CN210692772U - Connecting device for super-flexible low-voltage insulated wire for automobile - Google Patents
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Abstract
本实用新型公开了一种汽车用超柔性低压绝缘电线的连接装置,包括线缆本体、线缆端固定结构、斜面螺母、线缆固定套、螺纹钩、防滑凸起、线缆连接结构、双螺纹套、线头卡盒、压线头、弹簧、转轴和卡扣。本实用新型的有益效果是:本实用新型可以实现柔性电线的固定连接,通过螺纹钩与斜面螺母的斜面螺纹结构使得螺纹钩与线缆固定套连接处施加对线缆绝缘层的压力,从而将固定套与线缆紧密固定,由于螺纹钩与绝缘层的压力处为弧形,增大了绝缘层的受力面,从而使绝缘层的磨损速度变慢,起到保护固定部位的作用,同时内部的线头卡盒保证电流的传导效果,并防止使用过程中导线发生接触固定套发生漏电的情况产生。
The utility model discloses a connecting device for an ultra-flexible low-voltage insulated wire for automobiles, which comprises a cable body, a cable end fixing structure, a bevel nut, a cable fixing sleeve, a threaded hook, an anti-slip protrusion, a cable connecting structure, a double Threaded sleeves, thread cartridges, crimps, springs, shafts and clips. The beneficial effects of the utility model are: the utility model can realize the fixed connection of the flexible wires, and the threaded hook and the cable fixing sleeve are connected with pressure on the cable insulation layer through the bevel thread structure of the thread hook and the bevel nut, so that the The fixing sleeve is tightly fixed with the cable. Since the pressure point between the threaded hook and the insulating layer is arc-shaped, the stress-bearing surface of the insulating layer is increased, so that the wear rate of the insulating layer is slowed down, which protects the fixed part. The internal wire head card box ensures the conduction effect of the current and prevents the wire from contacting the fixed sleeve and leaking electricity during use.
Description
技术领域technical field
本实用新型涉及一种连接装置,具体为一种汽车用超柔性低压绝缘电线的连接装置,属于电线连接装置技术领域。The utility model relates to a connection device, in particular to a connection device of an ultra-flexible low-voltage insulated wire for automobiles, belonging to the technical field of wire connection devices.
背景技术Background technique
电缆连接器的应用极其广泛,它是保证电流传输正确性和可靠性的关键产品。在电缆连接器的装配过程中,为了保证产品质量,在各个环节均应采取若干有效的质量控制措施,对电缆连接器的选用、预处理、压接或焊接、检测等工序都应进行严格控制。如果装配的质量有问题,出现诸如:接地线断裂,电缆芯线与芯线、芯线与电连接器的外壳短路,电连接器接触偶接触不良或端接不好等故障现象,势必将严重影响到产品整机和系统的可靠性。Cable connectors are used in a wide variety of applications and are a key product to ensure the correctness and reliability of current transmission. In the assembly process of cable connectors, in order to ensure product quality, several effective quality control measures should be taken in each link, and the selection, pretreatment, crimping or welding, testing and other processes of cable connectors should be strictly controlled. . If there is a problem with the quality of the assembly, such as: the ground wire is broken, the cable core wire and the core wire, the core wire and the electrical connector shell are short-circuited, and the electrical connector contact couple is not in good contact or termination. Affect the reliability of the product and the system.
然而,常见的电线连接装置通常直接通过环形金属固定套的挤压固定,这种固定方式可能会对固定部位的电线绝缘皮造成伤害,同时柔性电线的活动能力比较强,会进一步使得固定部位绝缘皮加速损坏,导线连接通常直接通过拧紧的方式保证通路,在拆解时较为麻烦,同时浪费金属导线。However, the common wire connection device is usually directly fixed by extrusion of the annular metal fixing sleeve. This fixing method may cause damage to the wire insulation of the fixed part. At the same time, the flexibility of the flexible wire is relatively strong, which will further insulate the fixed part. The skin is damaged at an accelerated rate, and the wire connection is usually directly tightened to ensure the passage, which is troublesome to disassemble and wastes the metal wire at the same time.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种汽车用超柔性低压绝缘电线的连接装置,方便安装,同时对于柔性电线的固定效果好,并可以保证金属导线部分的平整性,方便重新连接。The purpose of the present utility model is to provide a connection device for ultra-flexible low-voltage insulated wires for automobiles in order to solve the above problems, which is convenient for installation, has a good fixing effect on the flexible wires, and can ensure the flatness of the metal wire portion, which is convenient for re-installation. connect.
