model belongs to the technical field of heat insulation and flame retardant for battery packs of new energy vehicles, and discloses a heat insulation sheet for battery packs of new energy vehicles. It includes a first aerogel felt layer, a second aerogel felt layer, a rigid foam layer and an encapsulation layer, and the first aerogel felt layer, the second aerogel felt layer, the rigid foam layer and the encapsulation layer. All are square and the center lines of the four length directions are in the same vertical plane, the first aerogel felt layer, the second aerogel felt layer, and the rigid foam layer are built into the encapsulation layer, and the rigid foam layer is located in the first aerogel felt layer. An aerogel felt layer and a second aerogel felt layer are in the middle. The heat-insulating sheet of the utility model has good heat-insulating and heat-preserving properties, and at the same time can well fix the aerogel felt.

Figure 201921376698

Description

一种新能源汽车电池组用隔热片A kind of heat insulation sheet for new energy vehicle battery pack

技术领域technical field

本实用新型属于新能源汽车电池组隔热阻燃技术领域,具体涉及一种新能源汽车电池组用隔热片。The utility model belongs to the technical field of heat insulation and flame retardant for battery packs of new energy vehicles, in particular to a heat insulating sheet for battery packs of new energy vehicles.

背景技术Background technique

中国新能源汽车产业始于21世纪初。2001年,新能源汽车研究项目被列入国家“十五”期间的“ 863”重大科技课题,并规划了以汽油车为起点,向氢动力车目标挺进的战略。“十一五”以来,我国提出“节能和新能源汽车”战略,政府高度关注新能源汽车的研发和产业化,形成了完整的新能源汽车研发、示范布局。新能源汽车是指除汽油、柴油发动机之外所有其它能源汽车。包括燃料电池汽车、混合动力汽车、氢能源动力汽车和太阳能汽车等,其废气排放量比较低。China's new energy vehicle industry began in the early 21st century. In 2001, the new energy vehicle research project was included in the "863" major scientific and technological topics during the national "Tenth Five-Year Plan" period, and a strategy of starting from gasoline vehicles and advancing towards the goal of hydrogen-powered vehicles was planned. Since the "Eleventh Five-Year Plan", my country has put forward the strategy of "energy saving and new energy vehicles", and the government has paid great attention to the research and development and industrialization of new energy vehicles, forming a complete layout of research and development and demonstration of new energy vehicles. New energy vehicles refer to all other energy vehicles except gasoline and diesel engines. Including fuel cell vehicles, hybrid vehicles, hydrogen energy vehicles and solar vehicles, etc., their exhaust emissions are relatively low.

由于新能源汽车符合国家大力倡导的环保要求,其销售额逐年增加,应用范围越来越大,目前中国市场上在售的新能源汽车多是混合动力汽车和纯电动汽车。其动力电源主要包括锂离子电池、镍氢电池、燃料电池、铅酸电池、超级电容器。由于汽车行驶需要的动力很大,采用电力提供动力的新能源汽车为了保证能够正常行驶,需要电池仓长时间提供较大电流,保证动力的提供。当车载电池长时间输出电能后,电池内长时间进行化学反应会使得电池体明显发热,存在燃烧、爆炸的风险。传统的芯模组都是采用塑料隔板将电池相互隔开,并没有实际用处,这样不仅重量大还无法起到保护作用,且容易造成电池温度过高导致隔板溶解、着火等问题。现有的采用的防护毡结构简单,容易变形,使其不能很好地与电池组全面接触,且在电池发热严重时其并不能起到很好的隔热效果。因此如何实现新能源汽车领域隔热阻燃问题是新能源实现长远发展首要考虑的问题。Since new energy vehicles meet the environmental protection requirements vigorously advocated by the state, their sales have increased year by year, and their application scope has become larger and larger. At present, most of the new energy vehicles sold in the Chinese market are hybrid vehicles and pure electric vehicles. Its power sources mainly include lithium-ion batteries, nickel-hydrogen batteries, fuel cells, lead-acid batteries, and supercapacitors. Due to the large amount of power required for driving, new energy vehicles powered by electricity need to provide a large current from the battery compartment for a long time to ensure the supply of power in order to ensure normal driving. When the on-board battery outputs electrical energy for a long time, the chemical reaction in the battery for a long time will cause the battery body to heat up significantly, and there is a risk of burning and explosion. The traditional core modules use plastic separators to separate the batteries from each other, which is of no practical use. This is not only heavy but also unable to play a protective role, and it is easy to cause problems such as dissolution of the separators and fire due to the high temperature of the battery. The existing protective felt has a simple structure and is easily deformed, so that it cannot fully contact the battery pack well, and when the battery is seriously heated, it cannot provide a good heat insulation effect. Therefore, how to achieve thermal insulation and flame retardant in the field of new energy vehicles is the primary consideration for the long-term development of new energy.

