CN210147829U - A kind of wheel semi-finished rust removal shot blasting machine - Google Patents
A kind of wheel semi-finished rust removal shot blasting machine Download PDFInfo
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- CN210147829U CN210147829U CN201920438946.4U CN201920438946U CN210147829U CN 210147829 U CN210147829 U CN 210147829U CN 201920438946 U CN201920438946 U CN 201920438946U CN 210147829 U CN210147829 U CN 210147829U
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- 238000005422 blasting Methods 0.000 title claims abstract description 52
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 239000011265 semifinished product Substances 0.000 claims abstract description 3
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 210000001015 abdomen Anatomy 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000005480 shot peening Methods 0.000 description 18
- 230000009194 climbing Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
本实用新型涉及一种车轮半成品除锈抛丸机,喷丸房顶部前、后方向开设槽口,喷丸房前部设框架A,喷丸房后部设框架B,框架A、框架B上部之间设工字钢环形轨道,框架A上固定电机,电机的主轴端设链轮A,工字钢环形轨道内侧后部下方左、右侧分别设链轮B,链轮B分别与框架B上部旋转连接,链轮A与后侧设置的两个链轮B之间通过链条动力传动,链条上部均布固定多个滑动组件,链条上设多个挂轮组件,框架A一侧设离心风机,框架A上固定螺旋除尘器,离心风机、螺旋除尘器之间连接吸风管,软管B上端与螺旋除尘器连接,软管B下端与喷丸房右侧下部连通。本实用新型的有益效果:抛丸机除锈效率高,铁锈在抛丸机房内快速沉降。
The utility model relates to a rust-removing shot blasting machine for wheel semi-finished products. Notches are provided in the front and rear directions of the top of the shot blasting room. There is an I-beam ring track in between, the motor is fixed on the frame A, the main shaft end of the motor is provided with a sprocket A, and the left and right sides of the inner rear of the I-beam ring track are respectively provided with a sprocket B, and the sprocket B is connected to the frame B respectively. The upper part is rotatably connected, the chain power transmission between the sprocket A and the two sprockets B set on the rear side is through the chain power transmission, the upper part of the chain is evenly distributed and fixed with multiple sliding components, the chain is provided with multiple hanging wheel components, and the frame A side is provided with a centrifugal fan , The screw dust collector is fixed on the frame A, the suction pipe is connected between the centrifugal fan and the screw dust collector, the upper end of the hose B is connected with the screw dust collector, and the lower end of the hose B is connected with the lower part of the right side of the shot blasting room. The beneficial effects of the utility model are as follows: the shot blasting machine has high rust removal efficiency, and the rust settles rapidly in the shot blasting machine room.
Description
技术领域technical field
本实用新型涉及一种车轮加工辅助装置,尤其涉及一种车轮半成品除锈抛丸机。The utility model relates to an auxiliary device for wheel processing, in particular to a rust-removing shot blasting machine for semi-finished products of wheels.
背景技术Background technique
车轮加工过程中,为了降低喷涂车轮的成本,会把焊接好的车轮集中堆放,把车轮集中一定数量后喷涂车轮,车轮在堆放过程中易氧化产生铁锈,为了提高车轮的喷涂品质,会用抛丸机去除车轮上的铁锈,目前,现有的喷丸机的每个挂轮架上仅能挂两个车轮,每次进入抛丸机的车轮数量较少,造成抛丸车轮的总用时较长,车轮的除锈效率低,且车轮除锈后,铁锈飘在抛丸机房内,打开机房后,人容易把铁锈吸入肺内,损害工人健康。In the process of wheel processing, in order to reduce the cost of spraying the wheels, the welded wheels will be stacked together, and the wheels will be collected and sprayed after a certain number. The wheels are easily oxidized and rust during the stacking process. The shot blasting machine removes the rust on the wheels. At present, only two wheels can be hung on each wheel frame of the existing shot blasting machine, and the number of wheels entering the shot blasting machine is small each time, which causes the total time of the shot blasting wheel to be relatively short. Long, the rust removal efficiency of the wheels is low, and after the wheels are rusted, the rust floats in the shot blasting machine room.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种车轮半成品除锈抛丸机,解决了现有抛丸机除锈效率低,铁锈飘在抛丸机房内的问题。The technical problem to be solved by the utility model is to provide a wheel semi-finished rust-removing shot blasting machine, which solves the problems of low rust-removing efficiency and rust floating in the shot blasting machine room of the existing shot blasting machine.
