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CN209988519U - A double-layer silo - Google Patents

A double-layer silo Download PDF

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Publication number
CN209988519U
CN209988519U CN201920246905.5U CN201920246905U CN209988519U CN 209988519 U CN209988519 U CN 209988519U CN 201920246905 U CN201920246905 U CN 201920246905U CN 209988519 U CN209988519 U CN 209988519U
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double
top plate
layer
plate
conveyor belt
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钱光武
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Kunshan Ji Zhan Automation Of Industry Co Ltd
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Kunshan Ji Zhan Automation Of Industry Co Ltd
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Abstract

The utility model discloses a double-deck feed bin, including upper conveyer belt, lower floor's drive belt and double-deck conveyor. The double-layer conveying device is integrally connected with an upper layer conveying belt and a lower layer conveying belt, and comprises a supporting plate, a top plate, a protective cover plate, air cylinders for supporting the lifting of the top plate, and a plurality of guide rods uniformly arranged at the bottom of the top plate, wherein the air cylinders are fixedly connected at the bottom of a workbench through mounting blocks, sleeves which are in sleeve fit with the corresponding guide rods are fixed at the bottom of the workbench, two sides of the top plate are provided with stop blocks which are fixed with the top plate through reinforcing ribs, rollers are orderly arranged at the inner sides of the two stop blocks, the middle part of the supporting plate is provided with a sliding plate which slides forwards and backwards through the sliding air cylinders, and the materials on the conveying belts are received and pushed through the matching of the supporting plate, the double-layer conveying device controls the action of each motor and the air cylinders by means of a PLC program, the materials on the lower layer, is practical and convenient.

Description

一种双层料仓A double-layer silo

技术领域technical field

本实用新型涉及自动化技术领域,具体涉及一种可将物料从上至下或从下至上传送的双层料仓。The utility model relates to the technical field of automation, in particular to a double-layer silo capable of conveying materials from top to bottom or from bottom to top.

背景技术Background technique

生产线上经常用到传送带输送设备,其种类繁多,包括带式输送机、板式输送机、小车式输送机等等。具有牵引件的传送带一般包括:牵引件、承载构件、驱动装置、涨紧装置、改向装置和支承件等。牵引件用以传递牵引力,可采用输送带、牵引链或钢丝绳,承载构件用以承放物料,有料斗、托架或吊具等,驱动装置给输送机以动力,一般由电动机、减速器和制动器(停止器)等组成,涨紧装置一般有螺杆式和重锤式两种,可使牵引件保持一定的张力和垂度,以保证传送带正常运转,支承件用以承托牵引件或承载构件,可采用托辊、滚轮等,故而在生产产线上得到普及使用。Conveyor belt conveying equipment is often used on the production line, and there are many kinds of it, including belt conveyor, slat conveyor, trolley conveyor and so on. A conveyor belt with a traction member generally includes: a traction member, a bearing member, a driving device, a tensioning device, a redirecting device, a supporting member, and the like. The traction member is used to transmit traction, which can be a conveyor belt, a traction chain or a steel wire rope. The load-bearing member is used to hold the material, such as a hopper, a bracket or a spreader. It is composed of brakes (stoppers), etc. There are generally two types of tensioning devices: screw type and heavy hammer type, which can keep the traction member in a certain tension and sag to ensure the normal operation of the conveyor belt. The supporting member is used to support the traction member or load As components, idlers, rollers, etc. can be used, so they are widely used in production lines.

而当下常见到的传动带传送设备鲜有能够实现上下双层传送功能,在特殊的生产场合,双层物料传送需求很高,现有的传送带输送设备难以满足生产需求。However, the common transmission belt conveying equipment is rarely able to realize the upper and lower double-layer conveying function. In special production occasions, the demand for double-layer material conveying is very high, and the existing conveyor belt conveying equipment is difficult to meet the production demand.

发明内容SUMMARY OF THE INVENTION

本实用新型目的是鉴于背景技术中现有的传送带输送设备无法满足双层物料传送需求的问题,提供一种双层料仓,解决了生产车间上下层物料输送的难题,提高生产效率。The purpose of the utility model is to provide a double-layer silo in view of the problem that the existing conveyor belt conveying equipment in the background technology cannot meet the requirements of double-layer material transportation, which solves the problem of material transportation in the upper and lower layers of the production workshop and improves the production efficiency.

