CN209940845U - Film coating device applied to large-area curved glass - Google Patents
Film coating device applied to large-area curved glass Download PDFInfo
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- CN209940845U CN209940845U CN201920742030.8U CN201920742030U CN209940845U CN 209940845 U CN209940845 U CN 209940845U CN 201920742030 U CN201920742030 U CN 201920742030U CN 209940845 U CN209940845 U CN 209940845U
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- curved glass
- lifting platform
- vertical direction
- area curved
- coating
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- 239000011521 glass Substances 0.000 title claims abstract description 98
- 239000007888 film coating Substances 0.000 title description 10
- 238000009501 film coating Methods 0.000 title description 10
- 238000000576 coating method Methods 0.000 claims abstract description 50
- 239000011248 coating agent Substances 0.000 claims abstract description 46
- 239000000758 substrate Substances 0.000 claims abstract description 15
- 238000001771 vacuum deposition Methods 0.000 claims abstract description 15
- 238000005086 pumping Methods 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 abstract description 3
- 230000005012 migration Effects 0.000 abstract description 2
- 238000013508 migration Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000009504 vacuum film coating Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
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- Surface Treatment Of Glass (AREA)
Abstract
The utility model relates to a be applied to large tracts of land curved surface glass's coating film device includes: the vacuum coating machine body is provided with an accommodating space and is used for providing a vacuum coating environment for a coating device applied to large-area curved glass; the curved glass substrate clamp is arranged in the accommodating space and used for clamping and positioning large-area curved glass; the ion discharge source is arranged in the accommodating space and used for coating a film on the large-area curved glass; the vertical direction lifting platform is arranged in the accommodating space and can lift along the vertical direction, the ion discharge source is arranged on the vertical direction lifting platform, and the ion discharge source drives the vertical direction lifting platform to lift through the lifting of the vertical direction lifting platform. The utility model discloses a motion system able to programme, through the lift and the horizontal migration of control vertical direction elevating platform, the motion trail of control ion discharge source can realize the curved surface coating film of large tracts of land curved surface glass.
Description
Technical Field
The utility model relates to a coating device, in particular to a coating device applied to large-area curved glass.
Background
With the increase of national economy, the market demands the glass industry increasingly, and the requirements on various characteristics of the required glass are higher and higher.
Because the coating process for flat glass and small-area curved glass in the prior art is mature, various characteristics of the glass are generally realized by coating films with corresponding functions on the glass through the coating process.
In the process of implementing the present invention, the inventor finds that the prior art has at least the following problems:
the application range of the coating process in the prior art still stays on plane glass and small-area curved glass, the method for accurately coating the large-area curved glass is complex, special coating equipment and tools need to be customized, and the limitation is high.
Therefore, a film coating device applied to large-area curved glass is urgently needed to solve the problems that the film coating process in the prior art is complex in the method for accurately coating the large-area curved glass, and special film coating equipment and tools need to be customized.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem existing in the prior art, the embodiment of the utility model provides an efficient electrochromic drive mode and drive structure. The specific technical scheme is as follows:
in a first aspect, a coating apparatus for large-area curved glass is provided, wherein the coating apparatus for large-area curved glass comprises:
the vacuum coating machine body is provided with an accommodating space and is used for providing a vacuum coating environment for a coating device applied to large-area curved glass;
the curved glass substrate clamp is arranged in the accommodating space and used for clamping and positioning large-area curved glass;
the ion discharge source is arranged in the accommodating space and used for coating a film on the large-area curved glass;
the vertical direction lifting platform is arranged in the accommodating space and can lift along the vertical direction, the ion discharge source is arranged on the vertical direction lifting platform, and the ion discharge source drives the lifting platform to lift through the lifting of the vertical direction lifting platform;
the horizontal direction running track is arranged in the accommodating space, the vertical direction lifting platform is arranged on the horizontal direction running track and can horizontally move along the horizontal direction running track, and the ion discharge source is driven to horizontally move by the horizontal movement of the vertical direction lifting platform; and
the programmable motion system is connected with the vertical lifting platform and is used for controlling the lifting and horizontal movement of the vertical lifting platform;
the programmable motion system controls the motion track of the ion discharge source by controlling the lifting and horizontal movement of the lifting platform in the vertical direction, and the ion discharge source coats a film on the large-area curved glass according to the motion track.
In a first possible implementation manner of the first aspect, the system further includes two servo motors, which are connected to the programmable motion system and the vertical direction lifting platform, the programmable motion system controls the lifting platform in the vertical direction to lift by controlling one of the servo motors, and the programmable motion system controls the lifting platform in the vertical direction to move horizontally along the horizontal direction running track by controlling the other servo motor.
