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CN209959395U - A wind turbine high-speed shaft protection device - Google Patents

A wind turbine high-speed shaft protection device Download PDF

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Publication number
CN209959395U
CN209959395U CN201920298849.XU CN201920298849U CN209959395U CN 209959395 U CN209959395 U CN 209959395U CN 201920298849 U CN201920298849 U CN 201920298849U CN 209959395 U CN209959395 U CN 209959395U
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speed shaft
brake disc
bearing
connecting seat
bearing chamber
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朱旭平
王研艳
罗乔
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Nanjing Institute of Industry Technology
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Nanjing Institute of Industry Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

本实用新型涉及风力发电技术领域,尤其是一种风力发电机高速轴保护装置,包括安装底座,安装底座顶部固定设有塔架和机舱,机舱内设有高速轴,高速轴的一端设有旋转叶片,高速轴上设有连接座,连接座的一侧设有轴承室,轴承室内设缓冲滑槽和轴承,连接座通过轴承室及轴承转动连接设有刹车盘,刹车盘一侧设有圆环凸起,圆环凸起上设有连接杆,连接杆的一端设有滑块,滑块与缓冲滑槽的槽壁间固定设有缓冲弹簧,机舱内固定设有与刹车盘相匹配的液压刹车系统。本实用新型结构简单,保护性能强,具有市场前景,适合推广。

Figure 201920298849

The utility model relates to the technical field of wind power generation, in particular to a wind turbine high-speed shaft protection device, comprising an installation base, a tower and a nacelle are fixedly arranged on the top of the installation base, a high-speed shaft is arranged in the nacelle, and one end of the high-speed shaft is provided with a rotating The blade, the high-speed shaft is provided with a connecting seat, one side of the connecting seat is provided with a bearing chamber, the bearing chamber is provided with a buffer chute and a bearing, the connecting seat is connected by the bearing chamber and the bearing rotation with a brake disc, and one side of the brake disc is provided with a circular The ring bulges, the ring bulge is provided with a connecting rod, one end of the connecting rod is provided with a sliding block, a buffer spring is fixed between the sliding block and the groove wall of the buffer chute, and a buffer spring that matches the brake disc is fixed in the engine room. Hydraulic brake system. The utility model is simple in structure, strong in protection performance, has market prospect and is suitable for popularization.

Figure 201920298849

Description

一种风力发电机高速轴保护装置A wind turbine high-speed shaft protection device

技术领域technical field

本实用新型涉及风力发电技术领域,尤其涉及一种风力发电机高速轴保护装置。The utility model relates to the technical field of wind power generation, in particular to a protection device for a high-speed shaft of a wind power generator.

背景技术Background technique

风力发电是将风能转化为机械能、再将机械能转化为电能的机械装置。风力发电技术的发展经历了从最初的起步阶段到目前的技术成熟阶段,主要采用“水平轴、三叶片、上风向”的设计概念,在此基础上又可以分为双馈型风、直驱型、半直驱型(或混合型)。风力发电机组刹车主要用于安全系统,高速轴刹车运行速度高、制动载荷大、安全性差,在紧急状态下刹车会导致刹车盘和制动器摩擦片急剧磨损,极端条件下甚至出现刹车盘或制动器摩擦片断裂的情况,制动载荷大同样会导致高速轴受较大瞬时制动力而受损,为此我们提出一种风力发电机高速轴保护装置来解决以上问题。Wind power is a mechanical device that converts wind energy into mechanical energy and then mechanical energy into electrical energy. The development of wind power generation technology has experienced from the initial stage to the current stage of technological maturity, mainly using the design concept of "horizontal axis, three blades, upwind direction". type, semi-direct drive type (or hybrid type). Wind turbine brakes are mainly used for safety systems. High-speed shaft brakes have high operating speeds, large braking loads, and poor safety. Braking in an emergency state will lead to rapid wear of brake discs and brake pads, and even brake discs or brakes in extreme conditions. When the friction plate is broken, a large braking load will also cause the high-speed shaft to be damaged by a large instantaneous braking force. For this reason, we propose a wind turbine high-speed shaft protection device to solve the above problems.

实用新型内容Utility model content

本实用新型的目的是为了解决现有技术中存在高速轴在制动过程中受较大瞬时制动力而受损的缺点,而提出的一种风力发电机高速轴保护装置。The purpose of the utility model is to solve the shortcoming in the prior art that the high-speed shaft is damaged by a large instantaneous braking force during the braking process, and proposes a protection device for the high-speed shaft of a wind turbine.

