CN210364586U - Novel automatic unloading package device - Google Patents
Novel automatic unloading package device Download PDFInfo
- Publication number
- CN210364586U CN210364586U CN201920361335.4U CN201920361335U CN210364586U CN 210364586 U CN210364586 U CN 210364586U CN 201920361335 U CN201920361335 U CN 201920361335U CN 210364586 U CN210364586 U CN 210364586U
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- disc
- wheel
- packaging
- blanking
- control module
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- 239000000463 material Substances 0.000 claims abstract description 43
- 238000012360 testing method Methods 0.000 claims abstract description 43
- 238000004806 packaging method and process Methods 0.000 claims abstract description 42
- 230000002950 deficient Effects 0.000 claims abstract description 17
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 238000012856 packing Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 33
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 3
- 239000002245 particle Substances 0.000 abstract description 9
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 5
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
A novel automatic blanking and packaging device adopts a vibration disc to enable material particles to pass through a linear blanking guide rail and reach a disc type test wheel; the testing wheel rotates under the driving of a motor, so that the material particles fall into the disc teeth and reach the detection of the sensor; the defective products are sensed by the sensor and kicked off by the control center through air blowing action; good products are driven by a disc type test wheel to fall into the carrier tape; the carrier band is pushed forward by the control of a synchronous motor of the packing wheel and runs synchronously with the disc type test wheel, and the edges of the material particles fall into the carrier band in the pushing process of the carrier band, so that automatic blanking and packaging are realized, and the efficiency is greatly improved.
Description
Technical Field
The utility model relates to an automatic packaging device especially relates to a novel automatic unloading packaging device.
Background
In the process of material processing transportation, need carry out the ration packing to the material, face modern large batch material production line, generally select for use automatic packaging machine.
In the prior art, an automatic packaging machine usually adopts automatic and semi-automatic cylindrical components to operate, the operation progress is slow, the production efficiency is low, and the phenomenon is more obvious especially for resistor elements with large using quantity and small size.
SUMMERY OF THE UTILITY MODEL
The utility model discloses just to prior art exist not enough, provide a novel automatic unloading package device.
In order to solve the above problems, the utility model adopts the following technical proposal:
a novel automatic blanking and packaging device comprises an equipment operation platform, a transmission case, a disc test wheel, a track, a carrier band, a packaging wheel, a vibration disc, a feed hopper, a control operation box and a detector, wherein the equipment operation platform is of a cuboid frame type structure, the upper surface of the equipment operation platform is a flat plate surface, the bottom of the equipment operation platform is provided with a driving device, the transmission case is positioned in the axis direction of the equipment operation platform, the driving device is linked with the transmission case, the disc test wheel is fixedly arranged on a transmission shaft outside the transmission case, the rim of the disc test wheel is provided with uniformly distributed disc teeth, one side of the outer edge of the disc test wheel is provided with a fixedly arranged sensor and a blowing device, the track is horizontally arranged below the disc test wheel, the carrier band is horizontally positioned on the track, the carrier band is provided with uniformly distributed material loading cavities, and the packaging wheel is fixedly arranged on, the packing wheel is respectively connected with a transmission shaft at a corresponding position on the transmission case, the vibration disc is arranged above the transmission case, the bottom of the vibration disc is provided with a speed regulator, the feed hopper is positioned above one side of the vibration disc, the feed hopper is internally provided with an automatic feeding module, the discharge port of the feed hopper is positioned above the disc surface of the vibration disc, the discharge port of the vibration disc is provided with a vertical linear feeding guide rail, one end of the linear feeding guide rail is communicated with the discharge port of the vibration disc, the other end of the linear feeding guide rail is positioned at the upper part of one side of the horizontal outer edge at the other side of the disc test wheel, the control operation box is positioned on an equipment operation table at one side of the transmission case, the detector is positioned at the top of the control operation box, the sensor is electrically connected with the detector, the control, the sensor detects materials on the disc teeth of the disc testing wheel, signals are fed back to the logic control module, meanwhile, the air blowing device at the disc testing wheel is controlled to blow out defective products, the good-quality materials fall into the material loading cavity on the carrier tape, the logic control module synchronously controls the disc testing wheel and the packaging wheel, the carrier tape horizontally transmits, and discharging and packaging of the materials are completed.
Furthermore, be equipped with transparent ya keli box on the transmission case outer wall, the disc test wheel is located the lateral wall of transparent ya keli box, and gas blowing device blows in the shell chamber of yakeli box with the defective products material.
Furthermore, the bottom section of the linear blanking guide rail and the guide rail at the lower part of the linear blanking guide rail are both provided with cover plates.
