CN210682600U - A steel strip coil unwinding device - Google Patents
A steel strip coil unwinding device Download PDFInfo
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- CN210682600U CN210682600U CN201921456856.4U CN201921456856U CN210682600U CN 210682600 U CN210682600 U CN 210682600U CN 201921456856 U CN201921456856 U CN 201921456856U CN 210682600 U CN210682600 U CN 210682600U
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Abstract
Description
技术领域technical field
本实用新型涉及放卷设备领域,尤其涉及到一种钢带卷放卷装置。The utility model relates to the field of unwinding equipment, in particular to a steel strip coil unwinding device.
背景技术Background technique
在钢管生产企业,所用原料为卷状钢带,在生产时需要将钢带放卷处理,由于钢带被缠绕后具有一定的弹力,因此在放卷过程中非常容易出现钢带卷松散现象,从而影响送料和校平。目前常用的方式是将钢带卷中的各层钢带通过相互点焊的方式固定处理,放卷时的牵拉力将焊点破坏,实现放卷送料。但是,此种方式会对钢带本身造成损伤,影响钢管质量,并且需要将焊点磨平,劳动强度大,生产效率低。In steel pipe production enterprises, the raw material used is coiled steel strip, and the steel strip needs to be uncoiled during production. Since the steel strip has a certain elasticity after being wound, it is very easy to loose the steel strip during the unwinding process. This affects feeding and leveling. At present, the commonly used method is to fix the layers of steel strips in the steel strip coil by mutual spot welding, and the pulling force during unwinding will destroy the welding points to realize the unwinding and feeding. However, this method will cause damage to the steel strip itself, affect the quality of the steel pipe, and need to smooth the solder joints, resulting in high labor intensity and low production efficiency.
发明内容SUMMARY OF THE INVENTION
本实用新型针对现有技术的不足,提供一种钢带卷放卷装置,避免了放卷时钢带卷松散,并且不会对钢带造成损伤。Aiming at the deficiencies of the prior art, the utility model provides a steel strip coil unwinding device, which prevents the steel strip coil from loosening during unwinding and does not cause damage to the steel strip.
本实用新型是通过如下技术方案实现的,提供一种钢带卷放卷装置,包括轴接有转轴的机座和驱动所述转轴转动的驱动装置,所述转轴上固装有钢带卷安装套,所述基座上还轴接有压料轴,所述压料轴上固设有压料支座和连接座,所述压料支座上轴接有压于钢带卷外弧面的压料辊,所述连接座通过液压油缸与机座连接。The utility model is realized by the following technical solutions, and provides a steel strip coil unwinding device, which comprises a machine base connected with a rotating shaft and a driving device for driving the rotating shaft to rotate, and a steel strip coil installation is fixed on the rotating shaft The base is also axially connected with a pressing shaft, the pressing shaft is fixed with a pressing support and a connecting seat, and the pressing support is axially connected with the outer arc surface of the steel strip coil. The nip roller, the connecting seat is connected with the machine seat through a hydraulic cylinder.
本方案在使用时,将钢带卷套设安装在钢带卷安装套上,放卷时,驱动装置带动转轴及钢带卷安装套转动,钢带卷整体随钢带卷安装套转动,通过液压油缸对连接座进行拉动,使压料辊始终压于钢带卷外弧面,防止钢带卷松散,液压油缸的缸体与基座铰接,活塞杆与连接座铰接,且活塞杆与连接座的铰接点与压料轴偏心设置,使连接座在液压油缸的推动或拉动下可使压料轴转动,或者使压料轴具有转动趋势。When this scheme is in use, the steel strip coil is sleeved and installed on the steel strip coil installation sleeve. When unwinding, the driving device drives the rotating shaft and the steel strip coil installation sleeve to rotate, and the steel strip coil rotates with the steel strip coil installation sleeve as a whole. The hydraulic oil cylinder pulls the connecting seat, so that the pressing roller is always pressed against the outer arc surface of the steel strip coil to prevent the steel strip coil from loosening. The hinge point of the seat and the pressing shaft are eccentrically arranged, so that the connecting seat can rotate the pressing shaft under the pushing or pulling of the hydraulic cylinder, or make the pressing shaft have a tendency to rotate.
