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CN210085815U - Energy-conserving circulation oven for setting machine - Google Patents

Energy-conserving circulation oven for setting machine Download PDF

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Publication number
CN210085815U
CN210085815U CN201920590560.5U CN201920590560U CN210085815U CN 210085815 U CN210085815 U CN 210085815U CN 201920590560 U CN201920590560 U CN 201920590560U CN 210085815 U CN210085815 U CN 210085815U
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air
air inlet
heat exchange
hole
energy
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何绍木
陈小萍
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University of Shaoxing
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University of Shaoxing
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Abstract

本实用新型公开一种节能循环定型机用烘箱,其特征在于:包括机身、热循环箱、加热炉、燃烧器,所述机身和热循环箱之间连接有排风管,所述热循环箱和加热炉之间连接有进风管,所述燃烧器的出口与加热炉连通,所述机身内部设有烘干腔,所述烘干腔左侧下部设有三通调节阀,所述加热炉右侧法兰连接有供风管,所述供风管与三通调节阀连通,所述三通调节阀的上下端分别连接有总风管和总风道。本实用新型设计合理,对定型机废气的热量进行循环利用,提高热量的利用率高,减少热量损失,节约能源,降低能耗,降低成本。

Figure 201920590560

The utility model discloses an energy-saving cycle setting machine oven, which is characterized by comprising a body, a thermal cycle box, a heating furnace and a burner, and an exhaust pipe is connected between the body and the thermal cycle box, and the heat cycle box is connected with an exhaust pipe. An air inlet pipe is connected between the circulation box and the heating furnace, the outlet of the burner is communicated with the heating furnace, a drying cavity is arranged inside the body, and a three-way regulating valve is arranged on the lower left side of the drying cavity, so the The right flange of the heating furnace is connected with an air supply pipe, and the air supply pipe is communicated with a three-way regulating valve, and the upper and lower ends of the three-way regulating valve are respectively connected with a general air pipe and a general air duct. The utility model has a reasonable design, and recycles the heat of the exhaust gas of the shaping machine, improves the utilization rate of the heat, reduces the heat loss, saves the energy, reduces the energy consumption and reduces the cost.

Figure 201920590560

Description

一种节能循环定型机用烘箱An energy-saving cycle setting machine oven

技术领域technical field

本实用新型涉及定型机烘箱技术领域,特别是涉及一种节能循环定型机用烘箱。The utility model relates to the technical field of setting machine drying ovens, in particular to an energy-saving circulating setting machine drying oven.

背景技术Background technique

近几年来,随着印染企业生产能力的迅速扩张,新增定型机数量呈激剧上升,因定型机余热排放引发的环境投诉和污染纠纷日益增多。热定型机是利用热空气对织物进行干燥和整理并使之定型的装置,定型机余热回收是一项多收益工程,该项目在节能降耗、环境保护、定型织物品质提升、车间环境改善等方面均可产生显著的经济效益和社会效益。现有的余热回收应用措施不当,导致节能减排效果不理想。In recent years, with the rapid expansion of the production capacity of printing and dyeing enterprises, the number of new setting machines has risen sharply, and environmental complaints and pollution disputes caused by the waste heat discharge of the setting machines are increasing. The heat setting machine is a device that uses hot air to dry and finish fabrics and make them shaped. The waste heat recovery of the setting machine is a multi-benefit project. It can produce significant economic and social benefits. The existing waste heat recovery and application measures are inappropriate, resulting in unsatisfactory energy saving and emission reduction effects.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种节能循环定型机用烘箱。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide an energy-saving cycle setting machine oven.

为实现上述目的,本实用新型提供了如下技术方案来实现的:For achieving the above object, the utility model provides the following technical solutions to achieve:

