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CN210085544U - Online refining device for molten aluminum - Google Patents

Online refining device for molten aluminum Download PDF

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Publication number
CN210085544U
CN210085544U CN201920800935.6U CN201920800935U CN210085544U CN 210085544 U CN210085544 U CN 210085544U CN 201920800935 U CN201920800935 U CN 201920800935U CN 210085544 U CN210085544 U CN 210085544U
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chamber
brick
degassing
heating
heat
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高五洋
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YUEYANG XINTE THERMAL ENERGY ENGINEERING AND TECHNOLOGY Co Ltd
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YUEYANG XINTE THERMAL ENERGY ENGINEERING AND TECHNOLOGY Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses an online refining device of aluminium liquid, including the agitator, refine brick, degassing box and aluminium liquid heat preservation heating device, its characterized in that: the middle part of the degassing box body is provided with a degassing chamber and a heating and heat-preserving chamber, the degassing chamber and an inner container of the heating and heat-preserving chamber are formed by building a plurality of modular bricks made of non-stick aluminum hard materials, a separation wall and an aluminum liquid through hole are arranged between the degassing chamber and the heating and heat-preserving chamber, a turbulence brick is arranged in the degassing chamber, and a refined brick and an air supply pipe are arranged at the bottom of the degassing chamber; the box body is provided with a water inlet, a water outlet, a slag removing opening and a water drain opening, the top of the box body is provided with a degassing chamber cover and a slag removing cover, and the water outlet is provided with a diving brick; the degassing chamber is covered with a mechanical stirrer and is positioned above the refined bricks, the aluminum liquid heat-preservation heating device consists of a silicon-carbon rod and a protective sleeve, and the silicon-carbon rod is arranged on the heating heat-preservation cover of the box body. The utility model discloses equipment structure is simple, low in production cost to the product is concise effectual, product long service life.

Description

Online refining device for molten aluminum
Technical Field
The utility model relates to an aluminum liquid online refining device used before continuous and semi-continuous casting of aluminum billets.
Background
At present, when aluminum blanks with higher casting quality requirements are cast at home and abroad, an online refining device is required to be arranged on a flow channel in front of a casting machine, and the online refining device is used for performing online degassing, deslagging and other purification treatments on molten aluminum and sometimes has the functions of adding, stirring, filtering, heating, preserving heat and the like of a grain refiner. At present, the aluminum liquid on-line refining device commonly used at home and abroad has the following two types: one is a graphite rotor type on-line refining device, such as chinese patent 201310518883.0, which utilizes the rotation of one or more graphite rotors in the aluminum liquid to break the high purity nitrogen (argon) gas injected from the graphite rotors, increase the number of bubbles, enlarge the bubble action area, prolong the residence time of bubbles in the aluminum liquid, and at the same time, the graphite rotors can effectively stir the aluminum liquid to increase the uniformity of the grain refiner, and the device adopts insertion or silicon carbon rod heating. The refining device has good refining effect, the dehydrogenation rate is generally more than or equal to 50%, and the dehydrogenation rate is improved when the number of the graphite rotors is increased. However, the following disadvantages exist: a. The running cost is high: the consumption of the graphite rotor and the plug-in silicon carbide rod is larger, the consumption is increased when the number of the graphite rotor is increased, and the power consumption is also increased. b. The structure is more complicated, and the equipment investment is larger. c. The refining effect is hardly further improved.