本实用新型通过以下技术方案来实现上述目的,一种汽车用超柔性低压绝缘电线的连接装置,包括线缆本体,所述线缆本体的一端连接有线缆端固定结构,所述线缆端固定结构包括斜面螺母、线缆固定套、螺纹钩和防滑凸起,所述线缆本体的一端套接有所述线缆固定套,所述线缆固定套的一端设有环形分布的六只所述螺纹钩,所述螺纹钩与所述线缆固定套的连接处设有所述防滑凸起,所述斜面螺母的外侧套接有所述斜面螺母,且所述斜面螺母与所述螺纹钩的一侧螺纹连接,所述线缆固定套的侧面还连接有线缆连接结构,所述线缆连接结构包括双螺纹套、线头卡盒、压线头、弹簧、转轴和卡扣,所述双螺纹套的两端分别套接于一只所述线缆固定套的侧面且与其螺纹连接,所述双螺纹套的两端分别固定连接有所述弹簧,所述弹簧的另一端与所述斜面螺母的一端相抵触,所述线缆本体的侧面还套接有所述线头卡盒,所述线头卡盒的内侧壁上设有所述压线头,所述线头卡盒的一侧还设有所述转轴,所述线头卡盒的两端通过所述转轴转动连接,所述线头卡盒的一侧还设有所述卡扣。The utility model achieves the above objects through the following technical solutions. A connecting device for an ultra-flexible low-voltage insulated wire for automobiles includes a cable body, one end of the cable body is connected with a cable end fixing structure, and the cable end The fixing structure includes a bevel nut, a cable fixing sleeve, a threaded hook and an anti-slip protrusion, one end of the cable body is sleeved with the cable fixing sleeve, and one end of the cable fixing sleeve is provided with six annularly distributed The threaded hook, the anti-skid protrusion is provided at the connection between the threaded hook and the cable fixing sleeve, the bevel nut is sleeved on the outer side of the bevel nut, and the bevel nut and the thread One side of the hook is threadedly connected, and the side of the cable fixing sleeve is also connected with a cable connection structure, and the cable connection structure includes a double threaded sleeve, a wire end cartridge, a wire crimping head, a spring, a rotating shaft and a buckle. Both ends of the double-threaded sleeve are respectively sleeved on the side of one of the cable fixing sleeves and are threadedly connected with it, the two ends of the double-threaded sleeve are respectively fixedly connected with the spring, and the other end of the spring is One end of the beveled nut is in contact with each other, the side of the cable body is also sleeved with the wire clip box, the inner side wall of the wire clip box is provided with the wire crimping head, and one side of the wire clip box is also provided with There is the rotating shaft, the two ends of the thread end cartridge are rotatably connected by the rotating shaft, and one side of the thread end cartridge is also provided with the buckle.
优选的,为了在保证对于电线拥有良好的固定效果的同时,尽可能的减小电线在转动时与连接部位产生的摩擦,导致绝缘层损坏,所述螺纹钩的截面呈“U”形结构,且所述螺纹钩的一端为斜面结构。Preferably, in order to ensure a good fixing effect on the wire, and at the same time reduce the friction between the wire and the connection part when the wire rotates, resulting in damage to the insulating layer, the cross-section of the threaded hook is a "U"-shaped structure, And one end of the threaded hook is an inclined surface structure.
优选的,为了使螺母在在旋入的同时使螺纹钩对线缆表面施加一定的压力起到固定的效果,所述斜面螺母的内侧螺纹部分截面为圆台结构,且所述斜面螺母的内侧螺纹部分的斜面的斜率与所述螺纹钩的一端的斜面斜率相同。Preferably, in order to make the threaded hook exert a certain pressure on the surface of the cable when the nut is screwed in, the cross-section of the inner thread part of the bevel nut is a circular truncated structure, and the inner thread of the bevel nut The slope of the slope of the part is the same as the slope of the slope of one end of the threaded hook.
优选的,为了方便线头卡盒的安装,所述线头卡盒为圆柱形结构,且所述线头卡盒的直径小于所述线缆本体的外侧的直径。Preferably, in order to facilitate the installation of the wire clip box, the wire clip box has a cylindrical structure, and the diameter of the wire clip box is smaller than the diameter of the outer side of the cable body.