一种节能循环定型机用烘箱,包括机身、热循环箱、加热炉、燃烧器,机身和热循环箱之间连接有排风管,热循环箱和加热炉之间连接有进风管,燃烧器的出口与加热炉连通,机身内部设有烘干腔,烘干腔左侧下部设有三通调节阀,加热炉右侧法兰连接有供风管,供风管与三通调节阀连通,三通调节阀的上下端分别连接有总风管和总风道,机身底部设有第一支风道、第二支风道、第三支风道,第一支风道、第二支风道、第三支风道的长度依次增加,第一支风道、第二支风道、第三支风道左端与总风道连通,第一支风道、第二支风道、第三支风道上部右侧均设有风扇,第一支风道、第二支风道、第三支风道上位于风扇下方的位置开设有出风口,机身内部设有上下对置的上风嘴和下风嘴,上风嘴和下风嘴右端和机身右侧壁之间连接有支撑块,上风嘴和下风嘴左侧分别连接有上风嘴进风管和下风嘴进风管,上风嘴进风管和下风嘴进风管上分别连接有总进风管,两个总进风管之间连接有分管,与下风嘴进风管相连的总进风管和总风管法兰连接,上风嘴和下风嘴内部均设有支撑板,上风嘴和下风嘴相对的一侧均设有底板,支撑板和底板上开设有若干出风孔,支撑板上的出风孔的位置与底板上的出风孔的位置上下对应,支撑板和底板之间连接有隔断,支撑板和底板之间位于隔断右侧的空腔内设有横移块,横移块内部开设有滑槽,滑槽内部设有横移板,横移块上下侧开设有若干上下对应的第一通孔,横移板上开设有若干第二通孔,第一通孔、第二通孔、出风孔的孔径相同,支撑块内设有第一气缸和第二气缸,横移块右侧连接有连接杆,第一气缸的活塞杆前端与连接杆相连接,第二气缸的活塞杆前端与横移板右端相连接;An energy-saving cycle setting machine oven, comprising a body, a heat cycle box, a heating furnace, and a burner, an exhaust pipe is connected between the body and the heat cycle box, and an air inlet pipe is connected between the heat cycle box and the heating furnace , the outlet of the burner is connected with the heating furnace, there is a drying cavity inside the fuselage, a three-way regulating valve is arranged on the lower part of the left side of the drying cavity, and an air supply pipe is connected to the flange on the right side of the heating furnace, and the air supply pipe is adjusted with the three-way The upper and lower ends of the three-way regulating valve are respectively connected with a main air duct and a general air duct. The bottom of the fuselage is provided with a first air duct, a second air duct, and a third air duct. The first air duct, The lengths of the second air duct and the third air duct increase in turn. The left ends of the first air duct, the second air duct and the third air duct are connected to the total air duct. The first air duct and the second air duct There are fans on the upper right side of the air duct and the third air duct. The first air duct, the second air duct and the third air duct are provided with air outlets at the positions below the fans. The upper air nozzle and the lower air nozzle are connected with a support block between the right end of the upper air nozzle and the lower air nozzle and the right side wall of the fuselage. The air inlet pipe and the air inlet pipe of the lower air nozzle are respectively connected with a main air inlet pipe, and a branch pipe is connected between the two main air inlet pipes. The main air inlet pipe connected with the air inlet pipe of the lower air nozzle is connected with the main air pipe flange. Both the upper air nozzle and the lower air nozzle are provided with support plates, and the opposite sides of the upper air nozzle and the lower air nozzle are provided with a bottom plate, and a number of air outlet holes are opened on the support plate and the bottom plate. The positions of the air outlet holes correspond up and down, a partition is connected between the support plate and the bottom plate, and a traverse block is arranged in the cavity on the right side of the partition between the support plate and the bottom plate. There is a traverse plate inside, and the upper and lower sides of the traverse block are provided with a number of first through holes corresponding to the upper and lower sides, and a number of second through holes are opened on the traverse plate. Similarly, a first cylinder and a second cylinder are arranged in the support block, a connecting rod is connected to the right side of the traverse block, the front end of the piston rod of the first cylinder is connected with the connecting rod, and the front end of the piston rod of the second cylinder is connected to the right end of the traverse plate. connected;

热循环箱包括箱身,箱身左右两端分别连接有出风罩和进风罩,进风管右端与出风罩左端相连接,进风罩右侧设有引风机,箱身下部左侧设有废气入口,排风管上端与废气入口相连接,箱身上部右侧设有废气排放口,箱身内部左侧固定连接有左管板,箱身内部右侧设有右管板,箱身内水平设置有若干换热管,换热管一端与左管板螺纹连接,另一端与右管板之间采用可拆卸连接,箱身内设有若干折流板。The thermal cycle box includes a box body. The left and right ends of the box body are respectively connected with an air outlet hood and an air inlet hood. The right end of the air inlet pipe is connected with the left end of the air outlet hood. The right side of the air inlet hood is provided with an induced draft fan. There is an exhaust gas inlet, the upper end of the exhaust pipe is connected with the exhaust gas inlet, an exhaust gas discharge port is arranged on the right side of the upper part of the box body, a left tube plate is fixedly connected to the left side of the box body, and a right tube plate is arranged on the right side of the box body. A number of heat exchange tubes are arranged horizontally in the body, one end of the heat exchange tube is threadedly connected with the left tube plate, the other end is detachably connected with the right tube plate, and a number of baffles are arranged in the box body.

作为优选,换热管右端连接有第一固定环,第一固定环的直径大于换热管的直径,第一固定环通过螺钉与右管板相连接。Preferably, the right end of the heat exchange tube is connected with a first fixing ring, the diameter of the first fixing ring is larger than the diameter of the heat exchange tube, and the first fixing ring is connected with the right tube plate by screws.

作为优选,右管板上设有孔径大于换热管直径的圆孔,换热管右侧插入圆孔中的部分设有外螺纹,圆孔内圈设有外螺纹,圆孔和换热管之间设有第一固定套筒,第一固定套筒内外侧均设有内螺纹,第一固定套筒外侧的内螺纹与圆孔内圈的外螺纹螺接,第一固定套筒内侧的内螺纹与换热管上的外螺纹螺接,第一固定套筒右侧连接有第二固定环,第二固定环的直径大于圆孔的孔径。Preferably, the right tube plate is provided with a circular hole with a diameter larger than the diameter of the heat exchange tube, the right side of the heat exchange tube inserted into the circular hole is provided with an external thread, the inner ring of the circular hole is provided with an external thread, and the circular hole and the heat exchange tube are provided with external threads. A first fixing sleeve is arranged therebetween, and both the inner and outer sides of the first fixing sleeve are provided with internal threads. The inner thread is screwed with the outer thread on the heat exchange tube, the right side of the first fixing sleeve is connected with a second fixing ring, and the diameter of the second fixing ring is larger than that of the circular hole.