实用新型内容Utility model content

针对目前新能源汽车动力电池系统用气凝胶防护毡柔软易变形,电池组在高温环境及剧烈震动时发热严重,气凝胶并不能起到很好的隔热作用问题,本实用新型的目的旨在提供一种新能源汽车电池组用隔热片。Aiming at the problem that the current aerogel protective felt for the power battery system of the new energy vehicle is soft and easy to deform, the battery pack generates serious heat in a high temperature environment and severe vibration, and the aerogel cannot play a good heat insulation effect. The purpose is to provide a heat insulation sheet for a battery pack of a new energy vehicle.

为实现上述目的,本实用新型采取的技术方案如下:To achieve the above object, the technical scheme adopted by the present utility model is as follows:

一种新能源汽车电池组用隔热片,包括第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层和封装层,第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层和封装层四者均为方形并且四者的长度方向中心线在同一竖直平面内,第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层内置于封装层内并且硬质泡沫层位于第一气凝胶毡层和第二气凝胶毡层中间。A heat insulation sheet for a battery pack of a new energy vehicle, comprising a first aerogel felt layer, a second aerogel felt layer, a rigid foam layer and an encapsulation layer, a first aerogel felt layer, a second aerogel felt layer The felt layer, the rigid foam layer and the encapsulation layer are all square and the centerlines in the length direction of the four are in the same vertical plane. The first aerogel felt layer, the second aerogel felt layer, and the rigid foam layer Built within the encapsulation layer and the rigid foam layer is intermediate the first aerogel felt layer and the second aerogel felt layer.

较好地,第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层三者之间通过胶黏剂粘贴或者一体成型。所述胶黏剂为环氧树脂胶、聚氨酯胶、光学环氧胶、饱和聚酯胶、聚乙烯醇缩醛胶等有机胶黏剂中的一种。所述一体成型是指将硬质泡沫层通过发泡技术成型在第一气凝胶毡层和第二气凝胶毡层中间,具体为:将硬质泡沫层的发泡原料体系分别涂覆在第一气凝胶毡层、第二气凝胶毡层的一侧面,然后将第一气凝胶毡层和第二气凝胶毡层的涂覆面叠加贴合,发泡成型;发泡成型的压力为0.5-1 Mpa,温度为100-110 ℃,时间为8-12min。Preferably, the first aerogel felt layer, the second aerogel felt layer, and the rigid foam layer are pasted or integrally formed with an adhesive. The adhesive is one of organic adhesives such as epoxy resin adhesive, polyurethane adhesive, optical epoxy adhesive, saturated polyester adhesive, and polyvinyl acetal adhesive. The integral molding refers to forming the rigid foam layer between the first aerogel felt layer and the second aerogel felt layer through foaming technology, specifically: coating the foaming raw material system of the rigid foam layer respectively On one side of the first aerogel felt layer and the second aerogel felt layer, the coating surfaces of the first aerogel felt layer and the second aerogel felt layer are superimposed and bonded to form foaming; foaming The molding pressure is 0.5-1 Mpa, the temperature is 100-110 °C, and the time is 8-12 min.

较好地,第一气凝胶毡层、第二气凝胶毡层和硬质泡沫层的长度、宽度均相同。Preferably, the length and width of the first aerogel felt layer, the second aerogel felt layer and the rigid foam layer are the same.

较好地,第一气凝胶毡层、第二气凝胶毡层的厚度均为1-3 mm。Preferably, the thicknesses of the first aerogel felt layer and the second aerogel felt layer are both 1-3 mm.

较好地,所述第一气凝胶毡层、第二气凝胶毡层均为二氧化硅气凝胶毡。Preferably, the first aerogel felt layer and the second aerogel felt layer are both silica aerogel felts.

较好地,所述硬质泡沫层为聚氨酯泡沫层、聚乙烯泡沫层或聚丙烯酸泡沫层。Preferably, the rigid foam layer is a polyurethane foam layer, a polyethylene foam layer or a polyacrylic foam layer.

较好地,所述封装层为PET膜或聚乙烯亚胺膜。Preferably, the encapsulation layer is a PET film or a polyethyleneimine film.

