CN209921662U - A material feeding, dividing and pushing mechanism of a cable tie tool - Google Patents
A material feeding, dividing and pushing mechanism of a cable tie tool Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及捆扎设备技术领域,尤其涉及一种扎带工具的送料分料推料机构。The invention relates to the technical field of strapping equipment, in particular to a feeding, distributing and pushing mechanism of a strapping tool.
背景技术Background technique
普通塑料扎带头部方正,现有的一种扎带工具的送料分料推料机构都是利用方正的扎带头部进行定位来实现自动捆扎作业,而汽车、火车、摩托车及其它一些交通工具广泛使用一体式固定扎带,所述的一体式固定扎带是一种普通扎带功能与附加的头部固定特征的组合体,扎带头部的固定特征主要用来扣在车架上或者家电的壳体上。常见的一体式固定扎带头部特征类型主要有:杉树头加蝶形、或者杉树头加翼型的组合型、箭头加蝶形、或者箭头加翼型的组合型、带锁定孔的平板型等。因一体式固定扎带头部形状不规则,而且形状种类多,导致绝大多数一体式固定扎带既不适合采用振动盘上料也不可能采用管子送料,从而使得其在自动工具中定位及自动送料均比较困难,而已经问世的各种自动扎带机器及工具的设计概念和方法也均不适用于一体式固定扎带的自动化。据大型汽车线束行业跨国公司介绍,多家知名汽车制造公司及汽车线束行业的跨国公司在过去的三十年来一直试图自行研发或与一些知名工具厂商共同研发一种适合一体式固定扎带的一种扎带工具的送料分料推料机构,但他们三十多年来的努力都没有成功。Ordinary plastic cable ties have a square head. The existing feeding, distributing and pushing mechanism of a cable tie tool uses the square head of the cable tie for positioning to achieve automatic bundling operations, while cars, trains, motorcycles and other means of transportation The one-piece fixed cable tie is widely used. The integrated fixed cable tie is a combination of ordinary cable tie functions and additional head fixing features. The fixing features of the head of the cable tie are mainly used to buckle on the frame or home appliances. on the shell. Common types of head features of one-piece fixed cable ties are: fir head plus butterfly, or fir head plus wing combination, arrow plus butterfly, or arrow plus wing combination, flat plate with locking hole type, etc. Due to the irregular shape of the head of the one-piece fixed cable ties and the variety of shapes, most of the one-piece fixed cable ties are neither suitable for feeding by a vibrating plate nor feeding by a pipe, so that they can be positioned and automatically fed in an automatic tool. Feeding is relatively difficult, and the design concepts and methods of various automatic cable tie machines and tools that have come out are not suitable for the automation of one-piece fixed cable ties. According to the introduction of large multinational companies in the automotive wiring harness industry, a number of well-known automotive manufacturing companies and multinational companies in the automotive wiring harness industry have been trying to develop a suitable one-piece fixed cable tie by themselves or with some well-known tool manufacturers in the past 30 years. The feeding, distributing and pushing mechanism of the cable tie tool, but their efforts for more than 30 years have not been successful.
发明内容SUMMARY OF THE INVENTION
本发明的目的包括,提供一种扎带工具的送料分料推料机构,以解决扎带手工作业劳动强度高且效率低下的技术问题;本发明尤其提供了全电动驱动送料分料推料的联动机构的设计方案。The purpose of the present invention includes providing a material feeding, distributing and pushing mechanism of a cable tie tool, so as to solve the technical problems of high labor intensity and low efficiency in manual operation of the cable tie; Linkage design.
本发明主要是为解决有不同头部形状的连体的一体式固定扎带或者带标签扎带的自动捆扎定位问题而设计,但本发明也同样适用于头部形状规则的连体式普通扎带的自动捆扎作业,后续文中为了方便表述,对于不同类型的扎带或者统称为扎带或者连体式扎带。The present invention is mainly designed to solve the problem of automatic bundling and positioning of conjoined one-piece fixed cable ties with different head shapes or automatic strapping and positioning of label cable ties, but the present invention is also applicable to one-piece ordinary cable ties with regular head shapes. The automatic strapping operation of the strap, for the convenience of description in the following text, the different types of straps are collectively referred to as straps or one-piece straps.
