CN210450112U - Ash removal device for production of storage battery - Google Patents
Ash removal device for production of storage battery Download PDFInfo
- Publication number
- CN210450112U CN210450112U CN201921314228.2U CN201921314228U CN210450112U CN 210450112 U CN210450112 U CN 210450112U CN 201921314228 U CN201921314228 U CN 201921314228U CN 210450112 U CN210450112 U CN 210450112U
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- Prior art keywords
- box
- pipe
- ash removal
- deashing
- battery
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- 238000003860 storage Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000007664 blowing Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 26
- 238000003466 welding Methods 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 38
- 235000010627 Phaseolus vulgaris Nutrition 0.000 abstract description 30
- 244000046052 Phaseolus vulgaris Species 0.000 abstract description 30
- 238000004140 cleaning Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 9
- 238000010408 sweeping Methods 0.000 abstract description 2
- 239000012535 impurity Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000005192 partition Methods 0.000 description 3
- 238000010926 purge Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a deashing device for producing a storage battery, which comprises a support leg and an deashing box fixedly arranged at the upper end of the support leg, wherein the upper end of the deashing box is detachably and hermetically provided with a connecting gasket, and the upper end of the connecting gasket is reversely and hermetically provided with a battery box; the dust cleaning device is characterized in that a suction pipe and an air blowing pipe are arranged at the lower end of the dust cleaning box, the lower end of the suction pipe is connected with an exhaust fan, the lower end of the air blowing pipe is connected with an air blower, and a control valve and an air filter are arranged on the suction pipe and the air blowing pipe. Has the advantages that: deashing device adopt to invert the mode of sweeping the deashing and blow away plumbous dirt, the lead bean unrestrained on the baffle paper, compare the method that the ash was inhaled to the negative pressure, sweep the deashing and can guarantee to sweep totally thoroughly, no plumbous dirt, lead bean remain, the deashing is effectual, the deashing cost can not increase yet, the practicality is strong.
Description
Technical Field
The utility model relates to a battery production field, concretely relates to ash removal device is used in battery production.
Background
In the production process of the storage battery, after a dry polar plate wrapped by separator paper is placed in a battery box, electrolytic lead cast welding is required, namely a bus bar and a bridge welding column are welded together, impurities such as lead dust and lead beans are inevitably generated in the process and are scattered in the battery box, the requirement on the environment of the storage battery is very high in the production process, and the impurities such as dust and the like are not allowed to be scattered in the storage battery, because the dust impurities easily cause the quality accident caused by the penetration of the separator paper when the storage battery is used in the later period, and the internal short circuit of the battery is serious even caused, so that the dust (mainly the lead dust and the lead beans scattered on the separator paper) in the storage battery is required to be cleaned after the electrolytic lead cast welding is finished;
at present, a common cleaning method is to use an air suction pipe to suck lead dust and lead beans scattered on a partition paper, although the cleaning method is simple and convenient to operate, the dust cleaning effect is not good, because the suction force of the pipe opening of the air suction pipe is too small, on one hand, the lead beans scattered on the partition paper have large self weight, and the lead beans need to overcome self gravity and move upwards to enter the air suction pipe when being sucked by the air suction pipe, so that the lead beans can be sucked away by larger suction force, on the other hand, the lead dust has the characteristic of adhesion, the lead beans are difficult to be sucked away by too small suction force, in a word, the method of adopting the air suction pipe to adsorb the lead dust and the lead beans needs to rely on larger suction force, otherwise, the lead dust is difficult to be adsorbed cleanly, but the increase of the suction force means the cost increase, so that the problem of improving the dust cleaning effect on the premise of not increasing the.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a deashing device is used in battery production in order to solve above-mentioned problem to it is unsatisfactory to adopt the aspiration channel to absorb the deashing method effect of unrestrained lead dust, the lead bean on the baffle paper among the solution prior art, is difficult to with lead dust, lead bean clean up scheduling problem. The utility model provides an among a great deal of technical scheme preferred technical scheme adopt to invert the mode that sweeps the deashing and blow away unrestrained lead dust, the lead bean on the baffle paper, compare the method that the negative pressure inhaled the ash, sweep the deashing and can guarantee to sweep totally thoroughly, no lead dust, lead bean remain, the deashing is effectual, the deashing cost can not increase yet, the practicality is strong, details are explained below.
