CN210284375U - An A-pillar and car - Google Patents
An A-pillar and car Download PDFInfo
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- CN210284375U CN210284375U CN201920722252.3U CN201920722252U CN210284375U CN 210284375 U CN210284375 U CN 210284375U CN 201920722252 U CN201920722252 U CN 201920722252U CN 210284375 U CN210284375 U CN 210284375U
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Abstract
本实用新型公开了一种A柱,其由一体成型的中空铝型材管状结构的A柱主梁和碳纤维材料的A柱外板组成;由A柱主梁的一个侧壁向A柱主梁外侧延伸形成凸缘,并且凸缘沿A柱主梁的轴向方向延伸;A柱外板沿A柱主梁的轴向方向延伸,并且,A柱外板具有第一裙边和第二裙边,其中,第一裙边胶铆连接于A柱主梁的表面,第二裙边胶铆连接于凸缘,由A柱外板和A柱主梁的表面围绕形成空腔。本实用新型基于碳纤维超高刚度性能及铝合金型材良好的截面可设计性和良好的抗弯抗扭特性,配合二者之间的胶铆工艺,通过型材及碳纤维零件胶铆后形成的封闭结构增强了汽车A柱部分的刚度性能,提高了整车的碰撞安全性能,保证了车辆的行车安全及驾乘体验感。
The utility model discloses an A-pillar, which is composed of an A-pillar main beam of an integrally formed hollow aluminum profile tubular structure and an A-pillar outer plate of carbon fiber material; extending to form a flange, and the flange extends along the axial direction of the A-pillar main beam; the A-pillar outer panel extends along the axial direction of the A-pillar main beam, and the A-pillar outer panel has a first skirt and a second skirt , wherein the first skirt edge glue riveting is connected to the surface of the A-pillar main beam, the second skirt edge glue riveting is connected to the flange, and a cavity is formed around the A-pillar outer plate and the surface of the A-pillar main beam. The utility model is based on the ultra-high rigidity performance of carbon fiber and the good section designability and good bending and torsion resistance of the aluminum alloy profile, and cooperates with the glue riveting process between the two to form a closed structure through the glue riveting of the profile and the carbon fiber parts. The rigidity of the A-pillar part of the vehicle is enhanced, the collision safety performance of the whole vehicle is improved, and the driving safety and driving experience of the vehicle are guaranteed.
Description
技术领域technical field
本实用新型涉及汽车制造领域,特别涉及一种A柱和采用该A柱的汽车。The utility model relates to the field of automobile manufacturing, in particular to an A-pillar and an automobile using the A-pillar.
背景技术Background technique
由于汽车轻量化的需求,汽车车身各部分所使用的材料、结构相比于传统汽车有了极大的变化。并且,在考虑到轻量化的同时还需要保证车辆结构的足够强度,这就要求对车身结构中的各个零件,特别是车架结构中所用到的立柱、横梁等结构进行相应的改进。Due to the demand for lightweight automobiles, the materials and structures used in various parts of the automobile body have undergone great changes compared with traditional automobiles. Moreover, while considering the light weight, it is also necessary to ensure the sufficient strength of the vehicle structure, which requires corresponding improvements to the various parts in the body structure, especially the columns, beams and other structures used in the frame structure.
实用新型内容Utility model content
本实用新型的目的是提供一种A柱,利用中空铝型材管状结构的A柱主梁和碳纤维材料的A柱外板来保证A柱的强度。The purpose of the utility model is to provide an A-pillar, which utilizes the A-pillar main beam of the hollow aluminum profile tubular structure and the A-pillar outer plate of carbon fiber material to ensure the strength of the A-pillar.
本实用新型的另一个目的是提供一种采用上述A柱的汽车,以提高汽车的安全性。Another object of the present invention is to provide an automobile using the above-mentioned A-pillar to improve the safety of the automobile.