And the other is a gas brick type online refining device, for example, in the Chinese patent 201420618086.X, the gas brick with the micropores arranged at the bottom of the degassing box is used for penetrating the natural rising of the small bubbles, the refining is carried out by electromagnetic stirring, and the rising process of the dispersed bubbles can have a little stirring effect on the molten aluminum. b, low operation cost: the consumption of the graphite rotor and the power consumption of a driving system are avoided. However, the following disadvantages exist: a. the refining effect is poor: because the electromagnetic stirring is matched with the circular cavity, the dispersed bubbles and the aluminum liquid are easy to form a continuous rotational flow, the bubbles are large in size, the bubbles which are dispersed and rise are combined, the bubble retention time is short, and the hydrogen removal rate is only 30-40%. b. Poor stirring effect: the grain refiner, the chemical components of the aluminum liquid and the temperature uniformity are poor. For example, in the Chinese patent 200620050898.4, the small bubbles are naturally raised by permeating the microporous air bricks arranged at the bottom of the degassing box, electromagnetic stirring is used for refining, the dispersion bubble raising process has a little stirring effect on the aluminum liquid, and radiation type heating is performed. b. The operation cost is low: the consumption of the graphite rotor and the power consumption of a driving system are avoided. c. The heating system has low manufacturing cost, no occupation and low control system cost. However, the following disadvantages exist: a. the refining effect is poor: because the electromagnetic stirring is matched with the circular cavity, the dispersed bubbles and the aluminum liquid are easy to form a continuous rotational flow, the bubbles are large in size, the bubbles which are dispersed and rise are combined, the bubble retention time is short, and the hydrogen removal rate is only 30-40%. b. Poor stirring effect: the grain refiner, the chemical components of the aluminum liquid and the temperature uniformity are poor. c. Poor heating effect: the surface of the produced molten aluminum is generally formed into films and slag, and the molten aluminum has a certain depth indoors, so that the heat of the spoke body cannot be transferred in time, and the heat lost due to impurity removal of inert gas cannot be almost compensated, and the control difficulty of the subsequent process is increased. d. The quenching and sudden heating of each part of the box body are obvious: because no slag removing port is arranged, the cover must be opened to remove slag after a period of production, so that the material in the box body is rapidly cooled and heated at the temperature to influence the service life.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an online refining device of aluminium liquid, its equipment structure is simple, low in production cost to the product is concise effectual, product long service life.
The utility model adopts the technical proposal that: the utility model provides an online refining plant of aluminium liquid, includes the agitator, refines brick, degassing box and aluminium liquid heat preservation heating device which characterized in that: the middle part of the degassing box body is provided with a degassing chamber and a heating and heat-preserving chamber, the degassing chamber and an inner container of the heating and heat-preserving chamber are formed by building a plurality of modular bricks made of non-stick aluminum hard materials, a separation wall and an aluminum liquid through hole are arranged between the degassing chamber and the heating and heat-preserving chamber, a turbulence brick is arranged in the degassing chamber, and a refined brick and an air supply pipe are arranged at the bottom of the degassing chamber; the box body is provided with a water inlet, a water outlet, a slag removing opening and a water drain opening, the top of the box body is provided with a degassing chamber cover and a slag removing cover, and the water outlet is provided with a diving brick; the degassing chamber is covered with a mechanical stirrer and is positioned above the refined bricks, the aluminum liquid heat-preservation heating device consists of a silicon-carbon rod and a protective sleeve, and the silicon-carbon rod is arranged on the heating heat-preservation cover of the box body.
The bottom of the heating and heat preservation chamber of the utility model is lower than the bottom of the degassing chamber.
The utility model discloses the refining brick is a nanometer bubble refining brick, which comprises a permeable core, an air chamber, a steel sleeve and a gas input pipe; the gas permeable core is divided into an upper part and a lower part which have different densities, wherein the density of the upper part is higher than that of the lower part, the upper part is a high-density pressure layer, the lower part is a low-density pressure layer, and the gas paths of the high-density pressure layer and the low-density pressure layer are different; the gas inlet pipe is characterized in that the gas permeable core is fixed in the steel sleeve, a gap is reserved between the gas permeable core and the bottom of the steel sleeve, the gap is a gas chamber, one end of the gas inlet pipe is connected to the bottom of the steel sleeve, and the other end of the gas inlet pipe is a gas inlet interface.
The stirring speed of the stirrer of the utility model reaches 1000 r/min.
The nano bubble refining brick of the utility model is a SiC or corundum dispersion micropore air brick.
The aluminum liquid heat preservation heating device of the utility model is two or more than two sets.
