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CN210600430U - Combined device for controlling pipeline vibration - Google Patents

Combined device for controlling pipeline vibration Download PDF

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CN210600430U
CN210600430U CN201921214508.6U CN201921214508U CN210600430U CN 210600430 U CN210600430 U CN 210600430U CN 201921214508 U CN201921214508 U CN 201921214508U CN 210600430 U CN210600430 U CN 210600430U
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pipe
support
pipe hoop
pipeline
vertical plates
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袁伟
孙亮
赵杰
杨智荣
邓贵德
徐永生
杨俊威
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Hohai University HHU
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Abstract

本实用新型公开了一种用于管道振动控制的组合装置,包括管箍组件、支座(7),橡胶垫(8)与支架(10);所述的管箍组件紧固套于管道上;所述的橡胶垫(8)设于管箍组件与管道间;所述的支架(10)固定于基体上,包括底板与固定连接的两个立板,所述的管箍组件连接支座(7),支座(7)固定于两个立板上方;所述的两个立板间的底板中部设有中导柱(13),中导柱(13)上表面与支座(7)下表面间设有间隙;所述的中导柱(13)由下至上套有刚性垫圈(12)和多片碟形弹簧(11),最上方的碟形弹簧(11)与支座(7)下表面接触。本实用新型结构简单,使用方便,通过调节管道支撑结构刚度同时配合使用相应设计的夹具使得振动剧烈管道得到有效控制,达到相关减振要求。

Figure 201921214508

The utility model discloses a combined device for pipe vibration control, comprising a pipe hoop assembly, a support (7), a rubber pad (8) and a bracket (10); the pipe hoop assembly is fastened and sleeved on the pipe ; The rubber pad (8) is arranged between the pipe hoop assembly and the pipe; the bracket (10) is fixed on the base, including the bottom plate and the two vertical plates that are fixedly connected, and the pipe hoop assembly is connected to the support (7), the support (7) is fixed above the two vertical plates; the middle part of the bottom plate between the two vertical plates is provided with a middle guide column (13), and the upper surface of the middle guide column (13) is connected to the support (7). There is a gap between the lower surfaces of the ); the middle guide column (13) is covered with a rigid washer (12) and a multi-piece disc spring (11) from bottom to top, and the top disc spring (11) and the support ( 7) Lower surface contact. The utility model has the advantages of simple structure and convenient use. By adjusting the rigidity of the pipeline supporting structure and using correspondingly designed clamps, the pipeline with severe vibration can be effectively controlled and the relevant vibration reduction requirements can be met.

Figure 201921214508

Description

用于管道振动控制的组合装置Combination unit for pipeline vibration control

技术领域technical field

本实用新型涉及一种机械结构技术领域,尤其涉及一种用于管道振动控制的组合装置。The utility model relates to the technical field of mechanical structures, in particular to a combined device for pipeline vibration control.

背景技术Background technique

管道在现代工业的众多领域中应用广泛,当前我国仅长输油气管道总里程便已超过13万公里。在输送流体介质和介质增压的管道中,特别是与动设备、机电设备等连接的高压管道,如各类压缩机、泵的出入口管道,受力情况复杂,且管道多在交变载荷下工作,振动问题频发,轻则发生疲劳破坏,重则引起管道泄漏和爆炸等安全事故。Pipelines are widely used in many fields of modern industry. At present, the total mileage of long-distance oil and gas pipelines in my country has exceeded 130,000 kilometers. In the pipelines that transport fluid medium and medium pressurization, especially the high-pressure pipelines connected with dynamic equipment, electromechanical equipment, etc., such as the inlet and outlet pipelines of various compressors and pumps, the stress situation is complex, and the pipelines are mostly under alternating loads. Vibration problems frequently occur during work, ranging from fatigue damage to serious accidents such as pipeline leakage and explosion.