为解决上述问题采取的技术方案是:The technical solutions adopted to solve the above problems are:

一种双层料仓,包括上层传送带、下层传动带和双层输送装置。A double-layer silo comprises an upper-layer conveyor belt, a lower-layer transmission belt and a double-layer conveying device.

所述上层传送带与下层传送带位置对应,传送带两端设有辊轴,所述辊轴均独立由电机通过蜗轮蜗杆机构配合传动,两所述辊轴之间的传送带之间还设有承托牵引件,在所述下层传动带的辊轴上设有两条传送带,在两条传送带之间设有限位轮,用于对物料依序进行上下层输送,所述限位轮由支架固定在所述辊轴中间,由顶升气缸伸缩控制,The upper conveyor belt corresponds to the position of the lower conveyor belt. There are roller shafts at both ends of the conveyor belt. The roller shafts are independently driven by the motor through the worm gear mechanism. There is also a supporting traction between the conveyor belts between the two roller shafts. There are two conveyor belts on the roller shaft of the lower transmission belt, and a limit wheel is arranged between the two conveyor belts for sequentially conveying materials up and down. The limit wheel is fixed by a bracket on the In the middle of the roller shaft, it is controlled by the jacking cylinder telescopically.

所述双层输送装置与所述上层传送带、下层传送带的机架一体连接,包括托板、顶板、防护盖板、支撑顶板升降的气缸、均匀布置在顶板底部的若干导杆,所述气缸由安装块固连在工作台底部,并在工作台底部固定有对应若干导杆套接配合的套筒,所述顶板两侧设有挡块,与顶板通过加强筋固定,两所述挡块内侧整齐排列设有滚轮,用于配合物料进入托板,所述托板中部设有滑移板,所述滑移板两侧对称设有定位销,与所述托板设有的定位孔配合定位,所述滑移板由滑移气缸实现前后滑动,配合托板对传送带上的物料进行接收和推送。The double-layer conveying device is integrally connected with the frame of the upper conveyor belt and the lower conveyor belt, and includes a support plate, a top plate, a protective cover plate, a cylinder supporting the lifting of the top plate, and several guide rods evenly arranged at the bottom of the top plate. The installation block is fixed on the bottom of the workbench, and a sleeve corresponding to a plurality of guide rods is fixed at the bottom of the workbench. There are blocks on both sides of the top plate, which are fixed with the top plate by reinforcing ribs. Rollers are arranged neatly, which are used for matching materials to enter the pallet. The middle of the pallet is provided with a sliding plate, and the two sides of the sliding plate are symmetrically provided with positioning pins, which cooperate with the positioning holes provided on the pallet for positioning. , The sliding plate is sliding back and forth by the sliding cylinder, and cooperates with the supporting plate to receive and push the materials on the conveyor belt.

进一步地,所述托板两侧对称设有把手。Further, handles are symmetrically arranged on both sides of the support plate.

进一步地,所述承托牵引件为托辊、滚轮中的一种。Further, the supporting and pulling member is one of a roller and a roller.

进一步地,所述托板后端设有缓冲件,用于保护托板的位移冲击带来的硬件磨损。Further, the rear end of the support plate is provided with a buffer to protect the hardware wear caused by the displacement impact of the support plate.

进一步地,所述导杆下部固连有缓冲阀,用于减缓升降气缸在上升时,顶板与工作台之间的缓冲力。Further, a buffer valve is fixedly connected to the lower part of the guide rod, which is used to slow down the buffer force between the top plate and the worktable when the lifting cylinder rises.

进一步地,所述顶板与所述工作台之间设有缓冲阀,所述缓冲阀固定在工作台上,用于减缓升降气缸在下降时,顶板与工作台之间的缓冲力。Further, a buffer valve is provided between the top plate and the worktable, and the buffer valve is fixed on the worktable to slow down the buffer force between the top plate and the worktable when the lifting cylinder is lowered.

