CN210070787U - A crankshaft runout detection device and a coaxiality detection assembly - Google Patents
A crankshaft runout detection device and a coaxiality detection assembly Download PDFInfo
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Abstract
本实用新型公开了一种曲轴跳动检测装置,包括用于将所述曲轴跳动检测装置安装在曲轴旁侧的安装座、设置在所述安装座上的第一测量表及用于将曲轴转动时被测位置的跳动传递至曲轴外围的第一测量表的侧头上的传动机构,该曲轴跳动检测装置能够检测周围空间狭小的曲轴轴颈的跳动,有利于控制曲轴成品质量。本实用新型还公开了一种曲轴轴颈同轴度检测组件,通过曲轴跳动检测装置和端轴颈跳动检测装置分别检测中间轴颈和端轴颈的圆跳动,通过计算两圆跳动的实时差值,可以获得两被测轴颈的同轴度。
The utility model discloses a crankshaft runout detection device. The beating of the measured position is transmitted to the transmission mechanism on the side head of the first measuring table on the periphery of the crankshaft. The crankshaft beating detection device can detect the beating of the crankshaft journal in a small surrounding space, which is beneficial to control the quality of the crankshaft finished product. The utility model also discloses a crankshaft journal coaxiality detection component. The crankshaft runout detection device and the end journal runout detection device respectively detect the circular runout of the middle journal and the end journal, and calculate the real-time difference between the two circular runouts. value, the coaxiality of the two measured journals can be obtained.
Description
技术领域technical field
本实用新型涉及零部件的位置度检测,尤其涉及一种曲轴跳动检测装置及同轴度检测组件。The utility model relates to the position degree detection of components, in particular to a crankshaft runout detection device and a coaxial degree detection component.
背景技术Background technique
曲轴是发动机中最重要的部件,曲轴中各轴颈的加工精度直接影响发动机的运行,若精度偏低,轻则会造成发动机抖动,运行噪音大,重则会造成曲轴轴瓦抱瓦、拉瓦等严重质量问题,所以需要对曲轴进行跳动检测,预防不合格产品进入下一工序。The crankshaft is the most important part in the engine. The machining accuracy of each journal in the crankshaft directly affects the operation of the engine. If the accuracy is low, the engine will shake in light, and the running noise will be large, and the crankshaft bearing bush will be held and pulled. and other serious quality problems, so it is necessary to conduct runout detection on the crankshaft to prevent unqualified products from entering the next process.
目前,曲轴跳动检测采用的检测装置就是百分表或千分表,先将曲轴两端的轴颈安装在支撑座上,使曲轴能够沿支撑座转动,然后直接将百分表或千分表的指针抵在两端轴颈的表面进行跳动值测量。但由于曲轴中轴颈不仅包含曲轴两端的轴颈,曲轴中间部位也设置有多个轴颈,而中间部位的轴颈常常因为其周围的空间狭小,其圆跳动和及其两侧端部的跳动均无法进行检测,导致曲轴成品质量不可控。At present, the detection device used for crankshaft runout detection is a dial indicator or a dial indicator. First, the journals at both ends of the crankshaft are installed on the support seat, so that the crankshaft can rotate along the support seat, and then directly connect the dial indicator or dial indicator. The pointer is pressed against the surfaces of the journals at both ends to measure the runout value. However, because the journals in the crankshaft not only include journals at both ends of the crankshaft, but also have multiple journals in the middle of the crankshaft, and the journals in the middle are often due to the narrow space around them, and their circular jumps and the ends on both sides of the journals The runout cannot be detected, resulting in uncontrollable quality of the finished crankshaft.
发明内容SUMMARY OF THE INVENTION
本实用新型的主要目的在于提供一种曲轴跳动检测装置及同轴度检测组件,以检测周围空间狭小的曲轴轴颈的跳动和同轴度,控制曲轴的成品质量。The main purpose of the utility model is to provide a crankshaft runout detection device and a coaxiality detection assembly, which can detect the runout and coaxiality of a crankshaft journal with a small surrounding space and control the quality of the finished crankshaft.