优选的,为了使固定两根电线上的线缆固定套起到连接效果,并方便双螺纹套通过螺纹安装,所述双螺纹套的内侧壁设有螺纹结构,所述双螺纹套的内侧开设的螺纹结构分为螺纹方向相反的两部分,且长度相等。Preferably, in order to make the cable fixing sleeve fixed on the two wires have a connection effect and facilitate the installation of the double-threaded sleeve through the thread, the inner side wall of the double-threaded sleeve is provided with a threaded structure, and the inner side of the double-threaded sleeve is provided with a threaded structure. The thread structure is divided into two parts with opposite thread directions, and the lengths are equal.
优选的,为了使压线头在对金属导线施加压力时,导线不会分散,同时保证导线的导电能力,所述压线头的一端呈半圆形,且所述线头卡盒的两端设置的所述压线头的位置互相对应。Preferably, in order to prevent the wire from being scattered when the wire crimping head exerts pressure on the metal wire, and at the same time to ensure the electrical conductivity of the wire, one end of the wire crimping head is semicircular, and the two ends of the wire head cartridge are provided with all the The positions of the crimping heads correspond to each other.
本实用新型的有益效果是:本实用新型在使用时,可以实现柔性电线的固定连接,对于两根电线的连接端首先通过套接固定线缆固定套,不同于常见的直接通过夹紧金属固定套从而实现固定线头的方式,通过螺纹钩与斜面螺母的斜面螺纹结构使得螺纹钩与线缆固定套连接处施加对线缆绝缘层的压力,同时连接处还设有防滑凸起,从而将固定套与线缆紧密固定,由于螺纹钩与绝缘层的压力处为弧形,增大了绝缘层的受力面,从而使绝缘层的磨损速度变慢,起到保护固定部位的作用,同时内部的线头卡盒在线头固定好的情况下直接将两端线头的金属部分通过压线头挤压在一起,保证电流的传导效果,并防止使用过程中导线发生接触固定套发生漏电的情况产生。The beneficial effect of the utility model is: when the utility model is in use, the fixed connection of the flexible wires can be realized. For the connection ends of the two wires, the cable fixing sleeve is firstly fixed by splicing, which is different from the common direct fixing by clamping the metal. The way of fixing the wire head is realized by the threaded hook and the beveled nut structure, so that the connection between the threaded hook and the cable fixing sleeve exerts pressure on the cable insulation layer. The sleeve and the cable are tightly fixed. Because the pressure between the threaded hook and the insulating layer is arc-shaped, the stress-bearing surface of the insulating layer is increased, so that the wear rate of the insulating layer is slowed down, which protects the fixed part and protects the fixed part. When the wire head is fixed, the metal parts of the wire heads at both ends are directly squeezed together by the crimping head to ensure the conduction effect of the current and prevent the wire from contacting the fixing sleeve and leakage during use.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为图1所示的线缆端固定结构与线缆连接结构的连接结构示意图;FIG. 2 is a schematic diagram of the connection structure of the cable end fixing structure and the cable connection structure shown in FIG. 1;
图3为图1所示的的线缆连接结构的结构示意图。FIG. 3 is a schematic structural diagram of the cable connection structure shown in FIG. 1 .
