[go: up one dir, main page]

CN210136600U - Real device of instructing of electric automobile motor system - Google Patents

Real device of instructing of electric automobile motor system Download PDF

Info

Publication number
CN210136600U
CN210136600U CN201920538401.0U CN201920538401U CN210136600U CN 210136600 U CN210136600 U CN 210136600U CN 201920538401 U CN201920538401 U CN 201920538401U CN 210136600 U CN210136600 U CN 210136600U
Authority
CN
China
Prior art keywords
module
fault
relay
igbt
motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920538401.0U
Other languages
Chinese (zh)
Inventor
王宇轩
李铮
李洪亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Zhongqi Hengtai Education Technology Co ltd
Original Assignee
Tianjin Zhongqi Hengtai Education Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Zhongqi Hengtai Education Technology Co ltd filed Critical Tianjin Zhongqi Hengtai Education Technology Co ltd
Priority to CN201920538401.0U priority Critical patent/CN210136600U/en
Application granted granted Critical
Publication of CN210136600U publication Critical patent/CN210136600U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Control Of Motors That Do Not Use Commutators (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Abstract

The utility model provides a real device of instructing of electric automobile motor system, include: the practical training platform plate is fixedly provided with a motor system simulation circuit board and a first interface module, and further comprises a fault setting device for setting faults for the motor system simulation circuit board, wherein the fault setting device comprises a second interface module, the first interface module and the second interface module are connected through a special wire harness, and the practical training platform plate further comprises an upper computer in wireless communication with the fault setting device. The utility model discloses a to motor, the planarization show of motor control unit, the information transfer mode of show motor to through setting up trouble setting device and host computer, make the audio-visual understanding of student and be familiar with driving motor control system's fault type and diagnostic method fast.

Description

一种电动汽车电机系统实训装置An electric vehicle motor system training device

技术领域technical field

本实用新型涉及教育装置技术领域,特别涉及一种电动汽车电机系统实训装置。The utility model relates to the technical field of educational devices, in particular to an electric vehicle motor system training device.

背景技术Background technique

电池、电机、电控是新能源汽车的三大核心部件,电机驱动控制系统是新能源汽车车辆行驶中的主要执行结构,其驱动特性决定了汽车行驶的主要性能指标,它是电动汽车的重要部件。电机驱动系统主要由电动机、功率转换器、控制器、各种检测传感器以及电源等部分构成。Battery, motor and electronic control are the three core components of new energy vehicles. The motor drive control system is the main execution structure of new energy vehicles. Its driving characteristics determine the main performance indicators of vehicle driving. It is an important part of electric vehicles. part. The motor drive system is mainly composed of a motor, a power converter, a controller, various detection sensors, and a power supply.

因此,对电动汽车电机系统的理论和实践教学就非常重要,本实用新型提出一种电动汽车电机系统实训装置,通过设置实训台板,将电机系统模拟电路板安装在实训台板上,实现了对电动机、电机控制单元的平面化展示,展示电机的信息传递方式,并通过设置故障设置装置和上位机,使学员直观的了解和快速熟悉驱动电机控制系统的故障类型和诊断方法。Therefore, the theoretical and practical teaching of the electric vehicle motor system is very important. The utility model proposes an electric vehicle motor system training device. By setting the training platform, the motor system simulation circuit board is installed on the training platform. , realizing the flat display of the motor and the motor control unit, showing the information transmission method of the motor, and by setting the fault setting device and the upper computer, so that the students can intuitively understand and quickly become familiar with the fault types and diagnosis methods of the drive motor control system.

实用新型内容Utility model content

针对上述问题,本实用新型的目的在于提出一种电动汽车电机系统实训装置,使学员直观的了解和快速熟悉驱动电机控制系统的故障类型和诊断方法。In view of the above problems, the purpose of this utility model is to propose an electric vehicle motor system training device, so that students can intuitively understand and quickly become familiar with the fault types and diagnosis methods of the drive motor control system.

本实用新型解决上述技术问题所采用的技术方案是:一种电动汽车电机系统实训装置,其特征在于,包括:实训台板,所述实训台板上固定安装有电机系统模拟电路板和第一接口模块,还包括为所述电机系统模拟电路板设置故障的故障设置装置,所述故障设置装置包括第二接口模块,所述第一接口模块和第二接口模块通过专用线束连接,还包括与所述故障设置装置无线通信的上位机,其中,The technical solution adopted by the utility model to solve the above technical problems is: an electric vehicle motor system training device, which is characterized by comprising: a training platform, on which a motor system simulation circuit board is fixedly installed and a first interface module, further comprising a fault setting device for setting a fault for the motor system simulation circuit board, the fault setting device comprising a second interface module, the first interface module and the second interface module are connected by a dedicated wire harness, Also includes a host computer wirelessly communicating with the fault setting device, wherein,

