CN210119268U - Liquid level sensor with high stability - Google Patents
Liquid level sensor with high stability Download PDFInfo
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- CN210119268U CN210119268U CN201921084735.1U CN201921084735U CN210119268U CN 210119268 U CN210119268 U CN 210119268U CN 201921084735 U CN201921084735 U CN 201921084735U CN 210119268 U CN210119268 U CN 210119268U
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- 239000007788 liquid Substances 0.000 title claims abstract description 46
- 238000007667 floating Methods 0.000 claims abstract description 97
- 230000006698 induction Effects 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000000903 blocking effect Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000003116 impacting effect Effects 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 2
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
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Abstract
本实用新型公开了一种稳定性强的液位传感器,具体涉及传感器技术领域,包括传感器外壳,所述装置外壳后侧设置有传感器安装板,所述传感器外壳顶部设置有传感器输出头,所述传感器外壳内部设置有传感器线路板,所述传感器线路板表面设置有磁感元件,所述传感器外壳一侧设置有检测机构;所述检测机构包括挡罩,所述挡罩内部设置有浮动定位杆,所述浮动定位杆外侧设置有上浮块,所述上浮块底部设置有下浮块。本实用新型通过挡罩对上下运动的上浮块和下浮块的侧面进行阻挡保护,避免水面的波浪直接冲击到上浮块和下浮块,避免采集到的液面数据上下浮动剧烈,提高液面数据检测精确度。
The utility model discloses a liquid level sensor with strong stability, which specifically relates to the technical field of sensors. A sensor circuit board is arranged inside the sensor casing, a magnetic induction element is arranged on the surface of the sensor circuit board, and a detection mechanism is arranged on one side of the sensor casing; the detection mechanism includes a shield, and a floating positioning rod is arranged inside the shield. , the outer side of the floating positioning rod is provided with an upper floating block, and the bottom of the upper floating block is provided with a lower floating block. The utility model blocks and protects the sides of the upper and lower floating blocks that move up and down through the baffle, so as to prevent the waves on the water surface from directly impacting the upper and lower floating blocks, avoid the collected liquid level data from fluctuating up and down, and improve the detection of liquid level data. Accuracy.
Description
技术领域technical field
本实用新型涉及传感器技术领域,更具体地说,本实用涉及一种稳定性强的液位传感器。The utility model relates to the technical field of sensors, in particular to a liquid level sensor with strong stability.
背景技术Background technique
液位传感器基本上都是在液体中来测量液体平面高度的,满足各种科学试验检测。The liquid level sensor is basically used to measure the liquid level in the liquid, which meets various scientific test detection.
专利申请公布号CN201120393218.X的实用新型专利公开了一种液位传感器,包括焊接组件、浮子、线路总成和密封圈,所述的焊接组件为下端封闭的腔体,上部外表面设有可与外部连接的外螺纹,下部为圆柱形导杆形状;所述的线路总成有充填树脂、干簧管和连接插头组成,位于焊接组件上部腔体内;磁铁位于浮子内,套装在焊接组件下部圆柱形导杆上;密封圈位于焊接组件上部外螺纹旁并由螺母固定;所述的线路总成上设有热缩管;所述的焊接组件的中部和下部分别由C型卡簧加强固定。本实用新型结构紧凑,无外部液体漏入或渗入等现象,产品寿命长、工作可靠性高。The utility model patent of the patent application publication number CN201120393218.X discloses a liquid level sensor, which includes a welding assembly, a float, a circuit assembly and a sealing ring. The welding assembly is a cavity with a closed lower end. The external thread connected to the outside is in the shape of a cylindrical guide rod; the circuit assembly is composed of a filling resin, a reed switch and a connecting plug, and is located in the upper cavity of the welding assembly; the magnet is located in the float and is sleeved on the lower part of the welding assembly on the cylindrical guide rod; the sealing ring is located beside the outer thread of the upper part of the welding assembly and is fixed by a nut; the circuit assembly is provided with a heat shrinkable tube; the middle and the lower part of the welding assembly are respectively strengthened and fixed by a C-shaped circlip . The utility model has the advantages of compact structure, no leakage or infiltration of external liquid, long product life and high working reliability.