In a second possible implementation manner of the first aspect, the vacuum coater body further includes: a body having an accommodating space; the vacuumizing device is connected with the machine body and is used for vacuumizing the accommodating space; and the vacuum valve is arranged on the machine body and used for releasing the vacuum pressure in the accommodating space.
With reference to the second possible implementation manner of the first aspect, in a third possible implementation manner of the first aspect, the vacuum-pumping device is a vacuum pump.
In a fourth possible implementation manner of the first aspect, the curved glass substrate fixture further includes two positioning sliding blocks, which are correspondingly disposed on the vacuum coater body, and the two positioning sliding blocks clamp and position the large-area curved glass by clamping and positioning two sides of the large-area curved glass in the width direction.
In a fifth possible implementation manner of the first aspect, the discharge manner of the ion discharge source is one or more of direct current discharge, radio frequency discharge, high frequency discharge and intermediate frequency discharge.
In a sixth possible implementation manner of the first aspect, the ion discharge source is arranged below the curved glass substrate clamp and is positioned on the inner arc surface side of the large-area curved glass.
In a seventh possible implementation manner of the first aspect, the discharge width of the ion discharge source is greater than or equal to the width of the large-area curved glass.
In an eighth possible implementation manner of the first aspect, the horizontal running rail is a sliding rail, and the sliding rail is disposed along a length direction of the large-area curved glass.
In a ninth possible implementation manner of the first aspect, the motion trajectory corresponds to a curvature of the large-area curved glass.
Compared with the prior art, the utility model the advantage that has have:
1. the utility model discloses a motion system able to programme, through the lift and the horizontal migration of control vertical direction elevating platform, the motion trail of control ion discharge source realizes the curvilinear motion of ion discharge source, and then realizes the curved surface coating film of large tracts of land curved surface glass.
2. The utility model discloses a be applied to large tracts of land curved surface glass's coating film device can edit the motion trail that corresponds according to different large tracts of land curved surface glass's camber, through the control of motion system able to programme, makes the ion discharge source can be to the coating film of different camber's large tracts of land curved surface glass, and application scope is wide.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a coating apparatus applied to large-area curved glass according to an embodiment of the present invention.
Fig. 2 is a schematic side view of a coating apparatus for large-area curved glass according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a coating apparatus for large-area curved glass according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
In an embodiment of the present invention, please refer to fig. 1, which shows a schematic structural diagram of a coating apparatus 1 applied to large-area curved glass according to an embodiment of the present invention. The coating device 1 applied to large-area curved glass comprises a vacuum coating machine body 2, a curved glass substrate clamp 3, an ion discharge source 4, a lifting platform 5 in the vertical direction, a running track 6 in the horizontal direction and a programmable motion system, wherein:
the vacuum coating machine body 2 is provided with an accommodating space 21, and the vacuum coating machine body 2 is used for providing a vacuum coating environment for the coating device 1 applied to large-area curved glass.
In a preferred embodiment, referring to fig. 1 again, the vacuum coater body 2 further includes a body 22, a vacuum pumping device 23 and a vacuum valve 24, the body 22 has an accommodating space 21, the accommodating space 21 is used for accommodating the curved glass substrate fixture 3, the ion discharge source 4, the vertical lifting platform 5 and the horizontal running rail 6, the vacuum pumping device 23 is connected to the body 22, and the vacuum pumping device 23 is used for vacuum pumping of the accommodating space 21, so that the accommodating space 21 is in a vacuum coating environment. Before coating, the accommodating space 21 can be vacuumized to the required coating vacuum by the vacuum-pumping device 23 according to the related requirements of the coating process formula, and the atmosphere environment (vacuum pressure) required by the related process formula is maintained.
The vacuum valve 24 is disposed on the body 22, and after the film coating is completed, the vacuum valve 24 releases the vacuum pressure in the accommodating space 21, but the structure of the vacuum film coating machine body 2 is not limited thereto, and those skilled in the art can select the vacuum film coating machine body 2 with other suitable structures according to the teaching of this embodiment.
The curved glass substrate clamp 3 is arranged in the accommodating space 21, and the curved glass substrate clamp 3 is used for clamping and positioning the large-area curved glass 7 so as to facilitate the ion discharge source 4 to coat the large-area curved glass 7.
In a preferred embodiment, to further describe the coating device 1 applied to large-area curved glass shown in fig. 1, please refer to fig. 2, which shows a schematic side view of the coating device 1 applied to large-area curved glass according to an embodiment of the present invention. The curved glass substrate fixture 3 further comprises two positioning sliding blocks 31, the two positioning sliding blocks 31 are correspondingly arranged on the vacuum coating machine body 2, and the arrangement mode can be that the two positioning sliding blocks 31 are arranged on the vacuum coating machine body 2 through springs, but the invention is not limited to this. The two positioning sliders 31 clamp and position the large-area curved glass 7 by clamping and positioning both sides of the large-area curved glass 7 in the width direction, but not limited thereto.
