CN209946192U - Non-contact magnetic fluid rotating speed measuring device - Google Patents
Non-contact magnetic fluid rotating speed measuring device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及转速测量装置领域,尤其涉及的是一种非接触式磁流体转速测量装置。The utility model relates to the field of rotational speed measuring devices, in particular to a non-contact magnetic fluid rotational speed measuring device.
背景技术Background technique
转速测量装置是一种将旋转物体的转速转换为电量输出的测量装置。现有转速测量装置大都属于间接式测量装置,常见的转速测量装置可用机械加工、电磁加工和混合加工等方法制造。按信号形式的不同,转速测量装置可分为模拟式和数字式,其种类繁多且应用极广。常用的转速测量装置有光电式、电容式、变磁阻式以及测速发电机等。A rotational speed measuring device is a measuring device that converts the rotational speed of a rotating object into an electrical output. Most of the existing rotational speed measuring devices are indirect measuring devices, and common rotational speed measuring devices can be manufactured by methods such as mechanical machining, electromagnetic machining and hybrid machining. According to the different signal forms, speed measuring devices can be divided into analog and digital, which are of various types and are widely used. Commonly used speed measurement devices include photoelectric, capacitive, variable reluctance, and tachogenerators.
现有技术的主要是通过直接传递转动状态来进行转速测量,但这种形式造成测速测量装置对测速轴产生了一定量的负载和阻力,这种现象在机电系统中尤为明显。另外,内部测量装置的轴瓦在带电状况下不断摩擦,也极易发热,甚至磨损之后还可能产生电火花,严重影响电连接器的性能,并导致危险事故的发生。且目前大多数转速测量装置需要使用精密微加工来制造测量装置核心部件,以使这种测量装置在设计上需要复杂的微观结构;这造成现有转速测量装置稳定性差、安全性差以及适用范围小的问题。The existing technology mainly measures the rotational speed by directly transmitting the rotational state, but this form causes the speed measuring device to generate a certain amount of load and resistance to the speed measuring shaft, which is especially obvious in the electromechanical system. In addition, the bearing bush of the internal measurement device is constantly rubbed under the condition of electrification, and it is also very easy to heat up, and even after wear, it may generate electric sparks, which seriously affects the performance of the electrical connector and leads to the occurrence of dangerous accidents. And most of the current speed measurement devices need to use precision micromachining to manufacture the core components of the measurement device, so that the design of this measurement device requires a complex microstructure; this results in poor stability, poor safety and limited application range of the existing speed measurement devices. The problem.
因此,现有技术存在缺陷,有待改进与发展。Therefore, the existing technology has defects and needs to be improved and developed.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术中的上述缺陷,提供一种非接触式磁流体转速测量装置,旨在解决现有技术转速测量装置稳定性差、安全性差以及适用范围小。The technical problem to be solved by the present invention is to provide a non-contact magnetic fluid rotational speed measuring device in view of the above-mentioned defects in the prior art, which aims to solve the problem of poor stability, poor safety and small application range of the prior art rotational speed measuring device.
本实用新型解决技术问题所采用的技术方案如下:一种非接触式磁流体转速测量装置,通过外接电流检测电路测量待测物体转速,其包括:同轴心设置的测速轴和测速套筒,所述测速套筒套设于所述测速轴上,且所述测速轴之间设置有间隙;所述测速套筒开设有测速腔体,所述测速腔体内设置有导电涂层、感应电极和磁流体,所述导电涂层和感应电极外接电流检测电路,且与所述测速轴同轴心设置;所述测速轴固定有测速磁铁,所述测速磁铁与所述感应电极同径向设置;所述测速轴用于连接待测物体的转速输出端,并同步带动所述测速磁铁转动。The technical scheme adopted by the utility model to solve the technical problem is as follows: a non-contact magnetic fluid rotational speed measuring device, which measures the rotational speed of the object to be measured through an external current detection circuit, which comprises: a speed measuring shaft and a speed measuring sleeve arranged coaxially, The speed measuring sleeve is sleeved on the speed measuring shaft, and a gap is arranged between the speed measuring shafts; the speed measuring sleeve is provided with a speed measuring cavity, and the speed measuring cavity is provided with a conductive coating, an induction electrode and a Magnetic fluid, the conductive coating and the sensing electrode are externally connected to a current detection circuit, and are arranged coaxially with the speed measuring shaft; the speed measuring shaft is fixed with a speed measuring magnet, and the speed measuring magnet and the sensing electrode are arranged in the same radial direction; The speed measuring shaft is used to connect the rotational speed output end of the object to be measured, and drive the speed measuring magnet to rotate synchronously.