有益效果:本实用新型隔热片采用第一气凝胶毡层、第二气凝胶毡层、硬质泡沫层,气凝胶毡具有良好的隔热保温特性,但其具有一定的柔软性,在使用过程中产生移位会对隔热性能造成很大的影响,本实用新型在第一气凝胶毡层、第二气凝胶毡层之间设置一层硬质泡沫层,硬质泡沫具有多孔结构,具有很好的隔热保温特性,能够很好地对气凝胶毡起到固定作用,进一步增加隔热保温效果;其次,本隔热片采用一体化成型,很好地防止了目前已有的叠层隔热毡密封性能不好,容易造成燃料泄漏,对隔热效果产生影响问题;本实用新型隔热片能够大大提高新能源行业的安全保证,扩大新能源汽车的应用范围。Beneficial effects: The thermal insulation sheet of the utility model adopts the first aerogel felt layer, the second aerogel felt layer and the rigid foam layer. The aerogel felt has good thermal insulation properties, but it has certain flexibility , the displacement during use will have a great impact on the thermal insulation performance. The utility model is provided with a layer of rigid foam between the first aerogel felt layer and the second aerogel felt layer. The foam has a porous structure and has good thermal insulation properties, which can well fix the aerogel felt and further increase the thermal insulation effect; The existing laminated thermal insulation felt has poor sealing performance, easily causes fuel leakage, and affects the thermal insulation effect. The thermal insulation sheet of the utility model can greatly improve the safety guarantee of the new energy industry and expand the application of new energy vehicles. scope.

附图说明Description of drawings

图1:本实用新型的主视图;Fig. 1: the front view of the present utility model;

图中:11-第一气凝胶毡层,12-第二气凝胶毡层,2-硬质泡沫层,3-封装层。In the figure: 11-first aerogel felt layer, 12-second aerogel felt layer, 2-hard foam layer, 3-encapsulation layer.

具体实施方式Detailed ways

下面结合具体实施例对本实用新型的技术方案做进一步详细的说明,但本实用新型的保护范围并不局限于此。The technical solutions of the present invention will be described in further detail below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.

实施例1Example 1

如图1所示,一种新能源汽车电池组用隔热片,包括第一气凝胶毡层11、第二气凝胶毡层12、硬质泡沫层2和封装层3,第一气凝胶毡层11、第二气凝胶毡层12、硬质泡沫层2和封装层3四者均为长方形并且四者的长度方向中心线在同一竖直平面内,第一气凝胶毡层11、第二气凝胶毡层12和硬质泡沫层2的长度、宽度均相同,第一气凝胶毡层11、第二气凝胶毡层12的厚度均为1 mm,第一气凝胶毡层11、第二气凝胶毡层12、硬质泡沫层2内置于封装层3内并且硬质泡沫层2位于第一气凝胶毡层11和第二气凝胶毡层12中间;其中,第一气凝胶毡层11、第二气凝胶毡层12、硬质泡沫层2三者之间通过聚氨酯胶粘贴在一起,所述第一气凝胶毡层11、第二气凝胶毡层12均为二氧化硅气凝胶毡,所述硬质泡沫层2为聚氨酯泡沫层,所述封装层3为PET膜。As shown in FIG. 1, a heat insulation sheet for a battery pack of a new energy vehicle includes a first aerogel felt layer 11, a second aerogel felt layer 12, a rigid foam layer 2 and an encapsulation layer 3. The gel felt layer 11 , the second aerogel felt layer 12 , the rigid foam layer 2 and the encapsulation layer 3 are all rectangular and their lengthwise centerlines are in the same vertical plane. The length and width of the layer 11, the second aerogel felt layer 12 and the rigid foam layer 2 are all the same, the thickness of the first aerogel felt layer 11 and the second aerogel felt layer 12 are all 1 mm, the first Aerogel felt layer 11, second aerogel felt layer 12, rigid foam layer 2 are built into encapsulation layer 3 and rigid foam layer 2 is located in first aerogel felt layer 11 and second aerogel felt layer 12 middle; wherein, the first aerogel felt layer 11, the second aerogel felt layer 12, and the rigid foam layer 2 are pasted together by polyurethane glue, and the first aerogel felt layer 11 The second aerogel felt layer 12 is a silica aerogel felt, the rigid foam layer 2 is a polyurethane foam layer, and the encapsulation layer 3 is a PET film.