The utility model discloses when using high-purity hydrogen or argon gas pass through nanometer bubble refining brick by the air supply pipe and get into the degassing chamber, under the stirring of mechanical agitator, collide with the vortex brick, form irregular aluminium stream, dispersed bubble is broken once more, carries out complete abundant combination with the aluminium water to make harmful gas and tiny waste residue in the aluminium liquid discharge, reach the purpose of purification aluminium liquid; and after the high-purity hydrogen or argon is completely and fully combined with the molten aluminum, the high-purity hydrogen or argon is discharged after passing through the overflowing hole and absorbing the heat added by the heating tube, so that the temperature dissipated during refining is timely compensated. Simultaneously the utility model discloses the degasification chamber adopts modular structure with the indoor inner bag of heating heat preservation, can carry out the prebaking before building to effectively avoided because of the produced fracture of its temperature variation of length, effectively solved the bad characteristic of pouring material. The utility model discloses the dross that produces after the deaeration chamber is concise separates through the separation in the middle of deaeration chamber and the heating deaeration chamber, and concise dross is in time clear away to the rethread slagging-off mouth, need not to open the case lid, has reduced the temperature and has scattered and disappear, has reduced the quench change of each part of furnace body, has improved the production safety performance promptly and has improved the life of each part again.
The utility model discloses have the effect in following several aspects:
1. the refining effect exceeds that of the prior graphite rotor type and air brick type refining devices, and the dehydrogenation rate of the device reaches over 80 percent;
2. the refining can achieve the treatment effect in a short time: the treatment time of the aluminum liquid flowing through the degassing chamber can be obviously shortened, and the hydrogen content of the aluminum water can reach 0.11cc/100gAL within 3 minutes; the nano bubble refining brick and the mechanical breaking combined turbulence brick ensure that the treatment gas is combined with slag and gas in the molten aluminum more completely, the treatment gas is diffused in the largest range, and the grain refinement and chemical components are more uniform and stable;
3. the two chambers are provided with a fall and a silicon-carbon rod rotor, so that the consumption is reduced compared with that of a graphite rotor, the scouring wear of the rotor is effectively improved, and the service life of the rotor is about 6 months on average; the operation cost can be saved by 3-8 ten thousand yuan/set every year;
4. the design of the diving brick inhibits the oxidation of the surface of the aluminum melt;
5. the degassing chamber and the heating heat preservation chamber liner adopt a modular structure, and the casting material can be baked in advance, so that the temperature control property is improved, and the service life of the heating box body and the accessory parts thereof is prolonged.
Drawings
FIG. 1 is a general block diagram of the present invention;
FIG. 2 is a structural diagram of the inner container of the degassing tank body of the present invention;
FIG. 3 is a module assembly diagram of the inner container of the degassing tank body of the present invention;
FIG. 4 is a partially exploded view of FIG. 3;
FIG. 5 is a structural view of the heating and heat-preserving chamber of the present invention;
FIG. 6 is a structural view of the degassing chamber of the present invention;
FIG. 7 is a structural view of a spoiler brick;
FIG. 8 is a view of the structure of a nanobubble refining brick;
in the figure: 1. refining the brick by nano bubbles; 2. a stirrer; 3. a degassing box body; 4. an inner container of the degassing tank; 5. a degassing tank cover; 6. an insertion-type heating device; 7. diving bricks; 8. a degassing chamber; 9. a heating and heat preservation chamber; 10. a slag removing port; 11. a slag removal opening cover; 12. a water inlet; 13. a water outlet; 14. a water discharge outlet; 15. a turbulence brick; 16. a liner corner module brick; 17. an overflowing hole; 18. a gas supply pipe; 19. inner container module brick, 20, gas input pipe; 21. an air chamber; 22. steel jacket; 23. high-density dough pressing; 24. low-density pressed noodles.
Detailed Description
As shown in fig. 1-5, the utility model consists of a degassing box body 3, a stirrer 2, a nano bubble refining brick 1 and an inserted heating device 6; a degassing chamber 8 and a heating and heat preserving chamber 9 are arranged in the degassing box body; an overflowing hole 17 is arranged between the degassing chamber 8 and the heating and heat preservation chamber 9; the bottom of the degassing chamber 8 is provided with a nano bubble refining brick 1 and a gas supply pipe 18; the top of the degassing tank body 3 is provided with a degassing tank cover 5 and a slag removal opening cover 11; a water inlet 12 is arranged at the upper part of one side of the degassing chamber 8, and a slagging-off port 10 is arranged at the other side; a water outlet 13 is arranged at the upper part of one side of the heating and heat preservation chamber 9, and diving bricks 7 are arranged at the water inlet 12 and the water outlet 13; the lower part is provided with a water outlet 14; the mechanical stirrer mechanical stirring system 2 is arranged on a degassing tank cover 5 corresponding to the upper part of the degassing chamber 8; the aluminum liquid heat preservation heating device is an insertion type heating device 6, is arranged on a degassing box cover 5 at the upper part of the heating heat preservation chamber 9, and is inserted into the heating heat preservation chamber 9.
