CN210458413U - Automatic coating production line for automobile parts - Google Patents
Automatic coating production line for automobile parts Download PDFInfo
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- CN210458413U CN210458413U CN201921218091.0U CN201921218091U CN210458413U CN 210458413 U CN210458413 U CN 210458413U CN 201921218091 U CN201921218091 U CN 201921218091U CN 210458413 U CN210458413 U CN 210458413U
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Abstract
本实用新型公开了一种汽车配件的镀膜自动化生产线，包括支架、直线驱动器、用于放置汽车配件的挂具、用于存放原始挂具与汽车配件的物料存储区、物料镀膜区、物料清洗区、物料烘干区、出料区及挂具清洗区，直线驱动器驱使挂具沿左右方向上滑动于支架上，物料存储区、物料镀膜区、物料清洗区、物料烘干区、出料区及挂具清洗区依次设置；放置有汽车配件的挂具依次移动于物料存储区、物料镀膜区、物料清洗区、物料烘干区及出料区，卸下汽车配件的挂具依次移动于出料区、挂具清洗区及物料存储区。该汽车配件的镀膜自动化生产线通过自动化的设置可方便挂具实现不同区域间的切换，不需要人工切换，提高生产效率；且减少人工操作，提高生产线安全性。
The utility model discloses an automatic coating production line for automobile parts, including a bracket, a linear drive, a hanger for placing automobile parts, a material storage area for storing original hangers and automobile parts, a material coating area, a material cleaning area, a material drying area, a discharging area and a hanger cleaning area. The linear drive drives the hanger to slide on the bracket in the left and right directions. The material storage area, the material coating area, the material cleaning area, the material drying area, the discharging area and the hanger cleaning area are arranged in sequence; the hanger with automobile parts is placed in sequence to move to the material storage area, the material coating area, the material cleaning area, the material drying area and the discharging area, and the hanger with automobile parts removed is moved in sequence to the discharging area, the hanger cleaning area and the material storage area. The automatic coating production line for automobile parts can facilitate the switching of hangers between different areas through the automatic setting, without manual switching, thereby improving production efficiency; and reducing manual operations, thereby improving the safety of the production line.
Description
Technical Field
The utility model relates to a technical field of auto-parts coating film, in particular to auto-parts's coating film automation line.
Background
Along with the improvement of living standard of people, the application range of automobiles is wider and wider at present. The automobile parts on the outer surface can be coated in the automobile production process, the damage of external force to the automobile paint can be greatly reduced by coating the automobile parts, the influence of a protective agent on the automobile paint is avoided, and the color of the automobile paint can be kept for a long time.
In the existing film coating process of automobile parts, the switching among the treatment cylinders needs to be manually carried out, so that the production efficiency on a production line is low; and the operation safety of workers is poor, a large amount of chemicals are needed in the coating process, and the damage to operators is large.
Therefore, an automatic production line for coating of automobile parts is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a coating film automation line of auto-parts has automated control, improves production efficiency, has improved the advantage of the security of production line.
In order to achieve the purpose, the utility model provides an automatic production line for coating films on automobile parts, which is used for coating films on the automobile parts and comprises a bracket, a linear driver, a hanger for placing the automobile parts, a material storage area for storing original hangers and the automobile parts, a material coating area, a material cleaning area, a material drying area, a discharging area and a hanger cleaning area, wherein the linear driver drives the hanger to slide on the bracket along the left and right direction; the hanger with the automobile parts is sequentially moved in the material storage area, the material coating area, the material cleaning area, the material drying area and the material discharging area, and the hanger with the automobile parts unloaded is sequentially moved in the material discharging area, the hanger cleaning area and the material storage area.
Preferably, the automatic production line for coating of the automobile parts further comprises a first mobile exchange vehicle for loading the automobile parts to be coated, the hanger is moved to the first mobile exchange vehicle from the material storage area, and the first mobile exchange vehicle is moved between the material storage area and the material coating area.
Preferably, the automatic production line for coating films of automobile parts further comprises a second mobile exchange vehicle and a hanger storage area, wherein the second mobile exchange vehicle is used for hanging down a hanger after coating films are finished; the moving directions of the first mobile exchange vehicle and the second mobile exchange vehicle are parallel to each other.