但是其在实际使用时,仍旧存在较多缺点,如感应浮头容易受到液面波浪的影响,影响到检测数据的精确度,影响传感器的使用。However, in actual use, there are still many shortcomings. For example, the sensing floating head is easily affected by liquid surface waves, which affects the accuracy of detection data and affects the use of sensors.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型的实施例提供一种稳定性强的液位传感器,通过挡罩对上下运动的上浮块和下浮块的侧面进行阻挡保护,避免水面的波浪直接冲击到上浮块和下浮块,使得上浮块和下浮块在液面上剧烈起伏运动,避免采集到的液面数据上下浮动剧烈,提高液面数据检测精确度,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a liquid level sensor with strong stability, which blocks and protects the sides of the upper and lower floating blocks that move up and down through a shield, so as to avoid the direct impact of waves on the water surface. To the upper float block and the lower float block, the upper float block and the lower float block fluctuate violently on the liquid surface, avoid the collected liquid level data from fluctuating up and down, improve the detection accuracy of the liquid level data, and solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种稳定性强的液位传感器,包括传感器外壳,所述装置外壳后侧设置有传感器安装板,所述传感器外壳顶部设置有传感器输出头,所述传感器外壳内部设置有传感器线路板,所述传感器线路板表面设置有磁感元件,所述传感器外壳一侧设置有检测机构;In order to achieve the above purpose, the present invention provides the following technical solutions: a liquid level sensor with strong stability, comprising a sensor housing, a sensor mounting plate is arranged on the rear side of the device housing, and a sensor output head is arranged on the top of the sensor housing, A sensor circuit board is arranged inside the sensor casing, a magnetic induction element is arranged on the surface of the sensor circuit board, and a detection mechanism is arranged on one side of the sensor casing;
所述检测机构包括挡罩,所述挡罩内部设置有浮动定位杆,所述浮动定位杆外侧设置有上浮块,所述上浮块底部设置有下浮块,所述下浮块顶端面设置有连接套筒,所述上浮块与下浮块之间设置有磁铁圈。The detection mechanism includes a baffle, a floating positioning rod is arranged inside the baffle, an upper floating block is arranged outside the floating positioning rod, a lower floating block is arranged at the bottom of the upper floating block, and a connecting sleeve is arranged on the top surface of the lower floating block A magnet ring is arranged between the upper floating block and the lower floating block.
在一个优选地实施方式中,所述磁感元件数量设置为多个,且均匀排列设置于传感器线路板表面,所述磁感元件与磁铁圈相匹配。In a preferred embodiment, the number of the magnetic induction elements is set in multiples, and the magnetic induction elements are uniformly arranged on the surface of the sensor circuit board, and the magnetic induction elements are matched with the magnet coils.
在一个优选地实施方式中,所述挡罩形状设置为圆弧形,所述传感器外壳两侧均设置有安装固定块,所述挡罩与安装固定块之间通过螺丝固定连接。In a preferred embodiment, the shape of the shield is set as a circular arc, and installation and fixing blocks are provided on both sides of the sensor housing, and the shield and the installation and fixing blocks are fixedly connected by screws.
在一个优选地实施方式中,所述上浮块和下浮块均由树脂塑料制成,所述上浮块和下浮块均与浮动定位杆活动连接。In a preferred embodiment, the upper floating block and the lower floating block are both made of resin plastic, and both the upper floating block and the lower floating block are movably connected with the floating positioning rod.