使用时,直接将本实用新型隔热片固定在两排电池组中间,第一气凝胶毡层11、第二气凝胶毡层12具有良好的隔热保温特性,加之第一气凝胶毡层11、第二气凝胶毡层12之间设置的硬质泡沫层2,具有多孔结构,具有很好的隔热保温特性,能够很好地对第一气凝胶毡层11、第二气凝胶毡层12起到固定作用,进一步增加隔热保温效果。When in use, the thermal insulation sheet of the present invention is directly fixed in the middle of two rows of battery packs. The first aerogel felt layer 11 and the second aerogel felt layer 12 have good thermal insulation properties, and the first aerogel felt layer 12 has good thermal insulation properties. The rigid foam layer 2 disposed between the felt layer 11 and the second aerogel felt layer 12 has a porous structure and good thermal insulation properties, which can well protect the first aerogel felt layer 11 and the second aerogel felt layer 12. The second aerogel felt layer 12 plays a fixing role and further increases the thermal insulation effect.

Claims (7)

1. The utility model provides a new energy automobile is heat insulating sheet for group battery which characterized in that: including first aerogel felt layer, second aerogel felt layer, rigid foam layer and encapsulation layer, first aerogel felt layer, second aerogel felt layer, rigid foam layer and encapsulation layer four are square and the length direction central line of four is in same vertical plane, and first aerogel felt layer, second aerogel felt layer, rigid foam layer are arranged in the encapsulation layer and the rigid foam layer is located in the middle of first aerogel felt layer and the second aerogel felt layer.
2. The heat insulating sheet for a new energy vehicle battery pack according to claim 1, characterized in that: the first aerogel felt layer, the second aerogel felt layer and the rigid foam layer are adhered or integrally formed through adhesives.
3. The heat insulating sheet for a new energy vehicle battery pack according to claim 1, characterized in that: the first aerogel felt layer, the second aerogel felt layer and the rigid foam layer are all the same in length and width.
4. The heat insulating sheet for a new energy vehicle battery pack according to claim 3, characterized in that: the thickness of the first aerogel felt layer and the second aerogel felt layer is 1-3 mm.
5. The heat insulation sheet for the new energy automobile battery pack according to any one of claims 1 to 4, characterized in that: the first aerogel felt layer and the second aerogel felt layer are both silica aerogel felts.
6. The heat insulation sheet for the new energy automobile battery pack according to any one of claims 1 to 4, characterized in that: the rigid foam layer is a polyurethane foam layer, a polyethylene foam layer or a polyacrylic acid foam layer.
7. The heat insulation sheet for the new energy automobile battery pack according to any one of claims 1 to 4, characterized in that: the packaging layer is a PET film or a polyethyleneimine film.
CN201921376698.1U 2019-08-23 2019-08-23 Heat insulation sheet for new energy automobile battery pack Active CN210733453U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111906986A (en) * 2020-07-10 2020-11-10 深圳市优和新材料有限公司 Forming method of power battery shell heat-insulating layer
WO2021117336A1 (en) * 2019-12-13 2021-06-17 日東電工株式会社 Battery cover
WO2023279094A1 (en) * 2021-07-02 2023-01-05 Aspen Aerogels, Inc. Venting and filtering components for encapsulated thermal barriers
US12199260B2 (en) 2021-07-02 2025-01-14 Aspen Aerogels, Inc. Devices, systems, and methods for controlling vent gases and ejecta from thermal runaway events in energy storage systems
US12199254B2 (en) 2021-07-02 2025-01-14 Aspen Aerogels, Inc. Systems and methods for mitigating thermal propagation in battery-based energy storage systems

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021117336A1 (en) * 2019-12-13 2021-06-17 日東電工株式会社 Battery cover
JP2021096908A (en) * 2019-12-13 2021-06-24 日東電工株式会社 Battery cover
JP7445418B2 (en) 2019-12-13 2024-03-07 日東電工株式会社 battery cover
CN111906986A (en) * 2020-07-10 2020-11-10 深圳市优和新材料有限公司 Forming method of power battery shell heat-insulating layer
WO2023279094A1 (en) * 2021-07-02 2023-01-05 Aspen Aerogels, Inc. Venting and filtering components for encapsulated thermal barriers
US12199260B2 (en) 2021-07-02 2025-01-14 Aspen Aerogels, Inc. Devices, systems, and methods for controlling vent gases and ejecta from thermal runaway events in energy storage systems
US12199254B2 (en) 2021-07-02 2025-01-14 Aspen Aerogels, Inc. Systems and methods for mitigating thermal propagation in battery-based energy storage systems

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