Preferably, the automatic production line for coating films of automobile parts further comprises a third mobile exchange vehicle for discharging the coated automobile parts, the hanger is moved to the third mobile exchange vehicle from the material drying area, and the third mobile exchange vehicle is moved between the material drying area and the discharging area.
Preferably, the automatic production line for coating films of automobile parts further comprises a fourth mobile exchange vehicle for moving the hanger after blanking to the hanger cleaning area, the hanger is moved from the discharging area to the fourth mobile exchange vehicle, the fourth mobile exchange vehicle is moved between the discharging area and the hanger cleaning area, and the moving directions of the third mobile exchange vehicle and the fourth mobile exchange vehicle are parallel to each other.
Preferably, the automatic coating production line for the automobile parts further comprises a plurality of moving arms, the moving arms are connected to the output end of the linear driver, the moving arms are respectively erected and moved above the corresponding material coating area, the material cleaning area and the material drying area, each moving arm moves within a set range, and the adjacent moving arms realize the movement of the hanger in the left-right direction; the moving arm is used for attracting the hanging tool on the first mobile exchange vehicle and moving the hanging tool to the material coating area; the rack is placed on the second mobile exchange vehicle by the rack cleaning area through the moving arm; the rack is placed on the third mobile exchange vehicle by the moving arm from the material drying area; and the moving arm attracts the hanging tool on the fourth mobile exchange vehicle and moves the hanging tool to the hanging tool cleaning area.
Preferably, the material coating area comprises a plurality of treatment cylinders and water washing cylinders, and the water washing cylinders are arranged between two adjacent treatment cylinders at intervals.
Preferably, the material coating area is divided into a first area and a second area, and the first area and the second area are parallel to each other.
Preferably, the treatment cylinder in the first area comprises an ultrasonic oil removing cylinder, a hydrophilic cylinder, a roughening cylinder, a palladium activating cylinder, an acid hydrolysis glue cylinder and a chemical nickel cylinder, wherein the ultrasonic oil removing cylinder, the hydrophilic cylinder, the roughening cylinder, the palladium activating cylinder, the acid hydrolysis glue cylinder and the chemical nickel cylinder are sequentially arranged from right to left.
Preferably, the treatment cylinder in the second zone comprises a nickel pre-plating cylinder, an acid copper cylinder, a semi-bright nickel cylinder, a nickel sealing cylinder, a nickel chloride cylinder, a pearl nickel cylinder, a chromium cylinder and an electrolytic passivation cylinder, and the nickel pre-plating cylinder, the acid copper cylinder, the semi-bright nickel cylinder, the nickel sealing cylinder, the nickel chloride cylinder, the pearl nickel cylinder, the chromium cylinder and the electrolytic passivation cylinder are sequentially arranged from left to right.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses a coating film automation line of auto-parts can order about the hanger through linear actuator and move in each region, can make things convenient for the hanger to realize the switching between different regions through automatic setting, does not need the manual work to carry out regional switching, has reduced the cost of labor, has improved production efficiency; and manual operation is reduced, and the safety of the production line can be improved.
Drawings
Fig. 1 is a schematic view of an automatic production line for coating films of auto parts according to the present invention.
FIG. 2 is a schematic diagram of an automatic production line for coating film of auto-parts according to an embodiment of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
The utility model provides a coating film automation line 100 of auto-parts for carry out the coating film to auto-parts, figure 1 is the utility model discloses coating film automation line 100's schematic diagram of auto-parts, figure 2 is the utility model discloses auto-parts's coating film automation line 100's schematic diagram. The structure of the automatic coating production line 100 for automobile parts will be described in detail with reference to fig. 1:
as shown in fig. 1, an automatic coating production line 100 for automobile parts of this embodiment includes a support 10, a linear actuator (not shown), a hanger (not shown) for placing the automobile parts, a material storage area 20 for storing original hangers and the automobile parts, a material coating area 30, a material cleaning area 40, a material drying area 50, a material discharging area 60, and a hanger cleaning area 70.