进一步的,所述非接触式磁流体转速测量装置还包括一感应电极环,所述感应电极环固定于所述测速腔体远离所述测速轴的面上,所述感应电极环上间隔设置感应电极。Further, the non-contact magnetic fluid rotational speed measuring device further includes a sensing electrode ring, the sensing electrode ring is fixed on the surface of the speed measuring cavity away from the speed measuring shaft, and the sensing electrode ring is provided with sensing electrodes at intervals. electrode.
进一步的,所述测速套筒设置为中空圆柱形,所述测速腔体具有一靠近所述测速轴的第一内表面和相对远离所述测速轴的第二内表面,所述导电涂层设置于所述第一内表面上,所述感应电极环设置于所述第二内表面上。Further, the speed measuring sleeve is set as a hollow cylinder, the speed measuring cavity has a first inner surface close to the speed measuring shaft and a second inner surface relatively far away from the speed measuring shaft, and the conductive coating is provided. On the first inner surface, the sensing electrode ring is disposed on the second inner surface.
进一步的,所述非接触式磁流体转速测量装置还包括一底座,所述测速套筒一端与所述底座一体连接。Further, the non-contact magnetic fluid rotational speed measuring device further includes a base, and one end of the speed measuring sleeve is integrally connected with the base.
进一步的,所述测速套筒远离所述底座的一端设置有密封端盖,所述密封端盖设置为圆环形。Further, a sealing end cover is provided at one end of the speed measuring sleeve away from the base, and the sealing end cover is arranged in a circular ring shape.
进一步的,所述测速套筒与所述密封端盖之间,靠近所述第一内表面处还设置有密封永磁铁。Further, between the speed measuring sleeve and the sealing end cover, a sealing permanent magnet is further arranged near the first inner surface.
进一步的,如上所述的非接触式磁流体转速测量装置还包括一转子,所述转子设置于所述测速轴和测速套筒之间,所述转子固定于所述测速轴上,且与所述测速套筒之间设置有间隙,所述测速磁铁设置于所述转子朝向所述测速套筒表面上。Further, the above-mentioned non-contact magnetic fluid rotational speed measuring device further includes a rotor, the rotor is arranged between the speed measuring shaft and the speed measuring sleeve, the rotor is fixed on the speed measuring shaft, and is connected with the speed measuring shaft. A gap is set between the speed measuring sleeves, and the speed measuring magnet is arranged on the surface of the rotor facing the speed measuring sleeve.
进一步的,所述转子朝向所述测速套筒的面上开设有转子沉槽,所述测速磁铁通过一固定滑块固定于所述转子沉槽上,所述固定滑块和所述转子螺接固定。Further, a rotor sink is provided on the surface of the rotor facing the speed measuring sleeve, and the speed measuring magnet is fixed on the rotor sink through a fixed slider, and the fixed slider is screwed with the rotor. fixed.
进一步的,所述转子与所述测速轴的连接端设置有轴端挡板。Further, the connecting end of the rotor and the speed measuring shaft is provided with a shaft end baffle.
进一步的,所述转子与所述测速轴通过一固定键可分离固定连接;所述转子与所述测速轴接触的面上开设有第一键位沉槽,所述测速轴对应开设有第二键位沉槽,所述固定键容置于所述第一键位沉槽和第二键位沉槽中。Further, the rotor and the speed measuring shaft are detachably and fixedly connected by a fixed key; a first key slot is provided on the contact surface of the rotor and the speed measuring shaft, and a second key position is correspondingly opened on the speed measuring shaft. A key recess, the fixed key is accommodated in the first key recess and the second key recess.
