CN210085306U - A gas purification device for trough composting - Google Patents
A gas purification device for trough composting Download PDFInfo
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- CN210085306U CN210085306U CN201921068982.2U CN201921068982U CN210085306U CN 210085306 U CN210085306 U CN 210085306U CN 201921068982 U CN201921068982 U CN 201921068982U CN 210085306 U CN210085306 U CN 210085306U
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- 238000000746 purification Methods 0.000 title claims abstract description 41
- 238000009264 composting Methods 0.000 title claims abstract description 22
- 238000006243 chemical reaction Methods 0.000 claims abstract description 33
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000000855 fermentation Methods 0.000 claims abstract description 12
- 230000004151 fermentation Effects 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 11
- 239000002361 compost Substances 0.000 claims abstract description 4
- 239000012295 chemical reaction liquid Substances 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 5
- 238000005201 scrubbing Methods 0.000 claims 3
- 230000001502 supplementing effect Effects 0.000 claims 1
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 72
- 238000001802 infusion Methods 0.000 description 5
- 238000004332 deodorization Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 239000010871 livestock manure Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Treating Waste Gases (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及环保领域,尤其涉及一种用于槽式堆肥的气体净化装置。The utility model relates to the field of environmental protection, in particular to a gas purification device for trough composting.
背景技术Background technique
禽畜粪便可用作制造有机肥料和有机-无机复合肥的原料。现有技术中,多采用堆肥作为处理禽畜粪便的主要处理方式,其是一种资源化、减量化和无害化处理有机固体废物,且对环境友好的有效方法。Livestock manure can be used as raw material for the manufacture of organic fertilizers and organic-inorganic compound fertilizers. In the prior art, composting is often used as the main treatment method for the treatment of livestock manure, which is an effective method for resource utilization, reduction and harmless treatment of organic solid waste, and is friendly to the environment.
在自然通风堆肥过程中,通过翻堆可有效控制堆肥温度和含水量,改进通风性能,减少异味气体(如臭气)的产生,并提高有机物降解速率,并缩短堆肥时间。但目前常规的槽式堆肥翻堆过程中会集中释放大量的异味气体(如臭气),其已成为引起周边居民投诉的重要原因之一,而常见的除臭方法是将整个发酵车间密封,用大功率的抽风机收集臭气,利用喷淋塔除臭,但此法设备投资费用大、能耗高、运行成本高。In the process of natural ventilation composting, the composting temperature and water content can be effectively controlled by turning the heap, the ventilation performance can be improved, the generation of odorous gases (such as odor) can be reduced, the rate of organic matter degradation can be increased, and the composting time can be shortened. However, at present, a large amount of odorous gas (such as odor) will be released in the conventional trough-type composting process, which has become one of the important reasons for the complaints of surrounding residents. The common deodorization method is to seal the entire fermentation workshop. The odor is collected by a high-power exhaust fan and deodorized by a spray tower, but this method has high equipment investment cost, high energy consumption and high operating cost.
实用新型内容Utility model content
本实用新型针对现有技术的上述缺陷,提供一种用于槽式堆肥的气体净化装置,其耗能少、使用成本小、效率高、易于操作。Aiming at the above-mentioned defects of the prior art, the present utility model provides a gas purification device for trough-type composting, which has less energy consumption, low use cost, high efficiency and easy operation.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
提供了一种用于槽式堆肥的气体净化装置,其包括:操作平台,其架设在用于容纳堆肥的发酵槽的上方;自走装置,其连接所述操作平台,用于承载所述操作平台,且带动所述操作平台沿预定路线移动;气体净化反应组件,其安装在所述操作平台上,且连接有至少一个进气接口;至少一个翻堆机,每一翻堆机均对应位于一发酵槽中进行堆肥翻堆,且每一翻堆机均通过一送风管道连接一进气接口,且每一翻堆机均与所述自走装置同步运动;至少一个集气罩组件,且每一集气罩组件对应罩住一翻堆机;所述集气罩组件用于收集翻堆过程中产生的异味气体,且通过所述气体净化反应组件对异味气体进行处理。Provided is a gas purification device for trough composting, which includes: an operation platform, which is erected above a fermentation tank for accommodating compost; a self-propelled device, which is connected to the operation platform and used to carry the operation a platform, and drives the operation platform to move along a predetermined route; a gas purification reaction assembly, which is installed on the operation platform and is connected with at least one air inlet interface; at least one stacker, each of which is located in a corresponding position Composting is carried out in a fermentation tank, and each composting machine is connected to an air inlet port through an air supply duct, and each composting machine moves synchronously with the self-propelled device; at least one gas collecting hood assembly, And each gas collecting hood assembly covers a stacker correspondingly; the gas collecting hood assembly is used to collect the odorous gas generated during the turning process, and the odorous gas is processed by the gas purification reaction assembly.