为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

设计一种风力发电机高速轴保护装置,包括安装底座,所述安装底座顶部固定设有塔架,所述塔架顶部设有机舱,所述机舱内通过转动连接设有高速轴,所述高速轴的一端固定设有旋转叶片,所述高速轴上固定设有连接座,所述连接座为圆环型结构,所述连接座的一侧设有轴承室,所述轴承室的一侧设有缓冲滑槽,所述缓冲滑槽为弧形槽结构,三个所述缓冲滑槽等角度均分设置在所述轴承室内侧,所述轴承室内套接设有与其相匹配的轴承,所述连接座通过所述轴承室及所述轴承转动连接设有刹车盘,所述刹车盘中部设有与所述高速轴相匹配的贯穿孔,所述刹车盘通过所述贯穿孔活动套接在所述高速轴的外壁,所述刹车盘与所述连接座相对的一侧设有圆环凸起,所述圆环凸起的圆环外径等于所述轴承的内径,所述圆环凸起套接在所述轴承内侧,所述圆环凸起与所述连接座相对的一侧等角度均分固定设有三个连接杆,所述连接杆的一端均固定设有与所述缓冲滑槽相匹配的滑块,所述滑块与所述缓冲滑槽的槽壁间固定设有缓冲弹簧,所述机舱内固定设有与所述刹车盘相匹配的液压刹车系统。Design a high-speed shaft protection device for wind turbines, including an installation base, a tower is fixed on the top of the installation base, a nacelle is arranged on the top of the tower, and a high-speed shaft is arranged in the nacelle through a rotating connection. One end of the shaft is fixed with a rotating blade, and a connecting seat is fixed on the high-speed shaft. The connecting seat is a ring-shaped structure. One side of the connecting seat is provided with a bearing chamber, and one side of the bearing chamber is provided with a bearing chamber. There is a buffer chute, the buffer chute is an arc-shaped groove structure, and the three buffer chute are equally divided into the inner side of the bearing chamber, and the bearing chamber is sleeved with a matching bearing, so The connecting seat is rotatably connected with the bearing chamber and the bearing and is provided with a brake disc, the middle of the brake disc is provided with a through hole matching the high-speed shaft, and the brake disc is movably sleeved on the through hole through the through hole. The outer wall of the high-speed shaft and the side opposite to the connecting seat of the brake disc are provided with annular protrusions, the outer diameter of the annular ring of the annular protrusion is equal to the inner diameter of the bearing, and the annular protrusion is The inner side of the bearing is assembled and sleeved, and three connecting rods are fixed at equal angles on the opposite side of the annular protrusion and the connecting seat, and one end of the connecting rods is fixed with the buffer slide A sliding block with matching grooves, a buffer spring is fixed between the sliding block and the groove wall of the buffer chute, and a hydraulic brake system matching the brake disc is fixed in the engine room.

优选的,所述液压刹车系统通过导线连接风力发电机的控制柜。Preferably, the hydraulic braking system is connected to the control cabinet of the wind turbine through wires.

优选的,所述缓冲弹簧为与所述缓冲滑槽相匹配的弧形结构,所述缓冲弹簧具有阻止所述刹车盘相对于所述连接座旋转的弹力。Preferably, the buffer spring is an arc-shaped structure matched with the buffer chute, and the buffer spring has an elastic force that prevents the brake disc from rotating relative to the connection seat.

优选的,所述轴承室内侧设有限制所述刹车盘上的圆环凸起脱离的限位装置,所述限位装置包括限位槽,所述限位槽设置在所述轴承室的圆周内侧,所述刹车盘上设有与所述限位槽相匹配的限位凸起。Preferably, a limiting device is provided on the inner side of the bearing chamber to limit the disengagement of the annular protrusion on the brake disc, and the limiting device includes a limiting groove, and the limiting groove is arranged on the circumference of the bearing chamber. On the inner side, the brake disc is provided with a limit protrusion matched with the limit groove.