在一个优选地实施方式中,所述连接套筒与上浮块螺纹连接,所述磁铁圈与连接套筒套接,所述磁铁圈由永磁铁制成。In a preferred embodiment, the connecting sleeve is threadedly connected to the upper floating block, the magnet ring is sleeved with the connecting sleeve, and the magnet ring is made of permanent magnets.
在一个优选地实施方式中,所述浮动定位杆底端设置有固定杆,所述固定杆表面设置有滑动扣,所述滑动扣与挡罩之间设置有弹簧,所述下浮块底部表面设置有卡扣槽。In a preferred embodiment, the bottom end of the floating positioning rod is provided with a fixing rod, the surface of the fixing rod is provided with a sliding buckle, a spring is set between the sliding buckle and the cover, and the bottom surface of the lower floating block is provided with a spring Has a snap slot.
在一个优选地实施方式中,所述浮动定位杆顶端向挡罩弯曲,且与挡罩固定连接,所述传感器外壳和挡罩均与固定杆固定连接。In a preferred embodiment, the top end of the floating positioning rod is bent toward the blocking cover and is fixedly connected with the blocking cover, and the sensor housing and the blocking cover are both fixedly connected with the fixing rod.
在一个优选地实施方式中,所述滑动扣与固定杆滑动连接,所述弹簧与固定杆套接,所述滑动扣与卡扣槽扣接,所述卡扣槽形状设置为圆环型。In a preferred embodiment, the sliding buckle is slidably connected with the fixing rod, the spring is sleeved with the fixing rod, and the sliding buckle is buckled with a buckle groove, and the buckle groove is set in a ring shape.
本实用新型的技术效果和优点:Technical effects and advantages of the present utility model:
1、本实用新型通过设置挡罩,利用上浮块和下浮块夹持磁铁圈,带动磁铁圈跟随液面的变化上下运动,利用传感器线路板上的磁感元件感应磁铁圈,检测得到液面数据,利用挡罩对上下运动的上浮块和下浮块的侧面进行阻挡保护,避免水面的波浪直接冲击到上浮块和下浮块,使得上浮块和下浮块在液面上剧烈起伏运动,避免采集到的液面数据上下浮动剧烈,提高液面数据检测精确度;1. The utility model uses the upper float block and the lower float block to clamp the magnet coil by setting the shield, and drives the magnet coil to move up and down following the change of the liquid level, and uses the magnetic induction element on the sensor circuit board to induce the magnet coil to detect and obtain the liquid level data. , use the baffle to block and protect the sides of the upper and lower floats that move up and down, so as to prevent the waves on the water surface from directly impacting the upper and lower floats, so that the upper and lower floats move violently on the liquid surface. The liquid level data fluctuates violently, which improves the detection accuracy of liquid level data;
2、本实用新型通过设置浮动定位杆,利用上浮块和下浮块套接在浮动定位杆上,浮动定位杆竖直设置,方便磁铁圈上下运动,利用连接套筒与上浮块螺纹连接,方便将磁铁圈夹持安装在上浮块与下浮块之间,方便传感器的安装,利用滑动扣与下浮块上的卡扣槽扣接固定,对上浮块和下浮块进行固定,避免传感器在使用前,上浮块和下浮块在浮动定位杆上晃动,避免传感器受损,影响后续传感器的使用。2. The utility model uses the upper floating block and the lower floating block to be sleeved on the floating positioning rod by setting the floating positioning rod. The floating positioning rod is vertically arranged to facilitate the up and down movement of the magnet ring. The magnet ring is clamped and installed between the upper floating block and the lower floating block, which is convenient for the installation of the sensor. The sliding buckle is fastened to the buckle groove on the lower floating block, and the upper floating block and the lower floating block are fixed to prevent the sensor from floating up before use. The block and the lower float sway on the floating positioning rod to avoid damage to the sensor and affect the use of subsequent sensors.
附图说明Description of drawings
图1为本实用新型的整体示意图。Fig. 1 is the overall schematic diagram of the utility model.