与现有技术相比,本实用新型提供了一种非接触式磁流体转速测量装置;所述非接触式磁流体转速测量装置通过外接电流检测电路测量待测物体转速,其包括:同轴心设置的测速轴和测速套筒,所述测速套筒套设于所述测速轴上,且所述测速轴之间设置有间隙;所述测速套筒开设有测速腔体,所述测速腔体内设置有导电涂层、感应电极和磁流体,所述导电涂层和感应电极外接电流检测电路,且与所述测速轴同轴心设置;所述测速轴固定有测速磁铁,所述测速磁铁与所述感应电极同径向设置;所述测速轴用于连接所述待测物体转速输出端,并同步带动所述测速磁铁转动。进而有降低了所述测速轴的测速负载,提高其安全性、稳定性和适用范围。Compared with the prior art, the utility model provides a non-contact magnetic fluid rotational speed measuring device; the non-contact magnetic fluid rotational speed measuring device measures the rotational speed of the object to be measured through an external current detection circuit, which comprises: a coaxial center; The speed measuring shaft and the speed measuring sleeve are provided, the speed measuring sleeve is sleeved on the speed measuring shaft, and a gap is set between the speed measuring shafts; the speed measuring sleeve is provided with a speed measuring cavity, and the speed measuring cavity is inside A conductive coating, an inductive electrode and a magnetic fluid are provided. The conductive coating and the inductive electrode are connected to a current detection circuit and are arranged coaxially with the speed measuring shaft; the speed measuring shaft is fixed with a speed measuring magnet, and the speed measuring magnet is The induction electrodes are arranged in the same radial direction; the speed measuring shaft is used for connecting the rotational speed output end of the object to be measured, and synchronously drives the speed measuring magnet to rotate. Furthermore, the speed measurement load of the speed measurement shaft is reduced, and its safety, stability and application range are improved.
附图说明Description of drawings
图1是本实用新型所中一种非接触式磁流体转速测量装置的第一立体示意图。FIG. 1 is a first perspective schematic diagram of a non-contact magnetic fluid rotational speed measuring device of the present invention.
图2是本实用新型中一种非接触式磁流体转速测量装置的第二立体示意图。2 is a second perspective schematic diagram of a non-contact magnetic fluid rotational speed measuring device in the present invention.
图3是本实用新型中一种非接触式磁流体转速测量装置的一剖视示意图。3 is a schematic cross-sectional view of a non-contact magnetic fluid rotational speed measuring device in the present invention.
图4是图3中A放大示意图。FIG. 4 is an enlarged schematic diagram of A in FIG. 3 .
图5是图3中B放大示意图。FIG. 5 is an enlarged schematic diagram of B in FIG. 3 .
具体实施方式Detailed ways
为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clear and definite, the present utility model is further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