作为优选,右管板上设有孔径大于换热管直径的圆孔,圆孔和换热管之间设有第二固定套筒,第二固定套筒的直径小于圆孔的直径,第二固定套筒内侧设有橡胶圈,橡胶圈内侧与换热管相贴合,第二固定套筒外侧设有若干弹性片,第二固定套筒右侧连接有第三固定环,第三固定环的直径大于圆孔的孔径。Preferably, the right tube plate is provided with a circular hole with a diameter larger than that of the heat exchange tube, a second fixing sleeve is arranged between the circular hole and the heat exchange tube, the diameter of the second fixing sleeve is smaller than the diameter of the circular hole, the second fixing sleeve is The inner side of the fixing sleeve is provided with a rubber ring, the inner side of the rubber ring is fitted with the heat exchange tube, the outer side of the second fixing sleeve is provided with a number of elastic sheets, the right side of the second fixing sleeve is connected with a third fixing ring, the third fixing ring The diameter is larger than the diameter of the circular hole.

作为优选,箱身右侧设有固定缘,进风罩左侧设有安装缘,安装缘设有向固定缘延伸的挡环,固定缘和挡环之间的空隙处设有密封圈,密封圈分别抵靠固定缘、挡环、右管板。Preferably, a fixing edge is provided on the right side of the box body, a mounting edge is provided on the left side of the air inlet hood, the mounting edge is provided with a baffle ring extending toward the fixed edge, and a sealing ring is arranged at the gap between the fixed edge and the baffle ring. The rings abut against the fixed edge, the retaining ring, and the right tube plate respectively.

作为优选,与下风嘴进风管相连的总进风管内部设有导风板,导风板和总进风管右侧之间的夹角为45度。Preferably, an air deflector is provided inside the general air inlet duct connected to the air inlet duct of the lower air nozzle, and the included angle between the air deflector and the right side of the general air inlet duct is 45 degrees.

作为优选,横移块上位于第一通孔右侧的位置开设有第三通孔,横移板上位于第二通孔右侧的位置开设有第四通孔,第二通孔和第四通孔的孔径相同且小于出风孔的孔径。Preferably, a third through hole is formed on the traverse block on the right side of the first through hole, and a fourth through hole is formed on the traverse plate on the right side of the second through hole. The second through hole and the fourth through hole The diameter of the through hole is the same and smaller than that of the air outlet.

作为优选,烘干腔上部设有隔板,隔板右侧上端面向上倾斜,隔板右侧下端面向下倾斜,隔板左侧开设有若干排风孔,机身左侧上部设有电机,电机的输出轴上套接有叶轮。Preferably, the upper part of the drying chamber is provided with a baffle, the upper end of the right side of the baffle is inclined upward, the lower end of the right side of the baffle is inclined downward, the left side of the baffle is provided with a number of exhaust holes, and the upper part of the left side of the fuselage is provided with a motor, An impeller is sleeved on the output shaft of the motor.

作为优选,排风管中间位置设有过滤器,过滤器内设有若干烟气过滤器,烟气过滤器为抽拉式设计,安装在过滤器侧面。Preferably, a filter is arranged in the middle of the exhaust pipe, and a plurality of smoke filters are arranged in the filter.

作为优选,加热炉上设有温度计。Preferably, a thermometer is provided on the heating furnace.

与现有技术相比,本实用新型的有益效果是:对定型机废气的热量进行循环利用,提高热量的利用率高,减少热量损失,节约能源,降低能耗,降低成本;换热管可拆卸地安装于箱体内的管板上,便于取下进行清洗,除去管身表面粘附的废气中的杂质,保证换热的效率;风嘴内设置横移块和横移板,可封闭部分出风孔或改变出风孔孔径,从而根据布料来料的宽度调节出风量,减少热量的损失;三通调节阀可控制热风输送方向,在待机时热风从下方的支风道的出风口排出,再利用风扇吹向烘干腔各处,避免热量从布料进出口逸出,使烘干腔内的温度保持在合适的范围内,不用在布料来料时再迅速升温。Compared with the prior art, the beneficial effects of the utility model are: the heat of the exhaust gas of the shaping machine is recycled, the utilization rate of the heat is improved, the heat loss is reduced, the energy is saved, the energy consumption is reduced, and the cost is reduced; It is detachably installed on the tube plate in the box, which is easy to remove for cleaning, remove the impurities in the exhaust gas adhering to the surface of the tube body, and ensure the efficiency of heat exchange; the air nozzle is provided with a traverse block and a traverse plate, which can be closed. The air outlet hole or the diameter of the air outlet hole can be changed, so as to adjust the air volume according to the width of the incoming material and reduce the loss of heat; the three-way regulating valve can control the direction of hot air conveying, and the hot air is discharged from the outlet of the branch air duct below during standby. , and then use the fan to blow to all parts of the drying chamber to prevent heat from escaping from the inlet and outlet of the cloth, so that the temperature in the drying chamber is kept within a suitable range, and there is no need to quickly heat up when the cloth is coming.