本实用新型的具体方案如下:The specific scheme of the present utility model is as follows:
一种A柱,所述A柱由一体成型的中空铝型材管状结构的A柱主梁和碳纤维材料的A柱外板组成;An A-pillar, the A-pillar is composed of an A-pillar main beam of an integrally formed hollow aluminum profile tubular structure and an A-pillar outer plate of carbon fiber material;
由所述A柱主梁的一个侧壁向A柱主梁外侧延伸形成凸缘,并且所述凸缘沿所述A柱主梁的轴向方向延伸;A flange is formed by extending one side wall of the A-pillar main beam to the outside of the A-pillar main beam, and the flange extends along the axial direction of the A-pillar main beam;
所述A柱外板沿所述A柱主梁的轴向方向延伸,并且,所述A柱外板具有第一裙边和第二裙边,其中,所述第一裙边胶铆连接于所述A柱主梁的表面,所述第二裙边胶铆连接于所述凸缘,由所述A柱外板和所述A柱主梁的表面围绕形成空腔。The A-pillar outer panel extends along the axial direction of the A-pillar main beam, and the A-pillar outer panel has a first skirt and a second skirt, wherein the first skirt is glued and riveted to the side. On the surface of the A-pillar main beam, the second skirt is glued and riveted to the flange, and a cavity is formed around the A-pillar outer plate and the surface of the A-pillar main beam.
进一步,所述A柱外板还具有顶盖部、第一侧盖部和第二侧盖部;其中,Further, the A-pillar outer panel also has a top cover, a first side cover and a second side cover; wherein,
所述顶盖部不与所述A柱主梁表面接触;The top cover part is not in contact with the surface of the A-pillar main beam;
由所述顶盖部的一侧向所述A柱主梁侧壁表面延伸形成所述第一侧盖部,由所述第一侧盖部远离所述顶盖部的端部沿所述A柱主梁侧壁表面延伸形成所述第一裙边;The first side cover portion is formed by extending from one side of the top cover portion to the side wall surface of the A-pillar main beam, and the end portion of the first side cover portion away from the top cover portion is along the A the surface of the side wall of the column main beam extends to form the first skirt;
由所述顶盖部与所述第一侧盖部相对的另一侧向所述凸缘延伸形成所述第二侧盖部,由所述第二侧盖部远离所述顶盖部的端部沿所述凸缘表面延伸形成所述第二裙边;The second side cover portion is formed by extending from the other side of the top cover portion opposite to the first side cover portion toward the flange, and the end of the second side cover portion away from the top cover portion a portion extending along the flange surface to form the second skirt;
由所述第一侧盖部、所述顶盖部、所述第二侧盖部和所述A柱主梁的表面围绕形成所述空腔。The cavity is formed by surrounding surfaces of the first side cover portion, the top cover portion, the second side cover portion and the A-pillar main beam.
进一步,所述A柱主梁具有:Further, the A-pillar main beam has:
第一侧壁,所述第一侧壁与所述第一裙边胶铆连接;a first side wall, the first side wall is connected with the first skirt by glue riveting;
第二侧壁,所述第二侧壁由所述第一侧壁远离所述第一侧盖部的一侧向远离所述第一裙边方向延伸而成,并且所述第二侧壁与所述第一侧壁之间的朝向A柱主梁内侧的夹角为钝角;a second side wall, the second side wall is formed by extending a side of the first side wall away from the first side cover part in a direction away from the first skirt, and the second side wall is connected to the The included angle towards the inner side of the A-pillar main beam between the first side walls is an obtuse angle;
第三侧壁,所述第三侧壁由所述第二侧壁远离所述第一侧壁的一侧延伸而成,并且所述第三侧壁与所述第二侧壁之间的朝向A柱主梁内侧的夹角为钝角;a third side wall, the third side wall is formed by extending the side of the second side wall away from the first side wall, and the direction between the third side wall and the second side wall is The included angle inside the main beam of the A-pillar is an obtuse angle;
第四侧壁,所述第四侧壁由所述第三侧壁远离所述第二侧壁的一侧延伸而成,并且所述第四侧壁与所述第三侧壁之间的朝向A柱主梁内侧的夹角为钝角;a fourth side wall, the fourth side wall is formed by extending the side of the third side wall away from the second side wall, and the direction between the fourth side wall and the third side wall is The included angle inside the main beam of the A-pillar is an obtuse angle;
第五侧壁,所述第五侧壁由所述第四侧壁远离所述第三侧壁的一侧延伸而成,并且所述第五侧壁与所述第四侧壁之间的朝向A柱主梁内侧的夹角为钝角;a fifth side wall, the fifth side wall is formed by extending the side of the fourth side wall away from the third side wall, and the direction between the fifth side wall and the fourth side wall is The included angle inside the main beam of the A-pillar is an obtuse angle;