本发明提供的一种扎带工具的送料分料推料机构,包括间歇分度机构、分料机构、推料机构、和滑块机构;顺序地:所述间歇分度机构将每次将一个扎带输送至所述分料机构的工作位置,所述分料机构将扎带与连体式扎带的扎带连板分离,所述推料机构将已经分离的扎带推入滑块内定位;滑块机构将扎带从预定位位置滑动到捆扎工作位置,捆扎完成后,扎带头部退出滑块,滑块从捆扎工作位置退回到预定位位置;所述间歇分度机构、分料机构、推料机构、和滑块机构全部用电动力驱动,由控制器控制按时间逻辑依次顺序动作、并且间歇分度机构、分料机构、推料机构由一个电机驱动按时序动作。The present invention provides a material feeding, distributing and pushing mechanism for a tie tool, including an intermittent indexing mechanism, a material distributing mechanism, a pushing mechanism, and a slider mechanism; sequentially: the intermittent indexing mechanism will The cable tie is conveyed to the working position of the material distribution mechanism, the material distribution mechanism separates the cable tie from the cable tie connecting plate of the one-piece cable tie, and the push mechanism pushes the separated cable tie into the slider Positioning; the slider mechanism slides the cable tie from the pre-positioning position to the binding working position. After the strapping is completed, the head of the cable tie exits the slider, and the slider returns from the binding working position to the pre-positioning position; the intermittent indexing mechanism, the material distribution The mechanism, the pushing mechanism and the sliding block mechanism are all driven by electric power, which are controlled by the controller to act in sequence according to the time logic, and the intermittent indexing mechanism, the material distribution mechanism and the pushing mechanism are driven by a motor to act in sequence.
进一步地,所述间歇分度机构至少包括一个轮盘和一个双作用凸轮,轮盘的端面沿其轴向或者径向延伸均匀布置多个节距销,所述多个节距销与所述轮盘做成一体或者紧配安装在所述轮盘上;或者在所述每个节距销上空套安装节距滚子;所述轮盘的轴向或者径向上还枢接有双作用分度凸轮,所述分度凸轮的槽与所述节距滚子或者节距销的外周面接触接,配置成驱动所述轮盘做间歇分度转动;Further, the intermittent indexing mechanism includes at least a wheel disc and a double-acting cam, and a plurality of pitch pins are evenly arranged on the end face of the wheel disc along its axial or radial extension, and the plurality of pitch pins are connected with the The wheel disc is made into one piece or tightly fitted on the wheel disc; or a pitch roller is installed on each pitch pin in an empty sleeve; the wheel disc is also pivotally connected with a double-acting divider in the axial or radial direction. an indexing cam, the groove of the indexing cam is in contact with the outer peripheral surface of the pitch roller or the pitch pin, and is configured to drive the wheel disc to perform intermittent indexing rotation;
或者,所述间歇分度机构至少包括一个轮盘、一个单作用凸轮及弹性连接于所述机架的锁定块,所述轮盘的端面沿其轴向或者径向延伸均匀布置多个节距销,所述多个节距销与所述轮盘做成一体或者紧配安装在所述轮盘上;或者在所述每个节距销上空套安装节距滚子;还包括枢接于所述机架的单作用分度凸轮或者棘爪及弹性连接于所述机架的锁定块,其中,所述单作用分度凸轮或者棘爪配置成拨动所述节距销或者节距滚子转动进给,所述锁定块始终具有卡入相邻两所述节距销之间的趋势,以锁定所述轮盘;Or, the intermittent indexing mechanism at least includes a wheel disc, a single-acting cam and a locking block elastically connected to the frame, and the end face of the wheel disc is evenly arranged with a plurality of pitches along its axial or radial extension The plurality of pitch pins are integrally formed with the wheel disc or tightly fitted on the wheel disc; or a pitch roller is installed on each pitch pin in an empty sleeve; it also includes a pivotal connection to the wheel disc. A single-acting indexing cam or pawl of the frame and a locking block resiliently connected to the frame, wherein the single-acting indexing cam or pawl is configured to toggle the pitch pin or pitch roller During the sub-rotational feeding, the locking block always has a tendency to be snapped between two adjacent pitch pins to lock the roulette;