所述电机系统模拟电路板包括:主控单元、驱动电机总成、霍尔信号整形电路、温度采集模块、电流采集模块、逆变单元、高压接口、低压接口、CAN通信模块、电源控制模块、电池管理器模块、总负控制继电器、预充继电器、总正控制继电器、整车控制器、故障指示灯,所述驱动电机总成包括直流无刷电动机、电机温度传感器、霍尔式转子位置传感器,所述高压接口的正极端分别连接所述预充继电器和总正控制继电器的输入端,所述预充继电器和总正控制继电器的输出端均连接至逆变单元的正极输入端,所述高压接口的负极连接所述总负控制继电器的输入端,所述总负控制继电器的输出端连接至逆变单元的负极输入端,所述逆变单元的控制端连接所述主控单元,所述总正控制继电器、预充继电器和总负控制继电器的控制端分别连接所述电池管理器模块的控制输出端,所述低压接口的通信端通过CAN总线分别连接所述CAN通信模块、电池管理器模块和整车控制器,所述整车控制器的输出端连接所述故障指示灯,所述CAN通信模块连接所述主控单元,所述低压接口的电源端连接所述电源控制模块,所述电源控制模块连接所述主控单元,以为所述主控单元提供电压,所述逆变单元将直流电逆变为交流电后连接至直流无刷电机,所述电机温度传感器用于检测直流无刷电动机的温度,并发送至温度采集模块,所述温度采集模块将模拟信号转换成数字信号后发送至所述主控单元,所述霍尔式转子位置传感器用于检测直流无刷电动机的转子位置,所述霍尔式转子位置传感器连接所述霍尔信号整形电路,所述霍尔信号整形电路将整形后的霍尔信号后发送至所述主控单元;The motor system analog circuit board includes: a main control unit, a drive motor assembly, a Hall signal shaping circuit, a temperature acquisition module, a current acquisition module, an inverter unit, a high-voltage interface, a low-voltage interface, a CAN communication module, a power supply control module, A battery manager module, a total negative control relay, a precharge relay, a total positive control relay, a vehicle controller, and a fault indicator light, the drive motor assembly includes a DC brushless motor, a motor temperature sensor, and a Hall-type rotor position sensor , the positive terminal of the high-voltage interface is respectively connected to the input terminals of the precharge relay and the total positive control relay, the output terminals of the precharge relay and the total positive control relay are both connected to the positive input terminal of the inverter unit, the The negative pole of the high-voltage interface is connected to the input terminal of the total negative control relay, the output terminal of the total negative control relay is connected to the negative input terminal of the inverter unit, and the control terminal of the inverter unit is connected to the main control unit, so the The control terminals of the total positive control relay, the precharge relay and the total negative control relay are respectively connected to the control output terminal of the battery manager module, and the communication terminal of the low voltage interface is respectively connected to the CAN communication module and the battery management module through the CAN bus. The output terminal of the vehicle controller is connected to the fault indicator light, the CAN communication module is connected to the main control unit, and the power terminal of the low-voltage interface is connected to the power supply control module. The power control module is connected to the main control unit to provide voltage for the main control unit, the inverter unit inverts the direct current to alternating current, and then connects to the brushless DC motor, and the motor temperature sensor is used to detect the DC voltage. The temperature of the brush motor is sent to the temperature acquisition module. The temperature acquisition module converts the analog signal into a digital signal and sends it to the main control unit. The Hall-type rotor position sensor is used to detect the rotor of the brushless DC motor. position, the Hall-type rotor position sensor is connected to the Hall signal shaping circuit, and the Hall signal shaping circuit sends the shaped Hall signal to the main control unit;

所述故障设置装置至少包括:故障控制器、电机温度传感器信号线路故障模块、正继电器电源线路故障模块、负继电器电源线路故障模块、预充继电器电源线路故障模块,所述故障控制器与所述上位机无线通信,所述故障控制器的输出端分别连接电机温度传感器信号线路故障模块、正继电器电源线路故障模块、负继电器电源线路故障模块、预充继电器电源线路故障模块的控制端,所述电机温度传感器信号线路故障模块串联连接在电机温度传感器与温度采集模块之间,所述正继电器电源线路故障模块串联连接在高压接口与总正控制继电器之间,所述负继电器电源线路故障模块串联连接在高压接口与总负控制继电器之间,所述预充继电器电源线路故障模块串联连接在所述高压接口与所述预充继电器之间。The fault setting device at least includes: a fault controller, a motor temperature sensor signal line fault module, a positive relay power supply line fault module, a negative relay power supply line fault module, and a precharge relay power line fault module, the fault controller and the The host computer wirelessly communicates, and the output end of the fault controller is respectively connected to the control end of the motor temperature sensor signal line fault module, the positive relay power line fault module, the negative relay power line fault module, and the precharge relay power line fault module. The motor temperature sensor signal line fault module is connected in series between the motor temperature sensor and the temperature acquisition module, the positive relay power line fault module is connected in series between the high-voltage interface and the total positive control relay, and the negative relay power line fault module is connected in series It is connected between the high-voltage interface and the total negative control relay, and the pre-charging relay power line fault module is connected in series between the high-voltage interface and the pre-charging relay.

进一步,所述逆变单元采用IGBT(Insulated Gate Bipolar Transistor,绝缘栅双极型晶体管)模块,还包括IGBT温度传感器,所述IGBT温度传感器连接所述温度采集模块。Further, the inverter unit adopts an IGBT (Insulated Gate Bipolar Transistor, insulated gate bipolar transistor) module, and further includes an IGBT temperature sensor, and the IGBT temperature sensor is connected to the temperature acquisition module.

进一步,电机系统模拟电路板还包括自举升压电路,所述自举升压电路由二极管和电容串联组成,二极管的阳极连接12V电压,二极管的阴极连接所述电容的正极,所述电容的负极连接IGBT模块的电源端,以使IGBT模块的电压升高。Further, the motor system simulation circuit board also includes a bootstrap booster circuit, the bootstrap booster circuit is composed of a diode and a capacitor connected in series, the anode of the diode is connected to the 12V voltage, the cathode of the diode is connected to the anode of the capacitor, and the The negative pole is connected to the power terminal of the IGBT module to increase the voltage of the IGBT module.