第六侧壁,所述第六侧壁由所述第五侧壁远离所述第四侧壁的一侧延伸而成,并且所述第六侧壁与所述第五侧壁之间的朝向A柱主梁内侧的夹角为钝角;a sixth side wall, the sixth side wall is formed by extending the side of the fifth side wall away from the fourth side wall, and the direction between the sixth side wall and the fifth side wall is The included angle inside the main beam of the A-pillar is an obtuse angle;
第七侧壁,所述第七侧壁由所述第六侧壁远离所述第五侧壁的一侧延伸而成,并且所述第七侧壁与所述第六侧壁之间的朝向A柱主梁内侧的夹角为钝角;a seventh side wall, the seventh side wall is formed by extending the side of the sixth side wall away from the fifth side wall, and the direction between the seventh side wall and the sixth side wall is The included angle inside the main beam of the A-pillar is an obtuse angle;
第八侧壁,所述第八侧壁由所述第七侧壁远离所述第六侧壁的一侧延伸而成,并且所述第八侧壁远离第七侧壁的一侧延伸而形成所述第一侧壁,所述第八侧壁与所述第七侧壁之间的朝向A柱主梁内侧的夹角为锐角,所述第一侧壁与所述第八侧壁之间的朝向A柱主梁内侧的夹角为优角。an eighth side wall, the eighth side wall is formed by extending a side of the seventh side wall away from the sixth side wall, and the eighth side wall is formed by extending a side away from the seventh side wall The angle between the first side wall, the eighth side wall and the seventh side wall toward the inner side of the A-pillar main beam is an acute angle, and the angle between the first side wall and the eighth side wall is an acute angle. The angle toward the inside of the main beam of the A-pillar is the reflex angle.
进一步,所述凸缘由所述第五侧壁的表面向所述A柱主梁的外侧延伸而成;Further, the flange is formed by extending the surface of the fifth side wall to the outer side of the A-pillar main beam;
所述第六侧壁的表面朝向所述空腔。The surface of the sixth side wall faces the cavity.
进一步,所述A柱主梁还具有:Further, the A-pillar main beam also has:
加强筋,所述加强筋由所述第四侧壁的内表面和所述第一侧壁的内表面相对延伸而成,并且所述加强筋沿所述A柱主梁的轴向方向延伸,使得所述A柱主梁的管状结构被所述加强筋分割为两个管室。a reinforcing rib, the reinforcing rib is formed by extending oppositely from the inner surface of the fourth side wall and the inner surface of the first side wall, and the reinforcing rib extends along the axial direction of the A-pillar main beam, The tubular structure of the main beam of the A-pillar is divided into two tube chambers by the reinforcing rib.
进一步,所述第二侧壁与所述第一侧壁之间的朝向A柱主梁内侧的夹角为105°至115°;Further, the included angle between the second side wall and the first side wall toward the inner side of the A-pillar main beam is 105° to 115°;
所述第三侧壁与所述第二侧壁之间的朝向A柱主梁内侧的夹角为135°至145°;The included angle between the third side wall and the second side wall toward the inner side of the A-pillar main beam is 135° to 145°;
所述第四侧壁与所述第三侧壁之间的朝向A柱主梁内侧的夹角为110°至120°;The included angle between the fourth side wall and the third side wall toward the inner side of the A-pillar main beam is 110° to 120°;
所述第五侧壁与所述第四侧壁之间的朝向A柱主梁内侧的夹角为115°至125°;The included angle between the fifth side wall and the fourth side wall toward the inner side of the A-pillar main beam is 115° to 125°;
所述第六侧壁与所述第五侧壁之间的朝向A柱主梁内侧的夹角为135°至145°;The included angle between the sixth side wall and the fifth side wall toward the inner side of the A-pillar main beam is 135° to 145°;
所述第七侧壁与所述第六侧壁之间的朝向A柱主梁内侧的夹角为115°至125°;The included angle between the seventh side wall and the sixth side wall toward the inner side of the A-pillar main beam is 115° to 125°;
所述第八侧壁与所述第七侧壁之间的朝向A柱主梁内侧的夹角为70°至80°;The included angle between the eighth side wall and the seventh side wall toward the inner side of the main beam of the A-pillar is 70° to 80°;
所述第一侧壁与所述第八侧壁之间的朝向A柱主梁内侧的夹角为90°至100°;The included angle between the first side wall and the eighth side wall toward the inner side of the main beam of the A-pillar is 90° to 100°;
所述A柱主梁的侧壁厚度为4毫米至5毫米。The thickness of the side wall of the A-pillar main beam is 4 mm to 5 mm.
