CN210188570U - Novel on-spot processing equipment - Google Patents
Novel on-spot processing equipment Download PDFInfo
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- CN210188570U CN210188570U CN201921119311.4U CN201921119311U CN210188570U CN 210188570 U CN210188570 U CN 210188570U CN 201921119311 U CN201921119311 U CN 201921119311U CN 210188570 U CN210188570 U CN 210188570U
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- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 239000003638 chemical reducing agent Substances 0.000 claims description 15
- 238000003754 machining Methods 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000002861 polymer material Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Drilling And Boring (AREA)
Abstract
The utility model discloses a novel field processing equipment, including the boring bar, the feed box, actuating mechanism and electric cabinet, the tip support is all installed at the both ends of boring bar, actuating mechanism connects on the boring bar in one of them tip support outside, the mid-mounting of boring bar has boring blade holder and plane knife rest, the bottom of boring blade holder and plane knife rest all has through the bolt fastening embraces the cover, it embraces tightly on the boring bar to embrace the cover, in order respectively with between boring blade holder and the boring bar and between plane knife rest and the boring bar fixed connection together, be provided with the lead screw groove on the lateral wall of boring bar, ball is installed to the lead screw inslot, the feed box is fixed in the one end of boring bar, its inside gear drive that adopts, gear and ball link to each other. The utility model has the advantages of simple structure, simple to operate both can the machined surface, also can accomplish the processing of hole, has improved the precision of work piece.
Description
Technical Field
The utility model belongs to the technical field of machining, concretely relates to novel field processing equipment.
Background
The boring machine is a machine tool which mainly uses a boring cutter to machine holes on a workpiece, is generally used for holes with higher precision requirements, particularly holes distributed on different surfaces and with higher hole distance and position precision requirements, but cannot be placed in the boring machine for workpieces with larger sizes, and is inconvenient to machine.
SUMMERY OF THE UTILITY MODEL
For solving the not enough of prior art, the utility model aims to provide a simple structure, simple to operate both can the machined surface, also can accomplish the novel on-the-spot processing equipment of hole processing.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a novel on-site machining equipment, including the boring bar, the feed box, actuating mechanism and electric cabinet, the tip is all installed at the both ends of boring bar and is supported, actuating mechanism connects on the boring bar in one of them tip support outside, the mid-mounting of boring bar has boring blade holder and flat knife rest, the bottom of boring blade holder and flat knife rest all has the cover of embracing through the bolt fastening, the cover of embracing is embraced tightly on the boring bar, in order respectively with between boring blade holder and the boring bar and between flat knife rest and the boring bar fixed connection together, be provided with the lead screw groove on the lateral wall of boring bar, ball is installed to the lead screw inslot, the feed box is fixed in the one end of boring bar, its inside adopts gear drive, gear and ball link to each other.
Preferably, the boring bar and the end support are connected through a bearing.
Still preferably, the end support comprises a circular ring and a plurality of legs, and the legs are fixed on the outer side wall of the circular ring through threaded connection or welding.
More preferably, the driving mechanism comprises a servo motor and a speed reducer connected with the servo motor, and the speed reducer and the boring rod are tightly held by a taper sleeve.
Further preferably, a key is arranged inside the holding sleeve, and the key is clamped into the screw rod groove.
Specifically, the contact surface of the boring tool apron and the boring rod is made of a high polymer material or is coated with a copper layer, and a tool rest is mounted on the outer side of the boring tool apron.
Preferably, the electric cabinet is electrically connected with the driving mechanism, and a display screen is further installed on the electric cabinet.
The utility model discloses an useful part lies in: the novel field processing equipment has simple structure and convenient installation, can process planes and can also complete the processing of inner holes, thereby improving the precision of processed workpieces; the device is mainly used for field processing of stern tube holes and rudder holes of a shipyard and flange faces matched with the stern tube holes and the rudder holes, and can also be used for field processing of other industrial products.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
The meaning of the reference symbols in the figures: 1. the boring machine comprises a boring bar, 2, a feed box, 3, a boring cutter holder, 4, a plane cutter rest, 5, a holding sleeve, 6, a screw groove, 7, a ball screw, 8, a bearing, 9, a ring, 10, a supporting leg, 11, a servo motor, 12 and a speed reducer.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, the utility model discloses a novel field processing equipment, including boring bar 1, feed box 2, actuating mechanism and electric cabinet.