目前管道振动控制仍以支吊架与管箍、管夹、橡胶材料组成的减振装置最为常见,其缺点是实施方式较盲目,作用大多仅仅是增大结构刚度,不能有效控制刚度值,即不具备振动控制与调节功能。阻尼器、隔振器等在工程上亦有应用,但成本较高、推广较难。为了突破上述局限,开发一种结构简单、成本低廉、拆装方便并且能实现刚度调节和振动控制的减振装置显得实用而重要。At present, the vibration damping device composed of supports and hangers, pipe clamps, pipe clamps and rubber materials is still the most common for pipeline vibration control. There is no vibration control and adjustment function. Dampers, vibration isolators, etc. are also used in engineering, but the cost is high and the promotion is difficult. In order to break through the above limitations, it is practical and important to develop a vibration damping device with simple structure, low cost, convenient disassembly and assembly, and can realize stiffness adjustment and vibration control.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是提供一种用于管道振动控制的组合装置,结构简单,使用方便,通过调节管道支撑结构刚度同时配合使用相应设计的夹具使得振动剧烈管道得到有效控制,达到相关减振要求。The purpose of the present utility model is to provide a combined device for pipeline vibration control, which has a simple structure and is easy to use. By adjusting the rigidity of the pipeline support structure and using correspondingly designed clamps, the severe vibration pipeline can be effectively controlled and the relevant vibration reduction requirements can be met. .

本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is to realize through the following technical solutions:

一种用于管道振动控制的组合装置,包括管箍组件、支座7,橡胶垫8与支架10;A combined device for pipeline vibration control, comprising a pipe hoop assembly, a support 7, a rubber pad 8 and a bracket 10;

所述的管箍组件紧固套于管道上;所述的橡胶垫8设于管箍组件与管道间;The pipe hoop assembly is tightly sleeved on the pipe; the rubber pad 8 is arranged between the pipe hoop assembly and the pipe;

所述的支架10固定于基体上,包括底板与固定连接的两个立板,所述的管箍组件连接支座7,支座7固定于两个立板上方;The bracket 10 is fixed on the base body, and includes two vertical plates fixedly connected with the bottom plate, the pipe hoop assembly is connected to the support 7, and the support 7 is fixed above the two vertical plates;

所述的两个立板间的底板中部设有中导柱13,中导柱13上表面与支座7下表面间设有间隙;The middle part of the bottom plate between the two vertical plates is provided with a middle guide column 13, and a gap is formed between the upper surface of the middle guide column 13 and the lower surface of the support 7;

所述的中导柱13由下至上套有刚性垫圈12和多片碟形弹簧11,最上方的碟形弹簧11与支座7下表面接触。The middle guide post 13 is covered with a rigid washer 12 and a plurality of disc springs 11 from bottom to top, and the top disc spring 11 is in contact with the lower surface of the support 7 .

所述的管箍组件包括上半管箍1与下半管箍6;上半管箍1与下半管箍6通过螺栓连接件连接。The pipe clamp assembly includes an upper half pipe clamp 1 and a lower half pipe clamp 6 ; the upper half pipe clamp 1 and the lower half pipe clamp 6 are connected by bolt connectors.

所述的多片碟形弹簧11采用对合或叠合互相组合的方式设置。The multi-plate disc springs 11 are arranged in a manner of being in abutment or overlapping with each other.

所述的刚性垫圈12高度不同,单一或多个组合设置。The rigid washers 12 are of different heights, and are arranged in single or multiple combinations.

由上述本实用新型提供的技术方案可以看出,本实用新型实施例提供的一种用于管道振动控制的组合装置,结构简单,使用方便,通过调节管道支撑结构刚度同时配合使用相应设计的夹具使得振动剧烈管道得到有效控制,达到相关减振要求。It can be seen from the technical solutions provided by the present utility model that the combined device for pipeline vibration control provided by the embodiment of the present utility model has a simple structure and is easy to use. By adjusting the rigidity of the pipeline support structure, a correspondingly designed clamp is used. The severe vibration pipeline can be effectively controlled to meet the relevant vibration reduction requirements.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1为本实用新型实施例提供的用于管道振动控制的组合装置的结构示意图;1 is a schematic structural diagram of a combined device for pipeline vibration control provided by an embodiment of the present invention;

图2为本实用新型实施例提供的用于管道振动控制的组合装置的上半管箍的结构示意图;2 is a schematic structural diagram of an upper half pipe hoop of a combined device for pipeline vibration control provided by an embodiment of the present utility model;

图3为本实用新型实施例提供的用于管道振动控制的组合装置的多片碟形弹簧叠合结构示意图;3 is a schematic diagram of a stacking structure of multiple disc springs of a combined device for pipeline vibration control provided by an embodiment of the present utility model;

