CN210002278U - hanging basket semi-automatic operation platform for bridge abutment - Google Patents
hanging basket semi-automatic operation platform for bridge abutment Download PDFInfo
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- CN210002278U CN210002278U CN201920243125.5U CN201920243125U CN210002278U CN 210002278 U CN210002278 U CN 210002278U CN 201920243125 U CN201920243125 U CN 201920243125U CN 210002278 U CN210002278 U CN 210002278U
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Abstract
本实用新型公开了一种用于桥梁墩台的吊篮半自动作业平台,包括旋转基座、侧向延伸装置及吊篮平台;所述旋转基座包括转盘及驱动电机,所述转盘的轴心或者边缘与驱动电机的输出轴连接,所述驱动电机带动转盘转动;所述侧向延伸装置包括伸缩机构、导轮及钢丝绳,所述伸缩机构通过安装架固定于转盘的表面,两个所述导轮通过连接轴连接,所述伸缩机构的活动端与连接轴的中部固定,所述钢丝绳搭接于导轮上,所述伸缩机构推动连接轴前后活动;所述吊篮平台的两侧具有提升机,所述提升机通过绕线辊与钢丝绳的一端连接,所述钢丝绳的另一端与转盘连接。
The utility model discloses a suspended basket semi-automatic working platform for bridge abutments, comprising a rotating base, a lateral extension device and a suspended basket platform; the rotating base comprises a turntable and a driving motor, and the axis of the turntable is Or the edge is connected with the output shaft of the drive motor, and the drive motor drives the turntable to rotate; the lateral extension device includes a telescopic mechanism, a guide wheel and a wire rope, and the telescopic mechanism is fixed on the surface of the turntable through a mounting frame, and the two said The guide wheel is connected by a connecting shaft, the movable end of the telescopic mechanism is fixed with the middle part of the connecting shaft, the wire rope is overlapped on the guide wheel, and the telescopic mechanism pushes the connecting shaft to move forward and backward; the two sides of the hanging basket platform have A hoist, the hoist is connected to one end of the wire rope through the winding roller, and the other end of the wire rope is connected to the turntable.
Description
技术领域technical field
本实用新型涉及建筑施工设备技术领域,尤其涉及一种用于桥梁墩台的吊篮半自动作业平台。The utility model relates to the technical field of construction equipment, in particular to a hanging basket semi-automatic working platform used for bridge abutments.
背景技术Background technique
吊篮是建筑工程高空作业的建筑机械,通过悬挑机构架设于建筑物或构筑物上,利用提升机构驱动悬吊平台,通过钢丝绳沿建筑物或构筑物立面上下运行的施工设施,也是为操作人员设置的作业平台。现有技术中的吊篮平台适用于作业立面为平面的建筑结构,对于桥梁墩台这种异形的建筑结构,其立面通常为圆弧面或者是平面与弧面结合的建筑结构,现有技术中的吊篮平台的运动轨迹无法有效及安全的覆盖整个桥梁墩台的作业面。The hanging basket is a construction machine used for high-altitude operations in construction projects. It is erected on a building or structure through a cantilever mechanism, uses a lifting mechanism to drive the suspended platform, and runs up and down the facade of a building or structure through a wire rope. It is also a construction facility for operators. The set work platform. The hanging basket platform in the prior art is suitable for the building structure with a flat working facade. For a special-shaped building structure such as a bridge abutment, the facade is usually an arc surface or a building structure combining a plane and an arc surface. The motion trajectory of the hanging basket platform in the prior art cannot effectively and safely cover the entire working surface of the bridge abutment.