进一步,所述第一侧盖部和所述第一裙边之间的夹角为95°至105°;Further, the included angle between the first side cover and the first skirt is 95° to 105°;
所述顶盖部和所述第一侧盖部之间的夹角为75°至85°;The included angle between the top cover part and the first side cover part is 75° to 85°;
所述第二侧盖部和所述第二裙边之间的夹角为95°至105°;The included angle between the second side cover and the second skirt is 95° to 105°;
所述顶盖部和所述第二侧盖部之间的夹角为85°至95°。The included angle between the top cover part and the second side cover part is 85° to 95°.
进一步,由所述第四侧壁的外表面到所述第七侧壁与所述第八侧壁过渡处的最短距离为55厘米至65厘米;Further, the shortest distance from the outer surface of the fourth side wall to the transition of the seventh side wall and the eighth side wall is 55 cm to 65 cm;
由所述第二侧壁的外表面到所述第五侧壁与所述第六侧壁过渡处的最短距离为55厘米至65厘米。The shortest distance from the outer surface of the second side wall to the transition of the fifth side wall and the sixth side wall is 55 cm to 65 cm.
一种汽车,采用如上任一项所述的A柱。An automobile adopts the A-pillar as described in any one of the above.
本实用新型的A柱由铝合金型材和碳纤维材料组成了封闭腔体结构,基于碳纤维超高刚度强度性能及铝合金型材良好的截面可设计性和良好的抗弯抗扭特性,并配合二者之间的胶铆工艺,通过型材及碳纤维零件胶铆后形成的封闭结构增强了汽车A柱部分的刚度性能,从而提高了整车的碰撞安全性能,由于A柱主梁较小的截面积,从而减小了汽车的视野盲区,由于非规则性的A柱主梁的结构以及A柱主梁和A柱外板之间的胶铆连接结构和空腔结构,辅助增强了车身骨架的稳定性,保证了车辆的行车安全及驾乘体验感。The A-pillar of the utility model is composed of an aluminum alloy profile and a carbon fiber material to form a closed cavity structure. Based on the ultra-high stiffness and strength properties of carbon fiber and the good section designability and good bending and torsion resistance of the aluminum alloy profile, the combination of the two The glue riveting process between the two parts enhances the rigidity of the A-pillar part of the car through the closed structure formed by the glue riveting of the profiles and carbon fiber parts, thereby improving the collision safety performance of the whole vehicle. Due to the small cross-sectional area of the A-pillar main beam, Thereby, the blind spot of the car is reduced. Due to the irregular structure of the A-pillar main beam, the glue riveting connection structure and the cavity structure between the A-pillar main beam and the A-pillar outer panel, the stability of the body frame is assisted to enhance. , to ensure the driving safety and driving experience of the vehicle.
附图说明Description of drawings
以下附图仅对本实用新型做示意性说明和解释,并不限定本实用新型的范围。The following drawings merely illustrate and explain the present invention schematically, and do not limit the scope of the present invention.
图1为本实用新型实施例的A柱的第一横截面结构示意图;1 is a schematic diagram of a first cross-sectional structure of an A-pillar according to an embodiment of the present invention;
图2为本实用新型实施例的A柱的第二横截面结构示意图;2 is a schematic diagram of a second cross-sectional structure of an A-pillar according to an embodiment of the present invention;
图3为本实用新型实施例的A柱的第三横截面结构示意图;3 is a schematic diagram of a third cross-sectional structure of an A-pillar according to an embodiment of the present invention;
图4为本实用新型实施例的A柱中的A柱主梁的横截面结构示意图。4 is a schematic cross-sectional structural diagram of an A-pillar main beam in an A-pillar according to an embodiment of the present invention.
标号说明Label description
1、A柱主梁1. A-pillar main beam
101、第一侧壁101. The first side wall
102、第二侧壁102. Second side wall
103、第三侧壁103. Third side wall
104、第四侧壁104. Fourth side wall
105、第五侧壁105. Fifth side wall
106、第六侧壁106. Sixth side wall
107、第七侧壁107. Seventh side wall
108、第八侧壁108. Eighth side wall
109、凸缘109. Flange
110、加强筋110. Reinforcing ribs
2、A柱外板2. A-pillar outer panel
201、顶盖部201. Top cover
202、第一侧盖部202. The first side cover
203、第二侧盖部203. Second side cover
204、第一裙边204, first skirt
205、第二裙边205、Second skirt
3、空腔3. Cavity
4、结构件4. Structural parts
5、结构胶5. Structural adhesive
6、抽芯铆钉6. Blind rivets
具体实施方式Detailed ways
为了对实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式,在各图中相同的标号表示相同的部分。In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific embodiments of the present utility model will now be described with reference to the accompanying drawings, in which the same reference numerals represent the same parts.