进一步,所述总正控制继电器和预充继电器预IGBT模块之间的正极线路上串联有IGBT驱动电流采集模块和IGBT电源电压采集模块,所述IGBT驱动电流采集模块和IGBT电源电压采集模块还连接所述主控单元。Further, an IGBT drive current collection module and an IGBT power supply voltage collection module are connected in series on the positive line between the total positive control relay and the pre-charge relay pre-IGBT module, and the IGBT drive current collection module and the IGBT power supply voltage collection module are also connected. the main control unit.

进一步,所述IGBT模块与直流无刷电动机连接的线路上还串联有电流测量模块,所述电流测量模块连接所述主控单元。Further, a current measurement module is connected in series with the line connecting the IGBT module and the DC brushless motor, and the current measurement module is connected to the main control unit.

进一步,所述故障设置模块还包括IGBT温度传感器信号线路故障模块、IGBT电源电压采集故障模块和IGBT驱动电流采集故障模块,IGBT温度传感器信号线路故障模块、IGBT电源电压采集故障模块和IGBT驱动电流采集故障模块的控制端分别连接故障控制器,所述IGBT温度传感器信号线路故障模块串联连接在IGBT温度传感器与温度采集模块之间,所述IGBT电源电压采集故障模块串联连接在IGBT电源电压采集模块与IGBT模块之间,所述IGBT驱动电流采集故障模块串联连接在IGBT驱动电流采集模块于IGBT模块之间。Further, the fault setting module also includes an IGBT temperature sensor signal line fault module, an IGBT power supply voltage acquisition fault module and an IGBT drive current acquisition fault module, an IGBT temperature sensor signal line fault module, an IGBT power supply voltage acquisition fault module and an IGBT drive current acquisition fault module. The control ends of the fault modules are respectively connected to the fault controllers, the IGBT temperature sensor signal line fault module is connected in series between the IGBT temperature sensor and the temperature acquisition module, and the IGBT power supply voltage acquisition fault module is connected in series between the IGBT power supply voltage acquisition module and the temperature acquisition module. Between the IGBT modules, the IGBT drive current collection fault module is connected in series between the IGBT drive current collection module and the IGBT module.

进一步,上述各故障模块均由相互并联的断路继电器和虚接继电器组成,断路继电器和虚接继电器的控制端分别连接所述故障控制器,所述断路继电器的常闭触点为输出端,所述虚接继电器的常开触点串联电阻后作为输出端。Further, each of the above-mentioned fault modules is composed of a circuit breaker relay and a virtual connection relay connected in parallel with each other. The control terminals of the circuit breaker relay and the virtual connection relay are respectively connected to the fault controller. The normally open contact of the virtual connection relay is connected in series with the resistance as the output terminal.

进一步,所述故障指示灯包括电机温度传感器信号线路故障灯、正继电器电源线路故障灯、负继电器电源线路故障灯、预充继电器电源线路故障灯、IGBT温度传感器信号线路故障灯、IGBT电源电压采集故障灯和IGBT驱动电流采集故障灯。Further, the fault indicator includes a motor temperature sensor signal line fault light, a positive relay power line fault light, a negative relay power line fault light, a pre-charge relay power line fault light, an IGBT temperature sensor signal line fault light, and an IGBT power supply voltage acquisition light. Fault light and IGBT drive current acquisition fault light.

进一步,所述主控单元采用STM32F105VC单片机芯片。Further, the main control unit adopts STM32F105VC single-chip microcomputer chip.

本实用新型的优点在于:本实用新型提出一种电动汽车电机系统实训装置,通过设置实训台板,将电机系统模拟电路板安装在实训台板上,实现了对电动机、电机控制单元的平面化展示,展示电机的信息传递方式,并通过设置故障设置装置和上位机,使学员直观的了解和快速熟悉驱动电机控制系统的故障类型和诊断方法。The advantages of the utility model are: the utility model proposes an electric vehicle motor system training device. By setting the training platform, the motor system simulation circuit board is installed on the training platform, so as to realize the control of the motor and the motor control unit. It shows the information transmission method of the motor, and through the setting of the fault setting device and the upper computer, the students can intuitively understand and quickly become familiar with the fault types and diagnosis methods of the drive motor control system.

附图说明Description of drawings

为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the following descriptions The accompanying drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

图1为本实用新型的一种电动汽车电机系统实训装置的结构框图;Fig. 1 is the structural block diagram of a kind of electric vehicle motor system training device of the present invention;

图2为本实用新型的电机系统模拟电路板的结构图;Fig. 2 is the structure diagram of the motor system simulation circuit board of the utility model;

图3为本实用新型的其中一个故障模块的电路图。FIG. 3 is a circuit diagram of one of the faulty modules of the present invention.