Furthermore, a heating device and a temperature sensor are arranged in the vibration disc, which are not shown in the attached drawings, the temperature sensor is respectively and electrically connected with a logic control module and the heating device of the control operation box,
furthermore, a touch screen type display operation panel is arranged on the control operation box and is electrically connected with the logic control module.
Furthermore, a compression roller is arranged on the outer side of the packaging wheel, the compression roller is axially and rotatably fixed on the transmission case, the compression roller is meshed with the packaging wheel, and the carrier band is positioned between the compression roller and the packaging wheel.
Furthermore, two sides of the equipment operating platform are respectively provided with a redirection wheel, and the carrier band is redirected through the redirection wheels.
Compared with the prior art, the utility model discloses an implement the effect as follows:
the utility model relates to a novel automatic blanking and packaging device, which adopts a vibration disc to lead the material particles to pass through a linear blanking guide rail and reach a disc type test wheel; the testing wheel rotates under the driving of a motor, so that the material particles fall into the disc teeth and reach the detection of the sensor; the defective products are sensed by the sensor and kicked off by the control center through air blowing action; good products are driven by a disc type test wheel to fall into the carrier tape; the carrier band is pushed forward by the control of a synchronous motor of the packing wheel and runs synchronously with the disc type test wheel, and the edges of the material particles fall into the carrier band in the pushing process of the carrier band, so that automatic blanking and packaging are realized, and the efficiency is greatly improved.
Drawings
Fig. 1 is a schematic structural view of a novel automatic blanking and packaging device of the present invention;
fig. 2 is a control system diagram of the novel automatic blanking and packaging device.
Detailed Description
The present invention will be described with reference to specific embodiments.
As shown in fig. 1 and 2, the novel automatic blanking and packaging device comprises an equipment operation platform 1, a transmission case 2, a disc test wheel 3, a track 4, a carrier tape 5, a packaging wheel 6, a vibration disc 7, a feed hopper 8, a control operation box 9 and a detector 10, wherein the equipment operation platform 1 is of a cuboid frame structure, the upper surface of the equipment operation platform 1 is a flat plate surface, a driving device 11 is arranged at the bottom of the equipment operation platform 1, the transmission case 2 is positioned in the axial direction of the equipment operation platform 1, the driving device 11 is linked with the transmission case 2, the disc test wheel 3 is fixedly arranged on a transmission shaft at the outer side of the transmission case 2, the rim of the disc test wheel 3 is provided with uniformly distributed disc teeth 12, one side of the outer edge of the disc test wheel 3 is provided with a fixedly arranged sensor 13 and an air blowing device 14, the track 4 is horizontally arranged below the disc test wheel 3, the carrier tape 5 is, the carrier band 5 is provided with a material loading cavity which is evenly distributed, the packing wheel 6 is fixedly arranged on the supports of the equipment operation platforms 1 at the two ends of the axis of the track 4, the packing wheel 6 is respectively connected with the transmission shafts at the corresponding positions on the transmission case 2, the vibration disc 7 is arranged above the transmission case 2, the bottom of the vibration disc 7 is provided with a speed regulator 16, the feed hopper 8 is arranged above one side of the vibration disc 7, an automatic feeding module is arranged in the feed hopper 8, the discharge port of the feed hopper 8 is arranged above the disc surface of the vibration disc 7, the discharge port of the vibration disc 7 is provided with a vertical linear blanking guide rail 15, one end of the linear blanking guide rail 15 is communicated with the discharge port of the vibration disc 7, the other end is arranged at the upper part of the other side of the horizontal outer edge side of the disc test wheel 3, the control operation box 9 is arranged on, a logic control module is arranged in the control operation box 9, the logic control module controls the speed regulator 16 to adjust the blanking speed of the vibration disc 7, the automatic feeding module is controlled to supplement materials according to the amount of the materials in the vibration disc 7, the sensor detects the materials on the disc teeth 12 of the disc test wheel 3, a signal is fed back to the logic control module, the air blowing device 14 at the disc test wheel 3 is controlled to blow off defective products, the defective products fall into a material loading cavity on the carrier tape 5, the logic control module synchronously controls the disc test wheel 3 and the packaging wheel 6, the carrier tape 5 performs horizontal transmission, and blanking and packaging of the materials are completed.
Be equipped with transparent ya keli box 17 on the 2 outer walls of transmission case, disc test wheel 3 is located transparent ya keli box 17's lateral wall, and gas blowing device 14 insufflates the defective products material in the shell chamber of yakeli box 17, guarantees that the mesa of equipment operation panel 1 is neat orderly.
