CN210092252U - A lithium-ion battery high-speed stacking device and lithium-ion battery - Google Patents
A lithium-ion battery high-speed stacking device and lithium-ion battery Download PDFInfo
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- CN210092252U CN210092252U CN201920904500.6U CN201920904500U CN210092252U CN 210092252 U CN210092252 U CN 210092252U CN 201920904500 U CN201920904500 U CN 201920904500U CN 210092252 U CN210092252 U CN 210092252U
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- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 39
- 238000003475 lamination Methods 0.000 claims abstract description 87
- 238000005520 cutting process Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000000725 suspension Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 210000004027 cell Anatomy 0.000 description 21
- 239000012528 membrane Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003411 electrode reaction Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本实用新型涉及电池制造技术领域,并具体公开一种锂离子电池高速叠片装置及锂离子电池,其中,锂离子电池高速叠片装置包括叠片平台、隔膜传动轴和切割装置,隔膜传动轴上安装有隔膜卷,隔膜卷上的隔膜一端与叠片平台连接,叠片平台或隔膜传动轴可沿水平方向直线移动,隔膜可呈“Z”字型堆叠于叠片平台上,切割装置设置于叠片平台的上方,用于对叠片平台上堆叠成型的电芯坯体组件进行切割以分离出多个独立的电芯坯体。通过设置叠片平台和隔膜传动轴,可以实现隔膜自动进行“Z”字型堆叠,配合在隔膜每层上间隔排列多个极片的操作,可以极大地提升叠片速度,减少重复抓取极片的动作,减少定位时间。
The utility model relates to the technical field of battery manufacturing, and specifically discloses a high-speed stacking device for lithium ion batteries and a lithium ion battery, wherein the high-speed stacking device for lithium ion batteries comprises a stacking platform, a diaphragm drive shaft and a cutting device, and the diaphragm drive shaft A diaphragm roll is installed on it, one end of the diaphragm on the diaphragm roll is connected to the lamination platform, the lamination platform or the diaphragm drive shaft can move linearly in the horizontal direction, the diaphragm can be stacked on the lamination platform in a "Z" shape, and the cutting device is set Above the lamination platform, it is used for cutting the cell blank assemblies stacked and formed on the lamination platform to separate a plurality of independent cell blanks. By setting the lamination platform and the diaphragm drive shaft, the diaphragm can be automatically stacked in a "Z" shape. With the operation of arranging multiple pole pieces at intervals on each layer of the diaphragm, the lamination speed can be greatly improved and the repeated grabbing of the pole pieces can be reduced. The motion of the film reduces the positioning time.
Description
技术领域technical field
本实用新型涉及电池制造技术领域,尤其涉及一种锂离子电池高速叠片装置及锂离子电池。The utility model relates to the technical field of battery manufacturing, in particular to a high-speed stacking device for lithium ion batteries and a lithium ion battery.
背景技术Background technique
目前,锂离子电池广泛应用于消费类电子产品、新能源汽车以及储能领域,随着应用市场的快速发展以及用户对产品要求的不断提升,如何生产出安全性能好、比能量高、循环寿命长、成本低的锂离子电池成为了锂离子电池领域的重要研究方向。At present, lithium-ion batteries are widely used in consumer electronic products, new energy vehicles and energy storage fields. With the rapid development of the application market and the continuous improvement of user requirements for products, how to produce products with good safety performance, high specific energy and cycle life? Long and low-cost lithium-ion batteries have become an important research direction in the field of lithium-ion batteries.