The end supports are arranged at two ends of the boring rod 1, the boring rod 1 and the end supports are connected through the bearing 8, the bearing 8 is arranged inside the end supports and is responsible for providing stable rotary support for the boring rod 1, the bearing 8 adopts an inner gap adjusting and outer gap adjusting structure, the position in contact with the boring rod 1 is tightened through a taper sleeve, the bearing can be tightly held on the boring rod 1, the outer shell of the bearing 8 is in a left-right opposite holding type, the inside is a spherical surface and is in contact with the outer ring with the spherical surface of the bearing 8, the angle of the axis of the bearing 8 can be adjusted in actual use, the use on site is facilitated, the bearing 8 greatly improves the precision of equipment, the service life of the equipment is greatly prolonged, and the abrasion condition of the contact surface of the boring rod 1 and the bearing 8 is improved.
The end support comprises a circular ring 9 and a plurality of supporting legs 10, the supporting legs 10 are fixed on the outer side wall of the circular ring 9 through threaded connection or welding, the end support is usually in a cross shape, a Y-shaped or straight-line-shaped structure, the end support serves as a working base of the whole set of equipment and is connected with a structure of a processed workpiece, high-strength plates are adopted for manufacturing, the end support is enabled to have good rigidity, the bearing 8 is installed inside the end support, the position of the bearing 8 can be adjusted through a bolt installed on the end support, the end support can be locked after being adjusted, secondary fixing can be carried out through a safety fuse, and the absolute stability of the position.
The driving mechanism is connected to the boring bar 1 on one end support outer side, the driving mechanism comprises a servo motor 11 and a speed reducer 12 connected with the servo motor 11, and the speed reducer 12 and the boring bar 1 are tightly held by taper sleeves. The servo motor 11 can accurately control the rotating speed of the boring bar 1, provide stable output torque for the reduction gearbox, reduce the vibration of equipment by using the servo motor 11, obtain a smoother machined surface and improve the precision of a machined workpiece. The speed reducer 12 and the servo motor 11 are used in a combined mode, the torque of the servo motor 11 can be amplified and the boring rod 1 is driven to move, the speed reducer 12 is tightly held with the boring rod 1 through a taper sleeve at a connecting position, the speed reducer 12 can be fixed at any position of the boring rod 1 through the structure, on-site installation and use are facilitated, internal gears of the speed reducer 12 are specially designed and are subjected to gear grinding, vibration which possibly occurs to equipment is reduced, due to the fact that horizontal installation or vertical installation of the equipment possibly occurs on the site, the ventilating cap and the oil level mirror of the speed reducer 12 can be replaced mutually, on-site actual use is facilitated, various installation positions are also considered in the design stage of the speed reducer 12, and it is guaranteed that gears can be lubricated.
The middle part of the boring bar 1 is provided with a boring cutter holder 3 and a plane cutter frame 4, the bottoms of the boring cutter holder 3 and the plane cutter frame 4 are respectively fixed with a clasping sleeve 5 through bolts, the clasping sleeves 5 are clasped on the boring bar 1 so as to respectively fixedly connect the boring cutter holder 3 and the boring bar 1 and the plane cutter frame 4 and the boring bar 1 together, and keys are arranged inside the clasping sleeves 5 and clamped into a screw groove 6. The plane tool rest 4 obtains the feeding amount through gear transmission or a tool beating mode, so that the radial movement of the tool is controlled, and the end face of a machined workpiece can be machined after the tool generates radial displacement.