And cover plates 18 are arranged on the bottom section of the linear blanking guide rail 15 and the guide rail at the lower part of the linear blanking guide rail to prevent materials from splashing.
The vibration plate 7 is internally provided with a heating device and a temperature sensor which are not shown in the attached drawing, and the temperature sensor is respectively electrically connected with a logic control module and the heating device of the control operation box 9, so that the drying of materials is ensured, and the materials are convenient to store.
The control operation box 9 is provided with a touch screen type display operation panel 19, the touch screen type display operation panel 19 is electrically connected with the logic control module, manual control is facilitated, and meanwhile the touch screen type display operation panel 19 can visually display blanking and packaging states.
The outer side of the packaging wheel 6 is provided with a compression roller 20, the compression roller 20 is axially fixed on the transmission case 2 in a rotating mode, the compression roller 20 is meshed with the packaging wheel 6, and the carrier band 5 is located between the compression roller 20 and the packaging wheel 6 to guarantee packaging of materials.
Two sides of the equipment operating platform are respectively provided with a redirection wheel 21, and the carrier tape 5 is redirected through the redirection wheels 21, so that the transmission of the carrier tape 5 on the track 4 is facilitated.
The novel automatic blanking and packaging device has the following working procedures and descriptions:
pressing down a power switch, a logic control module, a detection module and an operation module to be in a preparation working state; the speed regulator 16, the temperature control module and the automatic material receiving module of the vibration disc 7 can be controlled to be powered on to enter a preparation working state on an operation picture of the operation module, the operation picture is shown in figure 2, parameters required by figure 2 are sequentially input, and a machine table is started to start working.
The logic control module controls the speed regulator 16 of the vibration disc 7 to be electrified, the speed regulator 16 can regulate the speed of the vibration disc 7 for supplying materials to the linear blanking guide rail 15, the automatic feeding module can detect the amount of the materials in the vibration disc 7, the amount of the materials is less than a certain amount, the materials are supplied to the vibration disc 7 at a certain time, the feeding is stopped at a certain amount, and the operation is repeated continuously.
The logic control module sends a detection signal to the detection module to realize detection, and the detection module sends the detected good products and defective products to the logic control module: if the defective products are defective products, the logic control module controls the defective product removing module to work to remove the defective products; if the defective products are good products, the logic control module does not signal the defective product eliminating module.
The logic control module controls the temperature control module to be electrified, the temperature control module controls the heating device to heat, the temperature sensor is installed in the heating device, real-time temperature signals are transmitted to the temperature control module, and the temperature control module realizes accurate temperature control through PID operation.
The logic control module controls the rotation speed of the motor of the disc test wheel 3 to realize the operation speed of the machine.
The logic control module controls the operation of the motor of the packing wheel 6 and realizes the synchronization with the motor of the disc test wheel 3.
And the logic control module controls the automatic material receiving module to package the finished product.
To sum up, a novel automatic unloading package device beneficial effect as follows:
the novel automatic blanking and packaging device adopts the vibration disc 7 to enable material particles to pass through the linear blanking guide rail 15 and reach the disc type test wheel 3; the testing wheel rotates under the driving of a motor, so that the material particles fall into the disc teeth 12 and reach the sensor 13 for detection; the defective products are sensed by the sensor 13 and kicked off by the control center through air blowing action; the good products are driven by the disc type test wheel 3 to fall into the carrier band 5; the carrier band 5 is controlled by a synchronous motor of the packing wheel 6 to be pushed and synchronously runs with the disc type test wheel 3, and the edges of the material particles fall into the carrier band in the pushing process of the carrier band 5, so that automatic blanking and packaging are realized, and the efficiency is greatly improved.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. The utility model provides a novel automatic unloading package device which characterized by: comprises an equipment operating platform (1), a transmission case (2), a disc testing wheel (3), a track (4), a carrier belt (5), a packaging wheel (6), a vibration disc (7), a feed hopper (8), a control operating box (9) and a detector (10), wherein the equipment operating platform (1) is of a cuboid frame structure, the upper surface of the equipment operating platform (1) is a flat plate surface, a driving device (11) is arranged at the bottom of the equipment operating platform (1), the transmission case (2) is positioned in the axis direction of the equipment operating platform (1), the driving device (11) is linked with the transmission case (2), the disc testing wheel (3) is fixedly arranged on a transmission shaft outside