作为优化,所述基座上固接有沿钢带卷轴向分布的两支撑臂,所述支撑臂上固接有穿设所述压料轴的支撑套。本优化方案通过设置支撑臂,方便增大压料轴与基座之间的距离,从而可满足更大直径钢带卷的使用要求;通过设置支撑套,增加对压料轴的支撑面积,从而提高了支撑的稳定性。As an optimization, two support arms distributed along the axial direction of the steel strip coil are fixedly connected to the base, and a support sleeve through which the pressing shaft is passed is fixedly connected to the support arms. In this optimization scheme, by setting the support arm, it is convenient to increase the distance between the pressing shaft and the base, so as to meet the requirements for the use of larger diameter steel coils; Improved support stability.
作为优化,所述压料支座包括两沿轴向固接于压料轴上的压料板,所述压料辊的两端分别与两压料板通过轴承连接。本优化方案的压料支座采用两立板式结构,减轻了重量,减低了加工和制作难度,通过设置轴承,使压料辊的转动阻力更小,压料辊随钢带卷的转动更灵活,从而在保证钢带卷不松散的情况下减小了钢带放卷的摩擦阻力。As an optimization, the pressing support includes two pressing plates fixed on the pressing shaft in the axial direction, and the two ends of the pressing roller are respectively connected with the two pressing plates through bearings. The pressing support of this optimization scheme adopts the structure of two vertical plates, which reduces the weight and reduces the difficulty of processing and manufacturing. By setting the bearing, the rotation resistance of the pressing roller is smaller, and the rotation of the pressing roller with the steel coil is more flexible. , thereby reducing the frictional resistance of the steel strip unwinding while ensuring that the steel strip coil is not loose.
作为优化,所述压料板的底边为向上拱起的弧形。本优化方案将压料板的底边设置为弧形,增大了适用钢带卷直径,避免了压料板与钢带卷接触。As an optimization, the bottom edge of the pressing plate is an upwardly arched arc. In this optimization scheme, the bottom edge of the pressing plate is set to an arc shape, which increases the diameter of the applicable steel strip coil and avoids the contact between the pressing plate and the steel strip coil.
作为优化,所述压料支座上还固设有驱动所述压料辊转动的驱动电机,压料辊与钢带卷转向相反。本优化方案通过驱动电机带动压料辊 旋转,使压料辊的转动由被动变为主动,在压料辊压紧钢带卷的同时,进一步减小了压料辊与钢带之间的摩擦力。As an optimization, a drive motor for driving the rotation of the nip roller is also fixed on the nip support, and the nip roller and the steel strip roll in opposite directions. This optimization scheme drives the nip roll to rotate by driving the motor, so that the rotation of the nip roll is changed from passive to active, and the friction between the nip roll and the steel strip is further reduced while the nip roll presses the steel strip coil. force.
作为优选,所述驱动装置为液压马达。本优选方案利用液压马达带动钢带卷 转动,输出转矩大,可以满足较大钢带卷的使用要求。Preferably, the driving device is a hydraulic motor. This preferred solution uses a hydraulic motor to drive the steel strip to rotate, and the output torque is large, which can meet the requirements of larger steel strips.
作为优化,所述钢带卷安装套包括套设固定在转轴上的轴套和沿轴套周向均匀分布且与轴套固接的若干支撑台,所述支撑台沿轴向延伸,支撑台上远离轴套的外表面沿轴向滑接有调整块,各调整块外边缘所在圆与钢带卷内径适配。本优化方案的钢带卷安装套在使用时,钢带卷内孔套设在各调整块上,通过调整块与支撑台的滑接,方便调整钢带卷的位置,使钢带卷与校平装置对齐;在轴套上靠近基座的一端固设有沿周向分布的挡板,通过设置挡板对钢带卷起到限位作用,为钢带卷的安装到位提供限位,并且防止钢带卷从基座所在侧脱出。As an optimization, the steel strip coil installation sleeve includes a shaft sleeve sleeved and fixed on the rotating shaft, and a plurality of support tables evenly distributed along the circumference of the shaft sleeve and fixed to the shaft sleeve. The support tables extend in the axial direction, and the support tables The outer surface away from the shaft sleeve is axially slidably connected with adjustment blocks, and the circle where the outer edge of each adjustment block is located is adapted to the inner diameter of the steel strip coil. When the steel strip coil installation sleeve of this optimization scheme is in use, the inner hole of the steel strip coil is sleeved on each adjustment block. The flat device is aligned; the end of the shaft sleeve close to the base is fixed with a baffle distributed along the circumferential direction, and the baffle is set to limit the steel strip coil to provide a limit for the installation of the steel strip coil in place, and Prevent the coil from coming out of the side where the base is located.