请参阅图1,本实用新型提供了一种非接触式磁流体转速测量装置10,所述非接触式磁流体转速测量装置10通过外接待测物体的转动输出端(未图示),实现与待测物体同步转动,并通过外接电流检测电路(未图示)输出电流脉冲信号,进而依据所述电流脉冲信号计算所述转动输出端的转速。所述非接触式磁流体转速测量装置10包括测速轴11和测速套筒12,所述测速套筒12套设于所述测速轴11上;进一步的,所述测速套筒12和测速轴11同轴心设置,且所述测速套筒12与所述测速轴11之间设置有间隙;即所述测速轴11与所述测速套筒12相互之间并不接触。进而有效降低了所述测速轴11承受的测速负载和阻力,也有效避免了测速轴11和测速套筒12直接摩擦损坏、发热乃至产生电火花,有效提升了非接触式磁流体转速测量装置10使用寿命提高了其使用稳定性和使用范围;同时,也有效避免了危险事故,提高了其安全性和适用范围。Please refer to FIG. 1 , the present invention provides a non-contact magnetic fluid rotational
请进一步结合参阅图2、图3和图4,进一步的,所述测速套筒12开设有测速腔体121,所述测速腔体121内设置有导电涂层122、感应电极123和磁流体(未图示),所述导电涂层122于所述感应电极123之间设置有间隙,即所述感应电极123与所述导电涂层122之间并不接触,所述磁流体填充于所述测速腔体121中;同时,所述导电涂层122和感应电极123外接电流检测电路,且与所述测速轴11同轴心设置;具体的,所述导电涂层122外接电流检测电路的电流输入端,所述感应电极123外接电流检测电路的电流输出端;即所述导电涂层是测速腔体121中,连接所述电流检测电路的一电极,所述感应电极123为测速腔体121中连接所述电流检测电路的另一电极;当所述导电涂层122和感应电极123电导通之后,所述外接电路检测电路就会产生电流信号;进而,通过控制所述导电涂层122和感应电极123的闭合和断开,控制所述非接触式磁流体转速测量装置10输出电流脉冲信号。Please further refer to FIG. 2, FIG. 3 and FIG. 4. Further, the speed-
请进一步结合参阅图5,更进一步的,所述测速轴11固定有测速磁铁111,所述测速磁铁111与所述感应电极123同径向设置;所述测速磁铁111可以产生磁场和不同方向的磁感线;可以理解,所述测速轴11承载所述测速磁铁111转动,进而使所述测速磁铁111的磁感线方向不断发生变化;当所述测速磁铁111与所述感应电极123同径向分布时,所述测速磁铁111会产生一连接所述感应电极123和导电涂层122的磁感线。同时,需要说明的是,所述磁流体包括铁磁流体、非磁性导电颗粒和基液,所述铁磁流体和非磁性导电颗粒均匀分布于所述基液中;可知,所述铁磁流体和基液为绝缘体。进一步的,所述非磁性导电颗粒在测速磁铁磁场作用下,会出现沿磁感线方向进行自组装从而形成链状结构,链状结构的非磁性导电颗粒,能够实现所述感应电极123和导电涂层122之间的电导通,因此可以通过控制磁场改变磁性流体的状态来实现电路闭合和断开,进而使所述非接触式磁流体转速测量装置10输出电流脉冲信号。Please further refer to FIG. 5 , further, the
具体的,当所述测速磁铁111与所述感应电极123同径向分布时,所述测速磁铁111会产生一连接所述感应电极123和导电涂层122的磁感线,进而使所述非磁性导电颗粒链性连接所述感应电极123和导电涂层122,进而电导通所述感应电极123和导电涂层122,使所述测最终使非接触式磁流体转速测量装置10输出一电流脉冲信号;同时,由于所述测速轴11连接待测物体的转动输出端,而所述测速磁铁111不断转动,即所述测速磁铁111的磁感线方向也不断改变;进一步的,每当所述测速磁铁111与所述感应电极123同径向分布时,就会产生一连接所述导电涂层122和感应电极123的磁感线,也就是所述非磁性导电颗粒链性连接所述感应电极123和导电涂层122,所述感应电极123和所述导电涂层122被电导通一次,所述非接触式磁流体转速测量装置10输出一电流脉冲信号,进而可以检测电流脉冲信息的个数,来计量待测物体转动输出端的转动圈数。需要说明的是,所述电流检测电路为现有技术,其仅需要检测到有电流出现即可,本实用新型仅做应用,而不针对所述电流检测电路做具体限定。Specifically, when the speed measuring
请继续参阅图4,进一步的,所述测速套筒12设置为中空圆柱形,所述测速腔体121具有一靠近所述测速轴11的第一内表面125和相对远离所述测速轴11的第二内表面126,所述导电涂层122设置于所述第一内表面125上,所述第二内表面126设置有感应电极环(未图示),所述感应电极环上间隔设置感应电极123,所述导电涂层122涂覆全部第一内表面125上,所述磁流体填充于所述感应电极123和导电涂层122之间。可以理解,所述感应电极123包括一个或者多个,当感应电极123设置为多个时,多个感应电极123之间均匀分布于所述感应电极环上,所述测速轴11承载所述测速磁铁111转动一周,会使磁流体依次将多个感应电极123与导电涂层122电导通,进而使所述非接触式磁流体转速测量装置10输出,等同于感应电极123个数的电流脉冲信号,进而使所述非接触式磁流体转速测量装置10在无负载的情况下,即可完成对待测物体转速的精准测量,有效提高了转速测量的稳定性和安全性。Please continue to refer to FIG. 4 , further, the
在一实施例中,所述的感应电极环由高分子材料和绝缘硬质塑料制备而成;具体的,首先在所述高分子材料表面镀上感应电极123及电路,然后封并弯曲贴合在绝缘硬质塑料制成的环形固定件内表面,该电路连接着测试电流的输出端,进而将所述感应电极123上的电流及时输出,进而产生一电流脉冲信号。In one embodiment, the sensing electrode ring is made of polymer material and insulating hard plastic; specifically, the