实用新型内容Utility model content
为解决现有技术中,吊篮平台存在的无法适用于异形结构建筑物的技术问题,本实用新型的技术方案如下:In order to solve the technical problem that the hanging basket platform cannot be applied to special-shaped structures in the prior art, the technical solution of the present utility model is as follows:
本实用新型中的一种用于桥梁墩台的吊篮半自动作业平台,包括旋转基座、侧向延伸装置及吊篮平台;A suspended basket semi-automatic working platform for bridge abutments in the utility model comprises a rotating base, a lateral extension device and a suspended basket platform;
所述旋转基座包括转盘及驱动电机,所述转盘的轴心或者边缘与驱动电机的输出轴连接,所述驱动电机带动转盘转动;The rotating base includes a turntable and a drive motor, the axis or edge of the turntable is connected with the output shaft of the drive motor, and the drive motor drives the turntable to rotate;
所述侧向延伸装置包括伸缩机构、导轮及钢丝绳,所述伸缩机构通过安装架固定于转盘的表面,两个所述导轮通过连接轴连接,所述伸缩机构的活动端与连接轴的中部固定,所述钢丝绳搭接于导轮上,所述伸缩机构推动连接轴前后活动;The lateral extension device includes a telescopic mechanism, a guide wheel and a wire rope. The telescopic mechanism is fixed on the surface of the turntable through a mounting frame, the two guide wheels are connected by a connecting shaft, and the movable end of the telescopic mechanism is connected to the connecting shaft. The middle part is fixed, the wire rope is overlapped on the guide wheel, and the telescopic mechanism pushes the connecting shaft to move forward and backward;
所述吊篮平台的两侧具有提升机,所述提升机通过绕线辊与钢丝绳的一端连接,所述钢丝绳的另一端与转盘连接。There are hoists on both sides of the suspended basket platform, the hoists are connected to one end of the wire rope through the winding roller, and the other end of the wire rope is connected to the turntable.
进一步,所述旋转基座还包括安装座,所述安装座的表面开设有与转盘形状相应的凹槽,所述凹槽的内侧面均匀布置多个万向球,所述转盘安装于凹槽内,并且轴心与凹槽通过转轴转动连接。Further, the rotating base also includes a mounting seat, the surface of the mounting seat is provided with a groove corresponding to the shape of the turntable, the inner side of the groove is evenly arranged with a plurality of universal balls, and the turntable is installed in the groove inside, and the shaft center and the groove are rotatably connected through the rotating shaft.
进一步,所述转盘的形状为圆形,边缘处开设轮齿,所述驱动电机固定于安装座,输出轴与转盘的轮齿通过减速组件连接。Further, the shape of the turntable is a circle, and gear teeth are provided at the edge, the drive motor is fixed on the mounting seat, and the output shaft and the gear teeth of the turntable are connected through a deceleration assembly.
进一步,所述减速组件包括减速机及齿轮,所述减速机的输入端与驱动电机的输出轴连接,所述减速机的输出端与齿轮连接,所述齿轮与转盘的轮齿啮合。Further, the deceleration assembly includes a decelerator and a gear, the input end of the decelerator is connected with the output shaft of the drive motor, the output end of the decelerator is connected with a gear, and the gear meshes with the gear teeth of the turntable.
进一步,所述安装座的四角处开设装配孔,所述转盘的表面布置配重块。Further, four corners of the mounting seat are provided with mounting holes, and counterweight blocks are arranged on the surface of the turntable.
进一步,所述伸缩机构为液压伸缩杆。Further, the telescopic mechanism is a hydraulic telescopic rod.
进一步,所述安装架向外延伸出一定长度,所述连接轴滑动连接于安装架的延伸段,所述液压伸缩杆推动连接轴在安装架上前后滑动。Further, the mounting frame extends outward for a certain length, the connecting shaft is slidably connected to the extension section of the mounting frame, and the hydraulic telescopic rod pushes the connecting shaft to slide back and forth on the mounting frame.
进一步,所述吊篮平台由两个吊篮单元组成,所述吊篮单元之间具有两个连接点,一个连接点通过转轴铰接,另一个连接点通过调节机构连接。Further, the gondola platform is composed of two gondola units, and there are two connection points between the gondola units, one of which is hinged through a rotating shaft, and the other is connected by an adjustment mechanism.
进一步,所述调节机构包括两个吊篮单元的连接处均开设位置匹配的通孔,通过销子穿过通孔固定两个吊篮单元。Further, the adjustment mechanism includes through holes with matching positions at the joints of the two hanging basket units, and the two hanging basket units are fixed by pins passing through the through holes.