在本文中,“示意性”表示“充当实例、例子或说明”,不应将在本文中被描述为“示意性”的任何图示、实施方式解释为一种更优选的或更具优点的技术方案。As used herein, "schematic" means "serving as an example, instance, or illustration" and any illustration, embodiment described herein as "schematic" should not be construed as a preferred or advantageous one Technical solutions.
为使图面简洁,各图中的只示意性地表示出了与本实用新型相关部分,而并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。In order to make the drawings concise, only the relevant parts of the present invention are schematically shown in each drawing, and do not represent the actual structure of the product. In addition, in order to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked.
在本文中,“第一”、“第二”等仅用于彼此的区分,而非表示重要程度及顺序、以及互为存在的前提等。In this document, "first", "second", etc. are only used to distinguish each other, but do not indicate the degree of importance and order, and the premise of mutual existence.
在本文中,“相等”、“相同”等并非严格的数学和/或几何学意义上的限制,还包含本领域技术人员可以理解的且制造或使用等允许的误差。除非另有说明,本文中的数值范围不仅包括其两个端点内的整个范围,也包括含于其中的若干子范围。In this paper, "equal", "same" and the like are not limitations in strict mathematical and/or geometric senses, and also include errors that can be understood by those skilled in the art and allowed by manufacturing or use. Unless otherwise indicated, numerical ranges herein include not only the entire range between its two endpoints, but also several subranges subsumed therein.
图1、图2、图3分别示出了本实用新型实施例的A柱在不同位置处的横截面结构。为配合车体中不同部位的结构,A柱在不同位置处的横截面结构稍有不同。1 , 2 and 3 respectively show the cross-sectional structures of the A-pillars at different positions according to the embodiments of the present invention. In order to match the structure of different parts of the car body, the cross-sectional structure of the A-pillar at different positions is slightly different.
如图1、图2、图3所示,本实用新型实施例的A柱由一体成型的中空铝型材管状结构的A柱主梁1和碳纤维材料的A柱外板2组成。由A柱主梁1的一个侧壁向A柱主梁1外侧延伸形成凸缘109,并且凸缘109沿A柱主梁1的轴向方向延伸。A柱外板2沿A柱主梁1的轴向方向延伸,并且,A柱外板2具有第一裙边204和第二裙边205,其中,第一裙边204胶铆连接于A柱主梁1的表面,第二裙边205胶铆连接于凸缘109(图1所示),第二裙边205还胶铆连接于其他结构件4(图3所示,相见后续说明),由A柱外板2和A柱主梁1的表面围绕形成空腔3。As shown in Figures 1, 2, and 3, the A-pillar of the embodiment of the present invention is composed of an A-pillar
在图1、图2、图3所示中,A柱外板2还具有顶盖部201、第一侧盖部202和第二侧盖部203。其中,顶盖部201不与A柱主梁1表面接触,由顶盖部201的一侧向A柱主梁1侧壁表面延伸形成第一侧盖部202,由第一侧盖部202远离顶盖部201的端部沿A柱主梁1侧壁表面延伸形成第一裙边204。由顶盖部201与第一侧盖部202相对的另一侧向凸缘109延伸形成第二侧盖部203,由第二侧盖部203远离顶盖部201的端部沿凸缘109表面延伸形成第二裙边205。由第一侧盖部202、顶盖部201、第二侧盖部203和A柱主梁1的表面围绕形成空腔3。As shown in FIG. 1 , FIG. 2 , and FIG. 3 , the A-pillar
在可选实施例中,并非一定在A柱主梁1的该一个侧壁的所有位置均延伸形成凸缘109,凸缘109的位置的设定需要随车辆结构设计而定,在本实用新型实施例中,如图1中所示的横截面位置处形成有凸缘109,而在图2、图3中所示的横截面位置处并没有形成凸缘109,特别是图3所示中,由于车辆结构设计的要求,需要A柱外板2的第二裙边205与除本实用新型实施例的A柱以外的其他结构件4之间进行固定,所以相应位置处不需要形成凸缘109。In an optional embodiment, it is not necessary to extend the