其中:1、上位机;2、实训台板;3、电机系统模拟电路板;4、第一接口模块;5、故障设置装置;6、第二接口模块;51、电机温度传感器信号线路故障模块;52、正继电器电源线路故障模块;53、负继电器电源线路故障模块;54、预充继电器电源线路故障模块;55、IGBT温度传感器信号线路故障模块;56、IGBT电源电压采集故障模块;57、IGBT驱动电流采集故障模块;301、主控单元;302、驱动电机总成;3021、直流无刷电动机;3022、电机温度传感器;3023、霍尔式转子位置传感器;303、霍尔信号整形电路;304、温度采集模块;305、电流测量模块;306、IGBT温度传感器;307、IGBT模块;308、整车控制器;309、高压接口;310、低压接口;311、电源控制模块;312、CAN通信模块;313、电池管理器模块;314、总负控制继电器;315、预充继电器;316、总正控制继电器;317、IGBT驱动电流采集模块;318、IGBT电源电压采集模块;319、自举升压电路。Among them: 1. upper computer; 2. training platform; 3. motor system simulation circuit board; 4. first interface module; 5. fault setting device; 6. second interface module; 51. motor temperature sensor signal line fault Module; 52. Positive relay power supply line fault module; 53. Negative relay power supply line fault module; 54. Precharge relay power supply line fault module; 55. IGBT temperature sensor signal line fault module; 56. IGBT power supply voltage acquisition fault module; 57 , IGBT drive current acquisition fault module; 301, main control unit; 302, drive motor assembly; 3021, DC brushless motor; 3022, motor temperature sensor; 3023, Hall rotor position sensor; 303, Hall signal shaping circuit 304, temperature acquisition module; 305, current measurement module; 306, IGBT temperature sensor; 307, IGBT module; 308, vehicle controller; 309, high voltage interface; 310, low voltage interface; 311, power control module; 312, CAN Communication module; 313, battery manager module; 314, total negative control relay; 315, precharge relay; 316, total positive control relay; 317, IGBT drive current acquisition module; 318, IGBT power supply voltage acquisition module; 319, bootstrap boost circuit.

具体实施方式Detailed ways

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner" and "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, with a specific orientation. Therefore, it should not be construed as a limitation on the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.

如图1和图2所示,一种电动汽车电机系统实训装置,其特征在于,包括:实训台板2,所述实训台板2上固定安装有电机系统模拟电路板3和第一接口模块4,还包括为所述电机系统模拟电路板3设置故障的故障设置装置5,所述故障设置装置5包括第二接口模块6,所述第一接口模块4和第二接口模块6通过专用线束连接,还包括与所述故障设置装置5无线通信的上位机1,其中,As shown in FIG. 1 and FIG. 2, an electric vehicle motor system training device is characterized in that it includes: a training platform 2, on which a motor system simulation circuit board 3 and a first training platform are fixedly installed. An interface module 4, further comprising a fault setting device 5 for setting faults for the motor system analog circuit board 3, the fault setting device 5 includes a second interface module 6, the first interface module 4 and the second interface module 6 Connected through a dedicated wire harness, it also includes the upper computer 1 wirelessly communicating with the fault setting device 5, wherein,

所述电机系统模拟电路板3包括:主控单元301、驱动电机总成302、霍尔信号整形电路303、温度采集模块304、电流采集模块、逆变单元、高压接口309、低压接口310、CAN通信模块312、电源控制模块311、电池管理器模块313、总负控制继电器314、预充继电器315、总正控制继电器316、整车控制器308、故障指示灯,所述驱动电机总成302包括直流无刷电动机3021、电机温度传感器3022、霍尔式转子位置传感器3023,所述高压接口309的正极端分别连接所述预充继电器315和总正控制继电器316的输入端,所述预充继电器315和总正控制继电器316的输出端均连接至逆变单元的正极输入端,所述高压接口309的负极连接所述总负控制继电器314的输入端,所述总负控制继电器314的输出端连接至逆变单元的负极输入端,所述逆变单元的控制端连接所述主控单元301,所述总正控制继电器316、预充继电器315和总负控制继电器314的控制端分别连接所述电池管理器模块313的控制输出端,所述低压接口310的通信端通过CAN总线分别连接所述CAN通信模块312、电池管理器模块313和整车控制器308,所述整车控制器308的输出端连接所述故障指示灯,所述CAN通信模块312连接所述主控单元301,所述低压接口310的电源端连接所述电源控制模块311,所述电源控制模块311连接所述主控单元301,以为所述主控单元301提供电压,所述逆变单元将直流电逆变为交流电后连接至直流无刷电机,所述电机温度传感器3022用于检测直流无刷电动机3021的温度,并发送至温度采集模块304,所述温度采集模块304将模拟信号转换成数字信号后发送至所述主控单元301,所述霍尔式转子位置传感器3023用于检测直流无刷电动机3021的转子位置,所述霍尔式转子位置传感器3023连接所述霍尔信号整形电路303,所述霍尔信号整形电路303将整形后的霍尔信号后发送至所述主控单元301;The motor system simulation circuit board 3 includes: a main control unit 301, a drive motor assembly 302, a Hall signal shaping circuit 303, a temperature acquisition module 304, a current acquisition module, an inverter unit, a high voltage interface 309, a low voltage interface 310, CAN Communication module 312, power control module 311, battery manager module 313, total negative control relay 314, precharge relay 315, total positive control relay 316, vehicle controller 308, fault indicator light, the drive motor assembly 302 includes DC brushless motor 3021, motor temperature sensor 3022, Hall rotor position sensor 3023, the positive terminal of the high-voltage interface 309 is connected to the input terminals of the pre-charging relay 315 and the total positive control relay 316, respectively. The pre-charging relay 315 and the output terminals of the total positive control relay 316 are both connected to the positive input terminal of the inverter unit, the negative terminal of the high voltage interface 309 is connected to the input terminal of the total negative control relay 314, and the output terminal of the total negative control relay 314 Connected to the negative input terminal of the inverter unit, the control terminal of the inverter unit is connected to the main control unit 301, and the control terminals of the total positive control relay 316, the precharge relay 315 and the total negative control relay 314 are respectively connected to the The control output end of the battery manager module 313, the communication end of the low voltage interface 310 is respectively connected to the CAN communication module 312, the battery manager module 313 and the vehicle controller 308 through the CAN bus, and the vehicle controller 308 The output end of the low-voltage interface 310 is connected to the fault indicator light, the CAN communication module 312 is connected to the main control unit 301, the power supply end of the low-voltage interface 310 is connected to the power supply control module 311, and the power supply control module 311 is connected to the main control unit 311. The control unit 301 provides voltage for the main control unit 301, the inverter unit inverts the direct current to alternating current and connects to the brushless DC motor, the motor temperature sensor 3022 is used to detect the temperature of the brushless DC motor 3021, and send it to the temperature acquisition module 304, the temperature acquisition module 304 converts the analog signal into a digital signal and sends it to the main control unit 301, and the Hall-type rotor position sensor 3023 is used to detect the rotor of the brushless DC motor 3021 position, the Hall-type rotor position sensor 3023 is connected to the Hall signal shaping circuit 303, and the Hall signal shaping circuit 303 sends the shaped Hall signal to the main control unit 301;