或者,所述间歇分度机构至少包括一个轮盘、一个棘爪及弹性连接于所述机架的锁定块,在所述轮盘圆周上设置均布的棘齿,所述棘爪驱动所述轮盘转动,所述锁定块锁定所述轮盘,实现所述轮盘的间歇分度运动;Or, the intermittent indexing mechanism at least includes a wheel disc, a pawl and a locking block elastically connected to the frame, and evenly distributed ratchet teeth are arranged on the circumference of the wheel disc, and the pawl drives the The roulette rotates, and the locking block locks the roulette to realize the intermittent indexing movement of the roulette;
或者,所述间歇分度机构至少包括一个轮盘及一个周边只有一个齿的不完全齿轮,在所述轮盘内圆周上设置交替均布的不完全内齿廓及内凹弧,设置不完全齿轮的齿与所述轮盘的不完全内齿廓啮合驱动所述轮盘转动,所述不完全齿轮的外凸弧与所述轮盘的内凹弧配合锁定所述轮盘,实现所述轮盘的间歇分度运动;Alternatively, the intermittent indexing mechanism at least includes a wheel disc and an incomplete gear with only one tooth around it, and the inner circumference of the wheel disc is provided with alternately distributed incomplete inner tooth profiles and inner concave arcs, and the incomplete setting is not complete. The teeth of the gear mesh with the incomplete inner tooth profile of the wheel disc to drive the wheel disc to rotate, and the outer convex arc of the incomplete gear cooperates with the inner concave arc of the wheel disc to lock the wheel disc, so as to realize the Intermittent indexing movement of the roulette;
或者,所述间歇分度机构至少包括一个轮盘、一个周边只有一个齿的不完全齿轮及弹性连接于所述机架的锁定块,在所述轮盘内圆周上设置交替均布的不完全内齿廓,不完全齿轮的齿与所述轮盘的不完全内齿廓啮合驱动所述轮盘转动,还配置弹性连接于所述机架的锁定块锁定所述轮盘,实现所述轮盘的间歇分度运动;Or, the intermittent indexing mechanism at least includes a wheel disc, an incomplete gear with only one tooth around the periphery, and a locking block elastically connected to the frame, and the inner circumference of the wheel disc is provided with alternately evenly distributed incomplete gears. The inner tooth profile, the teeth of the incomplete gear mesh with the incomplete inner tooth profile of the wheel disc to drive the wheel disc to rotate, and a locking block elastically connected to the frame is also arranged to lock the wheel disc, so as to realize the wheel disc. Intermittent indexing movement of the disc;
或者,所述间歇分度机构至少包括一个轮盘及一个槽轮机构,在所述轮盘上设置交替均布的径向槽及内凹弧,在所述轮盘的圆周外侧设置驱动盘,所述驱动盘上安装拨销及外凸弧,所述驱动盘上的拨销与所述轮盘的槽啮合驱动所述轮盘转动,所述驱动盘上的外凸弧与所述轮盘的内凹弧配合锁定所述轮盘,实现所述轮盘的间歇分度运动。Or, the intermittent indexing mechanism includes at least one wheel disc and one sheave mechanism, and the wheel disc is provided with alternately evenly distributed radial grooves and inner concave arcs, and a drive disc is provided outside the circumference of the wheel disc, A toggle pin and an outer convex arc are installed on the drive plate, the toggle pin on the drive plate engages with the groove of the wheel plate to drive the wheel plate to rotate, and the outer convex arc on the drive plate is connected to the wheel plate. The inner concave arc is matched to lock the wheel disc to realize the intermittent indexing movement of the wheel disc.
进一步地,所述轮盘是一个中空的环状,配置成使所述扎带转动进给;所述轮盘由多个定心轮或者轴承支撑能绕轮盘的轴心转动,所述定心轮或者轴承安装在机架上或者壳体上。Further, the wheel disc is a hollow ring, configured to rotate and feed the cable tie; the wheel disc is supported by a plurality of centering wheels or bearings and can rotate around the axis of the wheel disc, and the fixed The spindle or bearing is mounted on the frame or on the housing.