锂离子电池根据其制片方式的不同,可以分为两种:卷绕式和叠片式。卷绕式电池加工速度快,效率高,但其存在以下缺陷:1、卷绕式电池对极片的柔性有一定要求,导致极片面密度偏低,单体电池的能量密度收到制约;2、卷绕式电池在极片弯曲处的反应与其他位置存在差异,电极反应均匀性差,影响性能甚至存在安全隐患;3、卷绕式电池为了使负极完全包裹正极,负极片存在一部分无效区域,不提供容量,降低了电池的能量密度。与之相比,叠片式电池的电极反应均匀性更好,更为安全,极片可涂布较厚,从而电池的能量密度得以提升。Lithium-ion batteries can be divided into two types according to their production methods: wound type and laminated type. The winding type battery has fast processing speed and high efficiency, but it has the following defects: 1. The winding type battery has certain requirements on the flexibility of the pole piece, resulting in a low surface density of the pole piece, and the energy density of the single battery is restricted; 2. . The reaction of the wound battery at the bending point of the pole piece is different from that of other positions, and the electrode reaction uniformity is poor, which affects the performance and even poses a safety hazard; 3. In order to make the negative electrode completely wrap the positive electrode, the negative electrode piece has some invalid areas. No capacity is provided, reducing the energy density of the battery. In contrast, the electrode reaction uniformity of the laminated battery is better and safer, and the pole pieces can be coated thicker, so that the energy density of the battery can be improved.
目前,叠片式电池的叠片方式主要有以下几种:At present, the lamination methods of laminated batteries mainly include the following:
1、Z型叠片,将事先模切好的正负极片和隔膜自下而上逐片Z型堆叠而成,此工艺简单,但是存在叠片速度慢,效率低的问题,延长了生产周期,增加了生产成本;1. Z-type lamination, which is formed by stacking the positive and negative plates and diaphragms that have been die-cut in Z-type from bottom to top. This process is simple, but there are problems of slow lamination speed and low efficiency, which prolongs production. cycle, increasing production costs;
2、袋式叠片,将事先模切好的正负极片分别封装于隔膜袋中,再将其交替叠放,形成堆叠,但该工艺复杂,需要制作隔膜袋,生产效率低;2. Bag-type lamination, the positive and negative plates that have been die-cut in advance are packaged in diaphragm bags, and then stacked alternately to form a stack, but the process is complicated, and diaphragm bags need to be made, resulting in low production efficiency;
3、H型叠片,该工艺与Z型叠片类似,只是正负极片均在两侧出极耳或者正负极片在电信的一侧出两个极耳,该工艺可有效解决叠片层数过多引起极耳焊接区域过厚的问题,但是叠片速度仍然较低。3. H-type lamination, the process is similar to Z-type lamination, except that the positive and negative plates have tabs on both sides or the positive and negative plates have two tabs on one side of the telecom. This process can effectively solve the problem of stacking. Too many layers cause the problem of too thick the tab weld area, but the lamination speed is still low.
实用新型内容Utility model content
本实用新型实施例的一个目的在于:提供一种锂离子电池高速叠片装置,其结构简单,可有效简化叠片工序,提升生产效率。本实用新型实施例的另一个目的在于提供一种锂离子电池。One object of the embodiments of the present invention is to provide a high-speed stacking device for lithium ion batteries, which has a simple structure, can effectively simplify the stacking process, and improve production efficiency. Another object of the embodiments of the present invention is to provide a lithium ion battery.
为达此目的,本实用新型实施例采用以下技术方案:For this purpose, the embodiment of the present utility model adopts the following technical solutions:
第一方面,提供一种锂离子电池高速叠片装置,包括叠片平台、隔膜传动轴和切割装置,所述隔膜传动轴上安装有隔膜卷,所述隔膜卷上的隔膜一端与所述叠片平台连接,所述叠片平台或所述隔膜传动轴可沿水平方向直线移动,所述隔膜可呈“Z”字型堆叠于所述叠片平台上,所述切割装置设置于所述叠片平台的上方,用于对所述叠片平台上堆叠成型的电芯坯体组件进行切割以分离出多个独立的电芯坯体。In a first aspect, a high-speed stacking device for lithium ion batteries is provided, including a stacking platform, a diaphragm drive shaft and a cutting device, a diaphragm roll is installed on the diaphragm drive shaft, and one end of the diaphragm on the The lamination platform or the diaphragm drive shaft can move linearly along the horizontal direction, the diaphragm can be stacked on the lamination platform in a "Z" shape, and the cutting device is arranged on the lamination platform. Above the chip platform, it is used for cutting the cell blank assemblies stacked and formed on the lamination platform to separate a plurality of independent cell blanks.