优选的,所述用于槽式堆肥的气体净化装置还包括:出气组件,其设置在所述气体净化反应组件上。Preferably, the gas purification device for trough composting further comprises: a gas outlet assembly, which is arranged on the gas purification reaction assembly.
优选的,所述出气组件包括:出气口,其开设在所述气体净化反应组件顶部;阀门,其用于控制出气口的开闭。Preferably, the gas outlet assembly includes: a gas outlet, which is opened on the top of the gas purification reaction assembly; and a valve, which is used to control the opening and closing of the gas outlet.
优选的,所述操作平台上设有操作通道。Preferably, an operation channel is provided on the operation platform.
优选的,所述气体净化反应组件包括:内部中空的密闭箱体,其内部容纳有能对异味气体进行处理的反应液;至少一个雾化喷头,其安装在所述箱体的顶部,且位于所述反应液液面上方;输液管道,其一端位于所述反应液中,一端连通所述雾化喷头;泵,其用于将反应液通过所述输液管道泵送至雾化喷头。Preferably, the gas purification reaction assembly includes: a closed box with a hollow interior, and a reaction liquid capable of treating odorous gas is contained therein; at least one atomizing nozzle is installed on the top of the box and located at the top of the box. Above the liquid level of the reaction solution; an infusion pipeline, one end of which is located in the reaction solution, and one end connected to the atomizing nozzle; a pump for pumping the reaction solution to the atomizing nozzle through the infusion pipeline.
优选的,所述泵为潜水泵。Preferably, the pump is a submersible pump.
优选的,所述气体净化反应组件还包括:进水管,其连通所述密闭箱体内部,用于向所述密闭箱体内补充所述反应液;排水管,其连通所述密闭箱体内部,用于将已完成异味气体处理的反应液排出。Preferably, the gas purification reaction assembly further comprises: a water inlet pipe, which is connected to the inside of the airtight box, and used to replenish the reaction liquid into the airtight box; a drain pipe, which is connected to the inside of the airtight box, It is used to discharge the reaction liquid that has completed the odor gas treatment.
优选的,所述用于槽式堆肥的气体净化装置还包括:至少一个进气阀,且每一进气阀均对应控制一进气接口的进气流量。Preferably, the gas purification device for trough composting further comprises: at least one intake valve, and each intake valve controls the intake flow rate of an intake port correspondingly.
优选的,所述进气阀为流量阀。Preferably, the intake valve is a flow valve.
优选的,所述集气罩组件包括:集气罩,其罩住翻堆机;抽风机,其安装在所述集气罩内,用于在所述集气罩内形成负压。Preferably, the gas collecting hood assembly includes: a gas collecting hood, which covers the stacker;
本实用新型技术方案的有益效果在于:The beneficial effects of the technical solution of the present utility model are:
本实用新型的气体净化装置可同时连接多个翻堆机,并可在自走装置的带动下与翻堆机同步移动,以此可同时对多个发酵槽中翻堆产生的异味气体进行处理,由此极大的提高了处理效率。The gas purification device of the utility model can be connected to a plurality of turners at the same time, and can be moved synchronously with the turners under the driving of the self-propelled device, so that the peculiar smell generated by turning the stacks in a plurality of fermentation tanks can be treated at the same time. , thereby greatly improving the processing efficiency.
附图说明Description of drawings
下面将结合附图及实施例对本实用新型作进一步说明,附图中:The utility model will be further described below in conjunction with the accompanying drawings and embodiments, in the accompanying drawings:
图1是本实用新型的实施例一中用于槽式堆肥的气体净化装置的俯视图。1 is a top view of a gas purification device for trough composting in
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案以及优点更加清楚明白,以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解的是,此处所描述的具In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the tools described herein
体实施例仅用于解释本实用新型,并不用于限定本实用新型。The embodiments are only used to explain the present utility model, and are not used to limit the present utility model.