图2为本实用新型挡罩的俯视剖面示意图。FIG. 2 is a schematic cross-sectional top view of the shield of the present invention.
图3为本实用新型上浮块和下浮块的爆炸示意图。FIG. 3 is an exploded schematic diagram of the upper float block and the lower float block of the present invention.
图4为本实用新型挡罩的整体示意图。FIG. 4 is an overall schematic diagram of the shield of the present invention.
图5为本实用新型图1的A部示意图。FIG. 5 is a schematic diagram of part A of FIG. 1 of the present invention.
附图标记为:1传感器外壳、2传感器安装板、3传感器输出头、4传感器线路板、5磁感元件、6挡罩、7浮动定位杆、8上浮块、9下浮块、10连接套筒、11磁铁圈、12安装固定块、13螺丝、14固定杆、15滑动扣、16弹簧、17卡扣槽。Reference signs are: 1 sensor housing, 2 sensor mounting plate, 3 sensor output head, 4 sensor circuit board, 5 magnetic induction element, 6 shield, 7 floating positioning rod, 8 upper floating block, 9 lower floating block, 10 connecting sleeve , 11 magnet rings, 12 mounting blocks, 13 screws, 14 fixing rods, 15 sliding buckles, 16 springs, 17 snap grooves.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供了如图1-4所示的一种稳定性强的液位传感器,包括传感器外壳1,所述装置外壳1后侧设置有传感器安装板2,所述传感器外壳1顶部设置有传感器输出头3,所述传感器外壳1内部设置有传感器线路板4,所述传感器线路板4表面设置有磁感元件5,所述传感器外壳1一侧设置有检测机构;The utility model provides a liquid level sensor with strong stability as shown in Figs. 1-4, comprising a
所述检测机构包括挡罩6,所述挡罩6内部设置有浮动定位杆7,所述浮动定位杆7外侧设置有上浮块8,所述上浮块8底部设置有下浮块9,所述下浮块9顶端面设置有连接套筒10,所述上浮块8与下浮块9之间设置有磁铁圈11。The detection mechanism includes a
进一步的,所述磁感元件5数量设置为多个,且均匀排列设置于传感器线路板4表面,所述磁感元件5与磁铁圈11相匹配。Further, the number of the
进一步的,所述挡罩6形状设置为圆弧形,所述传感器外壳1两侧均设置有安装固定块12,所述挡罩6与安装固定块12之间通过螺丝13固定连接。Further, the shape of the
进一步的,所述上浮块8和下浮块9均由树脂塑料制成,所述上浮块8和下浮块9均与浮动定位杆7活动连接。Further, the upper
进一步的,所述连接套筒10与上浮块8螺纹连接,所述磁铁圈11与连接套筒10套接,所述磁铁圈11由永磁铁制成。Further, the connecting
实施方式具体为:在传感器使用时,上浮块8和下浮块9夹持磁铁圈11,带动磁铁圈11跟随液面的变化上下运动,传感器线路板4上的磁感元件5感应磁铁圈11,根据传感器线路板4上感应到磁铁圈11的磁感元件5的位置,检测得到液面数据,挡罩6对上下运动的上浮块8和下浮块9的侧面进行阻挡保护,水可以从挡罩6底部进行到挡罩6内部,利用连通器原理,挡罩6内部液面与挡罩6外部液面高度一致,挡罩6外部水面的波浪直接冲击到上浮块8和下浮块9时,会让上浮块8和下浮块9在液面上剧烈起伏运动,这时感应检测得到的液面数据上下浮动剧烈,不方便得到准确的液面数据,利用挡罩6对波浪进行阻挡,避免挡罩6内部液面也随波浪剧烈起伏,提高液面数据检测精确度。The specific embodiment is as follows: when the sensor is in use, the upper
如图1-4所示的一种稳定性强的液位传感器,所述浮动定位杆7底端设置有固定杆14,所述固定杆14表面设置有滑动扣15,所述滑动扣15与挡罩6之间设置有弹簧16,所述下浮块9底部表面设置有卡扣槽17。As shown in Figures 1-4, a liquid level sensor with strong stability is provided. The bottom end of the floating