本实用新型的有益效果是:该双层料仓借助PLC程序控制各电机和气缸的相互配合动作对下层传送带上的物料进行按序输送到上层传送带上,满足对上下层物料转移工位的需求,解决了人工实施搬移的低效率问题,也降低了安全风险,实用方便。The beneficial effect of the utility model is that: the double-layer silo controls the mutual cooperative actions of the motors and the cylinders by means of PLC programs to transport the materials on the lower conveyor belt to the upper conveyor belt in sequence, so as to meet the requirements for the upper and lower material transfer stations. , which solves the low efficiency problem of manual removal, reduces safety risks, and is practical and convenient.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所提供的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the accompanying drawings provided in the description of the embodiments will be briefly introduced below.

图1为本实施例双层料仓的结构示意图;Fig. 1 is the structural representation of the double-layer silo of the present embodiment;

图2为本实施例双层料仓去掉外壳的结构示意图;Fig. 2 is the structural representation of the double-layer silo of the present embodiment with the shell removed;

图3为图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;

图4为本实施例所述双层输送装置的结构示意图;4 is a schematic structural diagram of the double-layer conveying device according to this embodiment;

图5为本实施例所述双层输送装置的仰视图;5 is a bottom view of the double-layer conveying device according to the present embodiment;

图6为本实施例所述双层输送装置的侧视图;6 is a side view of the double-layer conveying device according to this embodiment;

图7为本实施例所述双层输送装置去掉托板和顶板后的结构示意图;7 is a schematic structural diagram of the double-layer conveying device according to the present embodiment after removing the support plate and the top plate;

其中,1-外壳,11-下传送带,12-上传送带,13-电机,131-蜗轮蜗杆传动机构,14-限位轮,141-顶升气缸,15-机架,2-双层输送装置,21-托板,211-把手,22-防护盖板,221-网罩,23-气缸,231-安装块,24-导杆,241-导杆的缓冲阀,25-顶板,251-挡板,2511-滚轮,252-缓冲件,253-后滑移板,254-前滑移板,255-定位销,26-工作台,261-工作台的缓冲阀。Among them, 1- shell, 11- lower conveyor belt, 12- upper conveyor belt, 13- motor, 131- worm gear transmission mechanism, 14- limit wheel, 141- jacking cylinder, 15- frame, 2- double-layer conveying device , 21-Pallet, 211-Handle, 22-Protective cover, 221-Net cover, 23-Cylinder, 231-Installation block, 24-Guide rod, 241-Guide rod buffer valve, 25-Top plate, 251-Block Plate, 2511-roller, 252-buffer, 253-rear sliding plate, 254-front sliding plate, 255-positioning pin, 26-table, 261-buffer valve of table.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

请参阅图1,本实施例提出一种双层料仓,包括上层传送带12、下层传动带11和双层输送装置2。Referring to FIG. 1 , this embodiment proposes a double-layer silo, which includes an upper-layer conveyor belt 12 , a lower-layer transmission belt 11 and a double-layer conveying device 2 .