需要说明的是,所述测试感应电极环也可以用于调节所述测速腔体121间隙大小的作用,即所述感应电极环也可以用于调节所述感应电极123与所述导电涂层122之间的间隙大小;可以理解,所述测速腔体121间隙内填充磁流体,所述感应电极123与所述导电涂层122之间间隙的大小为50-100μm;可知,所述感应电极123与所述导电涂层122之间间隙的大小,与待测物体的转速大小呈负相关关系;即待测物体转速越大,所述感应电极123与所述导电涂层122之间间隙的越小;同时,所述待测物体转速越小,所述感应电极123与所述导电涂层122之间的间隙越大;当然,所述待测物体转速较小时,所述感应电极123与所述导电涂层122之间的间隙,也可以设置为较小。进而通过所述感应电极环实现调节所述感应电极123和导电涂层122之间间隙大小,实现非接触式磁流体转速测量装置10对不同转速物体转速的精准测量,提升非接触式磁流体转速测量装置10测量稳定性。It should be noted that the test sensing electrode ring can also be used to adjust the gap size of the
优选的,所述非接触式磁流体转速测量装置10还包括一底座13,所述测速套筒12一端与所述底座13一体连接,所述测速套筒12远离所述底座13的一端设置有开口(未图示),所述测速套筒12远离所述底座13的一端设置有密封端盖14,所述密封端盖14设置为圆环形;即,所述测速腔体121一端被所述基座密封,另一端被所述密封端盖14密封;而通过设置所述密封端盖14,可以实现对所述测速腔体121内磁流体溶液的更换和填充,同时也方便维护所述测速套筒12。需要说明的是,所述底座13由非磁性材料制作,进而有效避免干扰所述测速磁铁111在所述测速腔体121中的磁场分布,有效增加了所述非接触式磁流体转速测量装置10的测速稳定性和精确性。Preferably, the non-contact magnetic fluid rotational
优选的,所述测速套筒12与所述密封端盖14之间,靠近所述第一内表面125处还设置有密封永磁铁15。所述密封永磁铁15用于辅助所述密封端盖14,加强对所述测速腔体121中磁流体的密封作用,防止所述磁流体泄露。Preferably, a sealing
优选的,所述非接触式磁流体转速测量装置10还包括一转子16,所述转子16设置于所述测速轴11和测速套筒12之间,所述转子16固定于所述测速轴11上,且与所述测速套筒12之间设置有间隙,所述测速磁铁111设置于所述转子16朝向所述测速套筒12表面上。进一步的,所述转子16设置为圆环形,所述转子16的内径与所述测速轴11的外径大小相适配;所述转子16一端通过一固定键19固定于所述测速轴11的一端上。Preferably, the non-contact magnetic fluid rotational
具体的,所述转子16与测速轴11接触的面上开设有第一键位沉槽(图未标),所述测速轴11对应开设有第二键位沉槽(图未标),所述固定键19容置于所述第一键位沉槽和第二键位沉槽中;可以理解,通过设置固定键19可以实现所述转子16与测速轴11的固定;同时,也可以实现所述转子16或者测速轴11的更换和维护。Specifically, the surface of the
更进一步的,所述转子16朝向所述测速套筒12的面上开设有转子沉槽(图未标),所述测速磁铁111通过一固定滑块18固定于所述转子沉槽上,所述固定滑块18和所述转子16螺接固定。需要说明的是,所述转子16与测速轴11接触固定,而所述转子16与所述测速套筒12之间并不接触;进而有效降低了所述测速轴11的测速负载,提高所述非接触式磁流体测速装置测量转速时的安全性。Furthermore, the
优选的,所述转子16与所述测速轴11连接端设置有轴端挡板17。即所述转子16和测速轴11远离所述待测物体的一端,由所述轴端挡板17密封;所述轴端挡板17设置为圆形板,其通过螺栓固定于转子16之上,通过设置轴端挡板17可以有效避免灰尘对所述转子16和测速轴11的干扰,提升所述非接触式磁流体转速测量装置10的使用范围。Preferably, a
进一步的,基于上述一种非接触式磁流体转速测量装置的转速测量方法,用于测量待测物体的转速,其包括:Further, based on the rotational speed measurement method of the above-mentioned non-contact magnetic fluid rotational speed measuring device, for measuring the rotational speed of the object to be measured, it includes:
将待测物体转速输出端与本实用新型上述的非接触式磁流体转速测量装置的测速轴连接;connecting the rotational speed output end of the object to be measured with the speed measuring shaft of the above-mentioned non-contact magnetic fluid rotational speed measuring device of the present invention;
开启待测物体后,所述待测物体的转速R=N/( m×T),其中, N为时间段T内,所述电流检测电路接受到的电流脉冲信号个数;m为所述感应电极的个数。After the object to be tested is turned on, the rotational speed of the object to be tested is R=N/(m×T), where N is the number of current pulse signals received by the current detection circuit in the time period T; m is the number of current pulse signals received by the current detection circuit; The number of sensing electrodes.