本实用新型为解决上述提出的问题所采用的技术方案是:The technical scheme adopted by the present utility model for solving the above-mentioned problems is:
一种车轮半成品除锈抛丸机,包括喷丸房1、平开门2、槽口3、框架A4、框架B5、工字钢环形轨道6、链轮A7、电机8、链轮B9、链条10、滑动组件11、挂轮组件12、离心风机13、螺旋除尘器14、吸风管15和软管B16,喷丸房1顶部前、后方向开设槽口3,所述喷丸房1前部设置框架A4,所述喷丸房1后部设置框架B5,所述框架A4、框架B5上部之间设置工字钢环形轨道6,且工字钢环形轨道6右侧轨道位于所述喷丸房1上开设的所述槽口3正上方,所述框架A4上固定设置电机8,所述电机8的主轴端固定设置链轮A7,且链轮A7位于所述工字钢环形轨道6内侧前部下方,所述工字钢环形轨道6内侧后部下方左、右侧分别设置链轮B9,所述链轮B9分别与所述框架B5上部旋转连接,所述链轮A7与后侧设置的两个所述链轮B9之间通过链条10动力传动,所述链条10上部均布固定多个滑动组件11,所述滑动组件11包括U形架1101、旋转轮1102、连接板A1103,U形架1101内侧上端分别设置旋转轮1102,所述旋转轮1102分别位于所述工字钢环形轨道6腹部左、右侧,且所述旋转轮1102与所述工字钢环形轨道6滚动连接,所述U形架1101底部固定连接板A1103,所述连接板A1103底部与所述链条10上的链节固定连接,所述链条10上设置多个挂轮组件12,所述挂轮组件12包括连接板B1201、连接杆A1202、连接杆B1203、限位杆1204、加强筋1205,所述链条10底部固定设置多个连接板B1201,连接杆A1202顶部与所述连接板B1201下表面中部固定连接,所述连接杆A1202外侧壁上均布设置多组环形布置的多个连接杆B1203,所述连接杆B1203上表面外端固定两个限位杆1204,所述连接杆B1203下表明外端固定设置加强筋1205,所述加强筋1205下端与所述连接杆A1202固定连接,所述框架A4一侧设置离心风机13,所述框架A4上固定设置螺旋除尘器14,所述离心风机13、螺旋除尘器14之间连接吸风管15,软管B16上端与所述螺旋除尘器14连接,所述软管B16下端与所述喷丸房1右侧下部连通。A rust-removing shot blasting machine for semi-finished wheels of wheels, comprising a shot blasting room 1, a
所述的喷丸房1左侧壁上固定设置爬梯17,便于爬到喷丸房1顶部维护链条10。A
所述的离心风机13的出风口上设置消声器19,消除离心风机13产生的噪音。The air outlet of the
本实用新型的工作原理:把需要除锈的车轮挂在挂轮组件的连接杆B上,限位杆支撑起车轮一端,通过收缩气缸打开喷丸房上的平开门,开启电机,电机带动链轮A旋转,链轮A带动链条旋转,链条带动挂轮组件和车轮旋转至喷丸房内,停止电机运行,通过伸开气缸的主轴关闭喷丸房上的平开门,打开喷丸房内的喷丸机对车轮喷丸除锈,开启离心风机,离心风机吸走螺旋除尘器的空气,喷丸房的空气经软管B被吸入螺旋除尘器,铁锈经螺旋除尘器下部排出,抛丸完成后,通过收缩气缸打开喷丸房上的平开门,开启电机,电机带动链轮A旋转,链轮A带动链条旋转,链条带动挂轮组件和车轮旋转远离喷丸房,停止电机运行,通过伸开气缸的主轴关闭喷丸房上的平开门,关闭离心风机,拿走挂轮组件的连接杆B上的车轮。The working principle of the utility model: hang the wheel that needs to be derusted on the connecting rod B of the hanging wheel assembly, the limit rod supports one end of the wheel, open the swing door on the shot blasting room by shrinking the cylinder, turn on the motor, and the motor drives the chain Wheel A rotates, sprocket A drives the chain to rotate, the chain drives the hanging wheel assembly and the wheel to rotate into the shot peening room, stops the motor running, closes the swing door on the shot peening room by extending the main shaft of the cylinder, and opens the shot peening room. The shot peening machine blasts and removes rust from the wheels, turns on the centrifugal fan, the centrifugal fan sucks the air from the spiral dust collector, the air in the shot blasting room is sucked into the spiral dust collector through the hose B, the rust is discharged through the lower part of the spiral dust collector, and the shot blasting is completed. Then, open the swing door on the shot peening room by shrinking the cylinder, turn on the motor, the motor drives the sprocket A to rotate, the sprocket A drives the chain to rotate, the chain drives the hanging wheel assembly and the wheel to rotate away from the shot peening room, and stops the motor running. The main shaft that opens the air cylinder closes the swing door on the shot blasting room, closes the centrifugal fan, and removes the wheel on the connecting rod B of the hanging wheel assembly.