作为优化,所述调整块朝向支撑台的侧面上开设有沿轴向延伸的燕尾槽,所述支撑台上设有与燕尾槽适配的滑轨。本优化方案通过设置燕尾槽,避免了支撑台与调整块之间发生相对滑动,从而避免了钢带卷打滑现象,保证了放卷的顺利进行。As an optimization, a dovetail groove extending in the axial direction is provided on the side of the adjustment block facing the support table, and a slide rail adapted to the dovetail groove is provided on the support table. This optimization scheme avoids relative sliding between the support table and the adjustment block by setting the dovetail groove, thereby avoiding the slipping phenomenon of the steel strip coil and ensuring the smooth progress of the unwinding.
本实用新型的有益效果为:通过压料辊始终保持对钢带卷外弧面的压紧,避免了钢带卷在旋转放卷过程中出现松散,提高了放卷和校平效率,避免了对钢带的损伤。The beneficial effects of the utility model are: the pressing roller keeps pressing the outer camber surface of the steel strip coil all the time, avoiding the looseness of the steel strip coil in the process of rotating and unwinding, improving the efficiency of unwinding and leveling, and avoiding the damage to the steel strip.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1中A-A剖视图;Fig. 2 is A-A sectional view in Fig. 1;
图3为本实用新型侧视图;Figure 3 is a side view of the utility model;
图4为刹车装置俯视图示意图;4 is a schematic top view of the braking device;
图中所示:Shown in the picture:
1、机座,2、刹车装置,3、驱动装置,4、刹车盘,5、支撑臂,6、连接座,7、压料轴,8、支撑套, 9、压料支座,10、驱动电机,11、钢带卷安装套,12、转轴,13、钢带卷,14、挡板,15、液压油缸,16、压料辊,17、支撑台,18、调整块,19、垫块。1. Machine base, 2. Braking device, 3. Driving device, 4. Brake disc, 5. Support arm, 6. Connecting seat, 7. Pressing shaft, 8. Supporting sleeve, 9. Pressing support, 10, Drive motor, 11, steel strip coil installation sleeve, 12, rotating shaft, 13, steel strip coil, 14, baffle plate, 15, hydraulic cylinder, 16, pressure roller, 17, support table, 18, adjustment block, 19, pad piece.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementations.
如图1所示一种钢带卷放卷装置,包括轴接有转轴12的机座1和驱动所述转轴转动的驱动装置3,转轴12水平设置,本实施例的驱动装置3为连接液压系统的液压马达。As shown in FIG. 1, a steel strip coil unwinding device includes a
转轴12上固装有钢带卷安装套11和刹车盘4,且钢带卷安装套11和刹车盘4分别位于基座的两侧,基座上还安装有可夹紧刹车盘的气动刹车装置2,气动刹车装置采用现有技术,不再赘述其结构。The steel strip
基座上还轴接有与转轴平行的压料轴7,所述压料轴7上固设有压料支座9和连接座6,所述压料支座9上轴接有压于钢带卷13外弧面的压料辊16,压料辊、转轴和压料轴相互平行。所述连接座6通过液压油缸15与机座1连接,液压油缸的缸体与基座铰接,活塞杆与连接座铰接,且活塞杆与连接座的铰接点与压料轴偏心设置。本实施例中的液压油缸和压料辊分别位于压料轴的两侧,液压油缸的活塞杆伸出时,使压料辊压紧钢带卷外弧面。The base is also connected with a
为了便于适应较大外径的钢带卷使用,本实施例在基座上固接有沿钢带卷轴向分布的两支撑臂5,所述支撑臂5上固接有穿设所述压料轴的支撑套8。In order to facilitate the use of steel strip coils with larger outer diameters, in this embodiment, two
本实施例的压料支座9包括两沿轴向固接于压料轴上的压料板和将两压料板固接为一体的座板,压料板的底边为向上拱起的弧形,所述压料辊16的两端分别与两压料板通过轴承连接。座板上固设有驱动所述压料辊转动的驱动电机10,驱动电机与压料辊之间通过链条传动,放卷时压料辊16与钢带卷13转向相反,以图3为例,如果放卷时钢带卷逆时针转动,那么压料辊则顺时针转动。The
钢带卷安装套包括套设固定在转轴12上的轴套和沿轴套周向均匀分布且与轴套固接的若干支撑台17,所述支撑台17沿轴向延伸,支撑台上远离轴套的外表面沿轴向滑接有调整块18,各调整块外边缘所在圆与钢带卷内径适配。The steel strip coil installation sleeve includes a shaft sleeve sleeved and fixed on the
为了避免调整块与支撑台沿周向发生相对滑动,本实施例在调整块朝向支撑台的侧面上开设有沿轴向延伸的燕尾槽,所述支撑台上设有与燕尾槽适配的滑轨。在较大内径的钢带卷进行安装时,可在调整块的外表面固接垫块19,利用垫块19对钢带卷内孔进行支撑。In order to avoid relative sliding between the adjustment block and the support table in the circumferential direction, in this embodiment, a dovetail groove extending in the axial direction is provided on the side of the adjustment block facing the support table, and the support table is provided with a sliding groove adapted to the dovetail groove. rail. When installing a steel strip coil with a larger inner diameter, a