为实现上述目的及其他相关目的,本实用新型技术方案如下:For realizing the above-mentioned purpose and other relevant purposes, the technical scheme of the present utility model is as follows:
一种曲轴跳动检测装置,所述曲轴可转动的安装在支撑座上,该曲轴跳动检测装置包括:A crankshaft runout detection device, wherein the crankshaft is rotatably mounted on a support base, and the crankshaft runout detection device comprises:
安装座,其用于将所述曲轴跳动检测装置安装在曲轴的旁侧,a mounting seat, which is used for installing the crankshaft runout detection device on the side of the crankshaft,
第一测量表,所述第一测量表为百分表或千分表,所示第一测量表设置在所述安装座上;a first measurement table, the first measurement table is a dial indicator or a dial indicator, and the shown first measurement table is arranged on the mounting seat;
及传动机构,所述传动机构上设置有跳动输入部和跳动输出部,所述跳动输入部在弹力作用下始终压在被测位置,所述第一测量表的测量头抵顶在所述跳动输出部,所述传动机构用于将所述跳动输入部在曲轴转动时产生的位移按设计比例传动至所述跳动输出部。and a transmission mechanism, the transmission mechanism is provided with a beating input part and a beating output part, the beating input part is always pressed at the measured position under the action of elastic force, and the measuring head of the first measuring table is pressed against the beating an output part, the transmission mechanism is used for transmitting the displacement generated by the beating input part when the crankshaft rotates to the beating output part according to a designed ratio.
可选的,所述传动机构包括至少一级子传动机构,每级所述子传动机构均包括:Optionally, the transmission mechanism includes at least one stage of sub-transmission mechanisms, and each stage of the sub-transmission mechanism includes:
所述子传动机构包括:The sub-transmission mechanism includes:
转轴,其设置在所述安装座上;a rotating shaft, which is arranged on the mounting seat;
转动件,其可转动的安装在所述转轴上,所述转动件上设置有用于输入转动力矩的第一着力部位和用于输出转动力矩的第二着力部位,a rotating member, which is rotatably mounted on the rotating shaft, and is provided with a first contact portion for inputting rotational torque and a second contact portion for outputting rotational torque,
及弹簧,所述弹簧用于自动平衡所述第一着力部位和所述第二着力部位对所述转动件产生的合力矩,所述弹簧的一端设置在所述安装座上,所述弹簧的另一端设置在所述转动件上;and a spring, the spring is used to automatically balance the resultant moment generated by the first and second force parts on the rotating member, one end of the spring is arranged on the mounting seat, and the The other end is arranged on the rotating member;
当包括一级子传动机构时,所述跳动输入部为所述子传动机构的所述第一着力部位,所述跳动输出部为所述子传动机构的所述第二着力部位;当包括两级以上子传动机构时,在相邻两所述子传动机构中,前一级所述子传动机构上的所述第二着力部位压在后一级所述子传动机构的所述第一着力部位上,所述跳动输入部为第一级所述子传动机构的所述第一着力部位,所述跳动输出部为最后一级所述子传动机构的所述第二着力部位。When a first-stage sub-transmission mechanism is included, the beating input portion is the first stress portion of the sub-transmission mechanism, and the beating output portion is the second stress portion of the sub-transmission mechanism; when two sub-transmission mechanisms are included When the sub-transmission mechanism is above one level, in the adjacent two sub-transmission mechanisms, the second contact point on the sub-transmission mechanism of the previous level is pressed against the first contact force of the sub-transmission mechanism of the subsequent level. In terms of parts, the beating input part is the first stressing part of the sub-transmission mechanism of the first stage, and the beating output part is the second stressing part of the sub-transmission mechanism of the last stage.
可选的,所述传动机构包括第一级子传动机构和第二级子传动机构,所述第一级子传动机构用于将跳动输入部产生的位移向远离曲轴的方向传递,所述第二级子传动机构用于使跳动输出方向朝向所述第一测量表的测量头所在的方向,所述第一测量表的正面朝上。Optionally, the transmission mechanism includes a first-stage sub-transmission mechanism and a second-stage sub-transmission mechanism, the first-stage sub-transmission mechanism is used to transmit the displacement generated by the beating input part in a direction away from the crankshaft, and the first-stage sub-transmission mechanism The secondary sub-transmission mechanism is used to make the beating output direction face the direction where the measuring head of the first measuring table is located, and the front side of the first measuring table faces upwards.