更进一步的基于本实用新型提供的非接触式磁流体转速测量装置的设计方法,其包括:Further based on the design method of the non-contact magnetic fluid rotational speed measuring device provided by the present utility model, it includes:
选择磁流体种类。Select the type of ferrofluid.
具体的,所述磁流体主要包括非磁性导电颗粒、铁磁流体和基液;其中所述非磁性导电颗粒的粒径设置为微米级或者纳米级;依据所述非磁性导电颗粒的物理化学性质选择铁磁流体做基液;其中,所述铁磁流体为绝缘体,所述非磁性导电颗粒均匀分散和悬浮溶解于所述铁磁流体中。进一步的,所述铁磁流体选用具有良好的散热性的感温绝缘铁磁流体;所述基液可以选用水、机油、羟基油等溶剂进行配制;且所述非磁性导电颗粒在在设计磁场强度下组装成链长度为L的自组装效率达到70%即可。Specifically, the magnetic fluid mainly includes non-magnetic conductive particles, ferrofluid and base liquid; wherein the particle size of the non-magnetic conductive particles is set to micron-scale or nano-scale; according to the physical and chemical properties of the non-magnetic conductive particles A ferrofluid is selected as the base fluid; wherein, the ferrofluid is an insulator, and the non-magnetic conductive particles are uniformly dispersed, suspended and dissolved in the ferrofluid. Further, the ferrofluid is selected as a temperature-sensitive insulating ferrofluid with good heat dissipation; the base fluid can be prepared with solvents such as water, engine oil, and hydroxyl oil; and the non-magnetic conductive particles are used in the design of the magnetic field. The self-assembly efficiency of the chain length L can reach 70% under the strength.
根据待测物体转速输出端和转速测量环境,设计所述非接触式磁流体转速测量装置的组件。The components of the non-contact magnetic fluid rotational speed measuring device are designed according to the rotational speed output end of the object to be measured and the rotational speed measurement environment.
具体的,待测物体转速输出端是否带有磁性、轴径尺寸、转速范围及测量环境等条件,设计所述非接触式磁流体转速测量装置的测速套筒、测速轴、键和轴端挡板测速磁铁和带螺纹孔磁铁挡块等组件。Specifically, whether the speed output end of the object to be measured has magnetism, shaft diameter size, speed range and measurement environment, etc., design the speed measuring sleeve, speed measuring shaft, key and shaft end stop of the non-contact magnetic fluid speed measuring device Components such as plate tacho magnets and magnet stops with threaded holes.
根据测速磁铁的宽度和转速测量需求,设计感应电极个数m。According to the width and rotational speed measurement requirements of the tachometer magnet, the number m of induction electrodes is designed.
根据安装环境和位置尺寸设计底座,在测速腔体底部进行导电涂层的喷涂,安装感应电极环,并检查底座与感应电极环的同轴度,通过感应电极环固定件的厚度调节测速腔体的实际有效间隙。Design the base according to the installation environment and position size, spray the conductive coating on the bottom of the speed measuring cavity, install the sensing electrode ring, and check the coaxiality between the base and the sensing electrode ring, and adjust the speed measuring cavity through the thickness of the sensing electrode ring fixing part the actual effective clearance.