附图说明Description of drawings

图1为本实用新型的结构示意图图;Fig. 1 is the structural schematic diagram of the present utility model;

图2为本实用新型的热循环箱的结构示意图;Fig. 2 is the structural representation of the thermal cycle box of the utility model;

图3为图2中A处的放大示意图;Fig. 3 is the enlarged schematic diagram of A place in Fig. 2;

图4为换热管与左管板的安装方式图;Figure 4 is a diagram of the installation method of the heat exchange tube and the left tube sheet;

图5为换热管与右管板的第一安装方式图;Fig. 5 is the first installation method diagram of the heat exchange tube and the right tube sheet;

图6为换热管与右管板的第二安装方式图;Fig. 6 is the second installation method diagram of the heat exchange tube and the right tube sheet;

图7为换热管与右管板的第三安装方式图;Fig. 7 is the third installation method diagram of the heat exchange tube and the right tube sheet;

图8为支风道的分布示意图;8 is a schematic diagram of the distribution of branch air ducts;

图9为上风嘴和下风嘴与总风管之间的结构示意图;Fig. 9 is the structural representation between the upper air nozzle and the lower air nozzle and the main air duct;

图10为本实用新型的上风嘴的结构示意图一;Fig. 10 is a structural schematic diagram one of the upper air nozzle of the present invention;

图11为本实用新型的上风嘴的结构示意图二;11 is a second structural schematic diagram of the upper air nozzle of the present invention;

图12为机身的部分结构示意图;Figure 12 is a schematic diagram of a part of the structure of the fuselage;

图13为底板的结构示意图。FIG. 13 is a schematic diagram of the structure of the bottom plate.

具体实施方式Detailed ways

下面结合附图1-13对本实用新型的实施例进行详细阐述。The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings 1-13.

一种节能循环定型机用烘箱,包括机身1、热循环箱2、加热炉3、燃烧器4,机身1和热循环箱2之间连接有排风管104,热循环箱2和加热炉3之间连接有进风管207,燃烧器4 的出口与加热炉3连通,机身1内部设有烘干腔101,烘干腔101左侧下部设有三通调节阀 106,加热炉3右侧法兰连接有供风管301,烘干腔101内的废气从排风管104进入热循环箱 2,与热循环箱2内的新鲜空气进行热交换,加热后的新鲜空气从进风管207进入加热炉3,利用燃烧器4产生的热量对加热炉3中的新鲜空气再次进行加热,使温度到达规定值,再从供风管301输送到烘干腔101内。An energy-saving cycle setting machine oven, comprising a body 1, a heat cycle box 2, a heating furnace 3, and a burner 4, an exhaust pipe 104 is connected between the body 1 and the heat cycle box 2, and the heat cycle box 2 and the heating An air inlet duct 207 is connected between the furnaces 3, the outlet of the burner 4 is communicated with the heating furnace 3, a drying cavity 101 is arranged inside the body 1, and a three-way regulating valve 106 is arranged on the lower left side of the drying cavity 101, and the heating furnace 3 The right flange is connected with an air supply pipe 301. The exhaust gas in the drying chamber 101 enters the thermal circulation box 2 from the exhaust pipe 104, and exchanges heat with the fresh air in the thermal circulation box 2. The heated fresh air flows from the air inlet. The pipe 207 enters the heating furnace 3, and the fresh air in the heating furnace 3 is heated again by the heat generated by the burner 4, so that the temperature reaches a predetermined value, and then is transported from the air supply pipe 301 to the drying chamber 101.