图4为本实用新型实施例提供的用于管道振动控制的组合装置的多片碟形弹簧对合结构示意图;4 is a schematic diagram of a multi-plate disc spring abutment structure of a combined device for pipeline vibration control provided by an embodiment of the present utility model;

图5为本实用新型实施例提供的用于管道振动控制的组合装置的对合与叠合组合的结构示意图;FIG. 5 is a schematic structural diagram of the overlapping and overlapping combination of the combination device for pipeline vibration control provided by the embodiment of the present utility model;

图6为本实用新型实施例提供的用于管道振动控制的组合装置的刚性垫圈的结构示意图。FIG. 6 is a schematic structural diagram of a rigid washer of a combined device for pipeline vibration control provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

下面将结合附图对本实用新型实施例作进一步地详细描述。The embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings.

如图1所示,一种用于管道振动控制的组合装置,包括管箍组件、支座7,橡胶垫8与支架10。As shown in FIG. 1 , a combined device for pipeline vibration control includes a pipe hoop assembly, a support 7 , a rubber pad 8 and a bracket 10 .

所述的管箍组件紧固套于管道上;所述的管箍组件包括上半管箍1与下半管箍6;上半管箍1与下半管箍6通过螺栓连接件连接。螺栓连接件1包括螺栓2、平垫片3、螺母4和锁紧螺母5,按图1所示方式固定连接。The pipe hoop assembly is fastened and sleeved on the pipeline; the pipe hoop assembly includes an upper half pipe hoop 1 and a lower half pipe hoop 6 ; the upper half pipe hoop 1 and the lower half pipe hoop 6 are connected by bolt connectors. The bolt connection 1 includes a bolt 2, a flat washer 3, a nut 4 and a lock nut 5, and is fixedly connected as shown in FIG. 1 .

如图2所示,上半管箍1和下半管箍6结构相同,采用钢板冲压成型,其管箍包角α根据管径查阅计算手册而定,具体为公知常识,不再赘述。扁钢弯曲半径R等于其厚度。As shown in Figure 2, the upper half pipe hoop 1 and the lower half pipe hoop 6 have the same structure, and are formed by stamping steel plates. The bending radius R of the flat steel is equal to its thickness.

所述的橡胶垫8设于管箍组件与管道间;具体可以为两片,上下各一片。所述的支架10固定于基体上,基体一般指的是地面、墙面或用于高度、长度适配的支架等,底座8与基体可以是焊接,也可以是其它方式,如螺栓连接,混凝浇筑等。The rubber pad 8 is arranged between the pipe hoop assembly and the pipe; specifically, it can be two pieces, one for the upper and the lower. The bracket 10 is fixed on the base body, and the base body generally refers to the ground, the wall or the bracket used for height and length adaptation. Concreting etc.

所述的支架10包括底板与固定连接的两个立板,底板与两个立板焊接。所述的管箍组件连接支座7,具体的下半管箍6与支座7焊接。支座7固定于两个立板上方;具体的支座7的底板通过螺栓固定于两个立板上方。两个立板上方还设有内翻的结构,可以承受更大的力。The bracket 10 includes a bottom plate and two vertical plates that are fixedly connected, and the bottom plate and the two vertical plates are welded. The pipe clamp assembly is connected to the support 7 , and the lower half pipe clamp 6 is welded to the support 7 . The support 7 is fixed above the two vertical plates; the bottom plate of the specific support 7 is fixed above the two vertical plates by bolts. There is also an inversion structure above the two vertical plates, which can withstand greater force.

所述的两个立板间的底板中部设有中导柱13,中导柱13焊接底板上,中导柱13上表面与支座7下表面间设有间隙,用于从上方放入碟形弹簧11与刚性垫圈12,刚性垫圈12也可以提前放入。使用时,所述的中导柱13由下至上套有刚性垫圈12和多片碟形弹簧11,最上方的碟形弹簧11与支座7下表面接触。The middle part of the bottom plate between the two vertical plates is provided with a middle guide column 13, the middle guide column 13 is welded to the bottom plate, and a gap is formed between the upper surface of the middle guide column 13 and the lower surface of the support 7, which is used to put the dish from above. The spring 11 and the rigid washer 12, the rigid washer 12 can also be placed in advance. In use, the middle guide post 13 is covered with a rigid washer 12 and a plurality of disc springs 11 from bottom to top, and the top disc spring 11 is in contact with the lower surface of the support 7 .