可选的,在所述第一级子传动机构中,对应的所述转动件为平衡杠杆,所述平衡杠杆以对应的所述转轴为转动支点,所述平衡杠杆的一端位于被测轴颈或被测端面周围的测量空间中,且所述平衡杠杆的所述跳动输入部位于对应轴颈位置的下方,所述平衡杠杆的另一端与所述第二级子传动机构对应的所述第一着力部相互抵靠。Optionally, in the first-stage sub-transmission mechanism, the corresponding rotating member is a balance lever, the balance lever uses the corresponding rotating shaft as a rotation fulcrum, and one end of the balance lever is located at the measured journal. Or in the measurement space around the measured end face, and the beating input part of the balance lever is located below the position of the corresponding journal, and the other end of the balance lever corresponds to the second stage sub-transmission mechanism. A focus part abuts against each other.
可选的,所述平衡杠杆的所述跳动输入部处设置有输入压头,所述平衡杠杆的第二着力部处设置有过渡压头,所述输入压头和过渡压头的材料为硬质合金。Optionally, an input pressure head is provided at the beating input portion of the balance lever, a transition pressure head is provided at the second force portion of the balance lever, and the materials of the input pressure head and the transition pressure head are hard. quality alloy.
可选的,在所述第一级子传动机构中,所述转动支点位于所述安装座上靠近所述支撑座的区域,所述弹簧为拉簧,所述平衡杠杆上设置有用于增加所述拉簧的力臂的拉力臂,所述拉力臂垂直于所述平衡杠杆,且所述拉力臂与所述转动支点共线,所述拉簧一端安装在所述拉力臂上,所述拉簧的另一端安装在所述安装座上。Optionally, in the first-stage sub-transmission mechanism, the rotating fulcrum is located in an area of the mounting seat close to the support seat, the spring is a tension spring, and the balance lever is provided with a The tension arm of the tension arm of the tension spring, the tension arm is perpendicular to the balance lever, and the tension arm and the rotation fulcrum are collinear, one end of the tension spring is installed on the tension arm, the tension arm is The other end of the spring is mounted on the mount.
可选的,在所述第二级子传动机构中,所述转动件包括中心转动部、设置在所述中心转动部上的输入板和设置在所述中心转动部上的输出板,所述输入板与所述输出板之间形成夹角,所述平衡杠杆上的对应的第二着力部抵靠在所述输入板的一侧,所述第一测量表的测量头抵在所述输出板上远离曲轴的一侧。Optionally, in the second-stage sub-transmission mechanism, the rotating member includes a central rotating portion, an input plate disposed on the central rotating portion, and an output plate disposed on the central rotating portion. An angle is formed between the input plate and the output plate, the corresponding second force portion on the balance lever abuts on one side of the input plate, and the measuring head of the first measuring table abuts on the output the side of the plate away from the crankshaft.
可选的,在所述第二级子传动机构中,所述弹簧为拉簧,所述拉簧的一端设置在安装座上,另一端与所述输入板连接,使所述输入板压在所述第一级子传动机构的对应的所述第二着力部位上。Optionally, in the second-stage sub-transmission mechanism, the spring is a tension spring, one end of the tension spring is set on the mounting seat, and the other end is connected to the input plate, so that the input plate is pressed against the mounting seat. on the corresponding second stress position of the first-stage sub-transmission mechanism.
可选的,所述安装座包括用于将所述曲轴跳动装置安装在所述支撑座的侧面的第一安装部、用于安装所述传动机构的第二安装部及用于安装所述第一测量表的第三安装部,所述第一安装部和第二安装部及第三安装部依次连接,且所述第一安装部、第二安装部、第三安装部中间形成有便于拆装所述安装座的避让空间。Optionally, the mounting seat includes a first mounting portion for mounting the crankshaft runout device on the side surface of the support seat, a second mounting portion for mounting the transmission mechanism, and a second mounting portion for mounting the first mounting portion. A third installation part of a measuring meter, the first installation part, the second installation part and the third installation part are connected in sequence, and the first installation part, the second installation part and the third installation part are formed with a middle part which is easy to disassemble The avoidance space for installing the mounting seat.