The ion discharge source 4 is arranged in the accommodating space 21, the ion discharge source 4 is used for coating a film on the large-area curved glass 7, and the ion discharge source 4 disclosed in the embodiment coats the large-area curved glass 7 by moving along the vertical direction and the horizontal direction of the space.
In a preferred embodiment, the discharge mode of the ion discharge source 4 is one or more of dc discharge, rf discharge, hf discharge and if discharge, and as to which discharge mode can be selected according to the actual coating requirement, there is no special requirement in this embodiment.
In a preferred embodiment, referring to fig. 1 again, the ion discharge source 4 is disposed below the curved glass substrate holder 3 and located on the inner arc side of the large-area curved glass 7 to coat the inner arc side of the large-area curved glass 7, but not limited thereto.
In a preferred embodiment, referring to fig. 2 again, the discharge width of the ion discharge source 4 is greater than or equal to the width of the large-area curved glass 7, so that the ion discharge source 4 only needs to move along the length direction of the large-area curved glass 7, which is convenient for controlling the ion discharge source 4, but not limited thereto.
The vertical direction lifting platform 5 is arranged in the accommodating space 21, the vertical direction lifting platform 5 can lift along the vertical direction, the ion discharge source 4 is arranged on the vertical direction lifting platform 5, and the ion discharge source 4 is driven to lift by the lifting of the vertical direction lifting platform 5; there is no particular requirement for the selection of the structure of the vertical direction elevating platform 5 in the present embodiment, and it is sufficient to refer to the routine selection of those skilled in the art.
The horizontal moving rail 6 is disposed in the accommodating space 21, and the horizontal moving rail 6 disclosed in this embodiment is a slide rail disposed along the length direction of the large-area curved glass 7, but not limited thereto. The vertical direction lifting platform 5 is arranged on the horizontal direction running track 6 and can move horizontally along the horizontal direction running track 6, and the ion discharge source 4 is driven to move horizontally by the horizontal movement of the vertical direction lifting platform 5.
The programmable motion system (not shown in the figure) is connected with the vertical direction lifting platform 5, the programmable motion system controls the motion trail 8 of the ion discharge source 4 by controlling the lifting and horizontal movement of the vertical direction lifting platform 5, and the ion discharge source 4 coats the film on the large-area curved glass 7 according to the motion trail 8.
The programmable motion system is mainly used for editing a motion track 8 of the corresponding ion discharge source 4 according to the large-area curved glass 7 with different curvatures, and controlling the ion discharge source 4 to coat the large-area curved glass 7 along the motion track 8.
In a preferred embodiment, the motion trajectory 8 corresponds to the curvature of the large-area curved glass 7 to ensure the thickness uniformity of the plated film, but not limited thereto, and those skilled in the art can also select the motion trajectory according to the actual plating requirements.
In a preferred embodiment, the coating apparatus 1 for large-area curved glass further includes two servo motors (not shown), the two servo motors are connected to the programmable motion system and the vertical lifting platform 5, the programmable motion system controls the vertical lifting platform 5 to lift by controlling one of the servo motors, and the servo motor can drive the vertical lifting platform 5 to lift by a ball screw, but not limited thereto. The programmable motion system controls the vertical direction lifting platform 5 to move horizontally along the horizontal direction running track 6 by controlling another servo motor, which can drive the vertical direction lifting platform 5 to move horizontally along the horizontal direction running track 6 by another ball screw, but is not limited thereto.
To further describe the coating device 1 applied to large-area curved glass shown in fig. 1, please refer to fig. 3, which shows a schematic structural diagram of the coating device 1 applied to large-area curved glass according to an embodiment of the present invention during coating. When the film coating device 1 applied to the large-area curved glass is used for coating, a corresponding motion track 8 can be drawn in advance according to the curvature of the large-area curved glass 7, and the cleaned large-area curved glass 7 is arranged on the curved glass substrate clamp 3; according to the related process formula requirements of glass coating, a corresponding vacuum environment and atmosphere conditions are obtained by operating the vacuum coating machine body 2; after the vacuum and the atmosphere meet the requirements, the ion discharge source 4 starts to operate, and after the ion discharge source 4 operates stably; the motion trail 8 is loaded into a programmable motion system, and the programmable motion control system controls the ion discharge source 4 to move along the motion trail 8 by controlling the lifting of the lifting platform 5 in the vertical direction and the horizontal movement of the lifting platform along the horizontal direction 6, so that the uniform and stable film coating on the surface of the large-area curved glass 7 is realized.