In order to achieve the above purpose, the utility model provides a following technical scheme:
the utility model provides a deashing device for producing a storage battery, which comprises a support leg and an deashing box fixedly arranged at the upper end of the support leg, wherein the upper end of the deashing box is detachably and hermetically provided with a connecting gasket, and the upper end of the connecting gasket is reversely and hermetically provided with a battery box; the lower end of the ash removal box is provided with a material suction pipe and an air blowing pipe, the lower end of the material suction pipe is connected with an exhaust fan, the lower end of the air blowing pipe is connected with an air blower, and the material suction pipe and the air blowing pipe are both provided with a control valve and an air filter;
the dust cleaning box is characterized in that a material receiving hopper and a connecting pipe are fixedly mounted in the dust cleaning box, the lower end of the material receiving hopper is communicated with the upper end of the material sucking pipe, the upper end of the air blowing pipe is communicated with the connecting pipe, a plurality of air spraying pipes are fixedly mounted on the connecting pipe, and the pipe orifices of the plurality of air spraying pipes face towards the battery box.
As an important design of the scheme, the connecting gasket comprises a ring body and a plurality of clamping strips integrally arranged on the lower surface of the ring body, and a clamping groove for clamping the clamping strips is formed in the upper surface of the ash removal box; the upper surface of the ring body is provided with a slot into which a battery box opening is inserted.
As the optimized design of the scheme, a plurality of support columns are fixedly arranged in the ash removal box, and the upper ends of the support columns are tightly attached to the bridge welding column.
As the optimized design of the scheme, a plurality of air injection pipes are uniformly distributed in the ash removal box, and the connecting pipe is positioned below the material receiving hopper.
As the optimized design of the scheme, the control valve is an electromagnetic valve, and the ash removal box is provided with a control switch for controlling the two electromagnetic valves to act synchronously.
Has the advantages that: deashing device adopt to invert the mode of sweeping the deashing and blow away plumbous dirt, the lead bean unrestrained on the baffle paper, compare the method that the ash was inhaled to the negative pressure, sweep the deashing and can guarantee to sweep totally thoroughly, no plumbous dirt, lead bean remain, the deashing is effectual, the deashing cost can not increase yet, the practicality is strong.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a front view of the present invention;
fig. 2 is a plan view of the present invention with the battery box removed;
FIG. 3 is a cross-sectional view of the present invention A-A;
FIG. 4 is a front view of the coupling washer of the present invention;
fig. 5 is a rear view of the inventive connecting washer;
fig. 6 is a left side view of the inventive connecting washer;
fig. 7 is a front view of the battery pack of the present invention;
fig. 8 is a left side view of the battery pack of the present invention.
The reference numerals are explained below:
1. a support leg; 2. cleaning the ash box; 3. a connection washer; 4. a loop body; 5. clamping the strip; 6. a slot; 7. a material receiving hopper; 8. a material suction pipe; 9. a gas ejector tube; 10. a connecting pipe; 11. an air blowing pipe; 12. a support pillar; 13. an electromagnetic valve; 14. an air filter; 15. an exhaust fan; 16. a blower; 17. a control switch; 18. a battery case; 19. a polar plate; 20. a bus bar; 21. bridge welding columns; 22. a card slot; 23. a partition plate; 24. and (4) lead beans.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-2 and 7-8, the utility model provides a deashing device for battery production, including landing leg 1 and deashing box 2 fixedly mounted on the upper end of landing leg 1, deashing box 2 upper end demountable sealing installs connection gasket 3, setting up connection gasket 3 is for better sealing connection deashing box 2 and battery case 18, connection gasket 3 upper end back-off sealing is provided with battery case 18, battery case 18 back-off placement makes the impurity such as lead dust, lead beans 24 on the surface of polar plate 19 in battery case 18 fall off battery case 18 and fall into receiving hopper 7 under the effect of self gravity, battery case 18 is provided with baffle 23, baffle 23 divides into six sub-battery compartments with equal area in battery case 18, each sub-battery compartment is placed with polar plate 19 wrapped up by baffle 23 paper, the polar plate 19 is provided with busbar 20, the busbars 20 in two adjacent sub-battery compartments are connected through bridge welding columns 21, the sub-battery compartments, the polar plate 19, the busbars 20 and the bridge welding columns 21 belong to common structural components in the conventional storage battery, and the functions and the working principle of each component are not repeated; the lower end of the ash cleaning box 2 is provided with a material absorbing pipe 8 and an air blowing pipe 11, the lower end of the material absorbing pipe 8 is connected with an exhaust fan 15, the design is that after the exhaust fan 15 is started, lead dust, lead beans 24 and other