其中,所述做间歇分度运动的轮盘能够在每次捆扎周期中将一个所述扎带输送到使扎带的对称中心面与所述一种扎带工具的送料分料推料机构的中心面共面的位置上。Wherein, the wheel disc for intermittent indexing motion can transport one of the cable ties to a position between the symmetrical center plane of the cable tie and the feeding, distributing and pushing mechanism of the one type of cable tie tool in each binding cycle. the center planes are coplanar.
进一步地,所述轮盘圆周上均布设置有径向定位柱,所述扎带的扎带连板上设置有定位孔,所述轮盘的定位柱与所述扎带的定位孔配合;Further, radial positioning columns are evenly distributed on the circumference of the wheel disc, positioning holes are provided on the binding plate of the cable tie, and the positioning columns of the wheel disc are matched with the positioning holes of the cable tie;
或者,所述轮盘上圆周面上均匀设置有径向定位孔,所述连体式扎带的扎带连板上设置有定位柱,所述定位柱与所述定位孔配合。Alternatively, radial positioning holes are evenly arranged on the upper circumferential surface of the wheel disc, and positioning posts are provided on the strap connecting plate of the one-piece cable tie, and the positioning posts are matched with the positioning holes.
进一步地,所述轮盘的外圆周面上设置有与所述扎带的头部形状相匹配的仿形凹坑,所述仿形凹坑的数量为多个,各所述仿形凹坑按固定节距均布在所述轮盘的外圆周上。Further, the outer circumferential surface of the wheel disc is provided with a profiling pit that matches the shape of the head of the cable tie, the number of the profiling pits is multiple, and each of the profiling pits is They are evenly distributed on the outer circumference of the roulette at a fixed pitch.
所述滑块机构包括滑块及导轨,所述滑块机构设置在所述轮盘的圆周内侧,所述滑块与所述导轨配合并沿着所述导轨的长度方向滑动,除了沿导轨的长度方向滑动之外,滑块的其他5个空间自由度被导轨约束,The slider mechanism includes a slider and a guide rail, the slider mechanism is arranged on the inner side of the circumference of the wheel disc, and the slider cooperates with the guide rail and slides along the length direction of the guide rail, except along the length of the guide rail. In addition to sliding in the length direction, the other 5 spatial degrees of freedom of the slider are constrained by the guide rails.
进一步地,所述滑块及所述导轨均位于所述轮盘的圆周内侧。Further, both the slider and the guide rail are located inside the circumference of the wheel disc.
进一步地,所述滑块上有与竖直方向的导向槽,用于安装分料刀。Further, the sliding block is provided with a guide groove in the vertical direction for installing the dividing knife.
进一步地,还包括电机、减速箱、摆动臂、连杆、销轴,所述电机通过减速箱驱动摆动臂,所述摆动臂通过销轴带动连杆,所述连杆带动滑块在导轨上滑动。Further, it also includes a motor, a reduction box, a swing arm, a connecting rod and a pin shaft. The motor drives the swing arm through the reduction box, the swing arm drives the connecting rod through the pin shaft, and the connecting rod drives the slider on the guide rail. slide.
所述推料机构包括:推料杆、及驱动所述推料杆运动的凸轮,所述推料杆的作用端安装在所述轮盘的圆周外侧,所述推料杆将所述分料刀将从扎带连板上分离的扎带推到所述滑块上预定位,所述滑块带动所述扎带从预定位位置滑动到捆扎工作位置。The pushing mechanism includes: a pushing rod and a cam that drives the pushing rod to move. The working end of the pushing rod is installed on the outer circumference of the wheel disc, and the pushing rod divides the material. The knife pushes the cable tie separated from the cable tie connecting plate to the slider for pre-positioning, and the slider drives the cable tie to slide from the pre-positioning position to the binding working position.
所述分料机构还包括配置成将所述连体式扎带中的各扎带与所述连体式扎带中的扎带连板相分离的分料机构,所述分料机构包括:分料刀,及驱动所述分料刀运动的凸轮,所述分料刀安装在所述滑块上。The material distribution mechanism further includes a material distribution mechanism configured to separate each cable tie in the one-piece cable tie from the cable tie connecting plate in the one-piece cable tie, and the material distribution mechanism includes: A distributing knife, and a cam for driving the moving of the distributing knife, the distributing knife is installed on the sliding block.