After the film coating is finished, releasing the vacuum pressure in the vacuum film coating machine body 2 through the vacuum valve 24, and taking the curved glass 7 off the curved glass substrate clamp 6 to obtain the large-area curved glass 7 after the film coating is finished.
While the foregoing description shows and describes several preferred embodiments of the invention, it is to be understood, as noted above, that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive of other embodiments, and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed above, or as otherwise known in the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.
Claims (10)
1. The coating device applied to the large-area curved glass is characterized by comprising:
the vacuum coating machine body is provided with an accommodating space and is used for providing a vacuum coating environment for the coating device applied to the large-area curved glass;
the curved glass substrate clamp is arranged in the accommodating space and used for clamping and positioning large-area curved glass;
the ion discharge source is arranged in the accommodating space and is used for coating a film on the large-area curved glass;
the vertical direction lifting platform is arranged in the accommodating space and can lift along the vertical direction, the ion discharge source is arranged on the vertical direction lifting platform, and the ion discharge source is driven to lift through the lifting of the vertical direction lifting platform;
the horizontal direction running track is arranged in the accommodating space, the vertical direction lifting platform is arranged on the horizontal direction running track and can horizontally move along the horizontal direction running track, and the ion discharge source is driven to horizontally move by the horizontal movement of the vertical direction lifting platform; and
the programmable motion system is connected with the vertical direction lifting platform and is used for controlling the lifting and horizontal movement of the vertical direction lifting platform;
the programmable motion system controls the motion track of the ion discharge source by controlling the lifting and horizontal movement of the lifting platform in the vertical direction, and the ion discharge source coats the film on the large-area curved glass according to the motion track.
2. The coating device for large-area curved glass according to claim 1, further comprising two servo motors connected to the programmable motion system and the vertical lifting platform, wherein the programmable motion system controls the lifting platform to move up and down by controlling one of the servo motors, and the programmable motion system controls the vertical lifting platform to move horizontally along the horizontal movement track by controlling the other servo motor.
3. The coating device applied to the large-area curved glass according to claim 1, wherein the vacuum coating machine body further comprises:
the body is provided with the accommodating space;
the vacuumizing device is connected with the machine body and is used for vacuumizing the accommodating space; and
and the vacuum valve is arranged on the machine body and used for releasing the vacuum pressure in the accommodating space.
4. The coating device for large-area curved glass according to claim 3, wherein the vacuum-pumping device is a vacuum pump.
5. The apparatus as claimed in claim 1, wherein the curved glass substrate holder further comprises two positioning blocks disposed on the vacuum coater body, and the two positioning blocks clamp and position the large area curved glass by clamping and positioning two sides of the large area curved glass in the width direction.
6. The coating device for large-area curved glass according to claim 1, wherein the ion discharge source discharges in one or more of a direct current discharge, a radio frequency discharge, a high frequency discharge and a medium frequency discharge.
7. The coating apparatus according to claim 1, wherein the ion discharge source is disposed below the curved glass substrate holder and on the inner arc surface side of the large area curved glass.
8. The coating apparatus according to claim 1, wherein the discharge width of the ion discharge source is greater than or equal to the width of the large-area curved glass.
9. The coating apparatus according to claim 1, wherein the horizontal running rail is a slide rail, and the slide rail is disposed along a length of the large area curved glass.
10. The coating device for large-area curved glass according to claim 1, wherein the motion trajectory corresponds to the curvature of the large-area curved glass.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920742030.8U CN209940845U (en) | 2019-05-22 | 2019-05-22 | Film coating device applied to large-area curved glass |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920742030.8U CN209940845U (en) | 2019-05-22 | 2019-05-22 | Film coating device applied to large-area curved glass |
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Publication Number | Publication Date |
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CN209940845U true CN209940845U (en) | 2020-01-14 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201920742030.8U Active CN209940845U (en) | 2019-05-22 | 2019-05-22 | Film coating device applied to large-area curved glass |
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CN (1) | CN209940845U (en) |
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2019
- 2019-05-22 CN CN201920742030.8U patent/CN209940845U/en active Active
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GR01 | Patent grant | ||
CP01 | Change in the name or title of a patent holder |
Address after: No. 128 Changjiang West Road, Hai'an County, Nantong City, Jiangsu Province, 226600 Patentee after: Jiangsu Iron Anchor Technology Co.,Ltd. Address before: No. 128 Changjiang West Road, Hai'an County, Nantong City, Jiangsu Province, 226600 Patentee before: JIANGSU TIEMAO GLASS Co.,Ltd. |
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CP01 | Change in the name or title of a patent holder |