本实用新型还提供一种曲轴轴颈同轴度检测组件,包括用于检测曲轴两端任一轴颈跳动的端轴颈跳动检测装置及上述任一种所述的曲轴跳动检测装置,所述曲轴跳动检测装置的所述输入部在测量时抵靠在被测轴颈上。The utility model also provides a crankshaft journal coaxiality detection assembly, comprising an end journal runout detection device for detecting the runout of any journal at both ends of the crankshaft and any of the above crankshaft runout detection devices, the The input part of the crankshaft runout detection device abuts against the measured journal during measurement.
本实用新型的曲轴跳动检测装置利用传动机构将曲轴转动时被测位置的跳动传递至曲轴外围的第一测量表的侧头上,能够检测周围空间狭小的曲轴轴颈的跳动,有利于控制曲轴成品质量。本实用新型的曲轴轴颈同轴度检测组件,通过曲轴跳动检测装置和端轴颈跳动检测装置分别检测中间轴颈和端轴颈的圆跳动,通过计算两圆跳动的实时差值,可以获得两被测轴颈的同轴度。The crankshaft runout detection device of the utility model uses the transmission mechanism to transmit the runout of the measured position when the crankshaft rotates to the side head of the first measuring table on the periphery of the crankshaft, which can detect the runout of the crankshaft journal in the narrow surrounding space, which is beneficial to control the crankshaft. Finished quality. The crankshaft journal coaxiality detection assembly of the utility model detects the circular runout of the intermediate journal and the end journal respectively through the crankshaft runout detection device and the end journal runout detection device, and can obtain the real-time difference by calculating the real-time difference between the two circular runouts. The coaxiality of the two measured journals.
附图说明Description of drawings
图1显示为本实用新型的曲轴跳动检测装置的使用状态图;Fig. 1 shows the use state diagram of the crankshaft runout detection device of the present invention;
图2显示为本实用新型的曲轴跳动检测装置中各子传动机构的第一着力部位和第二着力部位的分布示意图;Fig. 2 shows the schematic diagram of the distribution of the first force position and the second force position of each sub-transmission mechanism in the crankshaft runout detection device of the present invention;
图3显示为本实用新型的曲轴轴颈同轴度检测组件的使用状态图;Fig. 3 shows the use state diagram of the crankshaft journal coaxiality detection assembly of the present invention;
图4显示为图3中端轴颈跳动检测装置的左视图。FIG. 4 is a left side view of the middle-end journal runout detection device of FIG. 3 .
实施例中附图标记说明:Description of reference numerals in the examples:
曲轴A、支撑座B、支撑滚轮B1;Crankshaft A, support seat B, support roller B1;
安装座1、第一测量表2、传动机构3;
第一安装部11、第二安装部12、第三安装部13、避让空间14;a
测量头21;Measuring
跳动输入部301a、跳动输出部301b、第一着力部位301、第二着力部位302;The beating
第一级子传动机构31、第二级子传动机构32、平衡杠杆311、第一转轴312、第一拉簧313、输入压头314、过渡压头315、拉力臂316、第二转动件321、第二转轴322、第二拉簧323、中心转动部321a、输入板321b、输出板321c;The first-
端轴颈跳动检测装置400、支架410、第二测量表420、开口410a、第一夹紧臂411、第二夹紧臂412、限位孔410b。The end journal
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本实用新型更为彻底的理解。然而,对于本领域技术人员而言显而易见的是,本实用新型可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本实用新型发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details. In other instances, some technical features known in the art are not described in order to avoid confusion with the present invention.
应当理解的是,本实用新型能够以不同形式实施,而不应当解释为局限于这里提出的实施例。相反地,提供这些实施例将使公开彻底和完全,并且将本实用新型的范围完全地传递给本领域技术人员。在附图中,自始至终相同附图标记表示相同的组件。It should be understood that the present invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the same reference numerals refer to the same components throughout.