供风管301与三通调节阀106连通,三通调节阀106的上下端分别连接有总风管108和总风道107,机身1底部设有第一支风道109、第二支风道110、第三支风道111,第一支风道109、第二支风道110、第三支风道111的长度依次增加,第一支风道109、第二支风道110、第三支风道111左端与总风道107连通,第一支风道109、第二支风道110、第三支风道111 上部右侧均设有风扇112,第一支风道109、第二支风道110、第三支风道111上位于风扇112 下方的位置开设有出风口,机身1内部设有上下对置的上风嘴102和下风嘴103,上风嘴102 和下风嘴103右端和机身1右侧壁之间连接有支撑块126,上风嘴102和下风嘴103左侧分别连接有上风嘴进风管1021和下风嘴进风管1031,上风嘴进风管1021和下风嘴进风管1031 上分别连接有总进风管113,两个总进风管113之间连接有分管114,与下风嘴进风管1031 相连的总进风管113和总风管108法兰连接,三通调节阀106可调节由供风管301输送来的热空气的流向,烘干腔101内需要对布料进行烘干时,将热风通过总风管108、总进风管113 和分管114输送至上风嘴进风管1021和下风嘴进风管1031,再进入到上风嘴112和下风嘴 113;一批布料烘干完成等待下一批布料时,三通调节阀106调节热空气进入总风道107,热空气再分别进入第一支风道109、第二支风道110、第三支风道111,最后从第一支风道109、第二支风道110、第三支风道111上的出风口排出,再由风扇112吹向烘干腔101的各个位置,避免热量从布料进出口逸出,使烘干腔101内保持较高的温度,便于布料进入时能马上进行烘干,而无需再对烘干腔101进行预热。The air supply pipe 301 communicates with the three-way regulating valve 106. The upper and lower ends of the three-way regulating valve 106 are respectively connected with a general air duct 108 and a general air duct 107. The bottom of the fuselage 1 is provided with a first branch air duct 109 and a second branch air duct 107. The lengths of the duct 110, the third air duct 111, the first air duct 109, the second air duct 110, and the third air duct 111 increase in sequence, and the first air duct 109, the second air duct 110, the The left ends of the three air ducts 111 are connected to the general air duct 107. The first air duct 109, the second air duct 110, and the third air duct 111 are provided with fans 112 on the upper right side. The two air ducts 110 and the third air duct 111 are provided with air outlets at the positions below the fan 112. Inside the fuselage 1, there are upper and lower air nozzles 102 and 103 facing up and down. A support block 126 is connected between the right side wall of the fuselage 1, the upper air nozzle 102 and the lower air nozzle 103 are respectively connected with the upper air nozzle air inlet duct 1021 and the lower air nozzle air inlet duct 1031, the upper air nozzle air inlet duct 1021 and the lower air nozzle The air inlet pipe 1031 is respectively connected with the main air inlet pipe 113, the two main air inlet pipes 113 are connected with a branch pipe 114, and the main air inlet pipe 113 connected with the lower air nozzle air inlet pipe 1031 is flanged to the main air pipe 108. , the three-way regulating valve 106 can adjust the flow direction of the hot air delivered by the air supply pipe 301. When the drying chamber 101 needs to dry the cloth, the hot air is passed through the main air pipe 108, the main air inlet pipe 113 and the branch pipe 114. It is transported to the upper air nozzle air inlet duct 1021 and the lower air nozzle air inlet duct 1031, and then enters the upper air nozzle 112 and the lower air nozzle 113; when one batch of fabrics is finished drying and waiting for the next batch of fabrics, the three-way regulating valve 106 adjusts the hot air to enter the general In the air duct 107, the hot air enters the first air duct 109, the second air duct 110, and the third air duct 111 respectively, and finally flows from the first air duct 109, the second air duct 110, and the third air duct 109. The air outlet on the duct 111 is discharged, and then the fan 112 blows it to various positions of the drying chamber 101 to prevent heat from escaping from the inlet and outlet of the cloth, so that the drying chamber 101 maintains a high temperature, which is convenient for the cloth to enter immediately. drying without preheating the drying chamber 101.

上风嘴102和下风嘴103内部均设有支撑板115,上风嘴102和下风嘴103相对的一侧均设有底板116,支撑板115和底板116上开设有若干出风孔118,支撑板115上的出风孔118 的位置与底板116上的出风孔115的位置上下对应,支撑板115和底板116之间连接有隔断 117,支撑板115和底板116之间位于隔断117右侧的空腔内设有横移块119,横移块119内部开设有滑槽120,滑槽120内部设有横移板123,横移块119上下侧开设有若干上下对应的第一通孔121,横移板123上开设有若干第二通孔124,第一通孔121、第二通孔124、出风孔118的孔径相同,支撑块126内设有第一气缸127和第二气缸128,横移块119右侧连接有连接杆129,第一气缸127的活塞杆前端与连接杆129相连接,第二气缸128的活塞杆前端与横移板123右端相连接,若干排平行设置的出风孔118,一排出风孔118的数量不少于两个,相邻两排出风孔118之间的距离相同,第一通孔121和第二通孔124的分布方式与出风孔118相同,横移块119上位于第一通孔121右侧的位置开设有第三通孔122,横移板123 上位于第二通孔124右侧的位置开设有第四通孔125,第二通孔122和第四通孔124的孔径相同且小于出风孔118的孔径,第一气缸127和第二气缸128分别控制横移块119和横移板 123移动的,使出风孔118与第一通孔121、第二通孔124对齐,或使出风孔118与第三通孔 122、第四通孔125对齐,或使出风孔118与第一通孔121、第二通孔124、第三通孔122、第四通孔125错开,从而调节上风嘴102、下风嘴103右侧部分的出风情况,根据布料的宽度进行调节,减少多余热空气的放出,节约热量。Both the upper air nozzle 102 and the lower air nozzle 103 are provided with support plates 115. The opposite sides of the upper air nozzle 102 and the lower air nozzle 103 are provided with a bottom plate 116. The support plate 115 and the bottom plate 116 are provided with a number of air outlet holes 118. The support plate 115 The position of the air outlet hole 118 on the bottom corresponds to the position of the air outlet hole 115 on the bottom plate 116 up and down, a partition 117 is connected between the support plate 115 and the bottom plate 116, and the space between the support plate 115 and the bottom plate 116 is located on the right side of the partition 117. A traverse block 119 is arranged in the cavity, a chute 120 is provided inside the traverse block 119, a traverse plate 123 is arranged inside the chute 120, and a number of first through holes 121 corresponding to the upper and lower sides of the traverse block 119 are provided. The moving plate 123 is provided with a plurality of second through holes 124. The first through holes 121, the second through holes 124, and the air outlet holes 118 have the same diameter. The support block 126 is provided with a first cylinder 127 and a second cylinder 128. A connecting rod 129 is connected to the right side of the moving block 119, the front end of the piston rod of the first air cylinder 127 is connected with the connecting rod 129, the front end of the piston rod of the second air cylinder 128 is connected with the right end of the traverse plate 123, and several rows of air outlets arranged in parallel For holes 118, the number of one exhaust air hole 118 is not less than two, the distance between two adjacent exhaust air holes 118 is the same, the distribution of the first through holes 121 and the second through holes 124 is the same as that of the air outlet holes 118, A third through hole 122 is formed on the traverse block 119 on the right side of the first through hole 121 , and a fourth through hole 125 is formed on the traverse plate 123 on the right side of the second through hole 124 . 122 and the fourth through hole 124 have the same hole diameter and are smaller than the hole diameter of the air outlet 118. The first air cylinder 127 and the second air cylinder 128 control the movement of the traverse block 119 and the traverse plate 123 respectively, so that the air outlet 118 and the first air cylinder 128 are moved. The through hole 121 and the second through hole 124 are aligned, or the air outlet hole 118 is aligned with the third through hole 122 and the fourth through hole 125, or the air outlet hole 118 is aligned with the first through hole 121, the second through hole 124, The third through holes 122 and the fourth through holes 125 are staggered, so as to adjust the air outlet conditions of the upper air nozzle 102 and the right part of the lower air nozzle 103, and adjust according to the width of the cloth to reduce the release of excess hot air and save heat.