the transmission case (2), the wheel rim of the disc testing wheel (3) is provided with uniformly distributed disc teeth (12), one side of the outer edge of the disc testing wheel (3) is provided with a fixedly arranged sensor (13) and a blowing device (14), the track (4) is horizontally arranged below the disc testing wheel (3), the carrier band (5) is horizontally arranged on the track (4), the carrier band (5) is provided with evenly distributed material loading cavities, the packing wheels (6) are fixedly arranged on supports of the equipment operation tables (1) at two ends of the axis of the track (4), the packing wheels (6) are respectively connected with transmission shafts at corresponding positions on the transmission box (2), the vibration plate (7) is arranged above the transmission box (2), the bottom of the vibration plate (7) is provided with a speed regulator (16), the feed hopper (8) is arranged above one side of the vibration plate (7), an automatic feeding module is arranged in the feed hopper (8), the discharge port of the feed hopper (8) is arranged above the disc surface of the vibration plate (7), the discharge port of the vibration plate (7) is provided with a vertical linear blanking guide rail (15), one end of the linear blanking guide rail (15) is communicated with the discharge port of the vibration plate (7), the other end of the linear blanking guide rail is arranged at the, a control operation box (9) is positioned on the equipment operation table (1) at one side of the transmission box (2), a detector (10) is positioned at the top of the control operation box (9), a sensor (13) is electrically connected with the detector (10), a logic control module is arranged in the control operation box (9), the logic control module controls a speed regulator (16) to regulate the blanking speed of the vibration disc (7), meanwhile, the automatic feeding module is controlled to feed materials according to the amount of the materials in the vibration disc (7), the sensor detects the materials on the disc teeth (12) of the disc testing wheel (3) and feeds back signals to the logic control module, and meanwhile, the air blowing device (14) at the position of the disc test wheel (3) is controlled to blow out defective products, good-quality materials fall into a material loading cavity on the carrier tape (5), the disc test wheel (3) and the packaging wheel (6) are synchronously controlled by the logic control module, the carrier tape (5) is horizontally driven, and the discharging and packaging of the materials are completed.
2. The novel automatic blanking and packaging device as claimed in claim 1, wherein a transparent acrylic box body (17) is arranged on the outer wall of the transmission case (2), the disc test wheel (3) is positioned on the outer side wall of the transparent acrylic box body (17), and the air blowing device (14) blows defective materials into a shell cavity of the acrylic box body (17).
3. The novel automatic blanking and packaging device as claimed in claim 1, wherein the bottom section of the linear blanking guide rail (15) and the guide rail below the bottom section are provided with cover plates (18).
4. The novel automatic blanking and packaging device as claimed in claim 1, wherein a heating device and a temperature sensor are arranged in the vibration plate (7), and the temperature sensor is electrically connected with a logic control module and the heating device of the control operation box (9) respectively.
5. The novel automatic blanking and packaging device as claimed in claim 1, wherein a touch screen type display operation panel (19) is arranged on the control operation box (9), and the touch screen type display operation panel (19) is electrically connected with the logic control module.
6. The novel automatic blanking and packaging device as claimed in claim 1, wherein a compression roller (20) is arranged on the outer side of the packaging wheel (6), the compression roller (20) is axially and rotatably fixed on the transmission case (2), the compression roller (20) is meshed with the packaging wheel (6), and the carrier tape (5) is positioned between the compression roller (20) and the packaging wheel (6).
7. The novel automatic blanking and packaging device as claimed in claim 1, wherein two sides of the equipment operating platform are respectively provided with a direction-changing wheel (21), and the carrier tape (5) is changed in direction through the direction-changing wheels (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920361335.4U CN210364586U (en) | 2019-03-20 | 2019-03-20 | Novel automatic unloading package device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920361335.4U CN210364586U (en) | 2019-03-20 | 2019-03-20 | Novel automatic unloading package device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210364586U true CN210364586U (en) | 2020-04-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920361335.4U Expired - Fee Related CN210364586U (en) | 2019-03-20 | 2019-03-20 | Novel automatic unloading package device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210364586U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111717460A (en) * | 2019-03-20 | 2020-09-29 | 东莞市凯立锐智能科技有限公司 | A new type of automatic blanking and packaging device |
-
2019
- 2019-03-20 CN CN201920361335.4U patent/CN210364586U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111717460A (en) * | 2019-03-20 | 2020-09-29 | 东莞市凯立锐智能科技有限公司 | A new type of automatic blanking and packaging device |
| CN111717460B (en) * | 2019-03-20 | 2024-06-18 | 东莞市凯立锐智能科技有限公司 | Novel automatic unloading seals package device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200421 Termination date: 20210320 |
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| CF01 | Termination of patent right due to non-payment of annual fee |