本实施例公开了一种曲轴跳动检测装置,结合参见图1、图2,所述曲轴A可转动的安装在支撑座B上,所述曲轴跳动检测装置包括:This embodiment discloses a crankshaft runout detection device. Referring to FIG. 1 and FIG. 2 in combination, the crankshaft A is rotatably mounted on the support base B, and the crankshaft runout detection device includes:
安装座1,其用于将所述曲轴跳动检测装置安装在曲轴A的旁侧,A mounting
第一测量表2,所述第一测量表2为百分表或千分表,所述第一测量表2设置在所述安装座1上;The first measurement table 2, the first measurement table 2 is a dial indicator or a dial indicator, and the first measurement table 2 is arranged on the mounting
及传动机构3,所述传动机构3上设置有跳动输入部301a和跳动输出部301b,所述跳动输入部301a在弹力作用下始终压在被测位置,所述第一测量表2的测量头21抵顶在所述跳动输出部301b,所述传动机构用于将所述跳动输入部301a在曲轴A转动时产生的位移按设计比例传动至所述跳动输出部301b。And the
检测时,将曲轴A安装在支撑座B上,使曲轴A可在支撑座B上回转,通过安装座1将整个所述曲轴跳动检测装置安装在曲轴A的旁侧,使传动机构的跳动输入部301a伸入被测位置周围的空间,跳动输入部301a压在被测位置,第一测量表2的测量头21抵在跳动输出部301b,转动曲轴A,读取第一测量表2的读数,被测位置的实际跳动等于第一测量表2的变化值除以设计比例。During detection, install the crankshaft A on the support base B, so that the crankshaft A can rotate on the support base B, and install the entire crankshaft runout detection device on the side of the crankshaft A through the
其中,该设计比例根据传动机构的具体结构尺寸确定。Wherein, the design ratio is determined according to the specific structural dimensions of the transmission mechanism.
其中,支撑座B可以采用的方案有:支撑座B包括两个子支撑座,每个子支撑座包括支撑座主体和至少两个可转动的设置在支撑座主体上的支撑滚轮B1,支撑滚轮B1分布在曲轴端轴颈的两侧,使待测曲轴A每端的轴颈均通过对应两侧的滚轮支撑。这种方式,只需将被测曲轴A两端的轴颈直接放置在对应的支撑滚轮B1上,被测曲轴A就能在外力作用下回转,当然,在实际实施过程中,该支撑座B也可以采用类似于轴承座的形式,均能使曲轴A在支撑座B上回转。Among them, the support base B can adopt the following solutions: the support base B includes two sub-support bases, and each sub-support base includes a support base body and at least two rotatable support rollers B1 arranged on the support base body. The support rollers B1 are distributed On both sides of the crankshaft end journal, the journals at each end of the crankshaft A to be tested are supported by the rollers on the corresponding sides. In this way, only the journals at both ends of the crankshaft A under test are directly placed on the corresponding support rollers B1, and the crankshaft A under test can rotate under the action of external force. Of course, in the actual implementation process, the support seat B also A form similar to the bearing seat can be used, which can make the crankshaft A rotate on the support seat B.
另外,该被测位置即可以是曲轴A的轴颈,也可以是曲轴A轴颈两侧的端面。In addition, the measured position may be the journal of the crankshaft A, or may be the end faces on both sides of the journal of the crankshaft A.
在一些实施例中,结合参见图1、图2,所述传动机构3包括至少一级子传动机构,所述子传动机构包括:In some embodiments, referring to FIG. 1 and FIG. 2 in combination, the
转轴,其设置在所述安装座1上;a rotating shaft, which is arranged on the mounting
转动件,其可转动的安装在所述转轴上,所述转动件上设置有用于输入转动力矩的第一着力部位301和用于输出转动力矩的第二着力部位302,The rotating member is rotatably mounted on the rotating shaft, and the rotating member is provided with a first stressing
及弹簧,所述弹簧用于自动平衡所述第一着力部位301和所述第二着力部位302对所述转动件产生的合力矩,所述弹簧的一端设置在所述安装座1上,所述弹簧的另一端设置在所述转动件上;and a spring, the spring is used to automatically balance the resultant moment generated by the
此处,该传动机构包括两级或两级以上子传动机构,在相邻两所述子传动机构中,前一级所述子传动机构上的所述第二着力部位302压在后一级所述子传动机构的所述第一着力部位301上,所述跳动输入部301a为第一级所述子传动机构的所述第一着力部位301,所述跳动输出部301b为最后一级所述子传动机构的所述第二着力部位302。Here, the transmission mechanism includes two or more stages of sub-transmission mechanisms. In two adjacent sub-transmission mechanisms, the
在实际实施过程中,该传动机构也可以只包括一级子传动机构,对应的,所述跳动输入部为所述子传动机构的所述第一着力部位,所述跳动输出部为所述子传动机构的所述第二着力部位。In the actual implementation process, the transmission mechanism may also only include a first-stage sub-transmission mechanism. Correspondingly, the beating input portion is the first force portion of the sub-transmission mechanism, and the beating output portion is the sub-transmission mechanism. the second stress part of the transmission mechanism.