作为锂离子电池高速叠片装置的一种优选方案,所述叠片平台的下方设置有滑动导轨,所述叠片平台滑动设置于所述滑动导轨上,所述叠片平台的一侧设置有驱动所述叠片平台沿水平方向往复移动的第一驱动机构。As a preferred solution of the high-speed stacking device for lithium ion batteries, a sliding guide is provided below the stacking platform, the stacking platform is slidably arranged on the sliding guide, and one side of the stacking platform is provided with a sliding guide. A first driving mechanism for driving the lamination platform to reciprocate in the horizontal direction.
作为锂离子电池高速叠片装置的一种优选方案,所述滑动导轨上间隔设置两个限位块,所述叠片平台设置在两个所述限位块之间。As a preferred solution of the high-speed stacking device for lithium ion batteries, two limit blocks are arranged on the sliding guide rail at intervals, and the stacking platform is arranged between the two limit blocks.
作为锂离子电池高速叠片装置的一种优选方案,所述限位块靠近所述叠片平台的一侧设置第一传感器,所述第一传感器与控制器连接,所述控制器与所述第一驱动机构连接。As a preferred solution of the lithium-ion battery high-speed stacking device, a first sensor is provided on the side of the limit block close to the stacking platform, the first sensor is connected to a controller, and the controller is connected to the The first drive mechanism is connected.
作为锂离子电池高速叠片装置的一种优选方案,所述隔膜传动轴安装于支架上,所述隔膜传动轴通过第二驱动机构驱动可沿水平方向在所述支架上移动。As a preferred solution of the high-speed stacking device for lithium ion batteries, the diaphragm drive shaft is mounted on a support, and the diaphragm drive shaft is driven by a second drive mechanism to move on the support in a horizontal direction.
作为锂离子电池高速叠片装置的一种优选方案,所述支架包括安装板和两个相互平行的横梁,所述横梁上方设置滑轨,所述安装板滑动设置与所述滑轨上,所述隔膜传动轴的两端通过悬挂件悬挂于所述安装板上,所述第二驱动机构设置于所述横梁上并与所述安装板连接,所述第二驱动机构与控制器连接。As a preferred solution of the lithium-ion battery high-speed stacking device, the bracket includes a mounting plate and two beams parallel to each other, a sliding rail is arranged above the beam, and the mounting plate is slidably arranged on the sliding rail, so Both ends of the diaphragm transmission shaft are suspended on the mounting plate by means of suspensions, the second driving mechanism is arranged on the beam and connected to the mounting plate, and the second driving mechanism is connected to the controller.
作为锂离子电池高速叠片装置的一种优选方案,所述叠片平台上间隔设置两个固定夹具,所述固定夹具用于将堆叠后的所述隔膜压紧在所述叠片平台上,两个所述固定夹具沿所述隔膜的堆叠方向分别设置在所述隔膜的两端。As a preferred solution of the high-speed stacking device for lithium ion batteries, two fixing fixtures are arranged on the stacking platform at intervals, and the fixing fixtures are used to press the stacked diaphragms on the stacking platform, The two fixing clips are respectively disposed at both ends of the diaphragm along the stacking direction of the diaphragm.
作为锂离子电池高速叠片装置的一种优选方案,所述固定夹具包括固定座,所述固定座上通过转轴转动连接有第一压板,所述第一压板与所述转轴固定连接,所述转轴与转轴驱动件连接,以通过所述转轴驱动件驱动绕所述转轴的轴线转动,所述第一压板的一侧设置第二压板,所述第一压板和所述第二压板之间通过弹性件连接,所述第二压板远离所述第一压板的一侧可与所述隔膜抵接。As a preferred solution of the high-speed stacking device for lithium-ion batteries, the fixing fixture includes a fixing seat, and a first pressing plate is rotatably connected to the fixing seat through a rotating shaft, and the first pressing plate is fixedly connected with the rotating shaft. The rotating shaft is connected with the rotating shaft driving member so as to be driven to rotate around the axis of the rotating shaft by the rotating shaft driving member, a second pressing plate is arranged on one side of the first pressing plate, and the first pressing plate and the second pressing plate pass through The elastic member is connected, and the side of the second pressing plate away from the first pressing plate can abut with the diaphragm.