所述上层传送带12与下层传送带11位置对应,传送带两端设有辊轴,所述辊轴均独立由电机13通过蜗轮蜗杆传动机构131配合传动,两所述辊轴之间的传送带之间还设有承托牵引件,在所述下层传动带11的辊轴上设有两条传送带,在两条传送带之间设有限位轮14,用于对物料依序进行上下层输送,所述限位轮14由支架固定在所述辊轴中间,由顶升气缸141伸缩控制,所述双层输送装置2与所述上层传送带12、下层传送带11的机架一体连接,包括托板21、顶板25、防护盖板22、支撑顶板升降的气缸23、工作台26、均匀布置在顶板底部的若干导杆24,所述气缸23由安装块231固连在工作台26底部,并在工作台26底部固定有对应若干导杆24套接配合的套筒,所述顶板25两侧设有挡块251,与顶板25通过加强筋固定,两所述挡块251内侧整齐排列设有滚轮2511,用于配合物料进入托板21,所述托板21中部设有滑移板254,所述滑移板254两侧对称设有定位销255,与所述托板21设有的定位孔配合定位,所述滑移板254由滑移气缸实现前后滑动,配合托板21对传送带上的物料进行接收和推送。The upper conveyor belt 12 corresponds to the position of the lower conveyor belt 11. There are roller shafts at both ends of the conveyor belt. The roller shafts are independently driven by the motor 13 through the worm gear transmission mechanism 131. There is a supporting traction member, two conveyor belts are arranged on the roller shaft of the lower transmission belt 11, and a limit wheel 14 is arranged between the two conveyor belts, which is used to transport materials up and down in sequence. The wheel 14 is fixed in the middle of the roller shaft by a bracket, and is controlled by the jacking cylinder 141 telescopically. The double-layer conveying device 2 is integrally connected with the frame of the upper conveyor belt 12 and the lower conveyor belt 11, including the support plate 21 and the top plate 25. , a protective cover plate 22, a cylinder 23 supporting the lifting of the top plate, a workbench 26, and several guide rods 24 evenly arranged at the bottom of the top plate. A sleeve corresponding to a plurality of guide rods 24 is fixed, and there are blocks 251 on both sides of the top plate 25, which are fixed with the top plate 25 by reinforcing ribs. The matching material enters the pallet 21 , the middle of the pallet 21 is provided with a sliding plate 254 , and the two sides of the sliding plate 254 are symmetrically provided with positioning pins 255 , which cooperate with the positioning holes provided on the pallet 21 for positioning, so The sliding plate 254 is slid back and forth by the sliding cylinder, and cooperates with the supporting plate 21 to receive and push the materials on the conveyor belt.

进一步的实施方案是,所述托板21两侧对称设有把手211。In a further embodiment, handles 211 are symmetrically arranged on both sides of the support plate 21 .

进一步的实施方案是,所述承托牵引件为托辊、滚轮中的一种。In a further embodiment, the supporting and pulling member is one of an idler and a roller.

进一步的实施方案是,为了保护托板21的位移冲击带来的硬件磨损,所述托板21后端设有缓冲件252。In a further embodiment, in order to protect the hardware wear caused by the displacement impact of the support plate 21 , a buffer member 252 is provided at the rear end of the support plate 21 .

进一步的实施方案是,为了减缓升降的气缸23在上升时,顶板25与工作台26之间的缓冲力,所述导杆24下部固连有缓冲阀241。In a further embodiment, in order to reduce the buffering force between the top plate 25 and the worktable 26 when the lifting cylinder 23 rises, a buffer valve 241 is fixedly connected to the lower part of the guide rod 24 .

进一步的实施方案是,为了减缓升降的气缸23在下降时,顶板25与工作台26之间的缓冲力,所述顶板25与所述工作台26之间设有缓冲阀261,所述缓冲阀261固定在工作台26上。In a further embodiment, in order to slow down the buffer force between the top plate 25 and the worktable 26 when the ascending and descending cylinder 23 is lowered, a buffer valve 261 is provided between the top plate 25 and the worktable 26 . 261 is fixed on the table 26.

进一步的实施方案是,以上所述的电机、气缸动作均有PLC程序控制实现。In a further embodiment, the above-mentioned actions of the motor and the cylinder are realized by PLC program control.

Claims (6)