本实用新型提出的一种风力发电机高速轴保护装置,有益效果在于:通过带有轴承室、轴承、缓冲滑槽的连接座与带有连接杆、缓冲弹簧的刹车盘间的相互配合,使风力发电机高速轴保护装置在风车防风停车作业时,由液压刹车系统制动刹车盘,刹车盘在完全制动前,通过连接杆与缓冲弹簧在缓冲滑槽的缓冲滑动的动作,将制动力递减给连接座进而锁紧高速轴的旋转,相对于现有的制动系统,能有效保护高速轴在制动过程中受较大的瞬时制动力,有效保护了高速轴的使用寿命,增加了实用性能。The utility model proposes a high-speed shaft protection device for wind turbines, which has the beneficial effects that: through the mutual cooperation between the connecting seat with the bearing chamber, the bearing and the buffer chute and the brake disc with the connecting rod and the buffer spring, the When the wind turbine high-speed shaft protection device is in the wind-proof parking operation, the hydraulic brake system brakes the brake disc. Before the brake disc is fully braked, the braking force is reduced by the buffer sliding action of the connecting rod and the buffer spring in the buffer chute. Compared with the existing braking system, it can effectively protect the high-speed shaft from a large instantaneous braking force during the braking process, effectively protect the service life of the high-speed shaft, and increase the speed of the high-speed shaft. Practical performance.

附图说明Description of drawings

图1为本实用新型提出的一种风力发电机高速轴保护装置的结构示意图;Fig. 1 is the structural representation of a kind of wind turbine high-speed shaft protection device proposed by the utility model;

图2为本实用新型提出的一种风力发电机高速轴保护装置的局部剖面结构示意图;2 is a partial cross-sectional structural schematic diagram of a wind turbine high-speed shaft protection device proposed by the utility model;

图3为图2中A区的放大示意图;Fig. 3 is the enlarged schematic diagram of A area in Fig. 2;

图4为本实用新型中提出的刹车盘和连接座的正面爆炸结构示意图;Fig. 4 is the front exploded structure schematic diagram of the brake disc and the connecting seat proposed in the utility model;

图5为本实用新型中提出的刹车盘和连接座的背面爆炸结构示意图。FIG. 5 is a schematic diagram of the rear exploded structure of the brake disc and the connecting seat proposed in the utility model.

图中:安装底座1、塔架2、旋转叶片3、机舱4、高速轴5、刹车盘6、连接座7、液压刹车系统8、缓冲滑槽9、轴承10、连接杆11、缓冲弹簧12、轴承室13。In the figure: mounting base 1, tower 2, rotating blade 3, nacelle 4, high-speed shaft 5, brake disc 6, connecting seat 7, hydraulic brake system 8, buffer chute 9, bearing 10, connecting rod 11, buffer spring 12 , Bearing chamber 13 .

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.

参照图1-5,一种风力发电机高速轴保护装置,包括安装底座1,安装底座 1顶部固定设有塔架2,塔架2顶部设有机舱4,机舱4内通过转动连接设有高速轴5,高速轴5的一端固定设有旋转叶片3,高速轴5上固定设有连接座7,连接座7为圆环型结构,连接座7的一侧设有轴承室13,轴承室13的一侧设有缓冲滑槽9,缓冲滑槽9为弧形槽结构,三个缓冲滑槽9等角度均分设置在轴承室13内侧,轴承室13内套接设有与其相匹配的轴承10,连接座7通过轴承室 13及轴承10转动连接设有刹车盘6,刹车盘6中部设有与高速轴5相匹配的贯穿孔,刹车盘6通过贯穿孔活动套接在高速轴5的外壁,刹车盘6与连接座7 相对的一侧设有圆环凸起,圆环凸起的圆环外径等于轴承10的内径,圆环凸起套接在轴承10内侧,,轴承室13内侧设有限制刹车盘6上的圆环凸起脱离的限位装置,限位装置包括限位槽,限位槽设置在轴承室13的圆周内侧,刹车盘6 上设有与限位槽相匹配的限位凸起。1-5, a wind turbine high-speed shaft protection device includes a mounting base 1, a tower 2 is fixed on the top of the mounting base 1, a nacelle 4 is provided on the top of the tower 2, and a high-speed shaft is connected in the nacelle 4 through rotation. The shaft 5, one end of the high-speed shaft 5 is fixed with a rotating blade 3, the high-speed shaft 5 is fixed with a connecting seat 7, the connecting seat 7 is a ring-shaped structure, and one side of the connecting seat 7 is provided with a bearing chamber 13, the bearing chamber 13 A buffer chute 9 is provided on one side of the bearing chamber. The buffer chute 9 is an arc-shaped groove structure. The three buffer chute 9 are equally and equally arranged on the inside of the bearing chamber 13. The bearing chamber 13 is sleeved with a matching bearing. 10. The connecting seat 7 is rotatably connected with a brake disc 6 through the bearing chamber 13 and the bearing 10. The middle of the brake disc 6 is provided with a through hole that matches the high-speed shaft 5, and the brake disc 6 is movably sleeved on the high-speed shaft 5 through the through hole. The outer wall, the opposite side of the brake disc 6 and the connecting seat 7 is provided with a ring protrusion, the outer diameter of the ring protrusion is equal to the inner diameter of the bearing 10, the ring protrusion is sleeved on the inner side of the bearing 10, and the bearing chamber 13 The inner side is provided with a limiting device for limiting the separation of the annular protrusion on the brake disc 6. The limiting device includes a limiting groove. The limiting groove is arranged on the inner side of the circumference of the bearing chamber 13. Matching stop bumps.