As shown in fig. 2, 3 and 4, the utility model discloses degassing box body inner bag 4 is formed by building a plurality of inner bag angle module bricks 16, vortex brick 15, inner bag module brick 19 and the combination of nanometer bubble refining brick 1, divide into degassing chamber and heating heat preservation room two parts, and aluminium liquid gets into the heat preservation room after the refining treatment in the degassing chamber and deposits and keep warm.
As shown in FIG. 6, the bottom of the degassing chamber is provided with a nanometer bubble refining brick 1, and the nanometer bubble refining brick 1 is a SiC or corundum dispersed microporous air brick. The degassing tank cover 5 corresponds to the heating chamber heat preservation chamber 9 and is provided with an insertion type heating device 6, and the aluminum water is subjected to inert gas treatment and then flows into the downstream from the water outlet 13 after absorbing heat from the insertion type heating device 6. Before production, the inserted heating device 6 transfers heat to the degassing chamber 8 to raise the temperature in the refining device; the heating and heat preservation chamber 9 is lower than the degassing chamber, which is beneficial to the accumulation of residual metal slag and the discharge of the residual metal slag from the water outlet 14. The invention has 2 groups of inserted heating devices 6, which not only can effectively compensate the heat dissipated during the refining of inert gas, but also can improve the sudden burning loss in the working process and obviously improve the temperature control precision.
As shown in figure 7, the turbulence brick 15 in the degassing chamber 8 is made of high-temperature refractory material, the working surface is outwards protruded to form a rectangle, and inertia water flow is disturbed in the aluminum water rotating process to cause more water waves.
As shown in fig. 8, the nano bubble refining brick consists of a gas permeable core, a gas chamber, a steel sleeve and a gas input pipe; the gas permeable core is divided into an upper part and a lower part which have different densities, wherein the density of the upper part is higher than that of the lower part, the upper part is a high-density pressure layer, the lower part is a low-density pressure layer, and the gas paths of the high-density pressure layer and the low-density pressure layer are different; the gas inlet pipe is characterized in that the gas permeable core is fixed in the steel sleeve, a gap is reserved between the gas permeable core and the bottom of the steel sleeve, the gap is a gas chamber, one end of the gas inlet pipe is connected to the bottom of the steel sleeve, and the other end of the gas inlet pipe is a gas inlet interface. The nano bubble refining brick only has air permeability and does not have aluminizing, so that aluminizing during air stopping is avoided, the defects that air is firstly introduced and then aluminum liquid is introduced and then clean aluminum liquid is discharged and then air is closed in the conventional air brick are overcome, operation is simplified, and the service life of the air brick is prolonged.
The stirrer adopts a mechanical stirrer, is driven by a variable-frequency speed-regulating motor, is shorter than a conventional stirring rotor, reduces the immersion depth, and improves the rotating speed which can reach 1000 revolutions per minute.