1.一种双层料仓,包括上层传送带、下层传动带和双层输送装置,其特征在于:1. a double-layer silo, comprising upper-layer conveyor belt, lower-layer transmission belt and double-layer conveying device, is characterized in that: 所述上层传送带与下层传送带位置对应,传送带两端设有辊轴,所述辊轴均独立由电机通过蜗轮蜗杆机构配合传动,两所述辊轴之间的传送带之间还设有承托牵引件,在所述下层传动带的辊轴上设有两条传送带,在两条传送带之间设有限位轮,用于对物料依序进行上下层输送,所述限位轮由支架固定在所述辊轴中间,由顶升气缸伸缩控制,The upper conveyor belt corresponds to the position of the lower conveyor belt. There are roller shafts at both ends of the conveyor belt. The roller shafts are independently driven by the motor through the worm gear mechanism. There is also a supporting traction between the conveyor belts between the two roller shafts. There are two conveyor belts on the roller shaft of the lower transmission belt, and a limit wheel is arranged between the two conveyor belts for sequentially conveying materials up and down. The limit wheel is fixed by a bracket on the In the middle of the roller shaft, it is controlled by the jacking cylinder telescopically. 所述双层输送装置与所述上层传送带、下层传送带的机架一体连接,包括托板、顶板、防护盖板、支撑顶板升降的气缸、均匀布置在顶板底部的若干导杆,所述气缸由安装块固连在工作台底部,并在工作台底部固定有对应若干导杆套接配合的套筒,所述顶板两侧设有挡块,与顶板通过加强筋固定,两所述挡块内侧整齐排列设有滚轮,用于配合物料进入托板,所述托板中部设有滑移板,所述滑移板两侧对称设有定位销,与所述托板设有的定位孔配合定位,所述滑移板由滑移气缸实现前后滑动,配合托板对传送带上的物料进行接收和推送。The double-layer conveying device is integrally connected with the frame of the upper conveyor belt and the lower conveyor belt, and includes a support plate, a top plate, a protective cover plate, a cylinder supporting the lifting of the top plate, and several guide rods evenly arranged at the bottom of the top plate. The installation block is fixed on the bottom of the workbench, and a sleeve corresponding to a plurality of guide rods is fixed at the bottom of the workbench. There are blocks on both sides of the top plate, which are fixed with the top plate by reinforcing ribs. Rollers are arranged neatly, which are used for matching materials to enter the pallet. The middle of the pallet is provided with a sliding plate, and the two sides of the sliding plate are symmetrically provided with positioning pins, which cooperate with the positioning holes provided on the pallet for positioning. , The sliding plate is sliding back and forth by the sliding cylinder, and cooperates with the supporting plate to receive and push the materials on the conveyor belt. 2.根据权利要求1所述的双层料仓,其特征在于:所述托板两侧对称设有把手。2 . The double-layer silo according to claim 1 , wherein handles are symmetrically arranged on both sides of the pallet. 3 . 3.根据权利要求1所述的双层料仓,其特征在于:所述承托牵引件为托辊、滚轮中的一种。3. The double-layer silo according to claim 1, characterized in that: the supporting traction member is one of an idler and a roller. 4.根据权利要求1所述的双层料仓,其特征在于:所述托板后端设有缓冲件,用于保护托板的位移冲击带来的硬件磨损。4 . The double-layer silo according to claim 1 , wherein the rear end of the pallet is provided with a buffer to protect the hardware from wear and tear caused by the displacement and impact of the pallet. 5 . 5.根据权利要求1所述的双层料仓,其特征在于:所述导杆下部固连有缓冲阀。5 . The double-layer silo according to claim 1 , wherein a buffer valve is fixedly connected to the lower part of the guide rod. 6 . 6.根据权利要求1所述的双层料仓,其特征在于:所述顶板与所述工作台之间设有缓冲阀,所述缓冲阀固定在工作台上。6 . The double-layer silo according to claim 1 , wherein a buffer valve is arranged between the top plate and the workbench, and the buffer valve is fixed on the workbench. 7 .
CN201920246905.5U 2019-02-27 2019-02-27 A double-layer silo Expired - Fee Related CN209988519U (en)

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CN113547695A (en) * 2021-06-18 2021-10-26 宣城托新精密科技有限公司 Automatic tray loading device for plastic parts for injection molding processing
CN114180263A (en) * 2021-12-14 2022-03-15 衡水电机股份有限公司 Energy-efficient motor maintenance auxiliary fixtures
CN114919931A (en) * 2022-04-22 2022-08-19 上海睿丰自动化系统有限公司 Plastic cover plate of conveyor line rack

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113547695A (en) * 2021-06-18 2021-10-26 宣城托新精密科技有限公司 Automatic tray loading device for plastic parts for injection molding processing
CN114180263A (en) * 2021-12-14 2022-03-15 衡水电机股份有限公司 Energy-efficient motor maintenance auxiliary fixtures
CN114180263B (en) * 2021-12-14 2024-04-16 衡水电机股份有限公司 High-efficiency energy-saving motor maintenance auxiliary tool
CN114919931A (en) * 2022-04-22 2022-08-19 上海睿丰自动化系统有限公司 Plastic cover plate of conveyor line rack

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