热循环箱2包括箱身201,箱身201左右两端分别连接有出风罩202和进风罩203,进风管207右端与出风罩202左端相连接,进风罩203右侧设有引风机204,箱身201下部左侧设有废气入口205,排风管104上端与废气入口205相连接,箱身201上部右侧设有废气排放口206,箱身201内部左侧固定连接有左管板208,箱身201内部右侧设有右管板209,箱身201内水平设置有若干换热管210,换热管210一端与左管板208螺纹连接,另一端与右管板209之间采用可拆卸连接,换热管210可拆卸安装,便于取出进行清洗,除去由废气带来的粘附在管身上的杂质,保证换热管210内外的换热效率,箱身201内设有若干折流板211,折流板211引导废气的路径,使废气能更多地与换热管210接触。The thermal cycle box 2 includes a box body 201. The left and right ends of the box body 201 are respectively connected with an air outlet hood 202 and an air inlet hood 203. The right end of the air inlet duct 207 is connected with the left end of the air outlet hood 202. The induced draft fan 204, the lower left side of the box body 201 is provided with an exhaust gas inlet 205, the upper end of the exhaust pipe 104 is connected with the exhaust gas inlet 205, the upper right side of the box body 201 is provided with an exhaust gas discharge port 206, and the inner left side of the box body 201 is fixedly connected with a Left tube sheet 208, a right tube sheet 209 is provided inside the box body 201 on the right side, and a number of heat exchange tubes 210 are horizontally arranged in the box body 201. Removable connection is adopted between 209, and the heat exchange tube 210 is detachable and installed, which is easy to take out for cleaning, remove the impurities adhering to the tube body brought by the exhaust gas, and ensure the heat exchange efficiency inside and outside the heat exchange tube 210. Several baffles 211 are provided, and the baffles 211 guide the path of the exhaust gas, so that the exhaust gas can contact the heat exchange tubes 210 more.

换热管210与右管板209的一种安装方式,换热管210右端连接有第一固定环216,第一固定环216的直径大于换热管210的直径,第一固定环216通过螺钉与右管板209相连接。An installation method of the heat exchange tube 210 and the right tube sheet 209, the right end of the heat exchange tube 210 is connected with a first fixing ring 216, the diameter of the first fixing ring 216 is larger than the diameter of the heat exchange tube 210, and the first fixing ring 216 is screwed Connected to the right tube sheet 209 .

换热管210与右管板209的另一种安装方式,右管板209上设有孔径大于换热管210直径的圆孔,换热管210右侧插入圆孔中的部分设有外螺纹,圆孔内圈设有外螺纹,圆孔和换热管210之间设有第一固定套筒218,第一固定套筒218内外侧均设有内螺纹,第一固定套筒218外侧的内螺纹与圆孔内圈的外螺纹螺接,第一固定套筒218内侧的内螺纹与换热管210 上的外螺纹螺接,第一固定套筒218右侧连接有第二固定环217,第二固定环217的直径大于圆孔的孔径。Another installation method of the heat exchange tube 210 and the right tube plate 209, the right tube plate 209 is provided with a circular hole with a diameter larger than the diameter of the heat exchange tube 210, and the part inserted into the circular hole on the right side of the heat exchange tube 210 is provided with an external thread , the inner ring of the circular hole is provided with an external thread, a first fixing sleeve 218 is provided between the circular hole and the heat exchange tube 210 , and the inner and outer threads of the first fixing sleeve 218 are provided with internal threads. The inner thread is screwed with the outer thread of the inner ring of the round hole, the inner thread of the inner side of the first fixing sleeve 218 is screwed with the outer thread on the heat exchange tube 210 , and the right side of the first fixing sleeve 218 is connected with a second fixing ring 217 , the diameter of the second fixing ring 217 is larger than the diameter of the circular hole.