sundries in the material receiving hopper 7 can be absorbed into the material absorbing pipe 8 together with air through the material absorbing pipe 8, the lower end of the air blowing pipe 11 is connected with an air blower 16, after the air blower 16 is started, air can be supplied into the air blowing pipe 9 through the air blowing pipe 11, high-speed flowing air flow is ejected out of the air blowing pipe 9 and emitted to the surface of the polar plate 19, so that the lead dust, the lead beans 24 and other sundries on the surface of the polar plate 19 are blown away from the polar plate 19, then the lead dust, the lead beans 24 and other sundries fall into the material receiving hopper 7 under the action of self gravity and are finally absorbed into the material absorbing pipe 8, the material absorbing pipe 8 and the, in actual production, a plurality of ash removal boxes 2 can be arranged in one ash removal workshop, a material suction pipe 8 and an air blowing pipe 11 at the lower end of each ash removal box 2 are connected with the same exhaust fan 15 and the same exhaust fan 15, that is, one air blower 16 and the exhaust fan 15 can be connected with the plurality of ash removal boxes 2 to provide air sources for the plurality of ash removal boxes 2, so that after a control valve is opened, air flow generated by the air blower 16 immediately enters the air injection pipe 9, and air and impurities in the material receiving hopper 7 are sucked away;
referring to fig. 3, a receiving hopper 7 and a connecting pipe 10 are fixedly mounted in the ash removal box 2, the lower end of the receiving hopper 7 is communicated with the upper end of the material suction pipe 8, the upper end of the air blowing pipe 11 is communicated with the connecting pipe 10, a plurality of air jetting pipes 9 are fixedly mounted on the connecting pipe 10, and the pipe orifices of the air jetting pipes 9 face to the battery box 18, so that the air jetted by the air jetting pipes 9 is just blown to the surface of the polar plate 19, and then the lead dust, the lead beans 24 and other impurities on the surface of the polar plate 19 are blown up and fall into the receiving hopper 7 by means of the gravity of the.
When the dust removing device for the storage battery production is used, the connecting gasket 3 is firstly in sealed buckling connection with the box opening of the battery box 18, then the battery box 18 is placed on the dust removing box 2 in a reverse buckling mode, then the position of the battery box 18 is adjusted, the connecting gasket 3 is in sealed connection with the box opening of the dust removing box 2, then the control valve is opened, the exhaust fan 15 and the air blower 16 are started, after the air blower 16 is started, outside air is sent into the air blowing pipe 11, and then the outside air is blown out from the air blowing pipe 9 through the connecting pipe 10 to the pole plate 19 in the battery box 18, so that lead dust, lead beans 24 and other impurities on the pole plate 19 are blown away, and as the battery box 18 is placed in a reverse buckling mode, the lead beans 24 and the lead dust sink down to the receiving hopper 7 under the action of self gravity after being blown, compared with the cleaning effect of a cleaning mode of sucking away the lead beans 24 and the lead dust in the prior art, the cleaning mode is, Lead dust, and the jet velocity of the jet pipe 9 need not be too big, only need can blow lead bean 24, lead dust up, and the suction of the mouth of pipe of the aspiration channel is enough big among the prior art, otherwise can't suck lead bean 24, lead dust up, compare the two, the cost of the cleaning method of the utility model is undoubtedly lower; when the blower 16 is started to work, the exhaust fan 15 is started and sucks air in the receiving hopper 7 through the suction pipe 8, the air in the receiving hopper 7 together with lead dust, lead beans 24 and other impurities falling onto the receiving hopper 7 are sucked away by the suction pipe 8 and finally enter the air filter 14, clean air filtered by the air filter 14 is discharged from an air outlet of the exhaust fan 15, and the impurities such as the lead dust, the lead beans 24 and the like are left in the air filter 14, so that the environment can be effectively protected, and meanwhile dust-containing air in the dust box 2 cannot leak everywhere and harm the health of workers.
Referring to fig. 3-6, as an alternative embodiment, the connection gasket 3 includes a ring body 4 and a plurality of clamping strips 5 integrally arranged on the lower surface of the ring body 4, and the upper surface of the ash removal box 2 is provided with a clamping groove 22 for clamping the clamping strips 5 therein, so that the ash removal box 2 and the connection gasket 3 can be conveniently disassembled and assembled, and the ash removal box 2 and the connection gasket 3 can be ensured to be hermetically connected; the upper surface of circle body 4 is provided with and inserts slot 6 wherein for 18 box openings of battery box, and the design like this, both made things convenient for battery case 18 and connection gasket 3 to dismantle the installation, can guarantee battery case 18 and connection gasket 3 sealing connection again, but also can block busbar 20 and move downwards and break away from battery case 18, guarantee that battery case 18 back-off is placed back polar plate 19, busbar 20, bridge weld post 21 and still is located battery case 18, does not take place to drop.