图2示出了A柱主梁1的横截面结构,如图1和图2所示,本实用新型实施例中,A柱主梁1界面呈不规则多边形结构。具体地,A柱主梁1具有第一侧壁101、第二侧壁102、第三侧壁103、第四侧壁104、第五侧壁105、第六侧壁106、第七侧壁107和第八侧壁108。其中,第一侧壁101与第一裙边204胶铆连接;第二侧壁102由第一侧壁101远离第一侧盖部202的一侧向远离第一裙边204方向延伸而成,并且第二侧壁102与第一侧壁101之间的朝向A柱主梁1内侧的夹角为钝角;第三侧壁103由第二侧壁102远离第一侧壁101的一侧延伸而成,并且第三侧壁103与第二侧壁102之间的朝向A柱主梁1内侧的夹角为钝角;第四侧壁104由第三侧壁103远离第二侧壁102的一侧延伸而成,并且第四侧壁104与第三侧壁103之间的朝向A柱主梁1内侧的夹角为钝角;第五侧壁105由第四侧壁104远离第三侧壁103的一侧延伸而成,并且第五侧壁105与第四侧壁104之间的朝向A柱主梁1内侧的夹角为钝角;第六侧壁106由第五侧壁105远离第四侧壁104的一侧延伸而成,并且第六侧壁106与第五侧壁105之间的朝向A柱主梁1内侧的夹角为钝角;第七侧壁107由第六侧壁106远离第五侧壁105的一侧延伸而成,并且第七侧壁107与第六侧壁106之间的朝向A柱主梁1内侧的夹角为钝角;第八侧壁108由第七侧壁107远离第六侧壁106的一侧延伸而成,并且第八侧壁108远离第七侧壁107的一侧延伸而形成第一侧壁101,第八侧壁108与第七侧壁107之间的朝向A柱主梁1内侧的夹角为锐角,第一侧壁101与第八侧壁108之间的朝向A柱主梁1内侧的夹角为优角。Figure 2 shows the cross-sectional structure of the
关于胶铆连接,参见图2所示,第一裙边204首先通过结构胶5胶接于A柱主梁1的第一侧壁101外表面,在胶接的基础上再通过抽芯铆钉6将第一裙边204和第一侧壁101铆接在一起。第二裙边205和凸缘109之间也首先通过结构胶5胶接在一起,在胶接的基础上再通过抽芯铆钉6进行铆接在一起。由于第二裙边205和凸缘109之间的抽芯铆钉位置与第一裙边204和第一侧壁101之间的抽芯铆钉6位置并非位于同一横截面中,所以各个附图所示中未展示出第二裙边205和凸缘109之间胶铆连接所采用的铆钉结构,本领域技术人员可通过第一裙边204和第一侧壁101之间的胶铆结构来知晓如何实现在第二裙边205和凸缘109处的胶铆结构。图1所示结构的横截面处恰好没有截取到抽芯铆钉,所以图1所示中并不含有抽芯铆钉结构。Regarding the glue riveting connection, as shown in FIG. 2 , the
在可选实施例中,如图3所示,在没有凸缘109的部分,第二裙边205和其他结构件4之间可采用胶接连接方式,即第二裙边205通过结构胶5胶接于结构件4,或者,在没有凸缘109的部分,第二裙边205和其他结构件4之间也可采用胶铆连接方式,即第二裙边205首先通过结构胶5胶接于结构件4外表面,在胶接的基础上再通过抽芯铆钉将第二裙边205和结构件4铆接在一起,第二裙边205和结构件4的胶铆连接结构可参考图2所示中的第一裙边204和第一侧壁101之间的胶铆连接结构。如图1所示,凸缘109由第五侧壁105的表面向A柱主梁1的外侧延伸而成。第六侧壁106的表面朝向所述空腔3。图1所示实施例中,由凸缘109、第六侧壁106、第七侧壁107、第八侧壁108、部分第一侧壁101、第一侧盖部202、顶盖部201和第二侧盖部203围绕形成空腔3。In an optional embodiment, as shown in FIG. 3 , in the part without the
继续参见图1、图2、图3所示,A柱主梁1还具有加强筋110,加强筋110由第四侧壁104的内表面和第一侧壁101的内表面相对延伸而成,并且加强筋110沿A柱主梁1的轴向方向延伸,使得A柱主梁1的管状结构被加强筋110分割为两个管室。加强筋110增加了整个截面的惯性矩和截面矩。Continuing to refer to FIG. 1 , FIG. 2 , and FIG. 3 , the A-pillar
在可选实施例中,第二侧壁102与第一侧壁101之间的朝向A柱主梁1内侧的夹角为105°至115°,优选为110.82°;第三侧壁103与第二侧壁102之间的朝向A柱主梁1内侧的夹角为135°至145°,优选为141.52°;第四侧壁104与第三侧壁103之间的朝向A柱主梁1内侧的夹角为110°至120°,优选为113.89°;第五侧壁105与第四侧壁104之间的朝向A柱主梁1内侧的夹角为115°至125°,优选为118°;第六侧壁106与第五侧壁105之间的朝向A柱主梁1内侧的夹角为135°至145°,优选为138°;第七侧壁107与第六侧壁106之间的朝向A柱主梁1内侧的夹角为115°至125°,优选为117°;第八侧壁108与第七侧壁107之间的朝向A柱主梁1内侧的夹角为70°至80°,优选为76.5°;第一侧壁101与第八侧壁108之间的朝向A柱主梁1内侧的夹角为90°至100°,优选为96°。In an optional embodiment, the included angle between the second side wall 102 and the first side wall 101 toward the inner side of the A-pillar main beam 1 is 105° to 115°, preferably 110.82°; The angle between the two side walls 102 toward the inner side of the A-pillar main beam 1 is 135° to 145°, preferably 141.52°; the angle between the fourth side wall 104 and the third side wall 103 toward the inner side of the A-pillar main beam 1 The included angle is 110° to 120°, preferably 113.89°; the included angle between the fifth side wall 105 and the fourth side wall 104 toward the inside of