其各级子传动机构的转动件的形状可以为圆柱状、板状、杆状或其他形状,而第一级子传动机构31的转动件也可以为圆盘装、板状、杆状或其他形状,只要其能够伸入被测位置周围的空间即可。The shape of the rotating parts of the sub-transmission mechanisms of each stage can be cylindrical, plate-shaped, rod-shaped or other shapes, and the rotating parts of the first-
而设计比例i=i1i2…in,其中,i1表示第一级子传动机构31的传递比例,in表示最后一级子传动机构的传递比例,下标n表示对应的传递级数,也就是设计比例等于各级传递比例的乘积,而每一级传递比例in=Lnsc/Lnsr,其中,Lnsc表示第n级子传动机构中第二着力部位302至对应转轴的力臂,Lnsr表示第n级子传动机构中第一着力部位301至对应转轴的力臂。And the design ratio i=i 1 i 2 ... i n , wherein, i 1 represents the transmission ratio of the first-
在一些实施例中,各级子传动机构的传递比例均等于1,则第一测量表2的变化值即为被侧位置的跳动值,无需换算。In some embodiments, the transmission ratio of each sub-transmission mechanism is equal to 1, and the change value of the first measurement table 2 is the runout value of the position of the passive side, and no conversion is required.
在一些实施例中,结合参见图1、图2,所述传动机构3包括第一级子传动机构31和第二级子传动机构32,所述第一级子传动机构31用于将跳动输入部301a产生的位移向远离曲轴A的方向传递,所述第二级子传动机构32用于使跳动输出方向朝向所述第一测量表2的测量头21所在的方向,所述第一测量表2的正面朝上。为便于检测前安装曲轴A,支撑座B的高度通常都远低于人站立时的人眼高度,当第一测量表2的正面朝上时,检测人员只需低头即可读取第一测量表2的读数,一方面操作方便,另一方便操作者低头后眼睛可正对第一测量表2,有利于更准确的读值。In some embodiments, referring to FIG. 1 and FIG. 2 in combination, the
在下述实施例中,为便于理解,第一级子传动件中的转动件、转轴分别称为第一转动件和第一转轴312,第二级子传动机构32中的转动件和转轴中分别称为第二转动件321和第二转轴322。In the following embodiments, for ease of understanding, the rotating member and the rotating shaft in the first-stage sub-transmission mechanism are referred to as the first rotating member and the first
在一些实施例中,结合参见图1、图2,在所述第一级子传动机构31中,第一转动件为平衡杠杆311,所述平衡杠杆311以对应的所述第一转轴312为转动支点,所述平衡杠杆311的一端位于被测轴颈或被测端面周围的测量空间中,且所述平衡杠杆311的所述跳动输入部301a位于对应轴颈位置的下方,所述平衡杠杆311的另一端与所述第二级子传动机构32对应的所述第一着力部位301相互抵靠。此处的平衡杠杆311不仅指代杆状的平衡杠杆311、也可以是板状或其他形状,第一级子传动机构31采用这种平衡杠杆311,其有利于顺利伸入被测位置周围的空间,进行检测,且跳动输入部301a位于对应轴颈位置下方,且检测过程中,平衡杠杆311不会挡住检测人员观察曲轴。In some embodiments, referring to FIG. 1 and FIG. 2 in combination, in the first-
在一些实施例中,结合参见图1、图2,所述平衡杠杆311的所述跳动输入部301a处设置有输入压头314,所述平衡杠杆311的第二着力部处设置有过渡压头315,所述输入压头314和过渡压头315的材料为硬质合金。增强了接触部分的耐磨性,提高了整个检测装置的寿命。In some embodiments, referring to FIGS. 1 and 2 in combination, an
在一些实施例中,参见图1、图2,输入压头314通过螺钉可拆卸的安装在平衡杠杆311上,磨损后可实现快速更换。In some embodiments, referring to FIGS. 1 and 2 , the
在一些实施中,参见图1,在所述第一级子传动机构31中,转动支点(第一转轴312的中心)位于所述安装座1上靠近所述支撑座B的区域,在实际检测过程中,各级子传递机构的传递比例越大,第一测量表2的读数变换就越大,检测人员就越容易读取第一测量表2的变化值,若各级子传动及机构的传递比例均小于一,第一测量表2的读数变换很可能无法通过肉眼快速辨认,而将第一级子传动机构31的转动支点设置在靠近支撑座B的区域,有利于缩短输入力臂,从而增大第一级子传动机构31的传递比例。In some implementations, referring to FIG. 1 , in the first-