Referring to fig. 1, the linear driver of the present embodiment drives the rack to slide on the support 10 in the left-right direction, and the material storage area 20, the material coating area 30, the material cleaning area 40, the material drying area 50, the discharging area 60, and the rack cleaning area 70 are sequentially disposed; the hanger with the automobile parts placed thereon sequentially moves in the material storage area 20, the material coating area 30, the material drying area 50 and the material discharging area 60, and the hanger with the automobile parts unloaded sequentially moves in the material discharging area 60, the hanger cleaning area 70 and the material storage area 20. That is, the areas are connected in sequence, and the areas are arranged on two sides through a middle corridor, so that the hanging tool can move and slide between the adjacent areas along the left and right direction by driving of the linear driver.
Further, the movement of the hanger needs to be realized by a mobile exchange cart. Referring to fig. 1, the automatic coating line 100 for automobile parts of this embodiment further includes a first mobile exchanging vehicle 80a for loading automobile parts to be coated, a second mobile exchanging vehicle 80b for unloading a hanger after coating, a third mobile exchanging vehicle 80c for unloading the automobile parts after coating, and a fourth mobile exchanging vehicle 80d and a hanger storage area 80 for moving the hanger after unloading to the hanger cleaning area 70.
Specifically, the rack of this embodiment is moved from the material storage area 20 to the first mobile exchanging car 80a, and the first mobile exchanging car 80a is moved between the material storage area 20 and the material coating area 30. Furthermore, the rack is moved from the rack cleaning area 70 onto the second mobile switching cart 80b, the second mobile switching cart 80b is moved between the rack cleaning area 70 and the rack storage area 80; the first mobile switching cart 80a and the second mobile switching cart 80b move in parallel with each other. Then, the rack can be moved from the material storage area 20 into the material coating area 30 by the first mobile switching cart 80 a; conversely, the rack can be moved from the rack cleaning area 70 into the rack storage area 80 by the second mobile switching cart 80b and moved from the rack storage area 80 to the material storage area 20 for the next standby.
Furthermore, the rack of the present embodiment is moved from the material drying zone 50 to the third mobile exchanging vehicle 80c, and the third mobile exchanging vehicle 80c moves between the material drying zone 50 and the material discharging zone 60. The rack is moved from the discharge zone 60 onto the fourth mobile switching cart 80d, the fourth mobile switching cart 80d is moved between the discharge zone 60 and the rack cleaning zone 70, and likewise, the third mobile switching cart 80c and the fourth mobile switching cart 80d are moved in parallel to each other. Then, the rack can be moved from the material drying area 50 into the material discharging area 60 through the third mobile exchanging vehicle 80c, and at this time, the coated automobile parts are placed on the rack, the coating automatic production line 100 for automobile parts of this embodiment further includes a packaging area 90a, the packaging area 90a is located at the rear end of the material discharging area 60, and the automobile parts on the rack on the third mobile exchanging vehicle 80c are sent to the packaging area 90a for packaging. The hanger with the automobile parts removed is moved from the discharging area 60 into the hanger cleaning area 70 through the fourth mobile exchange vehicle 80d, and the hanger with the automobile parts removed is cleaned after the film coating is finished in the hanger cleaning area 70.
Referring to fig. 1, the automatic coating line 100 for automobile parts of the present embodiment further includes a plurality of moving arms 90, the moving arms 90 are connected to the output end of the linear driver, the moving arms 90 are respectively installed above the material coating area 30, the material cleaning area 40 and the material drying area 50, each moving arm 90 moves within a predetermined range, and the adjacent moving arms 90 realize the movement of the hanger in the left-right direction. The number and the intervals of the moving arms 90 are not specifically set, the moving arms 90 can be uniformly arranged at intervals, and can also be arranged at random intervals, and a user can set the moving arms according to the requirements in each area. A moving arm 90 attracts the hanging tool on the first mobile exchanging vehicle 80a and moves to the material coating area 30; a moving arm 90 puts the rack from the rack washing area 70 onto the second mobile switching cart 80 b; a moving arm 90 puts the rack from the material drying zone 50 onto the third mobile switching cart 80 c; a moving arm 90 attracts the rack on the fourth mobile switching cart 80d and moves to the rack cleaning zone 70.
Each zone also includes a plurality of functional cylinders of different functions. Specifically, the material coating area 30 includes a plurality of treatment cylinders and water washing cylinders, and the water washing cylinders are disposed between two adjacent treatment cylinders at intervals. The water washing cylinder is mainly used for washing the surfaces of the automobile parts to be coated or coated to remove surface impurities, and the coating automatic production line 100 of the automobile parts can wash the surfaces of the automobile parts in a spraying and water washing mode besides washing the water washing cylinder.