所述故障设置装置5至少包括:故障控制器、电机温度传感器3022信号线路故障模块51、正继电器电源线路故障模块52、负继电器电源线路故障模块53、预充继电器315电源线路故障模块54,所述故障控制器与所述上位机1无线通信,所述故障控制器的输出端分别连接电机温度传感器3022信号线路故障模块51、正继电器电源线路故障模块52、负继电器电源线路故障模块53、预充继电器315电源线路故障模块54的控制端,所述电机温度传感器3022信号线路故障模块51串联连接在电机温度传感器3022与温度采集模块304之间,所述正继电器电源线路故障模块52串联连接在高压接口309与总正控制继电器316之间,所述负继电器电源线路故障模块53串联连接在高压接口309与总负控制继电器314之间,所述预充继电器315电源线路故障模块54串联连接在所述高压接口309与所述预充继电器315之间。The fault setting device 5 at least includes: a fault controller, a motor temperature sensor 3022, a signal line fault module 51, a positive relay power line fault module 52, a negative relay power line fault module 53, and a precharge relay 315 power line fault module 54. The fault controller communicates with the host computer 1 wirelessly, and the output terminals of the fault controller are respectively connected to the motor temperature sensor 3022, the signal line fault module 51, the positive relay power line fault module 52, the negative relay power line fault module 53, and the pre-relay power line fault module 53. The control terminal of the power supply line fault module 54 of the charging relay 315, the motor temperature sensor 3022 and the signal line fault module 51 are connected in series between the motor temperature sensor 3022 and the temperature acquisition module 304, and the positive relay power supply line fault module 52 is connected in series between the Between the high voltage interface 309 and the total positive control relay 316, the negative relay power line fault module 53 is connected in series between the high voltage interface 309 and the total negative control relay 314, and the precharge relay 315 The power line fault module 54 is connected in series between the high voltage interface 309 and the total negative control relay 314. between the high voltage interface 309 and the precharge relay 315 .

进一步,所述逆变单元采用IGBT模块307,还包括IGBT温度传感器306,所述IGBT温度传感器306连接所述温度采集模块304。Further, the inverter unit adopts an IGBT module 307 , and further includes an IGBT temperature sensor 306 , and the IGBT temperature sensor 306 is connected to the temperature acquisition module 304 .

进一步,电机系统模拟电路板3还包括自举升压电路319,所述自举升压电路319由二极管和电容串联组成,二极管的阳极连接12V电压,二极管的阴极连接所述电容的正极,所述电容的负极连接IGBT模块307的电源端,以使IGBT模块307的电压升高。利用自举升压二极管、电容等电子元件,使电容放电电压和电源电压叠加,从而使IGBT模块307的电压升高,甚至能达到数倍电源电压。Further, the motor system simulation circuit board 3 also includes a bootstrap boost circuit 319, the bootstrap boost circuit 319 is composed of a diode and a capacitor in series, the anode of the diode is connected to the 12V voltage, and the cathode of the diode is connected to the anode of the capacitor, so The negative pole of the capacitor is connected to the power supply terminal of the IGBT module 307 to increase the voltage of the IGBT module 307 . By using electronic components such as bootstrap boost diodes and capacitors, the capacitor discharge voltage and the power supply voltage are superimposed, so that the voltage of the IGBT module 307 can be increased, even reaching several times the power supply voltage.

进一步,所述总正控制继电器316和预充继电器315预IGBT模块307之间的正极线路上串联有IGBT驱动电流采集模块317和IGBT电源电压采集模块318,所述IGBT驱动电流采集模块317和IGBT电源电压采集模块318还连接所述主控单元301。Further, an IGBT drive current collection module 317 and an IGBT power supply voltage collection module 318 are connected in series on the positive line between the total positive control relay 316 and the pre-charge relay 315 and the IGBT module 307. The IGBT drive current collection module 317 and the IGBT The power supply voltage acquisition module 318 is also connected to the main control unit 301 .

进一步,所述IGBT模块307与直流无刷电动机3021连接的线路上还串联有电流测量模块305,所述电流测量模块305连接所述主控单元301。Further, a current measurement module 305 is connected in series with the line connecting the IGBT module 307 and the DC brushless motor 3021 , and the current measurement module 305 is connected to the main control unit 301 .