在一些实施例中,参见图1,所述弹簧为第一拉簧313,所述平衡杠杆311上设置有用于增加所述第一拉簧313的力臂的拉力臂316,所述拉力臂316垂直于所述平衡杠杆311,且所述拉力臂316与所述转动支点共线,所述第一拉簧313一端安装在所述拉力臂316上,所述第一拉簧313的另一端安装在所述安装座1上。当第一级子传动机构31的转动支点设置在靠近支撑座B的区域时,第一拉簧313只能安装在安装座1所在的一侧(否则第一拉簧313可能与曲轴A发生干涉),若要平衡杠杆311,则需要向该平衡杠杆施加足够的平衡拉力,设置该拉力臂316,不仅可以将第一拉簧313安装在安装座1所在的一侧,还可以增加第一拉簧313的力臂,有利于缩小第一拉簧313尺寸。当然,在实际实施过程中,在第一级子传动机构31中,该弹簧也可以采用压簧,但相较压簧,采用拉簧时的安装结构更简单。In some embodiments, referring to FIG. 1 , the spring is a
在一些实施例中,参见图1,第一级子传动机构31的所述第一拉簧313轴线与所述平衡杠杆311齐平,此时,第一拉簧313的拉力臂316几乎垂直,能够提供更大的弹性力矩,有利于确保整个平衡杠杆311的平衡。In some embodiments, referring to FIG. 1 , the axis of the
在一些实施例中,结合图1、图2,在所述第二级子传动机构32中,所述第二转动件321包括中心转动部321a、设置在所述中心转动部321a上的输入板321b和设置在所述中心转动部321a上的输出板321c,所述输入板321b与所述输出板321c之间形成夹角β,所述平衡杠杆311上的对应的第二着力部位302抵靠在所述输入板321b的一侧,所述第一测量表2的测量头21抵在所述输出板321c上远离曲轴A的一侧。由于在检测过程中,第二转动件321会有一定的转动惯量,在第二级子传动机构32中采用这种结构的第二转动件321,第二转动件321的自重轻,转动惯量小,有利于更精确的检测被测位置的跳动值。In some embodiments, referring to FIGS. 1 and 2 , in the second-
在一些实施例中,结合参见图1、图2,在所述第二级子传动机构32中,对应的所述弹簧也为第二拉簧323,所述第二拉簧323的一端设置在安装座1上,另一端与所述输入板321b连接,使所述输入板321b压在所述第一级子传动机构31的对应的所述第二着力部位302上。In some embodiments, referring to FIG. 1 and FIG. 2 in combination, in the second-
在一些实施例中,参见图1,所述安装座1包括用于将所述曲轴跳动装置安装在所述支撑座B的侧面的第一安装部11、用于安装所述传动机构3的第二安装部12及用于安装所述第一测量表2的第三安装部13,所述第一安装部11和第二安装部12及第三安装部13依次连接,且所述第一安装部11、第二安装部12、第三安装部13中间形成有便于拆装所述安装座的避让空间14。In some embodiments, referring to FIG. 1 , the mounting
在一些实施例中,所述第一安装部11与所述支撑座B之间通过螺栓连接,该避让空间用于拆卸时避让该螺栓。In some embodiments, the
在一些实施例中,所述输入板321b水平为横向板,所述输出板321c为竖向板,该输入板321b位于第二转轴322的下方,使所述第三安装部13和第一安装部11分别位于避让空间14的两侧。In some embodiments, the input plate 321b is a horizontal horizontal plate, the
在一些实施例中,该第三安装部13上设置有表头限位孔410b,有利于更精确的测量被测位置的跳动。In some embodiments, the third mounting
本实用新型还提供一种曲轴轴颈同轴度检测组件,参见图3,包括用于检测曲轴A两端任一轴颈跳动的端轴颈跳动检测装置400及上述任一种所述的曲轴跳动检测装置,所述曲轴跳动检测装置的所述输入部在测量时抵靠在被测轴颈上。转动时,转动曲轴A,通过曲轴跳动检测装置和端轴颈跳动检测装置400分别检测中间轴颈和端轴颈的圆跳动,通过计算两圆跳动的实时差值,可以获得两被测轴颈的同轴度。The present invention also provides a crankshaft journal coaxiality detection assembly, referring to FIG. 3 , comprising an end journal
在一些实施例中,结合图3、图4,该端轴颈跳动检测装置400包括支架410和第二测量表420,该支架410上设置有用于装入第二测量表420的表头的开口410a,该开口410a两侧形成第一夹紧臂411和第二夹紧臂412,该第一夹紧臂411和第二夹紧臂412之间形成有用于定位所述第二测量表420的表头的所述第二测量表420的限位结构,第一夹紧臂411和第二夹紧臂412之间可拆卸的设置有用于闭合所述开口410a的闭合螺栓。该支架410上设置有用于安装端轴颈跳动检测装置400的紧固螺栓。检测时,该第二测量表420的测量头21抵靠在被测端轴颈处,该端轴颈跳动检测装置结构简单、安装牢靠、装卸方便,不易损坏。In some embodiments, with reference to FIGS. 3 and 4 , the end journal