圆环凸起与连接座7相对的一侧等角度均分固定设有三个连接杆11,连接杆11的一端均固定设有与缓冲滑槽9相匹配的滑块,滑块与缓冲滑槽9的槽壁间固定设有缓冲弹簧12,缓冲弹簧12为与缓冲滑槽9相匹配的弧形结构,缓冲弹簧12具有阻止刹车盘6相对于连接座7旋转的弹力,机舱4内固定设有与刹车盘6相匹配的液压刹车系统8,液压刹车系统8通过导线连接风力发电机的控制柜。Three connecting rods 11 are fixed at equal angles on the opposite side of the annular protrusion and the connecting seat 7, and one end of the connecting rods 11 is fixed with a sliding block matching the buffer chute 9. The sliding block and the buffer chute A buffer spring 12 is fixed between the groove walls of the There is a hydraulic brake system 8 matched with the brake disc 6, and the hydraulic brake system 8 is connected to the control cabinet of the wind turbine through wires.

使用时,通过带有轴承室13、轴承10、缓冲滑槽9的连接座7与带有连接杆11、缓冲弹簧12的刹车盘6间的相互配合,使风力发电机高速轴保护装置在风车防风停车作业时,由液压刹车系统8制动刹车盘6,刹车盘6在完全制动前,通过连接杆11与缓冲弹簧12在缓冲滑槽9的缓冲滑动的动作,将制动力递减给连接座7进而锁紧高速轴5的旋转,相对于现有的制动系统,能有效保护高速轴5在制动过程中受较大的瞬时制动力,有效保护了高速轴5的使用寿命,增加了实用性能。When in use, through the mutual cooperation between the connecting seat 7 with the bearing chamber 13, the bearing 10 and the buffer chute 9 and the brake disc 6 with the connecting rod 11 and the buffer spring 12, the wind turbine high-speed shaft protection device is installed in the windmill. During the windproof parking operation, the brake disc 6 is braked by the hydraulic brake system 8. Before the brake disc 6 is completely braked, the braking force is gradually reduced to the connection rod 11 and the buffer spring 12 through the buffer sliding action of the buffer chute 9. The seat 7 then locks the rotation of the high-speed shaft 5. Compared with the existing braking system, it can effectively protect the high-speed shaft 5 from being subjected to a large instantaneous braking force during the braking process, effectively protect the service life of the high-speed shaft 5, and increase the practical performance.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.

Claims (4)