进一步,所述调节机构包括两个吊篮单元的连接处均开设位置匹配的通槽,通过螺栓穿过通槽与螺栓固定两个吊篮单元。Further, the adjustment mechanism includes through grooves with matching positions at the joints of the two hanging basket units, and the two hanging basket units are fixed by bolts passing through the through grooves and bolts.
本实用新型中的一种用于桥梁墩台的吊篮半自动作业平台,与现有技术相比,其有益效果为:Compared with the prior art, a hanging basket semi-automatic working platform for bridge abutments in the utility model has the following beneficial effects:
1、适用范围广,可用于作业立面为平面的建筑物,也可以用于像桥梁墩台这种异形结构的建筑物;1. It has a wide range of applications, and can be used for buildings with flat facades, as well as buildings with special-shaped structures such as bridge piers and abutments;
2、不仅可在作业面上下移动,还可以在异形结构的建筑物的作业面横向移动,扩大了吊篮平台的覆盖范围,提高了单次搭建的工作量,施工效率高、成本低;2. It can not only move up and down on the working surface, but also move laterally on the working surface of the special-shaped building, which expands the coverage of the hanging basket platform, improves the workload of a single construction, and has high construction efficiency and low cost;
3、吊篮作业平台便于拆卸组装,运输方便,制作成本低廉;能够有效节约吊车的使用,提高机械利用率,节约经济成本。3. The hanging basket working platform is easy to disassemble and assemble, easy to transport, and low in production cost; it can effectively save the use of cranes, improve the utilization rate of machinery, and save economic costs.
附图说明Description of drawings
图1是本实用新型中一种用于桥梁墩台的吊篮半自动作业平台的断面图;Fig. 1 is a sectional view of a hanging basket semi-automatic working platform for bridge abutments in the present utility model;
图2是本实用新型中一种用于桥梁墩台的吊篮半自动作业平台的俯视图;Fig. 2 is a top view of a suspended basket semi-automatic working platform for bridge abutments in the present utility model;
图3是旋转基座及侧向延伸装置彼此配合工作时的示意图;Fig. 3 is the schematic diagram when the rotating base and the lateral extension device cooperate with each other;
图4是本实用新型中吊篮单元的示意图;Fig. 4 is the schematic diagram of the hanging basket unit in the present utility model;
图5是本实用新型中吊篮单元的局部位置连接示意图;Fig. 5 is the partial position connection schematic diagram of the hanging basket unit in the present invention;
图6是另一实施例中吊篮单元的局部位置连接示意图。FIG. 6 is a schematic diagram of a partial position connection of a gondola unit in another embodiment.
具体实施方式Detailed ways