本实用新型的有益效果在于:1、抛丸机除锈效率高,铁锈在抛丸机房内快速沉降。2、喷丸房左侧壁上固定设置爬梯,便于爬到喷丸房顶部维护链条。3、离心风机的出风口上设置消声器,消除离心风机产生的噪音。The beneficial effects of the utility model are as follows: 1. The rust removal efficiency of the shot blasting machine is high, and the rust settles rapidly in the shot blasting machine room. 2. A ladder is fixed on the left wall of the shot peening room, which is convenient for climbing to the top of the shot peening room to maintain the chain. 3. A muffler is installed on the air outlet of the centrifugal fan to eliminate the noise generated by the centrifugal fan.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的链条A-A剖面的结构示意图。Figure 2 is a schematic structural diagram of the chain A-A section of the present invention.
其中,1-喷丸房、2-平开门、3-槽口、4-框架A、5-框架B、6-工字钢环形轨道、7-链轮A、8-电机、9-链轮B、10-链条、11-滑动组件、1101-U形架、1102-旋转轮、1103-连接板A、12-挂轮组件、1201-连接板B、1202-连接杆A、1203-连接杆B、1204-限位杆、1205-加强筋、13-离心风机、14-螺旋除尘器、15-吸风管、16-软管B、17-爬梯、18-气缸、19-消声器。Among them, 1-blasting room, 2-swing door, 3-slot, 4-frame A, 5-frame B, 6-I-beam ring track, 7-sprocket A, 8-motor, 9-sprocket B, 10-chain, 11-slide assembly, 1101-U-shaped frame, 1102-rotating wheel, 1103-connecting plate A, 12-hanging wheel assembly, 1201-connecting plate B, 1202-connecting rod A, 1203-connecting rod B. 1204-limiting rod, 1205-reinforcing rib, 13-centrifugal fan, 14-spiral dust collector, 15-suction pipe, 16-hose B, 17-climbing ladder, 18-cylinder, 19-muffler.
具体实施方式Detailed ways
下面结合附图进一步说明本实用新型的实施例。The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.
参照图1-2,本具体实施方式所述的一种车轮半成品除锈抛丸机,包括喷丸房1、平开门2、槽口3、框架A4、框架B5、工字钢环形轨道6、链轮A7、电机8、链轮B9、链条10、滑动组件11、挂轮组件12、离心风机13、螺旋除尘器14、吸风管15和软管B16,喷丸房1顶部前、后方向开设槽口3,所述喷丸房1前部设置框架A4,所述喷丸房1后部设置框架B5,所述框架A4、框架B5上部之间设置工字钢环形轨道6,且工字钢环形轨道6右侧轨道位于所述喷丸房1上开设的所述槽口3正上方,所述框架A4上固定设置电机8,所述电机8的主轴端固定设置链轮A7,且链轮A7位于所述工字钢环形轨道6内侧前部下方,所述工字钢环形轨道6内侧后部下方左、右侧分别设置链轮B9,所述链轮B9分别与所述框架B5上部旋转连接,所述链轮A7与后侧设置的两个所述链轮B9之间通过链条10动力传动,所述链条10上部均布固定三十个滑动组件11,所述滑动组件11包括U形架1101、旋转轮1102、连接板A1103,U形架1101内侧上端分别设置旋转轮1102,所述旋转轮1102分别位于所述工字钢环形轨道6腹部左、右侧,且所述旋转轮1102与所述工字钢环形轨道6滚动连接,所述U形架1101底部固定连接板A1103,所述连接板A1103底部与所述链条10上的链节固定连接,所述链条10上设置六个挂轮组件12,所述挂轮组件12包括连接板B1201、连接杆A1202、连接杆B1203、限位杆1204、加强筋1205,所述链条10底部固定设置多个连接板B1201,连接杆A1202顶部与所述连接板B1201下表面中部固定连接,所述连接杆A1202外侧壁上均布设置两组环形布置的六个连接杆B1203,所述连接杆B1203上表面外端固定两个限位杆1204,所述连接杆B1203下表明外端固定设置加强筋1205,所述加强筋1205下端与所述连接杆A1202固定连接,所述框架A4一侧设置离心风机13,所述框架A4上固定设置螺旋除尘器14,所述离心风机13、螺旋除尘器14之间连接吸风管15,软管B16上端与所述螺旋除尘器14连接,所述软管B16下端与所述喷丸房1右侧下部连通。1-2, a wheel semi-finished rust-removing shot blasting machine described in this specific embodiment includes a shot blasting room 1, a
所述的喷丸房1左侧壁上固定设置爬梯17,便于爬到喷丸房1顶部维护链条10。A
所述的离心风机13的出风口上设置消声器19,消除离心风机13产生的噪音。The air outlet of the