Moreover, the material coating area 30 of the present embodiment is divided into a first area 31 and a second area 32, the first area 31 and the second area 32 are parallel to each other, and the first area 31 and the second area 32 can be provided with corridors, so that the staff can check and check the fault conveniently. Through the arrangement of the first area 31 and the second area 32, the occupied space of the whole coating process can be shortened, and therefore the space utilization rate is improved. The first zone 31 and the second zone 32 respectively comprise a plurality of processing cylinders with different functions. The coating automation line 100 further includes a fifth mobile exchanging vehicle 80e, and the hanger can be moved from the first area 31 to the second area 32 by the fifth mobile exchanging vehicle 80 e.
Specifically, the treatment cylinder in the first zone 31 of this embodiment includes an ultrasonic wave removing cylinder 311, a hydrophilic cylinder 312, a roughening cylinder 313, a palladium activating cylinder 314, an acid hydrolysis glue cylinder 315, and a chemical nickel cylinder 316, and the ultrasonic wave removing cylinder 311, the hydrophilic cylinder 312, the roughening cylinder 313, the palladium activating cylinder 314, the acid hydrolysis glue cylinder 315, and the chemical nickel cylinder 316 are sequentially arranged from right to left. Furthermore, the processing cylinders in the second zone 32 of the present embodiment include a nickel pre-plating cylinder 321, an acid copper cylinder 322, a semi-light nickel cylinder 324323, a light nickel cylinder 324, a nickel sealing cylinder 325, a nickel chloride cylinder 326, a pearl nickel cylinder 327, a chromium cylinder 328, and an electrolytic passivation cylinder 329, and the nickel pre-plating cylinder 321, the acid copper cylinder 322, the semi-light nickel cylinder 324323, the light nickel cylinder 324, the nickel sealing cylinder 325, the nickel chloride cylinder 326, the pearl nickel cylinder 327, the chromium cylinder 328, and the electrolytic passivation cylinder 329 are sequentially disposed from left to right. However, the treatment cylinder is not limited to the above treatment cylinder, and other treatment cylinders may be used, and the treatment cylinder may be added according to the coating function requirement of the user. Preferably, the chromium cylinder 328 includes trivalent chromium or hexavalent chromium, and the chromium ions with different valences are reflected in different colors, and the valences of the chromium ions are determined according to the color of the sprayed automobile parts. The treatment cylinders are all subjected to coating process treatment in a manner known by persons skilled in the art, the number of each treatment cylinder is not limited to one, the treatment cylinders are selected according to the coating requirements of users in the actual coating process, and all the arranged treatment cylinders or a part of the treatment cylinders are selected.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses a coating film automation line 100 of auto-parts can order about the hanger through linear actuator and move in each region, can make things convenient for the hanger to realize the switching between different regions through automatic setting, does not need the manual work to carry out regional switching, has reduced the cost of labor, has improved production efficiency; and manual operation is reduced, and the safety of the production line can be improved.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. An automatic production line for coating of automobile parts is used for coating of the automobile parts and is characterized by comprising a support, a linear driver, a hanger for placing the automobile parts, a material storage area for storing original hangers and the automobile parts, a material coating area, a material cleaning area, a material drying area, a discharging area and a hanger cleaning area, wherein the linear driver drives the hanger to slide on the support in the left-right direction; the hanger with the automobile parts is sequentially moved in the material storage area, the material coating area, the material cleaning area, the material drying area and the material discharging area, and the hanger with the automobile parts unloaded is sequentially moved in the material discharging area, the hanger cleaning area and the material storage area.
2. The automatic production line for coating of automobile parts according to claim 1, further comprising a first mobile exchange cart for loading automobile parts to be coated, wherein the hanger is moved from the material storage area to the first mobile exchange cart, and the first mobile exchange cart is moved between the material storage area and the material coating area.
3. The automatic production line for coating of automobile parts according to claim 2, further comprising a second mobile exchange cart and a rack storage area for hanging down a rack after coating, wherein the rack is moved from the rack cleaning area to the second mobile exchange cart, and the second mobile exchange cart is moved between the rack cleaning area and the rack storage area; the moving directions of the first mobile exchange vehicle and the second mobile exchange vehicle are parallel to each other.