Referring to fig. 2-3, a plurality of support columns 12 are fixedly installed in the ash removal box 2, the upper ends of the support columns 12 are tightly attached to the bridging welding column 21, so that the polar plate 19, the bus bar 20 and the bridging welding column 21 are further prevented from falling off, because the pole plate 19, the bus bar 20 and the bridge welding column 21 are arranged in the battery box 18, after the battery box 18 is reversely arranged on the ash removal box 2, because the bus bar 20 does not move down along the inner wall of the battery case 18 due to the presence of the connection gasket 3, the bus bar 20 does not move the pole plate 19 and the bridge post 21, thereby ensuring the smooth ash cleaning operation, after the support column 12 is arranged, the support column 12 can support the bridging welding column 21 to ensure that the bridging welding column cannot move downwards, therefore, the polar plate 19, the bus bar 20 and the bridge welding column 21 are further prevented from moving downwards and being separated from the battery box 18, and the reliability of preventing the polar plate 19, the bus bar 20 and the bridge welding column 21 from falling off is better.
Referring to fig. 2-3, a plurality of gas injection pipes 9 are uniformly distributed in the ash removal box 2, and the connecting pipe 10 is positioned below the material receiving hopper 7, so that the design can completely purge impurities such as lead dust, lead beans 24 and the like on the pole plates 19 in all the sub-battery compartments in a short time, no purging dead angle is caused, and the ash removal effect is good.
Referring to fig. 1, the control valve is an electromagnetic valve 13, and the ash removal box 2 is provided with a control switch 17 for controlling the two electromagnetic valves 13 to synchronously act, so that the ash removal operator can conveniently operate the control valve.
The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (5)
1. The utility model provides a deashing device is used in battery production, includes landing leg (1) and ash removal box (2) of fixed mounting in landing leg (1) upper end, characterized by: the upper end of the ash removing box (2) is detachably and hermetically provided with a connecting gasket (3), and the upper end of the connecting gasket (3) is reversely buckled and hermetically provided with a battery box (18); the lower end of the ash removal box (2) is provided with a material suction pipe (8) and an air blowing pipe (11), the lower end of the material suction pipe (8) is connected with an exhaust fan (15), the lower end of the air blowing pipe (11) is connected with an air blower (16), and a control valve and an air filter (14) are respectively arranged on the material suction pipe (8) and the air blowing pipe (11);
fixed mounting has receiving hopper (7) and connecting pipe (10) in deashing box (2), the lower extreme of receiving hopper (7) and the upper end intercommunication of inhaling material pipe (8), the upper end and connecting pipe (10) intercommunication of gas blow pipe (11), fixed mounting has many jet-propelled pipes (9) on connecting pipe (10), and the mouth of pipe of many jet-propelled pipes (9) is towards battery case (18).
2. The ash removal device for the production of the storage battery as claimed in claim 1, wherein: the connecting gasket (3) comprises a ring body (4) and a plurality of clamping strips (5) which are integrally arranged on the lower surface of the ring body (4), and a clamping groove (22) for clamping the clamping strips (5) is formed in the upper surface of the ash removal box (2); the upper surface of the ring body (4) is provided with a slot (6) into which a battery box (18) is inserted.
3. The ash removal device for the production of the storage battery as claimed in claim 1, wherein: a plurality of supporting columns (12) are fixedly mounted in the ash removal box (2), and the upper ends of the supporting columns (12) are tightly attached to the bridge welding column (21).
4. The ash removal device for the production of the storage battery as claimed in claim 1, wherein: a plurality of air injection pipes (9) are uniformly distributed in the ash removal box (2), and the connecting pipe (10) is positioned below the material receiving hopper (7).
5. The ash removal device for the production of the storage battery as claimed in claim 1, wherein: the control valve is an electromagnetic valve (13), and a control switch (17) for controlling the synchronous action of the two electromagnetic valves (13) is arranged on the ash removal box (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921314228.2U CN210450112U (en) | 2019-08-14 | 2019-08-14 | Ash removal device for production of storage battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921314228.2U CN210450112U (en) | 2019-08-14 | 2019-08-14 | Ash removal device for production of storage battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210450112U true CN210450112U (en) | 2020-05-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921314228.2U Active CN210450112U (en) | 2019-08-14 | 2019-08-14 | Ash removal device for production of storage battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210450112U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102376A (en) * | 2021-02-21 | 2021-07-13 | 旺荣电子(深圳)有限公司 | Relay housing dust collector |
| CN114101252A (en) * | 2021-11-15 | 2022-03-01 | 安徽省台丽包装有限公司 | Dust collector is used in plastics cup production |
-
2019
- 2019-08-14 CN CN201921314228.2U patent/CN210450112U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102376A (en) * | 2021-02-21 | 2021-07-13 | 旺荣电子(深圳)有限公司 | Relay housing dust collector |
| CN114101252A (en) * | 2021-11-15 | 2022-03-01 | 安徽省台丽包装有限公司 | Dust collector is used in plastics cup production |
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