在轴套上靠近基座的一端固设有沿周向分布的挡板14,通过设置挡板对钢带卷起到限位作用,为钢带卷的安装到位提供限位,并且防止钢带卷从基座所在侧脱出。A
在实际生产中将钢带卷套装在钢带卷安装套上,液压油缸的活塞杆伸出,带动压料轴转动,使压料辊压紧钢带卷外弧面,在放卷过程中,液压油缸的活塞杆始终具有伸出的压力,以保证钢带卷外径缩小时,压料辊始终压紧钢带卷。放卷过程中,驱动电机带动压料辊沿与钢带卷相反的方向转动,减小了钢带卷的放卷阻力,通过调整液压马达和驱动电机的转速即可方便地对放卷速度进行控制,满足不同工况的使用要求。需要停机时,启动气动刹车装置,将刹车盘抱紧,使钢带卷停止转动,操作十分方便。In actual production, the steel strip coil is set on the steel strip coil installation sleeve, and the piston rod of the hydraulic cylinder extends to drive the pressing shaft to rotate, so that the pressing roller presses the outer arc surface of the steel strip coil. The piston rod of the hydraulic cylinder always has a protruding pressure to ensure that when the outer diameter of the steel coil is reduced, the nip roller always presses the steel coil. During the unwinding process, the driving motor drives the pressure roller to rotate in the opposite direction to the steel strip coil, which reduces the unwinding resistance of the steel strip coil. The unwinding speed can be easily adjusted by adjusting the speed of the hydraulic motor and the driving motor Control to meet the use requirements of different working conditions. When it needs to stop, start the pneumatic brake device, hold the brake disc tightly, and stop the steel coil from rotating, which is very convenient to operate.
本实用新型的放卷装置同样可用于钢带的输送和收卷,收卷时转轴的旋转方向与放卷时相反,压料辊同样压紧在钢带卷的外弧面,使形成的钢带卷紧实,而且通过压料辊的压紧作用,避免钢带由于弹性弹开,提高了作业的安全性。The unwinding device of the utility model can also be used for conveying and rewinding the steel strip. The rotation direction of the rotating shaft during rewinding is opposite to that during unwinding, and the pressing roller is also pressed against the outer arc surface of the steel strip coil, so that the formed steel The belt coil is tight, and through the pressing action of the pressing roller, the steel belt can be prevented from bouncing off due to elasticity, which improves the safety of the operation.
当然,上述说明也并不仅限于上述举例,本实用新型未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本实用新型的技术方案并非是对本实用新型的限制,参照优选的实施方式对本实用新型进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换都不脱离本实用新型的宗旨,也应属于本实用新型的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using the existing technology, and will not be repeated here; the above embodiments and accompanying drawings are only used to illustrate the technology of the present invention. The solution is not intended to limit the present utility model. The present utility model is described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that the Changes, modifications, additions or substitutions do not depart from the purpose of the present invention, and should also belong to the protection scope of the claims of the present invention.
Claims (8)
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CN117884484A (en) * | 2024-03-14 | 2024-04-16 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
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CN117884484A (en) * | 2024-03-14 | 2024-04-16 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
CN117884484B (en) * | 2024-03-14 | 2024-05-31 | 湖南力豪机械设备有限公司 | Three-in-one servo feeding system for high-strength plate |
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