图中:1、线缆本体,2、线缆端固定结构,21、斜面螺母,22、线缆固定套,23、螺纹钩,24、防滑凸起,3、线缆连接结构,31、双螺纹套,32、线头卡盒,33、压线头,34、弹簧,35、转轴,36、卡扣。In the figure: 1. Cable body, 2. Cable end fixing structure, 21, Bevel nut, 22, Cable fixing sleeve, 23, Threaded hook, 24, Anti-skid protrusion, 3. Cable connection structure, 31, Double Threaded sleeve, 32, Thread end cartridge, 33, Thread crimping head, 34, Spring, 35, Rotating shaft, 36, Buckle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3所示,一种汽车用超柔性低压绝缘电线的连接装置,包括线缆本体1,所述线缆本体1的一端连接有线缆端固定结构2,所述线缆端固定结构2包括斜面螺母21、线缆固定套22、螺纹钩23和防滑凸起24,所述线缆本体1的一端套接有所述线缆固定套22,所述线缆固定套22的一端设有环形分布的六只所述螺纹钩23,所述螺纹钩23与所述线缆固定套22的连接处设有所述防滑凸起24,所述斜面螺母21的外侧套接有所述斜面螺母21,且所述斜面螺母21与所述螺纹钩23的一侧螺纹连接,所述线缆固定套22的侧面还连接有线缆连接结构3,所述线缆连接结构3包括双螺纹套31、线头卡盒32、压线头33、弹簧34、转轴35和卡扣36,所述双螺纹套31的两端分别套接于一只所述线缆固定套22的侧面且与其螺纹连接,所述双螺纹套31的两端分别固定连接有所述弹簧34,所述弹簧34的另一端与所述斜面螺母21的一端相抵触,所述线缆本体1的侧面还套接有所述线头卡盒32,所述线头卡盒32的内侧壁上设有所述压线头33,所述线头卡盒32的一侧还设有所述转轴35,所述线头卡盒32的两端通过所述转轴35转动连接,所述线头卡盒32的一侧还设有所述卡扣36。Please refer to FIG. 1-3 , a connecting device for an ultra-flexible low-voltage insulated wire for automobiles includes a
作为本实用新型的一种技术优化方案,所述螺纹钩23的截面呈“U”形结构,且所述螺纹钩23的一端为斜面结构。As a technical optimization solution of the present invention, the cross-section of the threaded
作为本实用新型的一种技术优化方案,所述斜面螺母21的内侧螺纹部分截面为圆台结构,且所述斜面螺母21的内侧螺纹部分的斜面的斜率与所述螺纹钩23的一端的斜面斜率相同。As a technical optimization solution of the present invention, the cross section of the inner threaded portion of the
作为本实用新型的一种技术优化方案,所述线头卡盒32为圆柱形结构,且所述线头卡盒32的直径小于所述线缆本体1的外侧的直径。As a technical optimization solution of the present invention, the
作为本实用新型的一种技术优化方案,所述双螺纹套31的内侧壁设有螺纹结构,所述双螺纹套31的内侧开设的螺纹结构分为螺纹方向相反的两部分,且长度相等。As a technical optimization scheme of the present invention, the inner side wall of the double-threaded
作为本实用新型的一种技术优化方案,所述压线头33的一端呈半圆形,且所述线头卡盒32的两端设置的所述压线头33的位置互相对应。As a technical optimization solution of the present invention, one end of the
本实用新型在使用时,首先将带有斜面螺母21的两只线缆固定套22分别套入两只线缆端,然后再将双螺纹套31套入其中一端,接着将需要连接的两根电线的连接端的绝缘层均匀的减去相同长度的一段,同时应保证露出的金属导电部分的长度略大于线头卡盒32的长度,将两根电线的金属导线部分集中至一起,并放置于线头卡盒32内一侧的压线头33的凹槽内,摆放整齐后,将线头卡盒32的另一侧通过转轴35转动并通过卡扣36卡紧,然后将线缆一端的线缆固定套22上设置的斜面螺母21旋紧,由于斜面螺母21内侧斜面螺纹的效果,螺纹钩23受到挤压的力进而产生形变,对套接的线缆绝缘层施加压力并固定,螺纹钩23与线缆固定套22的连接处设置的防滑凸起24进一步增加了固定效果,完成一端的固定后,将双螺纹套31的一端通过螺纹固定于安装好的线缆一端,然后将另一只线缆固定套22与双螺纹套31的另一端螺纹固定好,由于双螺纹套31内部的双螺纹结构,使得两只线缆固定套22的螺纹固定距离相等,增加稳定性,然后旋紧另一只斜面螺母21固定另一只线缆,两侧的弹簧34可以防止螺母发生脱落,由于螺纹钩23侧面的弧形结构,可以延长连接结构的使用寿命,连接完成后,内部的线头卡盒32则可以防止发生漏电,保证连接效果。When the utility model is in use, firstly, the two
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112467416A (en) * | 2020-12-04 | 2021-03-09 | 国网河南省电力公司洛阳供电公司 | Multifunctional weak current cable connector |
CN114566833A (en) * | 2022-03-02 | 2022-05-31 | 上海米右智能科技有限公司 | Quick connector for engineering truck trailer wire harness |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112467416A (en) * | 2020-12-04 | 2021-03-09 | 国网河南省电力公司洛阳供电公司 | Multifunctional weak current cable connector |
CN114566833A (en) * | 2022-03-02 | 2022-05-31 | 上海米右智能科技有限公司 | Quick connector for engineering truck trailer wire harness |
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Denomination of utility model: A connection device for ultra flexible low-voltage insulated wires used in automobiles Granted publication date: 20200605 Pledgee: China Co. truction Bank Corp Guangzhou Zengcheng branch Pledgor: GUANGDONG JIANBAO CABLE CO.,LTD. Registration number: Y2024980055857 |