作为锂离子电池高速叠片装置的一种优选方案,所述固定座上设置有第二传感器,所述第二传感器为距离传感器,所述距离传感器与控制器连接,所述距离传感器用于检测堆叠过程中的所述隔膜的位置。As a preferred solution of the lithium-ion battery high-speed stacking device, a second sensor is provided on the fixing base, the second sensor is a distance sensor, the distance sensor is connected to the controller, and the distance sensor is used for detecting The position of the diaphragm during stacking.
第二方面,提供一种锂离子电池,采用所述的锂离子电池高速叠片装置制造成型。In a second aspect, a lithium-ion battery is provided, which is manufactured and formed by using the lithium-ion battery high-speed stacking device.
本实用新型实施例的有益效果为:通过设置叠片平台和隔膜传动轴,可以实现隔膜自动进行“Z”字型堆叠,配合在隔膜每层上间隔排列多个极片的操作,可以极大地提升叠片速度,减少重复抓取极片的动作,减少定位时间;通过设置切割装置,可以将电芯坯体组件分切为多个独立的电芯坯体,一次性完成至少两个电芯坯体的制作。The beneficial effects of the embodiment of the present invention are: by setting the lamination platform and the diaphragm drive shaft, the diaphragm can be automatically stacked in a "Z" shape, and with the operation of arranging a plurality of pole pieces at intervals on each layer of the diaphragm, the diaphragm can be greatly Increase the lamination speed, reduce the repetitive action of grabbing the pole pieces, and reduce the positioning time; by setting the cutting device, the cell blank assembly can be divided into multiple independent cell blanks, and at least two cells can be completed at one time. Production of blanks.
附图说明Description of drawings
下面根据附图和实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below according to the accompanying drawings and embodiments.
图1为本实用新型实施例的锂离子电池高速叠片装置的结构原理图。FIG. 1 is a schematic structural diagram of a high-speed stacking device for lithium ion batteries according to an embodiment of the present invention.
图2为本实用新型实施例的固定夹具的结构示意图。FIG. 2 is a schematic structural diagram of a fixing fixture according to an embodiment of the present invention.
图3为本实用新型实施例的支架与隔膜卷的组装示意图。FIG. 3 is a schematic diagram of the assembly of the stent and the diaphragm roll according to the embodiment of the present invention.
图中:In the picture:
1、极片;2、叠片平台;3、隔膜卷;31、隔膜;4、切割装置;5、隔膜传动轴;6、滑动导轨;7、固定夹具;71、固定座;72、转轴;73、第一压板;74、第二压板;75、弹簧;76、第二传感器;8、支架;81、横梁;82、安装板;83、悬挂件。1. Pole piece; 2. Lamination platform; 3. Diaphragm roll; 31. Diaphragm; 4. Cutting device; 5. Diaphragm drive shaft; 6. Sliding guide rail; 73, the first pressure plate; 74, the second pressure plate; 75, the spring; 76, the second sensor; 8, the bracket; 81, the beam; 82, the mounting plate;
具体实施方式Detailed ways
为使本实用新型解决的技术问题、采用的技术方案和达到的技术效果更加清楚,下面将结合附图对本实用新型实施例的技术方案作进一步的详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only Some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or a fixed connection. It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two elements or an interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在以下实施例中,隔膜沿堆叠方向的两端是指图1中的箭头方向的两端。In the following embodiments, both ends of the separator in the stacking direction refer to both ends in the direction of arrows in FIG. 1 .