1.一种风力发电机高速轴保护装置,包括安装底座(1),其特征在于,所述安装底座(1)顶部固定设有塔架(2),所述塔架(2)顶部设有机舱(4),所述机舱(4)内通过转动连接设有高速轴(5),所述高速轴(5)的一端固定设有旋转叶片(3),所述高速轴(5)上固定设有连接座(7),所述连接座(7)为圆环型结构,所述连接座(7)的一侧设有轴承室(13),所述轴承室(13)的一侧设有缓冲滑槽(9),所述缓冲滑槽(9)为弧形槽结构,三个所述缓冲滑槽(9)等角度均分设置在所述轴承室(13)内侧,所述轴承室(13)内套接设有与其相匹配的轴承(10),所述连接座(7)通过所述轴承室(13)及所述轴承(10)转动连接设有刹车盘(6),所述刹车盘(6)中部设有与所述高速轴(5)相匹配的贯穿孔,所述刹车盘(6)通过所述贯穿孔活动套接在所述高速轴(5)的外壁,所述刹车盘(6)与所述连接座(7)相对的一侧设有圆环凸起,所述圆环凸起的圆环外径等于所述轴承(10)的内径,所述圆环凸起套接在所述轴承(10)内侧,所述圆环凸起与所述连接座(7)相对的一侧等角度均分固定设有三个连接杆(11),所述连接杆(11)的一端均固定设有与所述缓冲滑槽(9)相匹配的滑块,所述滑块与所述缓冲滑槽(9)的槽壁间固定设有缓冲弹簧(12),所述机舱(4)内固定设有与所述刹车盘(6)相匹配的液压刹车系统(8)。1. A wind turbine high-speed shaft protection device, comprising an installation base (1), characterized in that a tower (2) is fixedly arranged on the top of the installation base (1), and a tower (2) is provided on the top A nacelle (4), a high-speed shaft (5) is provided in the nacelle (4) through a rotational connection, one end of the high-speed shaft (5) is fixedly provided with a rotating blade (3), and the high-speed shaft (5) is fixed on A connecting seat (7) is provided, the connecting seat (7) is a ring-shaped structure, one side of the connecting seat (7) is provided with a bearing chamber (13), and one side of the bearing chamber (13) is provided with a bearing chamber (13). There is a buffer chute (9), the buffer chute (9) is an arc-shaped groove structure, and the three buffer chute (9) are equally angularly arranged on the inner side of the bearing chamber (13), and the bearing The chamber (13) is sleeved with a matching bearing (10), and the connecting seat (7) is rotatably connected with a brake disc (6) through the bearing chamber (13) and the bearing (10), A through hole matching the high-speed shaft (5) is provided in the middle of the brake disc (6), and the brake disc (6) is movably sleeved on the outer wall of the high-speed shaft (5) through the through hole, The side opposite to the connecting seat (7) of the brake disc (6) is provided with a circular ring protrusion, and the outer diameter of the circular ring of the circular ring protrusion is equal to the inner diameter of the bearing (10). The ring protrusion is sleeved on the inner side of the bearing (10), and three connecting rods (11) are fixed at equal angles on the side opposite to the connecting seat (7). One end of (11) is fixedly provided with a sliding block matching the buffer chute (9), and a buffer spring (12) is fixed between the sliding block and the groove wall of the buffer chute (9), A hydraulic brake system (8) matching the brake disc (6) is fixed in the engine room (4). 2.根据权利要求1所述的一种风力发电机高速轴保护装置,其特征在于,所述液压刹车系统(8)通过导线连接风力发电机的控制柜。2 . The high-speed shaft protection device for wind turbines according to claim 1 , wherein the hydraulic braking system ( 8 ) is connected to the control cabinet of the wind turbine through wires. 3 . 3.根据权利要求1所述的一种风力发电机高速轴保护装置,其特征在于,所述缓冲弹簧(12)为与所述缓冲滑槽(9)相匹配的弧形结构,所述缓冲弹簧(12)具有阻止所述刹车盘(6)相对于所述连接座(7)旋转的弹力。3 . The high-speed shaft protection device for wind turbines according to claim 1 , wherein the buffer spring ( 12 ) is an arc-shaped structure matched with the buffer chute ( 9 ). 4 . The spring (12) has an elastic force that prevents the brake disc (6) from rotating relative to the connecting seat (7). 4.根据权利要求1所述的一种风力发电机高速轴保护装置,其特征在于,所述轴承室(13)内侧设有限制所述刹车盘(6)上的圆环凸起脱离的限位装置,所述限位装置包括限位槽,所述限位槽设置在所述轴承室(13)的圆周内侧,所述刹车盘(6)上设有与所述限位槽相匹配的限位凸起。4. A high-speed shaft protection device for wind turbines according to claim 1, characterized in that, the inner side of the bearing chamber (13) is provided with a limiter that restricts the disengagement of the annular protrusion on the brake disc (6). Positioning device, the limiting device includes a limiting slot, the limiting slot is arranged on the inner side of the circumference of the bearing chamber (13), and the brake disc (6) is provided with a matching slot for the limiting slot. Limit bulge.
CN201920298849.XU 2019-03-08 2019-03-08 A wind turbine high-speed shaft protection device Expired - Fee Related CN209959395U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112412704A (en) * 2020-11-20 2021-02-26 田剑辉 Power generation windmill with energy-saving and electricity-capacitance functions for power equipment
CN113833604A (en) * 2021-11-04 2021-12-24 中国华能集团清洁能源技术研究院有限公司 Speed limiting device for wind driven generator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112412704A (en) * 2020-11-20 2021-02-26 田剑辉 Power generation windmill with energy-saving and electricity-capacitance functions for power equipment
CN113833604A (en) * 2021-11-04 2021-12-24 中国华能集团清洁能源技术研究院有限公司 Speed limiting device for wind driven generator

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