换热管210与右管板209又一种安装方式,右管板209上设有孔径大于换热管210直径的圆孔,圆孔和换热管210之间设有第二固定套筒220,第二固定套筒220的直径小于圆孔的直径,第二固定套筒220内侧设有橡胶圈221,橡胶圈221内侧与换热管210相贴合,第二固定套筒220外侧设有若干弹性片222,第二固定套筒220右侧连接有第三固定环219,第三固定环219的直径大于圆孔的孔径。Another way of installing the heat exchange tube 210 and the right tube sheet 209 is that the right tube sheet 209 is provided with a circular hole with a diameter larger than the diameter of the heat exchange tube 210 , and a second fixing sleeve 220 is provided between the circular hole and the heat exchange tube 210 , the diameter of the second fixing sleeve 220 is smaller than the diameter of the circular hole, the inner side of the second fixing sleeve 220 is provided with a rubber ring 221, the inner side of the rubber ring 221 is fitted with the heat exchange tube 210, and the outer side of the second fixing sleeve 220 is provided with a rubber ring 221 A number of elastic sheets 222 are connected to the right side of the second fixing sleeve 220 with a third fixing ring 219, and the diameter of the third fixing ring 219 is larger than that of the circular hole.

箱身201右侧设有固定缘213,进风罩203左侧设有安装缘212,安装缘212设有向固定缘213延伸的挡环214,固定缘213和挡环214之间的空隙处设有密封圈215,密封圈215分别抵靠固定缘213、挡环214、右管板206,右管板206与箱身201之间的连接是柔性的,可以缓解震动,避免右管板206与换热管210之间碰撞产生裂纹,延长使用寿命。A fixing edge 213 is provided on the right side of the box body 201 , a mounting edge 212 is provided on the left side of the air inlet hood 203 , and the mounting edge 212 is provided with a baffle ring 214 extending toward the fixed edge 213 . A sealing ring 215 is provided, and the sealing ring 215 abuts against the fixed edge 213, the retaining ring 214, and the right tube plate 206 respectively. The connection between the right tube plate 206 and the box body 201 is flexible, which can relieve vibration and avoid the right tube plate 206. The collision with the heat exchange tube 210 produces cracks, which prolongs the service life.

与下风嘴进风管1031相连的总进风管113内部设有导风板134,导风板134和总进风管 1031右侧之间的夹角为45度。An air guide plate 134 is provided inside the general air inlet duct 113 connected with the lower air nozzle air inlet duct 1031, and the included angle between the air guide plate 134 and the right side of the general air inlet duct 1031 is 45 degrees.

烘干腔101上部设有隔板130,隔板130右侧上端面向上倾斜,隔板130右侧下端面向下倾斜,倾斜设置有利于引导气流按需要的方向流动,隔板130左侧开设有若干排风孔131,机身1左侧上部设有电机132,电机132的输出轴上套接有叶轮133。The upper part of the drying chamber 101 is provided with a partition 130, the upper end of the right side of the partition 130 is inclined upward, and the lower end of the right side of the partition 130 is inclined downward. There are several exhaust holes 131 , a motor 132 is provided on the upper left side of the fuselage 1 , and an impeller 133 is sleeved on the output shaft of the motor 132 .

排风管104中间位置设有过滤器105,过滤器105内设有若干烟气过滤器。A filter 105 is arranged in the middle of the exhaust pipe 104, and a plurality of smoke filters are arranged in the filter 105.

加热炉3上设有温度计302,用于加热炉3内的温度。The heating furnace 3 is provided with a thermometer 302 for the temperature in the heating furnace 3 .