下面将结合本实用新型的附图,对本实用新型的技术方案进行清楚、完整地描述。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-3所示,本实用新型中的一种用于桥梁墩台的吊篮半自动作业平台,包括旋转基座、侧向延伸装置及吊篮平台,旋转基座与侧向延伸装置连接,侧向延伸装置与吊篮平台连接;旋转基座包括转盘11及驱动电机12,转盘11的轴心或者边缘与驱动电机12的输出轴连接,驱动电机12带动转盘11转动,使吊篮平台在水平方向可以移动或者旋转;侧向延伸装置包括伸缩机构21、导轮22及钢丝绳26,伸缩机构21通过安装架24固定于转盘11的表面,两个导轮22通过连接轴23连接,伸缩机构21的活动端与连接轴23的中部固定,钢丝绳26搭接于导轮22上,伸缩机构21推动连接轴23前后活动,进而完成吊篮的前后活动;吊篮平台的两侧具有提升机32,提升机32通过绕线辊与钢丝绳26的一端连接,钢丝绳26的另一端与转盘11连接,通过提升机32完成吊篮平台的上下移动。As shown in Figures 1-3, a suspended basket semi-automatic working platform for bridge abutments in the present invention includes a rotating base, a lateral extension device and a suspended basket platform, and the rotating base is connected with the lateral extension device , the lateral extension device is connected with the gondola platform; the rotating base includes a
当进行圆柱形建筑物(比如桥梁墩台)作业时,通过旋转基座转动吊篮平台绕着建筑物外部以圆柱形的中轴线为中心周向移动,启动提升机32上下移动,便可使吊篮平台的移动轨迹覆盖整个圆柱形建筑物的作业面;当进行平面建筑物作业时,需要旋转基座及侧向延伸装置彼此配合工作,旋转基座转动的同时,利用伸缩机构21推动导轮22向外移动,扩大吊篮平台与建筑物的距离位置,吊篮平台在水平方向有一定位移,然后再启动提升机32上下移动,便可覆盖整个建筑物的作业面。由此可见,本实用新型适用范围广,可针对多种形状的建筑物,调节方式简单、高效。When working on a cylindrical building (such as a bridge abutment), by rotating the base to rotate the gondola platform to move circumferentially around the outside of the building with the cylindrical central axis as the center, start the
驱动电机12的输出轴可通过减速机15直接与转盘11的中心连接,也可以通过下列方式实现:旋转基座还包括安装座13,安装座13的表面开设有与转盘11形状相应的凹槽,凹槽的内侧面均匀布置多个万向球18,转盘11安装于凹槽内,并且轴心与凹槽通过第一转轴14转动连接,万向球18对转盘11形成支撑作用并降低转盘11在凹槽内的转动摩擦阻力,转盘11的形状为圆形,边缘处开设轮齿(未给出图示),驱动电机12固定于安装座13,输出轴与转盘11的轮齿通过减速组件连接,减速组件包括减速机15及齿轮16,减速机15的输入端与驱动电机12的输出轴连接,减速机15的输出端与齿轮16连接,齿轮16与转盘11的轮齿啮合,进而通过驱动电机12带动转盘11转动。其中,第一转轴14为转盘轴承,能够同时承受较大的轴向负荷、径向负荷和倾覆力矩等综合载荷,集支承、旋转、传动、固定等多种功能于一身的特殊结构的大型轴承。The output shaft of the
为便于安装,安装座13的四角处开设装配孔,直接通过螺栓将旋转基座安装在建筑物的顶部;由于重力作用,侧向延伸装置及吊篮平台对转盘11始终有一个侧向的作用力,该作用力落在了转盘11与安装座13的连接轴23上,为平衡该作用力,在侧向验收装置的另一侧布置配重块17,使转盘11与安装座13的连接处受力能够平衡,降低第一转轴14所收到的作用力。In order to facilitate installation, assembly holes are provided at the four corners of the
优选的,伸缩机构21为液压伸缩杆。安装架24向外延伸出一定长度,连接轴23滑动连接于安装架24的延伸段25,液压伸缩杆推动连接轴23在安装架24上前后滑动。Preferably, the
当建筑物的作业面具有一定夹角时,吊篮平台的整体结构需要进行改变,以适应作业面,由此,如图4所示,吊篮平台由两个吊篮单元31组成,吊篮单元31之间具有两个连接点,一个连接点通过第二转轴33铰接,另一个连接点通过调节机构连接。When the working surface of the building has a certain angle, the overall structure of the gondola platform needs to be changed to adapt to the work surface. Therefore, as shown in FIG. 4, the gondola platform is composed of two
如图5所示,调节机构包括两个吊篮单元31的连接处均开设位置匹配的通孔34,通过销子穿过通孔34固定两个吊篮单元31,先将吊篮单元31扭转成适应作业面的角度,然后通过销子固定。优选的,其中一个吊篮单元31开设一个通孔34,另一个吊篮单元31开设多个弧线形分布的通孔34。As shown in FIG. 5 , the adjustment mechanism includes through
如图6所示,调节机构包括两个吊篮单元31的连接处均开设位置匹配的通槽35,通过螺栓穿过通槽35与螺母固定两个吊篮单元31,先将吊篮单元31扭转成适应作业面的角度,然后通过螺栓及螺母固定。As shown in FIG. 6 , the adjustment mechanism includes through
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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