the A-pillar main beam 1 is 115° to 125°, preferably 118° The angle between the sixth side wall 106 and the fifth side wall 105 towards the inside of the A-pillar main beam 1 is 135° to 145°, preferably 138°; between the seventh side wall 107 and the sixth side wall 106 The included angle toward the inner side of the A-pillar main beam 1 is 115° to 125°, preferably 117°; the included angle toward the inner side of the A-pillar main beam 1 between the eighth side wall 108 and the seventh side wall 107 is 70° to 80°, preferably 76.5°; the included angle between the first side wall 101 and the eighth side wall 108 toward the inner side of the A-pillar main beam 1 is 90° to 100°, preferably 96°.
在可选实施例中,A柱主梁1的侧壁厚度为4毫米至5毫米,优选为4.38毫米。In an alternative embodiment, the thickness of the side walls of the A-pillar
在可选实施例中,第一侧盖部202和第一裙边204之间的夹角为95°至105°,优选为98.84°;顶盖部201和第一侧盖部202之间的夹角为75°至85°;第二侧盖部203和第二裙边205之间的夹角为95°至105°;顶盖部201和第二侧盖部203之间的夹角为85°至95°。In an optional embodiment, the included angle between the first
如图4所示,A柱主梁1中,由第四侧壁104的外表面到第七侧壁107与第八侧壁108过渡处的最短距离为55毫米至65毫米,优选为61.5毫米;由第二侧壁102的外表面到第五侧壁105与第六侧壁106过渡处的最短距离为55毫米至65毫米,优选为62毫米。As shown in FIG. 4 , in the
本实用新型实施例的A柱由铝合金型材和碳纤维材料组成了如图1所示的封闭腔体结构,基于碳纤维超高刚度强度性能及铝合金型材良好的截面可设计性和良好的抗弯抗扭特性,并配合二者之间的胶铆工艺,通过型材及碳纤维零件胶铆后形成的如图1所示的封闭结构增强了汽车A柱部分的刚度性能,从而提高了整车的碰撞安全性能,由于A柱主梁1较小的截面积,从而减小了汽车的视野盲区,由于非规则性的A柱主梁1的结构以及A柱主梁1和A柱外板2之间的胶铆连接结构和空腔结构,辅助增强了车身骨架的稳定性,保证了车辆的行车安全及驾乘体验感。The A-pillar of the embodiment of the present invention is composed of aluminum alloy profiles and carbon fiber materials to form a closed cavity structure as shown in FIG. Torsion resistance, and with the glue riveting process between the two, the closed structure as shown in Figure 1 formed by the glue riveting of profiles and carbon fiber parts enhances the rigidity of the A-pillar part of the car, thereby improving the collision of the whole vehicle. Safety performance, due to the smaller cross-sectional area of the A-pillar
本实用新型实施例的A柱,是基于整车碰撞安全性能和客户驾乘视野准则,在满足整车造型要求的前提下,基于型材尺寸截面最小准则,即在满足刚强度原则下,基于整车外观造型光顺美观原则,通过拓扑优化设计型腔内部加强筋分布及壁厚选择,优化设计而成。本实用新型实施例的A柱的结构具有较高惯性模量及抗弯模量。The A-pillar of the embodiment of the present invention is based on the vehicle collision safety performance and the customer's driving vision criteria, under the premise of satisfying the vehicle modeling requirements, based on the minimum profile size and section criteria, that is, under the rigidity principle, based on the overall The appearance of the car is smooth and beautiful, and the design is optimized through topology optimization to design the distribution of reinforcement ribs inside the cavity and the selection of wall thickness. The structure of the A-pillar of the embodiment of the present invention has higher inertia modulus and bending modulus.