本具体实施方式的工作原理:把需要除锈的车轮挂在挂轮组件的连接杆B上,限位杆支撑起车轮一端,通过收缩气缸打开喷丸房上的平开门,开启电机,电机带动链轮A旋转,链轮A带动链条旋转,链条带动挂轮组件和车轮旋转至喷丸房内,停止电机运行,通过伸开气缸的主轴关闭喷丸房上的平开门,打开喷丸房内的喷丸机对车轮喷丸除锈,开启离心风机,离心风机吸走螺旋除尘器的空气,喷丸房的空气经软管B被吸入螺旋除尘器,铁锈经螺旋除尘器下部排出,抛丸完成后,通过收缩气缸打开喷丸房上的平开门,开启电机,电机带动链轮A旋转,链轮A带动链条旋转,链条带动挂轮组件和车轮旋转远离喷丸房,停止电机运行,通过伸开气缸的主轴关闭喷丸房上的平开门,关闭离心风机,拿走挂轮组件的连接杆B上的车轮。The working principle of this specific embodiment: hang the wheel that needs to be derusted on the connecting rod B of the hanging wheel assembly, the limit rod supports one end of the wheel, open the swing door on the shot blasting room by shrinking the cylinder, turn on the motor, and the motor drives the The sprocket A rotates, the sprocket A drives the chain to rotate, the chain drives the hanging wheel assembly and the wheel to rotate into the shot peening room, stops the motor running, closes the swing door on the shot peening room by extending the main shaft of the cylinder, and opens the shot peening room. The shot peening machine is used to blast the wheels to remove rust, turn on the centrifugal fan, and the centrifugal fan sucks the air of the spiral dust collector. After completion, open the swing door on the shot peening room by shrinking the cylinder, turn on the motor, the motor drives the sprocket A to rotate, the sprocket A drives the chain to rotate, the chain drives the hanging wheel assembly and the wheel to rotate away from the shot peening room, stop the motor running, and pass Extend the main shaft of the cylinder to close the swing door on the shot blasting room, close the centrifugal fan, and take away the wheel on the connecting rod B of the hanging wheel assembly.
本具体实施方式的有益效果在于:1、抛丸机除锈效率高,铁锈在抛丸机房内快速沉降。2、喷丸房左侧壁上固定设置爬梯,便于爬到喷丸房顶部维护链条。3、离心风机的出风口上设置消声器,消除离心风机产生的噪音。The beneficial effects of this specific embodiment are: 1. The shot blasting machine has high rust removal efficiency, and the rust settles rapidly in the shot blasting machine room. 2. A ladder is fixed on the left wall of the shot peening room, which is convenient for climbing to the top of the shot peening room to maintain the chain. 3. A muffler is installed on the air outlet of the centrifugal fan to eliminate the noise generated by the centrifugal fan.
本实用新型的具体实施例不构成对本实用新型的限制,凡是采用本实用新型的相似结构及变化,均在本实用新型的保护范围内。The specific embodiments of the present invention do not limit the present invention, and all similar structures and changes of the present invention are within the protection scope of the present invention.
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CN201920438946.4U CN210147829U (en) | 2019-04-02 | 2019-04-02 | A kind of wheel semi-finished rust removal shot blasting machine |
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