进一步的,所述浮动定位杆7顶端向挡罩6弯曲,且与挡罩6固定连接,所述传感器外壳1和挡罩6均与固定杆14固定连接。Further, the top end of the floating
进一步的,所述滑动扣15与固定杆14滑动连接,所述弹簧16与固定杆14套接,所述滑动扣15与卡扣槽17扣接,所述卡扣槽17形状设置为圆环型。Further, the sliding
实施方式具体为:在传感器使用时,将传感器安装板2固定安装在水池边,传感器呈竖直设置,上浮块8和下浮块9在竖直设置的浮动定位杆7上起伏运动,方便磁铁圈11上下运动线路,方便磁感元件5感应到磁铁圈11的磁力,得到液面数据,在安装磁铁圈11时,利用连接套筒10与上浮块8螺纹连接,方便磁铁圈11夹持安装在上浮块8与下浮块9之间,方便传感器的安装,磁铁圈11为圆环型,当上浮块8与下浮块9在浮动定位杆7上转动时,磁铁圈11与磁感元件5之间的磁力不变化,避免影响到数据检测精度,在传感器使用前,滑动扣15与下浮块9上的卡扣槽17扣接固定,对上浮块8和下浮块9进行固定,即上浮块8和下浮块9固定在浮动定位杆7底端,避免传感器在使用前,比如传感器运输过程中受到晃动,上浮块8和下浮块9在浮动定位杆7上晃动,避免上浮块8和下浮块9破损,避免传感器受损,影响后续传感器的使用。The specific embodiment is as follows: when the sensor is in use, the
本实用新型工作原理:The working principle of the utility model:
参照说明书附图1-4,在传感器使用时,上浮块8和下浮块9夹持磁铁圈11,带动磁铁圈11跟随液面的变化上下运动,传感器线路板4上的磁感元件5感应磁铁圈11,根据传感器线路板4上感应到磁铁圈11的磁感元件5的位置,检测得到液面数据,挡罩6对上下运动的上浮块8和下浮块9的侧面进行阻挡保护,避免水面的波浪直接冲击到上浮块8和下浮块9,使得上浮块8和下浮块9在液面上剧烈起伏运动,避免采集到的液面数据上下浮动剧烈,提高液面数据检测精确度;Referring to Figures 1-4 of the description, when the sensor is in use, the
参照说明书附图1和5,在传感器使用时,上浮块8和下浮块9在竖直设置的浮动定位杆7上起伏运动,方便磁铁圈11上下运动线路,在安装磁铁圈11时,利用连接套筒10与上浮块8螺纹连接,方便磁铁圈11夹持安装在上浮块8与下浮块9之间,方便传感器的安装,在传感器使用前,滑动扣15与下浮块9上的卡扣槽17扣接固定,对上浮块8和下浮块9进行固定,避免传感器在使用前,上浮块8和下浮块9在浮动定位杆7上晃动,避免传感器受损,影响后续传感器的使用。Referring to Figures 1 and 5 of the description, when the sensor is in use, the upper floating
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: the above is only the preferred embodiment of the present utility model, and is not intended to limit the present utility model, all within the spirit and principle of the present utility model, any modification, equivalent replacement, improvement, etc. made, should include within the scope of protection of the present invention.
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CN112278284B (en) * | 2020-10-30 | 2021-12-03 | 南京拓攻自动驾驶技术研究院有限公司 | Liquid level monitoring device and plant protection unmanned aerial vehicle comprising same |
WO2022088207A1 (en) * | 2020-10-30 | 2022-05-05 | 南京拓攻自动驾驶技术研究院有限公司 | Liquid level monitoring device and plant protection unmanned aerial vehicle comprising same |
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