本实用新型实施例中,基于尺寸最小优化设计截面惯性模量,整体封闭截面Iy=44.41cm4、Wy=Iy/6.2=7.16cm3,Iz=57.57cm4,Wy=Iy/8.47=6.8cm3,铝型材的A柱主梁1的截面Iy=26.65cm4、Wy=Iy/6.15=4.33cm3,Iz=35.36cm4,Wy=Iy/6.38=5.54cm3,相较于较传统A柱结构提升了30%以上,基于同等材料基础上,承载性能提升了30%。在胶铆处的铆钉的切向承载强度222MPa,法向承载强度235MPa,较纯胶接强度提高了50%以上。另外,本实用新型实施例的A柱,在应用于超级跑车时,基于超级跑车风燥阻力以及造型美观原则,对碳纤维材料的A柱外板2的曲面形状进行优化,通过铝型材及碳纤维的不同型面组合能够获得不同截面形状,从而获得最优的承载性能及最低的风阻系数。A柱主梁1的凸缘109主要提供与A柱外板2胶接的安装面,同时凸缘109与A柱外板2之间也可以采用胶铆连接结构,碳纤维的A柱外板2外形由A柱外板2的造型连续性及封闭截面承载状态决定,通过胶铆连接的方式,将具有随形搭接面设计的碳纤维A柱外板2连接成为封闭腔体结构。胶铆连接结构中,是在连接结构的两端增加一个抽芯铆钉,通过铆钉的切向强度,保证整体结构在轴向外加载荷的承受强度。型腔内部结构可进行优化设计满足不同要求,如针对超跑车辆整车姿态较低状态,在满足型材轴向性能的前提下,加强其垂向抗弯性能。在满足结构件承受外加载荷,封闭截面自身惯性矩及截面模量对外加载荷响应状态的前提下,优先控制封闭腔体的外观尺寸,保证良好的驾乘体验。In the embodiment of the present utility model, the section inertia modulus is optimized based on the minimum size, the overall closed section Iy=44.41cm 4 , Wy=Iy/6.2=7.16cm 3 , Iz=57.57cm 4 , Wy=Iy/8.47=6.8cm 3. Section Iy=26.65cm 4 , Wy=Iy/6.15=4.33cm 3 , Iz=35.36cm 4 , Wy=Iy/6.38=5.54cm 3 of aluminum profile A column
本实用新型实施例还提供了一种汽车,其采用如上任一项实施例所述的A柱。The embodiment of the present invention also provides an automobile, which adopts the A-pillar described in any one of the above embodiments.
应当理解,虽然本说明书是按照各个实施方式描述的,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described according to various embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本实用新型的可行性实施方式的具体说明,而并非用以限制本实用新型的保护范围,凡未脱离本实用新型技艺精神所作的等效实施方案或变更,如特征的组合、分割或重复,均应包含在本实用新型的保护范围之内。A series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any equivalents made without departing from the technical spirit of the present invention Embodiments or modifications, such as combination, division or repetition of features, should all be included within the protection scope of the present invention.
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EP3932784A1 (en) * | 2020-07-01 | 2022-01-05 | Mazda Motor Corporation | Vehicle body structure |
CN113879412B (en) * | 2020-07-01 | 2023-04-28 | 马自达汽车株式会社 | Vehicle body structure |
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