The contact surface of the boring cutter holder 3 and the boring rod 1 is made of high polymer materials or coated with a copper layer, so that the contact surface is convenient to lubricate, and one or more dust rings are arranged at the two ends of the boring cutter holder to prevent the damage caused by scrap iron; the outside of the boring cutter holder 3 is provided with a cutter frame, the cutter frame rotates along with the equipment after the equipment rotates, and meanwhile, the ball screw 7 in the boring rod 1 can pull the part to make axial displacement, and at the moment, an inner hole can be machined. The tool rest on the boring tool holder 3 has the function of adjusting the tool up and down, and is divided into coarse adjustment and fine adjustment, and a processing worker can adjust the up and down position of the tool according to actual conditions to process a product meeting the size requirement.
Be provided with lead screw groove 6 on the lateral wall of boring bar 1, install ball 7 in the lead screw groove 6, boring bar 1 adopts high strength material to make and forms, open in the center and be expected the unthreaded hole, both ends are equipped with the hole for hoist, through relapse multichannel stress release in order to guarantee the rigidity of boring bar 1 in the whole technology preparation process, there is the corrosion resisting property of cladding material in order to increase the member on the surface, can carry out the demagnetization after the member processing finishes and handle in order to prevent that the iron fillings in the course of working from attaching to boring bar 1 surface, ball 7 can adopt the form of one or many, many can select synchronous or asynchronous motion when connecting, the flexible above ball 7 links to each other with boring tool apron 3 in order to control the axial displacement of boring tool apron 3.
The feed box 2 is fixed at one end of the boring rod 1, gear transmission is adopted in the feed box, the gear end face related to gear shifting is specially processed to facilitate gear shifting, the output gear is connected with the ball screw 7 and used for controlling the axial movement of the boring cutter holder 3, due to the adoption of the servo motor 11 and the ball screw 7, the movement of the boring cutter holder 3 can be accurately and continuously controlled, and the inner hole of a workpiece to be machined can obtain a good machining effect. The feed box 2 is provided with three-gear speed in fast, medium and slow speed and three-direction gears in positive and negative directions, and the use requirements of rough machining and finish machining in the actual use process are met conveniently.
The electric cabinet links to each other with actuating mechanism electrical property, adopts the double door structure, and the inside control unit who is equipped with servo controller, other electrical components and equipment of one door, because the equipment site conditions is changeable, this equipment mainly is equipped with electric cabinet control, wired remote control and wireless remote control, and the use department can select according to actual conditions, installs the display screen of adaptation on the electric cabinet for equipment can reflect current key information such as at the during operation: key information such as motor torque, motor temperature, boring bar torque, working time and the like is convenient for machine operators to record and manage equipment; and a cable storage rack and an operating handle storage rack are arranged in the other door, so that the storage in the field is facilitated, and a power socket is provided to meet the actual use requirement in the field.
For better explanation of the present invention, the following description specifically describes the working process thereof:
according to the actual processing requirements provided by customers, the proper equipment model and the specification model of the main components are selected, the end support is firstly installed after entering a field, the bearing 8 can be installed firstly or installed together with the boring bar 1, the boring cutter seat 3 is installed on the boring bar 1 in advance, the plane cutter frame 4 can be installed after the boring task is finished, the installation can be carried out according to the actual situation, because some occasions only need to process the plane, the servo motor 11 and the speed reducer 12 can be installed finally or installed together with the boring bar 1, the cutter feeding box 2 can also be installed according to the actual situation, the power supply is switched on for processing after the installation of the belt equipment and the position adjustment of the boring bar 1 is finished, at the moment, the servo motor 11 drives the boring bar 1 to rotate through the speed reducer 12, if an inner hole needs to be processed, the boring cutter seat 3 can be controlled to carry out axial movement through the ball screw 7 in the boring bar, the tool rest on the boring tool apron 3 can be adjusted on site by constructors to obtain radial adjustment, so that the machining of an inner hole can be completed; if a plane needs to be machined, the cutter on the plane cutter frame 4 can be displaced in a cutter beating or gear transmission mode, and the axial movement of the cutter on the plane cutter frame 4 is carried out through the field adjustment of constructors, so that the plane machining can be completed.