进一步,所述故障设置模块还包括IGBT温度传感器306信号线路故障模块55、IGBT电源电压采集故障模块56和IGBT驱动电流采集故障模块57,IGBT温度传感器306信号线路故障模块55、IGBT电源电压采集故障模块56和IGBT驱动电流采集故障模块57的控制端分别连接故障控制器,所述IGBT温度传感器306信号线路故障模块55串联连接在IGBT温度传感器306与温度采集模块304之间,所述IGBT电源电压采集故障模块56串联连接在IGBT电源电压采集模块318与IGBT模块307之间,所述IGBT驱动电流采集故障模块57串联连接在IGBT驱动电流采集模块317与IGBT模块307之间。Further, the fault setting module also includes the IGBT temperature sensor 306 signal line fault module 55, the IGBT power supply voltage acquisition fault module 56 and the IGBT drive current acquisition fault module 57, the IGBT temperature sensor 306 signal line fault module 55, and the IGBT power supply voltage acquisition fault module. The control terminals of the module 56 and the IGBT drive current acquisition fault module 57 are respectively connected to the fault controller. The IGBT temperature sensor 306 signal line fault module 55 is connected in series between the IGBT temperature sensor 306 and the temperature acquisition module 304. The IGBT power supply voltage The acquisition fault module 56 is connected in series between the IGBT power supply voltage acquisition module 318 and the IGBT module 307 , and the IGBT driving current acquisition fault module 57 is connected in series between the IGBT driving current acquisition module 317 and the IGBT module 307 .

如图3所示,上述各故障模块均由相互并联的断路继电器和虚接继电器组成,断路继电器U3和虚接继电器U4的控制端分别连接所述故障控制器,所述断路继电器U3的常闭触点为输出端,所述虚接继电器U 4的常开触点串联电阻后作为输出端。As shown in FIG. 3 , each of the above-mentioned fault modules is composed of an open circuit relay and a virtual connection relay in parallel with each other. The control terminals of the open circuit relay U3 and the virtual connection relay U4 are respectively connected to the fault controller, and the normally closed circuit of the open circuit relay U3 The contacts are output terminals, and the normally open contacts of the virtual connection relay U4 are connected in series with resistors as output terminals.

设置故障的过程具体为:1、断路故障,当断路继电器U3的控制端OC无效(即不设故障)时,输入信号从公共端COM直达常闭触点,常闭触点NC直连到信号输出端;当断开故障控制信号有效,控制输入信号从常闭触点切换到常开触点NO,输入信号与输出信号断开,在电路中成功设置断路故障;2、虚接故障,虚接继电器U4的常开触点NC串联一个合适阻值的电阻后连接到信号输出端,当虚接故障控制信号有效时,输入信号从公共端COM直达常开触点NO,即在输入信号与输出信号间串接了一个电阻,虚接故障生效。The process of setting the fault is as follows: 1. Open circuit fault, when the control terminal OC of the open circuit relay U3 is invalid (that is, no fault is set), the input signal is directly connected to the normally closed contact from the common terminal COM, and the normally closed contact NC is directly connected to the signal Output terminal; when the disconnection fault control signal is valid, the control input signal is switched from the normally closed contact to the normally open contact NO, the input signal is disconnected from the output signal, and the open circuit fault is successfully set in the circuit; 2. Virtual connection fault, virtual connection fault The normally open contact NC of the relay U4 is connected in series with a resistor with a suitable resistance value and then connected to the signal output terminal. When the virtual connection fault control signal is valid, the input signal goes directly from the common terminal COM to the normally open contact NO, that is, when the input signal is connected to the normal open contact NO. A resistor is connected in series between the output signals, and the virtual connection fault takes effect.

故障设置装置5与电池系统模拟电路板的具体连接方式为,电机系统模拟电路板3是由电路板和彩绘原理图组成的,电路板包括实际的元器件以及连接接口等,原理图是喷绘在电路板表面的,电机系统模拟电路板3的各线路故障检测连接接口均通过引线连接至第一接口模块4出,各故障模块的继电器的输出端经过引线连接到第二接口模块6处,这样,只需通过专用线束将第一接口模块4和第二接口模块6连接起来,就能实现故障设置装置5与电机系统模拟电路板3的相关线路的串联连接了,并且通过故障设置装置5就能够设置相应线路上的断路故障和虚接故障,教师可以手动直接在故障设置装置5上设置故障,也可以通过上位机1远程进行故障设置,上位机1内通过仿真软件绘制有该电机系统模拟电路。The specific connection method between the fault setting device 5 and the battery system simulation circuit board is that the motor system simulation circuit board 3 is composed of a circuit board and a painted schematic diagram. The circuit board includes actual components and connection interfaces. On the surface of the circuit board, each line fault detection connection interface of the motor system simulation circuit board 3 is connected to the first interface module 4 through the lead wire, and the output end of the relay of each fault module is connected to the second interface module 6 through the lead wire, so that , it is only necessary to connect the first interface module 4 and the second interface module 6 through the special wiring harness, and the fault setting device 5 can be connected in series with the relevant lines of the motor system analog circuit board 3, and the fault setting device 5 can be connected in series. The open circuit fault and virtual connection fault on the corresponding line can be set. The teacher can directly set the fault on the fault setting device 5 manually, or remotely set the fault through the upper computer 1. The simulation software of the motor system is drawn in the upper computer 1. circuit.

另外,需要说明的是,根据实训需要,还可以设置霍尔式转子位置传感器3023信号线路故障模块、CAN通信线路故障模块、驱动电机电流测量故障模块。In addition, it should be noted that, according to the needs of training, the Hall-type rotor position sensor 3023 signal line fault module, CAN communication line fault module, and drive motor current measurement fault module can also be set.