以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides an energy-conserving circulation oven for setting machine which characterized in that: the heating furnace comprises a machine body, a thermal circulation box, a heating furnace and a burner, wherein an exhaust pipe is connected between the machine body and the thermal circulation box, an air inlet pipe is connected between the thermal circulation box and the heating furnace, an outlet of the burner is communicated with the heating furnace, a drying cavity is arranged in the machine body, a three-way regulating valve is arranged at the lower part of the left side of the drying cavity, an air supply pipe is connected with the right side of the heating furnace by a flange, the air supply pipe is communicated with the three-way regulating valve, the upper end and the lower end of the three-way regulating valve are respectively connected with a main air pipe and a main air passage, a first branch air passage, a second branch air passage and a third branch air passage are arranged at the bottom of the machine body, the lengths of the first branch air passage, the second branch air passage and the third branch air passage are sequentially increased, the left ends of the first branch air passage, the second, the first air duct, the second air duct and the third air duct are provided with air outlets at positions below the fan, an upper air nozzle and a lower air nozzle which are opposite up and down are arranged in the machine body, a supporting block is connected between the right ends of the upper air nozzle and the lower air nozzle and the right side wall of the machine body, the left sides of the upper air nozzle and the lower air nozzle are respectively connected with an upper air nozzle air inlet pipe and a lower air nozzle air inlet pipe, the upper air nozzle air inlet pipe and the lower air nozzle air inlet pipe are respectively connected with a main air inlet pipe, a branch pipe is connected between the two main air inlet pipes, the main air inlet pipe connected with the lower air nozzle air inlet pipe is connected with a main air pipe flange, the upper air nozzle and the lower air nozzle are internally provided with supporting plates, one sides of the upper air nozzle and the lower air nozzle which are opposite are provided with bottom plates, the supporting plates and the bottom plates are provided with a plurality of air outlet holes, and the positions of the, a partition is connected between the supporting plate and the bottom plate, a transverse moving block is arranged in a cavity on the right side of the partition between the supporting plate and the bottom plate, a sliding groove is formed in the transverse moving block, a transverse moving plate is arranged in the sliding groove, a plurality of first through holes which correspond up and down are formed in the upper side and the lower side of the transverse moving block, a plurality of second through holes are formed in the transverse moving plate, the aperture of each first through hole, the aperture of each second through hole and the aperture of each air outlet are the same, a first air cylinder and a second air cylinder are arranged in the supporting block, the right side of the transverse moving block is connected with a connecting rod, the front end of a piston rod of the first air cylinder; the thermal cycle case includes the case body, both ends are connected with out fan housing and air inlet cover respectively about the case body, the air-supply line right-hand member is connected with a fan housing left end, air inlet cover right side is equipped with the draught fan, case body lower part left side is equipped with the waste gas entry, the exhaust pipe upper end is connected with the waste gas entry, case body upper portion right side is equipped with exhaust port, the inside left side fixedly connected with left tube sheet of case body, the inside right side of case body is equipped with right tube sheet, the level is provided with a plurality of heat exchange tubes in the case body, heat exchange tube one end and left tube sheet threaded connection, the other end and the right tube sheet between adopt can dismantle the connection, be equipped with.
2. The oven for the energy-saving cycle setting machine according to claim 1, wherein: the heat exchange tube right-hand member is connected with first solid fixed ring, first solid fixed ring's diameter is greater than the diameter of heat exchange tube, first solid fixed ring is connected with right tube sheet through the screw.
3. The oven for the energy-saving cycle setting machine according to claim 1, wherein: the heat exchanger is characterized in that a round hole with the diameter larger than that of the heat exchange tube is formed in the right tube plate, external threads are formed in the part, inserted into the round hole, of the right side of the heat exchange tube, external threads are formed in the inner ring of the round hole, a first fixing sleeve is arranged between the round hole and the heat exchange tube, internal threads are formed in the inner side of the first fixing sleeve and the outer side of the round hole, the internal threads of the outer side of the first fixing sleeve are connected with the external threads of the inner ring of the round hole in a screwed mode, the internal threads of the inner side of the first fixing sleeve are connected with the external.
4. The oven for the energy-saving cycle setting machine according to claim 1, wherein: the heat exchanger is characterized in that a round hole with the diameter larger than that of the heat exchange tube is formed in the right tube plate, a second fixing sleeve is arranged between the round hole and the heat exchange tube, the diameter of the second fixing sleeve is smaller than that of the round hole, a rubber ring is arranged on the inner side of the second fixing sleeve, the inner side of the rubber ring is attached to the heat exchange tube, a plurality of elastic sheets are arranged on the outer side of the second fixing sleeve, a third fixing ring is connected to the right side of the second fixing sleeve, and the diameter of the third fixing ring is larger than that of.
5. An oven for energy-saving cycle setting machine according to any one of claims 2 to 4, characterized in that: the case body right side is equipped with the fixed reason, the air inlet cover left side is equipped with the installation reason, the installation reason is equipped with the fender ring that extends to the fixed reason, fixed reason and fender space department between the ring are equipped with the sealing washer, the sealing washer supports respectively to lean on fixed reason, fender ring, right tube sheet.
6. The oven for the energy-saving cycle setting machine according to claim 1, wherein: and an air deflector is arranged inside the main air inlet pipe connected with the lower air nozzle air inlet pipe, and an included angle between the air deflector and the right side of the main air inlet pipe is 45 degrees.
7. The oven for the energy-saving cycle setting machine according to claim 1, wherein: a third through hole is formed in the position, on the right side of the first through hole, of the transverse moving block, a fourth through hole is formed in the position, on the right side of the second through hole, of the transverse moving plate, and the aperture of the second through hole is the same as that of the fourth through hole and smaller than that of the air outlet hole.
8. The oven for the energy-saving cycle setting machine according to claim 1, wherein: stoving chamber upper portion is equipped with the baffle, baffle right side up end is to the tilt up, baffle right side lower extreme downward sloping, a plurality of holes of airing exhaust have been seted up in the baffle left side, fuselage left side upper portion is equipped with the motor, the impeller has been cup jointed on the output shaft of motor.
9. The oven for the energy-saving cycle setting machine according to claim 1, wherein: the middle position of the exhaust pipe is provided with a filter, and a plurality of smoke filters are arranged in the filter.
10. The oven for the energy-saving cycle setting machine according to claim 1, wherein: and a thermometer is arranged on the heating furnace.
CN201920590560.5U 2019-04-28 2019-04-28 Energy-conserving circulation oven for setting machine Expired - Fee Related CN210085815U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920590560.5U CN210085815U (en) 2019-04-28 2019-04-28 Energy-conserving circulation oven for setting machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115821511A (en) * 2022-10-27 2023-03-21 诸暨市欣邦纺织有限公司 Setting machine preheats recovery unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115821511A (en) * 2022-10-27 2023-03-21 诸暨市欣邦纺织有限公司 Setting machine preheats recovery unit

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