在一些实施例中,结合图3、图4,该限位结构为由两个半圆弧面围成的限位孔410b,两所述半圆弧面分别设置在第一夹紧臂411上朝向开口410a的一侧和第二夹紧臂412上朝向开口410a的一侧。In some embodiments, referring to FIGS. 3 and 4 , the limiting structure is a limiting
在实际实施过程中,该端轴颈跳动检测装置也可以采用与上述曲轴跳动检测装置相同结构的检测装置。In the actual implementation process, the end journal runout detection device may also adopt a detection device with the same structure as the crankshaft runout detection device described above.
在本实用新型描述中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。In the description of the present invention, unless otherwise expressly specified and limited, the first feature "on" or "under" the second feature may include the direct contact between the first and second features, or may include the first and second features. The two features are not in direct contact but through another feature between them.
本实用新型的描述中,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、组件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、组件、部件和/或组的存在或添加。In describing the present invention, the singular forms "a", "an" and "the/the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "compose" and/or "include", when used in this specification, identify the presence of stated features, integers, steps, operations, components and/or parts, but do not exclude one or more other The presence or addition of features, integers, steps, operations, components, parts and/or groups.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110207567A (en) * | 2019-06-28 | 2019-09-06 | 庆铃汽车(集团)有限公司 | A kind of Diament run-out of crankshaft detection device and concentricity detection components |
CN111678420A (en) * | 2020-06-22 | 2020-09-18 | 张宇 | System and method for rapidly detecting concentricity of gear shaft |
CN112414257A (en) * | 2021-01-14 | 2021-02-26 | 桂林福达重工锻造有限公司 | Crankshaft blank center hole runout testing fixture |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110207567A (en) * | 2019-06-28 | 2019-09-06 | 庆铃汽车(集团)有限公司 | A kind of Diament run-out of crankshaft detection device and concentricity detection components |
CN110207567B (en) * | 2019-06-28 | 2024-06-18 | 庆铃汽车(集团)有限公司 | Crankshaft runout detection device and coaxiality detection assembly |
CN111678420A (en) * | 2020-06-22 | 2020-09-18 | 张宇 | System and method for rapidly detecting concentricity of gear shaft |
CN111678420B (en) * | 2020-06-22 | 2022-01-07 | 温岭市福荣齿轮有限公司 | System and method for rapidly detecting concentricity of gear shaft |
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