进一步,所述故障指示灯包括电机温度传感器3022信号线路故障灯、正继电器电源线路故障灯、负继电器电源线路故障灯、预充继电器315电源线路故障灯、IGBT温度传感器306信号线路故障灯、IGBT电源电压采集故障灯和IGBT驱动电流采集故障灯。Further, the fault indicators include motor temperature sensor 3022 signal line fault light, positive relay power line fault light, negative relay power line fault light, pre-charge relay 315 power line fault light, IGBT temperature sensor 306 signal line fault light, IGBT Power supply voltage acquisition fault light and IGBT drive current acquisition fault light.

进一步,所述主控单元301采用STM32F105VC单片机芯片。Further, the main control unit 301 adopts an STM32F105VC single-chip microcomputer chip.

通过本实用新型的实训装置,能够完成以下实训项目:Through the training device of the present utility model, the following training items can be completed:

(1)霍尔式转子位置传感器信号线路故障验证;(1) Hall-type rotor position sensor signal circuit fault verification;

(2)电机温度传感器信号线路故障验证;(2) The fault verification of the motor temperature sensor signal circuit;

(3)IGBT温度传感器信号线路故障验证;(3) IGBT temperature sensor signal circuit fault verification;

(4)IGBT电源电压采集、监控电路故障验证;(4) IGBT power supply voltage acquisition, monitoring circuit fault verification;

(5)IGBT驱动电流采集、监控电路故障验证;(5) IGBT drive current acquisition and monitoring circuit fault verification;

(6)驱动电机正继电器控制、电源线路故障验证;(6) Positive relay control of the drive motor and verification of power line faults;

(7)驱动电机主负继电器控制、电源线路故障验证;(7) The main and negative relay control of the drive motor and the power circuit fault verification;

(8)驱动电机预充继电器控制、电源线路故障验证;(8) Drive motor precharge relay control, power line fault verification;

(9)CAN通信线路故障验证;(9) CAN communication line fault verification;

(10)驱动电机电流测量。(10) Drive motor current measurement.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but not to limit them; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the various embodiments of the present utility model Scope of technical solutions.

Claims (9)

1. The utility model provides a real device of instructing of electric automobile motor system which characterized in that includes: a practical training bedplate, wherein a motor system simulation circuit board and a first interface module are fixedly arranged on the practical training bedplate, the practical training bedplate also comprises a fault setting device for setting faults for the motor system simulation circuit board, the fault setting device comprises a second interface module, the first interface module and the second interface module are connected through a special wire harness, the practical training bedplate also comprises an upper computer which is in wireless communication with the fault setting device, wherein,
the motor system simulation circuit board includes: the intelligent control system comprises a main control unit, a driving motor assembly, a Hall signal shaping circuit, a temperature acquisition module, a current acquisition module, an inversion unit, a high-voltage interface, a low-voltage interface, a CAN communication module, a power supply control module, a battery manager module, a total negative control relay, a pre-charging relay, a total positive control relay, a vehicle control unit and a fault indicator lamp, wherein the driving motor assembly comprises a direct-current brushless motor, a motor temperature sensor and a Hall rotor position sensor, the positive end of the high-voltage interface is respectively connected with the input ends of the pre-charging relay and the total positive control relay, the output ends of the pre-charging relay and the total positive control relay are respectively connected with the positive input end of the inversion unit, the negative electrode of the high-voltage interface is connected with the input end of the total negative control relay, and the output end of, the control end of the inversion unit is connected with the main control unit, the control ends of the total positive control relay, the pre-charging relay and the total negative control relay are respectively connected with the control output end of the battery manager module, the communication end of the low-voltage interface is respectively connected with the CAN communication module, the battery manager module and the whole vehicle controller through a CAN bus, the output end of the whole vehicle controller is connected with the fault indicator lamp, the CAN communication module is connected with the main control unit, the power end of the low-voltage interface is connected with the power supply control module, the power supply control module is connected with the main control unit to provide voltage for the main control unit, the inversion unit inverts direct current into alternating current and then is connected to the direct current brushless motor, the motor temperature sensor is used for detecting the temperature of the direct current brushless motor and sending the temperature to the temperature acquisition module, the temperature acquisition module converts an analog signal into a digital signal and then sends the digital signal to the main control unit, the Hall rotor position sensor is used for detecting the rotor position of the direct-current brushless motor, the Hall rotor position sensor is connected with the Hall signal shaping circuit, and the Hall signal shaping circuit sends the shaped Hall signal to the main control unit;
the failure setting device includes at least: the fault controller is in wireless communication with the upper computer, the output end of the fault controller is respectively connected with the control ends of the motor temperature sensor signal line fault module, the positive relay power supply line fault module, the negative relay power supply line fault module and the pre-charging relay power supply line fault module, the motor temperature sensor signal line fault module is connected between the motor temperature sensor and the temperature acquisition module in series, the positive relay power supply line fault module is connected between the high-voltage interface and the main positive control relay in series, the negative relay power supply line fault module is connected between the high-voltage interface and the main negative control relay in series, and the power supply line fault module of the pre-charging relay is connected in series between the high-voltage interface and the pre-charging relay.
2. The practical training device for the electric vehicle motor system according to claim 1, wherein the inverter unit is an IGBT module and further comprises an IGBT temperature sensor, and the IGBT temperature sensor is connected with the temperature acquisition module.
3. The practical training device for the motor system of the electric automobile according to claim 2, wherein the motor system simulation circuit board further comprises a bootstrap booster circuit, the self-boosting circuit is formed by connecting a diode and a capacitor in series, the anode of the diode is connected with 12V voltage, the cathode of the diode is connected with the anode of the capacitor, and the cathode of the capacitor is connected with a power supply end of the IGBT module, so that the voltage of the IGBT module is boosted.
4. The practical training device for the electric vehicle motor system according to claim 3, wherein an IGBT driving current collecting module and an IGBT power voltage collecting module are connected in series on a positive line between the main positive control relay and the pre-charging relay pre-IGBT module, and the IGBT driving current collecting module and the IGBT power voltage collecting module are further connected with the main control unit.
5. The practical training device for the electric vehicle motor system according to claim 4, wherein a current measuring module is further connected in series on a line connecting the IGBT module and the DC brushless motor, and the current measuring module is connected with the main control unit.
6. The practical training device for the electric vehicle motor system according to claim 5, wherein the fault setting module further comprises an IGBT temperature sensor signal line fault module, an IGBT power voltage acquisition fault module and an IGBT driving current acquisition fault module, control ends of the IGBT temperature sensor signal line fault module, the IGBT power voltage acquisition fault module and the IGBT driving current acquisition fault module are respectively connected with a fault controller, the IGBT temperature sensor signal line fault module is connected in series between the IGBT temperature sensor and the temperature acquisition module, the IGBT power voltage acquisition fault module is connected in series between the IGBT power voltage acquisition module and the IGBT module, and the IGBT driving current acquisition fault module is connected in series between the IGBT driving current acquisition module and the IGBT module.
7. The practical training device for the electric vehicle motor system according to claim 6, wherein each fault module is composed of a breaking relay and a virtual relay which are connected in parallel, the control ends of the breaking relay and the virtual relay are respectively connected with the fault controller, the normally closed contact of the breaking relay is an output end, and the normally open contact of the virtual relay is connected with a resistor in series and then is used as an output end.
8. The practical training device for the electric vehicle motor system according to any one of claims 1 to 7, wherein the fault indicator lamp comprises a motor temperature sensor signal line fault lamp, a positive relay power supply line fault lamp, a negative relay power supply line fault lamp, a pre-charge relay power supply line fault lamp, an IGBT temperature sensor signal line fault lamp, an IGBT power supply voltage acquisition fault lamp and an IGBT driving current acquisition fault lamp.
9. The practical training device for the motor system of the electric automobile according to claim 8, wherein the main control unit adopts an STM32F105VC single chip microcomputer chip.
CN201920538401.0U 2019-12-12 2019-12-12 Real device of instructing of electric automobile motor system Expired - Fee Related CN210136600U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920538401.0U CN210136600U (en) 2019-12-12 2019-12-12 Real device of instructing of electric automobile motor system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920538401.0U CN210136600U (en) 2019-12-12 2019-12-12 Real device of instructing of electric automobile motor system