如图1所示,本实用新型实施例提供一种锂离子电池高速叠片方法,包括以下步骤:As shown in FIG. 1 , an embodiment of the present invention provides a high-speed stacking method for lithium ion batteries, which includes the following steps:
步骤S100、提供模切好的极片1和叠片平台2,使位于所述叠片平台2上方的隔膜卷3上的隔膜31的一端固定在所述叠片平台2上;Step S100, providing the die-cut pole piece 1 and the
步骤S200、按照“Z”字形方式将所述隔膜31堆叠在所述叠片平台2上,每叠一层所述隔膜31在所述隔膜31的上方间隔放置至少两个同极性的所述极片1,相邻两层所述极片1的极性不同,堆叠N层所述隔膜31后形成电芯坯体组件;Step S200 , stacking the
步骤S300、使切割装置4于相邻所述极片1之间的位置切割所述电芯坯体组件,以成型单个的电芯坯体。通过每层堆叠至少两个极片1,可以减少重复抓取极片1的动作,减少定位时间,一次性完成至少两个电芯坯体的堆叠,加快了叠片速度,且此叠片方法不影响锂离子电池生产前后工艺,易替换传统工艺,成本低。In step S300, the cutting device 4 cuts the cell blank assembly at a position between the adjacent pole pieces 1 to form a single cell blank. By stacking at least two pole pieces 1 in each layer, the repeated action of grabbing the pole pieces 1 can be reduced, the positioning time can be reduced, the stacking of at least two cell blanks can be completed at one time, and the lamination speed can be accelerated. It does not affect the process before and after the production of lithium-ion batteries, it is easy to replace the traditional process, and the cost is low.
具体地,在本实用新型的实施例中,隔膜31为连续不分断的结构,不需要提前切割为膜片的结构也能实现隔膜与极片1叠装,降低了操作难度。Specifically, in the embodiment of the present invention, the
在一实施例中,所述隔膜31在所述叠片平台2上堆叠时,支撑所述隔膜卷3的隔膜传动轴5固定,所述叠片平台2可沿水平方向做直线往复移动,以拉动所述隔膜卷3上的隔膜31按照“Z”字形方式堆叠。通过将叠片平台2设置为可以直线往复移动的结构,在叠片平台2移动的过程中可以自主拉动隔膜卷3转动实现放卷,同时隔膜卷3放卷后的隔膜31能够按照设定方式堆叠在叠片平台2上。In one embodiment, when the
在本实施例中,所述叠片平台2滑动设置于一滑动导轨6上,所述叠片平台2通过第一驱动机构(图上未示出)驱动在所述滑动导轨6上移动。通过设置滑动导轨6,可以使叠片平台2的移动更加顺畅,且通过第一驱动机构可以实现自动驱动,实现隔膜31堆叠自动化操作,降低操作难度。In this embodiment, the
进一步地,第一驱动机构为丝杆结构的电缸。在其他实施例中,第一驱动机构为气缸。Further, the first driving mechanism is an electric cylinder with a screw rod structure. In other embodiments, the first drive mechanism is an air cylinder.
在其他实施例中,所述隔膜31在所述叠片平台2上堆叠时,所述叠片平台2固定,支撑所述隔膜卷3的隔膜传动轴5可沿水平方向做直线往复移动,以使所述隔膜卷3上的隔膜31按照“Z”字形方式堆叠于所述叠片平台2上。通过将支撑隔膜卷3的隔膜传动轴5设置为可移动的结构,在固定的叠片平台2的限制下,隔膜31也能沿指定方式堆叠于叠片平台2上,降低操作难度。In other embodiments, when the
另外,极片1的放置可以采用控制器(图上未示出)控制的机械手(图上未示出)自动上料,保证极片1能快速且准确地被放置在隔膜31上。In addition, the placement of the pole piece 1 can be automatically fed by a manipulator (not shown in the figure) controlled by the controller (not shown in the figure) to ensure that the pole piece 1 can be placed on the
一实施例中,提供固定夹具7,在所述隔膜31堆叠过程中,所述固定夹具7固定所述隔膜31沿堆叠方向的两端,当所述隔膜31堆叠至所述固定夹具7的压紧位置时,所述固定夹具7打开以避让所述隔膜31,使所述隔膜31能堆叠至所述固定夹具7的压紧位置。通过设置固定夹具7,可以防止隔膜31在堆叠过程中相对于叠片平台2发生移动,进而保证隔膜31之间设置的极片1能够位置固定,不发生偏移,进而保证后续切割装置4分切成型的电芯坯体内的极片1位置不发生偏移,提高产品的良率。In an embodiment, a fixing
进一步的,在步骤S300中,切割装置4切割相邻两个极片1之间的中间位置,使得切割后的单个电芯坯体的形状一致,减少电芯坯体返修的几率。Further, in step S300, the cutting device 4 cuts the intermediate position between the two adjacent pole pieces 1, so that the shapes of the single cell blanks after cutting are consistent, and the probability of repairing the cell blanks is reduced.