具体的,所述并要求所述测速腔体的实际有效间隙即所述感应电极与所述导电涂层之间的间隙,所述感应电极与所述导电涂层之间的间隙,应小于所述磁场强度下非磁性导电颗粒组装成链的长度。进一步的,定义所述感应电极与所述导电涂层之间的间隙为L1,定义所述磁场强度下非磁性导电颗粒组装成链的长度为L2,则所述L2/4< L1< L2。Specifically, the actual effective gap of the speed measuring cavity, that is, the gap between the sensing electrode and the conductive coating, and the gap between the sensing electrode and the conductive coating should be smaller than all The length of the non-magnetic conductive particles assembled into chains under the magnetic field strength. Further, define the gap between the sensing electrode and the conductive coating as L 1 , and define the length of the non-magnetic conductive particles assembled into chains under the magnetic field strength as L 2 , then the L 2 /4<L 1 < L 2 .
根据底座尺寸设计密封端盖,在密封端盖上需要设计端盖密封永磁铁安装槽,安装密封永磁铁,将制备好的混有非磁性导电颗粒的铁磁流体充入到测速腔体中并测试其防泄漏特性。Design the sealing end cap according to the size of the base, design the end cap to seal the permanent magnet installation slot on the sealing end cap, install the sealing permanent magnet, and fill the prepared ferrofluid mixed with non-magnetic conductive particles into the speed measuring cavity and Test its leak-proof properties.
进一步的,所述密封永磁铁与测速套筒之间需要留有0.02-0.20mm的间隙。Further, a gap of 0.02-0.20mm needs to be left between the sealed permanent magnet and the speed measuring sleeve.
将装有测速磁铁和带螺纹孔磁铁挡块的转子通过键连接和轴端挡板安装在在测速轴上,并将测速轴安放到与感应电极环对应的测试位置。Install the rotor equipped with the speed measuring magnet and the magnet block with threaded holes on the speed measuring shaft through the key connection and the shaft end baffle, and place the speed measuring shaft in the test position corresponding to the induction electrode ring.
在初次装配后,需要进行通电测试实验,保证装配的有效性。After the initial assembly, a power-on test experiment is required to ensure the effectiveness of the assembly.
与现有技术相比,本实用新型提供了一种非接触式磁流体转速测量装置;所述非接触式磁流体转速测量装置通过外接电流检测电路测量待测物体转速,其包括:同轴心设置的测速轴和测速套筒,所述测速套筒套设于所述测速轴上,且所述测速轴之间设置有间隙;所述测速套筒开设有测速腔体,所述测速腔体内设置有导电涂层、感应电极和磁流体,所述导电涂层和感应电极外接电流检测电路,且与所述测速轴同轴心设置;所述测速轴固定有测速磁铁,所述测速磁铁与所述感应电极同径向设置;所述测速轴用于连接所述待测物体转速输出端,并同步带动所述测速磁铁转动。进而有效降低了所述测速轴的测速负载,提高其安全性、稳定性和适用范围。Compared with the prior art, the utility model provides a non-contact magnetic fluid rotational speed measuring device; the non-contact magnetic fluid rotational speed measuring device measures the rotational speed of the object to be measured through an external current detection circuit, which comprises: a coaxial center; The speed measuring shaft and the speed measuring sleeve are provided, the speed measuring sleeve is sleeved on the speed measuring shaft, and a gap is set between the speed measuring shafts; the speed measuring sleeve is provided with a speed measuring cavity, and the speed measuring cavity is inside A conductive coating, an inductive electrode and a magnetic fluid are provided. The conductive coating and the inductive electrode are connected to a current detection circuit and are arranged coaxially with the speed measuring shaft; the speed measuring shaft is fixed with a speed measuring magnet, and the speed measuring magnet is The induction electrodes are arranged in the same radial direction; the speed measuring shaft is used for connecting the rotational speed output end of the object to be measured, and synchronously drives the speed measuring magnet to rotate. Thus, the speed measurement load of the speed measurement shaft is effectively reduced, and its safety, stability and application range are improved.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above-mentioned examples. For those of ordinary skill in the art, improvements or transformations can be made according to the above descriptions. All these improvements and transformations should belong to the protection of the appended claims of the present invention. scope.
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