4. The automatic production line for coating of automobile parts according to claim 3, further comprising a third mobile exchange cart for unloading the coated automobile parts, wherein the hanger is moved from the material drying area to the third mobile exchange cart, and the third mobile exchange cart is moved between the material drying area and the material discharging area.
5. The automatic production line for coating film on auto parts according to claim 4, further comprising a fourth mobile exchange cart for moving the unloaded rack to the rack cleaning area, wherein the rack is moved from the unloading area to the fourth mobile exchange cart, the fourth mobile exchange cart is moved between the unloading area and the rack cleaning area, and the moving directions of the third mobile exchange cart and the fourth mobile exchange cart are parallel to each other.
6. The automatic production line for coating films on automobile parts according to claim 5, further comprising a plurality of moving arms, wherein the moving arms are connected to the output end of the linear actuator, the moving arms are respectively erected and moved above the corresponding material coating area, the material cleaning area and the material drying area, each moving arm moves within a set range, and the adjacent moving arms realize the movement of the hanger in the left-right direction; the moving arm is used for attracting the hanging tool on the first mobile exchange vehicle and moving the hanging tool to the material coating area; the rack is placed on the second mobile exchange vehicle by the rack cleaning area through the moving arm; the rack is placed on the third mobile exchange vehicle by the moving arm from the material drying area; and the moving arm attracts the hanging tool on the fourth mobile exchange vehicle and moves the hanging tool to the hanging tool cleaning area.
7. The automatic production line for coating of automobile parts according to claim 1, wherein the material coating zone comprises a plurality of treatment cylinders and water washing cylinders, and the water washing cylinders are arranged between two adjacent treatment cylinders at intervals.
8. The automatic production line for coating of automobile parts as claimed in claim 7, wherein the material coating area is divided into a first area and a second area, and the first area and the second area are parallel to each other.
9. The automatic production line for coating film on auto parts according to claim 8, wherein the treatment cylinder in the first zone comprises an ultrasonic oil removal cylinder, a hydrophilic cylinder, a roughening cylinder, a palladium activation cylinder, an acid hydrolysis glue cylinder and a chemical nickel cylinder, and the ultrasonic oil removal cylinder, the hydrophilic cylinder, the roughening cylinder, the palladium activation cylinder, the acid hydrolysis glue cylinder and the chemical nickel cylinder are sequentially arranged from right to left.
10. The automatic production line for coating films on auto parts according to claim 8, wherein the processing cylinders in the second zone comprise a nickel pre-plating cylinder, an acid copper cylinder, a semi-gloss nickel cylinder, a nickel sealing cylinder, a nickel chloride cylinder, a pearl nickel cylinder, a chromium cylinder and an electrolytic passivation cylinder, and the nickel pre-plating cylinder, the acid copper cylinder, the semi-gloss nickel cylinder, the nickel sealing cylinder, the nickel chloride cylinder, the pearl nickel cylinder, the chromium cylinder and the electrolytic passivation cylinder are sequentially arranged from left to right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921218091.0U CN210458413U (en) | 2019-07-29 | 2019-07-29 | Automatic coating production line for automobile parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921218091.0U CN210458413U (en) | 2019-07-29 | 2019-07-29 | Automatic coating production line for automobile parts |
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| CN210458413U true CN210458413U (en) | 2020-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921218091.0U Active CN210458413U (en) | 2019-07-29 | 2019-07-29 | Automatic coating production line for automobile parts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110257889A (en) * | 2019-07-29 | 2019-09-20 | 东莞市瑞泓实业有限公司 | A kind of plated film automatic production line of automobile parts |
| CN112210815A (en) * | 2020-10-17 | 2021-01-12 | 刘虎 | Intelligent electroplating device for surface of metal pipe fitting |
-
2019
- 2019-07-29 CN CN201921218091.0U patent/CN210458413U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110257889A (en) * | 2019-07-29 | 2019-09-20 | 东莞市瑞泓实业有限公司 | A kind of plated film automatic production line of automobile parts |
| CN112210815A (en) * | 2020-10-17 | 2021-01-12 | 刘虎 | Intelligent electroplating device for surface of metal pipe fitting |
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