进一步地,所述分料刀安装在所述滑块上,配置由电机驱动的凸轮、连杆机构驱动所述分料刀在所述滑块上作上下运动。Further, the distributing knife is installed on the slider, and a cam driven by a motor and a link mechanism are configured to drive the distributing knife to move up and down on the slider.
进一步地,所述滑块上或/及分料刀设置有凸筋,配置成卡住所述扎带的头部;Further, protruding ribs are provided on the slider or/and the dividing knife, and are configured to clamp the head of the cable tie;
或者,所述滑块上设置有与所述扎带的头部形状相匹配的仿形凹坑,配置成卡住所述扎带的头部。Alternatively, the slider is provided with a contoured recess matching the shape of the head of the cable tie, and is configured to clamp the head of the cable tie.
除了上述间歇分度机构、分料机构、推料机构、和滑块机构,自动扎带工具还包括导向爪机构、拉紧轮机构及切断刀,所述控制器控制所述间歇分度机构、分料机构、推料机构、和滑块机构、拉紧、切断各动作按时间逻辑依次顺序进行,完成一个捆扎周期。In addition to the above-mentioned intermittent indexing mechanism, material distribution mechanism, pushing mechanism, and slider mechanism, the automatic strapping tool also includes a guide claw mechanism, a tensioning wheel mechanism and a cutting knife, and the controller controls the intermittent indexing mechanism, Distributing mechanism, pushing mechanism, sliding block mechanism, tightening and cutting are performed in sequence according to time logic to complete a bundling cycle.
本发明提供的自动扎带方法,包括如下步骤:The automatic strapping method provided by the present invention comprises the following steps:
S1:将扎带置于间歇分度机构上,间歇分度机构动作,将扎带输送到使扎带的对称中心面与一种扎带工具的送料分料推料机构的中心面共面的位置上;S1: Place the cable tie on the intermittent indexing mechanism, and the intermittent indexing mechanism acts to transport the cable tie to a place where the symmetrical center plane of the cable tie is coplanar with the center plane of the feeding, distributing, and pushing mechanism of a cable tie tool. position;
S2:分料刀动作,使步骤S1中运动到位的扎带与连体式扎带的扎带连板相分离;S2: The dividing knife moves to separate the cable tie that has moved in place in step S1 from the cable tie connecting plate of the one-piece cable tie;
S3:推料杆动作,将步骤S2中与扎带连板相分离的扎带推导滑块上预定位;S3: the action of the pusher rod, deduce the upper pre-positioning of the zip tie that is separated from the tie-tie connecting plate in step S2;
S4:滑块运动,带动扎带从步骤S3中的预定位位置滑动到捆扎工作位置,在滑块滑动的过程中,扎带的带身在第一导向爪和第二导向爪内的导向槽卷曲,并使第一导向爪转动将扎带尾部穿过扎带头部的孔中;S4: The slider moves to drive the cable tie to slide from the pre-positioned position in step S3 to the binding working position. During the sliding process of the slider, the belt body of the cable tie is in the guide grooves in the first guide claw and the second guide claw Curl and rotate the first guide claw to pass the tail of the cable tie through the hole of the head of the cable tie;
S5:拉紧轮转动将扎带拉紧,切断刀将拉紧后的扎带切断。S5: The tension wheel rotates to tighten the cable tie, and the cutting knife cuts off the tightened cable tie.
S6: 扎带头部退出滑块,滑块沿导轨从捆扎工作位置退回到预定位位置。S6: The head of the cable tie exits the slider, and the slider retreats from the binding working position to the pre-positioning position along the guide rail.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明提供的一种扎带工具的送料分料推料机构,实现了自动捆扎,改善了人工捆扎作业劳动强度大且捆扎效率低的弊端;The material feeding, distributing and pushing mechanism of the tie tool provided by the invention realizes automatic bundling and improves the disadvantages of high labor intensity and low bundling efficiency in manual bundling operations;
本发明提供的一种扎带工具的送料分料推料机构,解决了各种头部形状不规则的一体式固定扎带的自动捆扎作业的难题;The present invention provides a material feeding, distributing and pushing mechanism for a tie tool, which solves the problem of automatic bundling of various integral fixed ties with irregular head shapes;
本发明提供的一种扎带工具的送料分料推料机构,还适用于连体式的头部形状规则的普通尼龙扎带的自动捆扎作业,通用化程度较高,为捆扎操作带来了极大的便利;The feeding, distributing and pushing mechanism of the tie tool provided by the invention is also suitable for the automatic bundling operation of the one-piece type common nylon tie with a regular head shape. great convenience;
本发明尤其提供了全电动一种扎带工具的送料分料推料机构,突出电动驱动,方便高空、野外、飞机内部线束捆扎、以及其他需要安全要求或者空间受限的作业场合。In particular, the invention provides an all-electric feeding, distributing and pushing mechanism of a cable tie tool, which highlights electric drive and is convenient for high-altitude, field, and aircraft interior wire harness bundling, and other operating occasions that require safety requirements or are limited in space.