如图3至5所示,所述的多片碟形弹簧11采用对合或叠合互相组合的方式设置。图3为多片碟形弹簧11叠合的方式,图4为多片碟形弹簧11对合的方式,图5为多片碟形弹簧11对合与叠合组合的方式。通过碟形弹簧11的片数、安装形式(对合、叠合)来实现刚度调节,以对振动控制。As shown in FIGS. 3 to 5 , the multi-plate disc springs 11 are arranged in a manner of being abutting or overlapping with each other. FIG. 3 shows the stacking method of the multiple disc springs 11 , FIG. 4 shows the stacking method of the multiple disc springs 11 , and FIG. 5 shows the stacking and stacking combination of the multiple disc springs 11 . The stiffness adjustment is realized by the number of disc springs 11 and the installation form (abutting, overlapping), so as to control the vibration.

如图6所示,所述的刚性垫圈12高度不同,单一或多个组合设置。As shown in FIG. 6 , the rigid washers 12 are of different heights, and are arranged in single or multiple combinations.

刚性垫圈12根据碟形弹簧11的安装数量和安装形式确定合适的高度系列,碟形弹簧的安装形式可以为对合或者叠合,其中对合可减小刚度,叠合可增大刚度,对于具体刚度调节可同时使用包含对合和叠合的混合安装,通过不同的刚性垫圈厚度、碟形弹簧片数、不同的安装形式来实现刚度控制,以此达到管道减振的目的。The rigid washer 12 determines the appropriate height series according to the installation quantity and installation form of the disc springs 11. The installation form of the disc springs can be abutment or stacking, wherein the abutment can reduce the stiffness, and the stacking can increase the stiffness. The specific stiffness adjustment can be used at the same time, including butt joint and superimposed hybrid installation, and the stiffness control can be achieved through different rigid washer thicknesses, the number of disc spring sheets, and different installation forms, so as to achieve the purpose of pipe vibration reduction.

由于采用了上述技术方案,本实用新型具有以下优点和效果:Owing to adopting the above-mentioned technical scheme, the utility model has the following advantages and effects:

1、本实用新型结构简单、稳固、紧凑,造价低廉,耐冲击性强,加工、拆装、方便,使用灵活。1. The utility model has the advantages of simple, stable and compact structure, low cost, strong impact resistance, convenient processing, disassembly and assembly, and flexible use.

2、本实用新型可以对支撑刚度进行调节,以此对管道振动进行控制。2. The utility model can adjust the support rigidity to control the vibration of the pipeline.

3、本实用新型结构形式易于放大,适合石化行业振动管道的减振控制。3. The structure of the utility model is easy to enlarge, and is suitable for the vibration reduction control of the vibration pipeline in the petrochemical industry.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书的保护范围为准。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The changes or replacements should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (4)

1. A composite set for pipeline vibration control characterized in that: comprises a pipe hoop component, a support (7), a rubber pad (8) and a bracket (10);
the pipe hoop component is tightly sleeved on the pipeline; the rubber pad (8) is arranged between the pipe hoop assembly and the pipeline;
the support (10) is fixed on the base body and comprises a bottom plate and two vertical plates fixedly connected with the bottom plate, the pipe hoop assembly is connected with a support (7), and the support (7) is fixed above the two vertical plates;
a middle guide post (13) is arranged in the middle of the bottom plate between the two vertical plates, and a gap is formed between the upper surface of the middle guide post (13) and the lower surface of the support (7);
the middle guide post (13) is sleeved with a rigid washer (12) and a plurality of disc springs (11) from bottom to top, and the disc spring (11) at the top contacts with the lower surface of the support (7).
2. The combination for pipe vibration control as claimed in claim 1 wherein said pipe clamp assembly comprises an upper pipe clamp half (1) and a lower pipe clamp half (6); the upper half pipe hoop (1) is connected with the lower half pipe hoop (6) through a bolt connecting piece.
3. A combination for pipe vibration control as claimed in claim 1 or 2, wherein the plurality of disc springs (11) are arranged in a involution or superposition or combination with each other.
4. A combined device for pipe vibration control according to claim 1 or 2, characterized in that the rigid washers (12) are of different heights, arranged singly or in combination.
CN201921214508.6U 2019-07-30 2019-07-30 Combined device for controlling pipeline vibration Active CN210600430U (en)

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