The novel field processing equipment has simple structure and convenient installation, can process a plane and can also complete the processing of an inner hole; the device is mainly used for field processing of stern tube holes and rudder holes of a shipyard and flange faces matched with the stern tube holes and the rudder holes, and can also be used for field processing of other industrial products.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by adopting equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims (7)
1. The novel on-site machining equipment comprises a boring bar (1), a cutter feeding box (2), a driving mechanism and an electric cabinet, and is characterized in that end supports are mounted at two ends of the boring bar (1), the driving mechanism is connected to the boring bar (1) outside one end support, a boring cutter holder (3) and a plane cutter rest (4) are mounted in the middle of the boring bar (1), clamping sleeves (5) are fixed at the bottoms of the boring cutter holder (3) and the plane cutter rest (4) through bolts, the clamping sleeves (5) are tightly held on the boring bar (1) so as to respectively fixedly connect the boring cutter holder (3) and the boring bar (1) and the plane cutter rest (4) and the boring bar (1), a lead screw groove (6) is formed in the side wall of the boring bar (1), a ball screw (7) is mounted in the lead screw groove (6), and the cutter feeding box (2) is fixed at one end of the boring bar (1), the inside of the device is driven by a gear, and the gear is connected with a ball screw (7).
2. A new field processing device according to claim 1, characterised in that the boring bar (1) is connected to the end support by means of a bearing (8).
3. A new field processing device according to claim 1, characterised in that the end support comprises a ring (9) and a number of legs (10), the legs (10) being fastened to the outer side wall of the ring (9) by screwing or welding.
4. The novel on-site machining equipment as claimed in claim 1, characterized in that the driving mechanism comprises a servo motor (11) and a speed reducer (12) connected with the servo motor (11), and the speed reducer (12) and the boring bar (1) are held tightly by taper sleeves.
5. The novel field processing device as claimed in claim 1, wherein a key is arranged inside the embracing sleeve (5), and the key is clamped into the screw groove (6).
6. The novel on-site machining equipment as claimed in claim 1, characterized in that the contact surface of the boring tool holder (3) and the boring bar (1) is made of high polymer material or coated with copper layer, and a tool rest is installed on the outer side of the boring tool holder (3).
7. The novel field processing device as claimed in claim 1, wherein the electric cabinet is electrically connected with the driving mechanism, and a display screen is further installed on the electric cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921119311.4U CN210188570U (en) | 2019-07-17 | 2019-07-17 | Novel on-spot processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921119311.4U CN210188570U (en) | 2019-07-17 | 2019-07-17 | Novel on-spot processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210188570U true CN210188570U (en) | 2020-03-27 |
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ID=69867903
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921119311.4U Active CN210188570U (en) | 2019-07-17 | 2019-07-17 | Novel on-spot processing equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN210188570U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110227840A (en) * | 2019-07-17 | 2019-09-13 | 江苏博林机械制造有限公司 | A kind of novel site process equipment |
| CN113059217A (en) * | 2021-06-03 | 2021-07-02 | 佛山新成洪鼎机械技术有限公司 | Boring machine capable of machining inner hole and end face |
| CN115401235A (en) * | 2022-09-16 | 2022-11-29 | 山东煌腾优钢锻造股份有限公司 | Lathe bore hole professional equipment that suitability is strong |
-
2019
- 2019-07-17 CN CN201921119311.4U patent/CN210188570U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110227840A (en) * | 2019-07-17 | 2019-09-13 | 江苏博林机械制造有限公司 | A kind of novel site process equipment |
| CN113059217A (en) * | 2021-06-03 | 2021-07-02 | 佛山新成洪鼎机械技术有限公司 | Boring machine capable of machining inner hole and end face |
| CN115401235A (en) * | 2022-09-16 | 2022-11-29 | 山东煌腾优钢锻造股份有限公司 | Lathe bore hole professional equipment that suitability is strong |
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