另外,在步骤S300中,在切割装置4分切电芯坯体组件前,先切割边缘位置翻折的隔膜31部分。此设计可以使电芯坯体组件的分切更加整齐。In addition, in step S300, before the cutting device 4 cuts the cell blank assembly, the portion of the
一实施例中,在步骤S200与步骤S300之间设置步骤S210、采用热压装置(图上未示出)将电芯坯体组件压紧,使得隔膜31和极片1贴合紧密。贴合紧密的电芯坯体组件能够保证切割过程顺畅。In one embodiment, step S210 is set between steps S200 and S300, and a hot pressing device (not shown in the figure) is used to compress the cell blank assembly, so that the
一实施例中,在所述步骤S300中,所述切割装置4可沿水平和竖直方向移动至所述电芯坯体组件待切割的位置。当每层隔膜31上排布三个或者三个以上的极片1时,切割的位置不是固定的,因此可以将切割装置4设置为沿水平方向移动,以调整切割位置,而切割装置4可以竖直移动,此设计可以实现切割操作,且切割装置4在不需要的时候可以移动至其他不阻碍堆叠隔膜31的位置。In one embodiment, in the step S300, the cutting device 4 can be moved along the horizontal and vertical directions to the position where the cell blank assembly is to be cut. When three or more pole pieces 1 are arranged on each layer of
本实用新型实施例还提供一种锂离子电池高速叠片装置,包括叠片平台2、隔膜传动轴5和切割装置4,所述隔膜传动轴5上安装有隔膜卷3,所述隔膜卷3上的隔膜31一端与所述叠片平台2连接,所述叠片平台2或所述隔膜传动轴5可沿水平方向直线移动,所述隔膜31可呈“Z”字型堆叠于所述叠片平台2上,所述切割装置4设置于所述叠片平台2的上方,用于对所述叠片平台2上堆叠成型的电芯坯体组件进行切割以分离出多个独立的电芯坯体。通过设置叠片平台2和隔膜传动轴5,可以实现隔膜31自动进行“Z”字型堆叠,配合在隔膜31每层上间隔排列多个极片1的操作,可以极大地提升叠片速度,减少重复抓取极片1的动作,减少定位时间;通过设置切割装置4,可以将电芯坯体组件分切为多个独立的电芯坯体,一次性完成至少两个电芯坯体的制作。The embodiment of the present invention also provides a high-speed stacking device for lithium ion batteries, which includes a stacking
一实施例中,所述叠片平台2的下方设置有滑动导轨6,所述叠片平台2滑动设置于所述滑动导轨6上,所述叠片平台2的一侧设置有驱动所述叠片平台2沿水平方向往复移动的第一驱动机构。In one embodiment, a sliding
优选地,所述滑动导轨6上间隔设置两个限位块(图上未示出),所述叠片平台2设置在两个所述限位块之间。通过设置限位块,可以限制叠片平台2的水平移动的位置,防止叠片平台2脱离滑动导轨6,保证堆叠隔膜31的操作能顺利进行。Preferably, two limit blocks (not shown in the figure) are arranged on the sliding
更加优选地,所述限位块靠近所述叠片平台2的一侧设置第一传感器,所述第一传感器与控制器连接,所述控制器与所述第一驱动机构连接。通过设置控制器,可以实现自动化操作;通过设置第一传感器,可以通过传感器检测叠片平台2的位置,以使控制器控制第一驱动机构驱动叠片平台2沿指定方向移动。More preferably, a first sensor is provided on one side of the limiting block close to the
更加优选地,所述叠片平台2的下方设置两个相互平行的所述滑动导轨6。此设计可以使叠片平台2的移动更加顺畅,且叠片平台2的表面水平度更高。More preferably, two mutually parallel sliding
一实施例中,参照图3所示,所述隔膜传动轴5安装于支架8上,所述隔膜传动轴5通过第二驱动机构驱动可沿水平方向在所述支架8上移动。隔膜传动轴5的移动也能实现隔膜31沿指定“Z”字型方式堆叠在叠片平台2上。In an embodiment, as shown in FIG. 3 , the diaphragm transmission shaft 5 is mounted on a
优选地,所述支架8包括安装板82和两个相互平行的横梁81,所述横梁81上方设置滑轨,所述安装板82滑动设置与所述滑轨上,所述隔膜传动轴5的两端通过悬挂件83悬挂于所述安装板82上,所述第二驱动机构设置于所述横梁81上并与所述安装板82连接,所述第二驱动机构与控制器连接。在其他实施例中,隔膜传动轴5还可以选择其他的结构实现相对于支架8水平移动,比如,支架8包括沿水平方向平行的板,在板上开设水平滑槽,将隔膜传动轴5的两端插设在两个水平滑槽内,通过第二驱动机构驱动实现隔膜传动轴5的移动。Preferably, the