附图说明Description of drawings
图1为本发明实施例提供的一种扎带工具的送料分料推料机构的轴测图;1 is an axonometric view of a material feeding, dividing and pushing mechanism of a cable tie tool provided by an embodiment of the present invention;
图2为本发明在扎带工具实施例轴测图,移去了壳体;Fig. 2 is the axonometric view of the embodiment of the present invention in the cable tie tool, with the casing removed;
图3为本发明的俯视图;Fig. 3 is the top view of the present invention;
图4为主视图,与图3对应的A-A剖视,其中,轮盘刚好完成分度动作,分料刀凸轮即将作用于分料刀顶杆连杆;Figure 4 is a front view, and is a cross-sectional view corresponding to Figure 3 A-A, wherein, the roulette just completes the indexing action, and the cam of the dividing knife is about to act on the top rod connecting rod of the dividing knife;
图5为与图3对应的A-A剖视图,其中,分料刀凸轮作用于分料刀顶杆连杆,分料刀顶杆将分料刀向上推动,分料刀将扎带从扎带连板上分离;Fig. 5 is a cross-sectional view A-A corresponding to Fig. 3, wherein the cam of the distributing knife acts on the connecting rod of the distributing knife ejector rod, the ejecting rod of the distributing knife pushes the distributing knife upward, and the distributing knife pushes the cable tie from the cable tie connecting plate upper separation;
图6为与图3对应的A-A剖视图,其中,推料杆凸轮即将作用于推料杆连杆,推料杆将扎带及分料刀向下推动,扎带在滑块内定位;Fig. 6 is the A-A sectional view corresponding to Fig. 3, wherein, the push rod cam is about to act on the push rod connecting rod, the push rod pushes the tie and the dividing knife downward, and the tie is positioned in the slider;
图7为与图4、图5、图6对应的右视图;Fig. 7 is the right side view corresponding to Fig. 4, Fig. 5, Fig. 6;
图8为本发明实施例提供的导轨、滑块与分料刀装配轴测图,将滑块上的部分凸筋与分料刀做成一体,分料刀可以按图中箭头方向在导轨内上下滑动;Fig. 8 is an axonometric view of the assembly of the guide rail, the slider and the distributing knife according to the embodiment of the present invention. Part of the ribs on the slider are integrated with the distributing knife, and the distributing knife can be placed in the guide rail in the direction of the arrow in the figure. slide up and down;
图9为以图4为参照的后视图,移去了轮盘,主要展示分度凸轮、分料刀、及推料杆的联动动作机构,滑块在扎带预定位位置;Fig. 9 is a rear view with reference to Fig. 4, the roulette is removed, and the linkage action mechanism of the indexing cam, the dividing knife, and the pushing rod is mainly shown, and the slider is at the pre-positioning position of the tie;
图10为以图4为参照的后视图,移去了轮盘,主要展示分度凸轮、分料刀、及推料杆的联动动作机构,滑块连同扎带被送到捆扎工作位置;Fig. 10 is a rear view with reference to Fig. 4, the wheel disc is removed, and the linkage action mechanism of the indexing cam, the dividing knife, and the pushing rod is mainly shown, and the slider and the cable tie are sent to the bundling working position;
图11为本发明实施例在自动扎带工具的应用的轴测图;FIG. 11 is an axonometric view of the application of an embodiment of the present invention in an automatic cable tie tool;
图12为本发明实施例在自动扎带工具的应用的主视图;FIG. 12 is a front view of the application of an embodiment of the present invention in an automatic cable tie tool;