When the utility model is used, the aluminum liquid in the launder enters the degassing chamber 8 through the submerged brick 7 via the liquid inlet 12, passes through the mechanical stirrer 2 and the nano bubble refining brick 1, enters the heating and heat preservation chamber 9 from the overflowing hole 17, and rises along with absorbing heat along the heating pipe of the plug-in heating device 6, and flows out from the water outlet 13 of the heating and heat preservation chamber 9; in the casting equipment, when the device operates, high-purity nitrogen (argon) enters a nano bubble refining brick 1 through an air supply pipe 18, then enters molten aluminum in a degassing chamber 8 through micropores of the nano bubble refining brick 1 in a dispersing manner to form dispersed nano small bubbles, meanwhile, a mechanical stirrer 2 is started, and the rotary mechanical stirrer acts on the molten aluminum, so that the molten aluminum rotates at a high speed, the small bubbles dispersed in the molten aluminum are refined again mechanically by the rotating molten aluminum under the action of a turbulence brick, the small bubbles become more uniform, harmful gas (hydrogen) and aluminum slag in the molten aluminum are brought out of the aluminum liquid surface in the ascending process of the fine bubbles, and then the aluminum slag is removed from a slag removing port 10; the aluminum liquid after degassing and deslagging enters the heating and heat preservation chamber 9 for heat preservation and precipitation through the overflowing hole 17, and the heat preservation chamber is mainly heated and preserved by a heat source generated by the plug-in heating device 6. In the process of continuously feeding and discharging the aluminum liquid into and out of the box body, the device continuously works, thereby achieving the effects of continuously degassing and deslagging.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (6)

1. The utility model provides an online refining plant of aluminium liquid, includes the agitator, refines brick, degassing box and aluminium liquid heat preservation heating device which characterized in that: the middle part of the degassing box body is provided with a degassing chamber and a heating and heat-preserving chamber, the degassing chamber and an inner container of the heating and heat-preserving chamber are formed by building a plurality of modular bricks made of non-stick aluminum hard materials, a separation wall and an aluminum liquid through hole are arranged between the degassing chamber and the heating and heat-preserving chamber, a turbulence brick is arranged in the degassing chamber, and a refined brick and an air supply pipe are arranged at the bottom of the degassing chamber; the box body is provided with a water inlet, a water outlet, a slag removing opening and a water drain opening, the top of the box body is provided with a degassing chamber cover and a slag removing cover, and the water outlet is provided with a diving brick; the degassing chamber is covered with a mechanical stirrer and is positioned above the refined bricks, the aluminum liquid heat-preservation heating device consists of a silicon-carbon rod and a protective sleeve, and the silicon-carbon rod is arranged on the heating heat-preservation cover of the box body.
2. The on-line refining device for aluminum liquid as defined in claim 1, characterized in that: the bottom of the heating and heat preservation chamber is lower than the bottom of the degassing chamber.
3. The on-line refining device for aluminum liquid as defined in claim 1, characterized in that: the refined brick is a nano-bubble refined brick, and the nano-bubble refined brick consists of a gas permeable core, a gas chamber, a steel sleeve and a gas input pipe; the gas permeable core is divided into an upper part and a lower part which have different densities, wherein the density of the upper part is higher than that of the lower part, the upper part is a high-density pressure layer, the lower part is a low-density pressure layer, and the gas paths of the high-density pressure layer and the low-density pressure layer are different; the gas inlet pipe is characterized in that the gas permeable core is fixed in the steel sleeve, a gap is reserved between the gas permeable core and the bottom of the steel sleeve, the gap is a gas chamber, one end of the gas inlet pipe is connected to the bottom of the steel sleeve, and the other end of the gas inlet pipe is a gas inlet interface.
4. The on-line refining device for aluminum liquid as defined in claim 1, characterized in that: the stirring speed of the stirrer is 1000 rpm.
5. The on-line refining device for aluminum liquid as defined in claim 3, characterized in that: the nano bubble refining brick is a Sic or corundum dispersion microporous air brick.
6. The on-line refining device for aluminum liquid as defined in claim 1, characterized in that: the number of the aluminum liquid heat preservation heating devices is two or more than two.
CN201920800935.6U 2019-05-30 2019-05-30 Online refining device for molten aluminum Active CN210085544U (en)

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Application Number Priority Date Filing Date Title
CN201920800935.6U CN210085544U (en) 2019-05-30 2019-05-30 Online refining device for molten aluminum

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110004305A (en) * 2019-05-30 2019-07-12 岳阳鑫特热能工程技术有限公司 A kind of online purifier of molten aluminum
CN111719052A (en) * 2020-06-24 2020-09-29 无锡瑞精机械零部件有限公司 Molten aluminum smelting treatment device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110004305A (en) * 2019-05-30 2019-07-12 岳阳鑫特热能工程技术有限公司 A kind of online purifier of molten aluminum
CN110004305B (en) * 2019-05-30 2024-06-14 岳阳鑫特热能工程技术有限公司 Online refining device of molten aluminum
CN111719052A (en) * 2020-06-24 2020-09-29 无锡瑞精机械零部件有限公司 Molten aluminum smelting treatment device

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