一实施例中,参照图1和2,所述叠片平台2上间隔设置两个固定夹具7,所述固定夹具7用于将堆叠后的所述隔膜31压紧在所述叠片平台2上,两个所述固定夹具7沿所述隔膜31的堆叠方向分别设置在所述隔膜31的两端。In one embodiment, referring to FIGS. 1 and 2 , two fixing
优选地,所述固定夹具7包括固定座71,所述固定座71上通过转轴72转动连接有第一压板73,所述第一压板73与所述转轴72固定连接,所述转轴72与转轴驱动件连接,以通过所述转轴驱动件驱动绕所述转轴72的轴线转动,所述第一压板73的一侧设置第二压板74,所述第一压板73和所述第二压板74之间通过弹性件连接,所述第二压板74远离所述第一压板73的一侧可与所述隔膜31抵接。通过设置弹性件连接两个压板,当第一压板73、第二压板74和弹性件的组合结构在转轴72的作用下转动至需要抵接隔膜31的位置时,由于弹性件的弹性驱动,第二压板74会始终抵接在隔膜31的上表面上。Preferably, the fixing
在本实施例中,弹性件为弹簧75,第一压板73和第二压板74之间至少设置三个弹簧75,三个弹簧75呈三角分布在第一压板73和第二压板74之间。当然,在其他实施例中,固定夹具7的结构不限于上述实施例的压板与弹簧75配合的结构,还可以为其他结构,比如气缸推动的压板结构等,只要能实现压紧隔膜31,且能在隔膜31堆叠至固定夹具7的位置时能避让即可。In this embodiment, the elastic member is a
优选地,所述转轴驱动件与控制器连接。控制器控制转轴驱动件,可以实现自动控制。Preferably, the shaft driving member is connected to the controller. The controller controls the shaft drive, which can realize automatic control.
进一步地,所述固定座71上设置有第二传感器76,所述第二传感器76为距离传感器,所述距离传感器与控制器连接,所述距离传感器用于检测所述折叠过程中的隔膜31的位置,当检测到折叠过程中的隔膜31与第二传感器76之间距离减小时,对应位置的转轴驱动件驱动转轴转动,转轴驱动第一压板73和第二压板74转动至避让位置,使得隔膜31可顺利地在此固定夹具7的位置进行堆叠,当距离传感器检测到隔膜31与第二传感器76之间的距离增加时,转轴驱动第一压板73和第二压板74重新转动至压紧隔膜31的位置。Further, the fixing
一实施例中,所述切割装置4包括切割架和活动设置在所述切割架上的刀具,所述刀具通过移动机构安装于所述切割架上,所述移动机构包括相连接的X轴移动机构和Z轴移动机构,所述X轴移动机构固定在切割架上,所述刀具固定在所述Z轴移动机构上。In one embodiment, the cutting device 4 includes a cutting frame and a cutter movably arranged on the cutting frame, the cutter is mounted on the cutting frame through a moving mechanism, and the moving mechanism includes a connected X-axis movement Mechanism and Z-axis moving mechanism, the X-axis moving mechanism is fixed on the cutting frame, and the cutter is fixed on the Z-axis moving mechanism.
于本文的描述中,需要理解的是,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”,仅仅用于在描述上加以区分,并没有特殊的含义。In the description herein, it should be understood that the terms "upper", "lower", "right", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of description and simplified operation, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
在本说明书的描述中,参考术语“一实施例”、“示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, reference to the description of the terms "an embodiment", "example" etc. means that a particular feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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