Publications (1)

Publication Number Publication Date
CN210136600U true CN210136600U (en) 2020-03-10

Family

ID=69703634

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920538401.0U Expired - Fee Related CN210136600U (en) 2019-12-12 2019-12-12 Real device of instructing of electric automobile motor system

Country Status (1)

Country Link
CN (1) CN210136600U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111883864A (en) * 2020-08-25 2020-11-03 行云新能科技(深圳)有限公司 Power battery pack test components and training platform

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111883864A (en) * 2020-08-25 2020-11-03 行云新能科技(深圳)有限公司 Power battery pack test components and training platform

Similar Documents

Publication Publication Date Title
CN204480040U (en) The test macro of fuel-cell vehicle entire car controller
CN105159287A (en) Electric vehicle controller testing device and system, and use method
CN112034337B (en) New energy automobile negative relay adhesion detection system and method
CN206505157U (en) A kind of IGBT module testing device
CN204495567U (en) Electric automobile whole detection system
CN210133011U (en) Intelligent high-voltage distribution box and vehicle
CN109633240B (en) Power battery pack voltage detection method and device
CN104102147A (en) Control device for simulating different output states of battery charger of electric automobile and realizing method thereof
CN210136600U (en) Real device of instructing of electric automobile motor system
CN207424670U (en) A kind of program-controlled direct fault location case of pure electric vehicle controller
CN212321744U (en) New energy vehicle V2L testing arrangement
CN206884773U (en) A kind of charging circuit of the automobile-used compatible 12V of pure electric coach and 24V chargings
CN113380101B (en) New energy automobile power battery management system for practical training teaching
CN209342877U (en) New energy car battery packet relay adhesion detection circuit and system
CN208367955U (en) The electric car synchronous motor circuit experience system of tape jam examining training function
CN204462334U (en) A kind of fault test set being applied to high-tension battery contactor
CN213457287U (en) Battery management system test system
CN104502712B (en) A kind of power system of electric automobile Insulation monitoring control device and control method
CN202870262U (en) Durability tester for automobile relay
CN206209011U (en) A kind of battery management system test fixture
CN210402782U (en) Real device of instructing of electric automobile battery system
CN201408117Y (en) Simulation test bench for electric moped storage batteries and assorted motors thereof
CN215954540U (en) Real standard platform of pure electric vehicles BMS system principle teaching
CN216285582U (en) Fault detection device for charging and discharging circuit, charging device and vehicle
CN208013328U (en) High-voltage distribution box detects frock

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200310