实施例一:Example 1:
如图1所示,本实用新型中的用于槽式堆肥的气体净化装置包括:操作平台2,其横向架设在用于容纳堆肥的发酵槽1的上方;自走装置3,其连接所述操作平台2,用于承载所述操作平台2,且带动所述操作平台2沿预定路线(如发酵槽1的延伸方向)移动;气体净化反应组件6,其安装在所述操作平台2上,且连接有至少一个(可优选为多个)进气接口11;至少一个(可优选为多个)翻堆机4,每一翻堆机4均对应位于一发酵槽1中进行堆肥翻堆,且每一翻堆机4均通过一送风管道15连接一进气接口11,同时,每一翻堆机4均与所述自走装置3同步运动(所述同步运动为行动方向、速度大致相同);至少一个集气罩组件,且每一集气罩组件对应罩住一翻堆机4;以及出气组件,其设置在所述气体净化反应组件6上。As shown in Figure 1, the gas purification device for trough composting in the present invention includes: an
所述翻堆机4在发酵槽1中进行翻堆,且与承载所述操作平台2的自走装置3同步运动,此过程中,所述集气罩组件用于收集翻堆过程中产生的异味气体(如臭气等),所述异味气体进一步通过送风管道15、进气接口11进入到气体净化反应组件6中,通过气体净化反应组件6对异味气体进行处理(如除臭处理等),经处理后获得的气体再通过出气组件排出。The
优选的,所述操作平台2上设有以供行人和/或设备通过的操作通道5,由此,便于人员在操作通道5上对气体净化反应组件6等进行检修、操作。Preferably, the
所述气体净化反应组件6包括:内部中空的长方体状密闭箱体16,其内部容纳有能对异味气体进行处理的反应液;至少一个(优选若干个)雾化喷头8,其安装在所述箱体16的顶部,且位于所述反应液液面上方;输液管道,其一端位于所述反应液中,一端连通所述雾化喷头8;泵(优选为潜水泵)7,其用于将反应液通过所述输液管道泵送至雾化喷头8;进水管9,其连通所述密闭箱体16内部,用于向所述密闭箱体16内补充所述反应液;排水管10,其连通所述密闭箱体16内部,用于将已完成异味气体处理的反应液排出;以及至少一个进气阀(如流量阀等),且每一进气阀均对应控制一进气接口11的进气流量。The gas purification reaction assembly 6 includes: a cuboid-
所述异味气体进入到气体净化反应组件6中雾化喷头8与反应液液面之间的反应区域后,泵7将反应液通过所述输液管道泵送至雾化喷头8,雾化喷头8对反应液进行雾化并喷洒,使雾化后的反应液与异味气体异味分子进行反应,完成除臭等处理过程,反应后的反应液液滴再次落入反应液中,再次被泵送、喷洒,如此反复对异味气体进行处理,最后将已完成整个处理过程的反应液通过排水管10排出,并通过进水管9向所述密闭箱体16内补充新的反应液,以进行下一轮的处理即可,优选的,为便于进行排水和进水,所述进水管9位于所述排水管10的上方。After the odorous gas enters the reaction area between the atomizing
进一步的,所述集气罩组件包括:集气罩13,其罩住翻堆机4;抽风机14,其安装在所述集气罩13内,用于在所述集气罩13内形成负压;所述出气组件包括:两个出气口12,其开设在所述气体净化反应组件6顶部,且分别位于所述气体净化反应组件的两侧;阀门,其用于控制出气口12的开闭。Further, the gas collecting hood assembly includes: a
使用时,关闭一出气口12,同时开启另一出气口12,由此可最大限度的利用气体净化反应组件6的内部空间;启动抽风机14,以在集气罩13内形成负压,由此将翻堆过程产生的异味气体完全收集并通过送风管道15送至气体净化反应组件6内,异味气体中的异味分子进一步在反应液的作用下发生分解,使得异味气体得以净化,经净化后的气体通过出气口12排放;由于气体进入气体净化反应组件6后、在排出前雾化喷头8喷雾,该过程即可保证异味气体被被反应液充分吸收,所以绝大多数异味气体不会在未经雾化喷头8喷雾处理的情况下直接通过出气口12排出。When in use, one
综上所述,本实用新型的气体净化装置耗能少、使用成本小、效率高、易于操作。可同时连接多个翻堆机4,并可在自走装置3的带动下与翻堆机4同步移动,以此可同时对多个发酵槽1中翻堆产生的异味气体进行处理,由此极大的提高了处理效率;同时,每一进气接口11均可通过流量阀控制进气流量,实现更为精准的进气控制;此外,采用雾化喷头8对反应液进行雾化处理,形成反应液液滴,由此增加与异味气体的接触面积,极大提高反应效率和效果,且可方便的通过进排水管实现反应液的补充和排放,具有极高的操作便利性。To sum up, the gas purification device of the present invention consumes less energy, has low use cost, has high efficiency and is easy to operate.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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