图13为与图12对应的自动扎带工具的应用的俯视图;Figure 13 is a top view of the application of the automatic cable tie tool corresponding to Figure 12;
图14为与图13对应的T-T剖视图,其中,推料杆退回至上端,扎带在滑块内定位;Fig. 14 is a T-T sectional view corresponding to Fig. 13, wherein the push rod is retracted to the upper end, and the tie is positioned in the slider;
图15为与图13对应的T-T剖视图,第二导向爪闭合,滑块连同扎带被送到捆扎工作位置;Fig. 15 is a T-T sectional view corresponding to Fig. 13, the second guide claw is closed, and the slider together with the cable tie is sent to the binding working position;
图16为与图13对应的T-T剖视图,第一导向爪向内摆动,将扎带尾部穿入扎带头部的孔中;Fig. 16 is a T-T sectional view corresponding to Fig. 13, the first guide claw swings inwardly, and the tail of the tie is inserted into the hole of the head of the tie;
图17为与图13对应的T-T剖视图,拉紧轮在电机驱动下将扎带拉紧,切断刀在电机驱动下切断扎带,第二导向爪打开,让扎带头部退出滑块;Figure 17 is a T-T sectional view corresponding to Figure 13, the tensioning wheel tightens the tie under the drive of the motor, the cutting knife cuts the tie under the drive of the motor, the second guide claw is opened, and the head of the tie is withdrawn from the slider;
图18为图7所示间歇分度机构的替代方案,凸轮拨动节距滚子驱动轮盘,锁定块将轮盘锁定;Figure 18 is an alternative to the intermittent indexing mechanism shown in Figure 7, the cam toggles the pitch roller to drive the wheel, and the locking block locks the wheel;
图19为图7所示间歇分度机构的替代方案,由不完全齿轮与轮盘的内齿廓啮合驱动轮盘、不完全齿轮的外凸弧与轮盘的内凹弧配合锁定轮盘;Fig. 19 is an alternative scheme of the intermittent indexing mechanism shown in Fig. 7, the wheel disc is driven by the meshing of the incomplete gear with the inner tooth profile of the wheel disc, and the outer convex arc of the incomplete gear cooperates with the inner concave arc of the wheel disc to lock the wheel disc;
图20是飞机头、蘑菇头、杉树头等头部形状不规则的一体式固定扎带、带标签的扎带、及有规则头部形状的普通扎带的轴测图。Fig. 20 is an axonometric view of the one-piece fixed cable ties with irregular head shapes such as aircraft noses, mushroom heads, and fir tree heads, cable ties with labels, and common cable ties with regular head shapes.
图中A-A剖面及T-T剖面为自动扎带工具的对称中心面、也是所述一种扎带工具的送料分料推料机构的中心面,而且还是已经进入预定位的扎带的对称中心面。The A-A section and the T-T section in the figure are the symmetrical center plane of the automatic cable tie tool, the center plane of the feeding, distributing and pushing mechanism of the cable tie tool, and the symmetrical center plane of the cable tie that has entered the pre-positioning.
附图标记:000、控制器;001、线;1、滑块; 104、凸筋;100、电机;11、扳机;110、减速箱; 111、摆动臂;112、销轴;113、连杆;114、销轴;117、扳机复位弹簧;118、扳机中心轴;119、复位弹簧;2、导轨;20、扎带;201、扎带头部;202、扎带连板;203、定位孔;3、第一导向爪;31、第一导向爪中心轴;30、分料刀; 302、分料刀顶杆; 304、销轴;305、分料刀顶杆连杆;307、凸轮滚子;308、分料刀凸轮;309、分料刀顶杆复位弹簧;31、第一导向爪转轴;4、第二导向爪;41、第二导向爪中心轴; 5、机架; 6、拉紧轮;600、电机;610、减速箱;620、周期控制齿轮;621、感应部;622、传感器;630、拉紧齿轮;7、切断刀;8、间歇分度机构;800、电机;801、轮盘;802、定位柱;803、节距滚子;804、分度凸轮;805、凸轮轴;806、定心轮;807、仿形凹坑;808、节距销;809、锁定块;810、不完全齿轮;811、齿轮;812、齿轮轴;813、齿轮箱;820、齿轮;814、销轴;815、弹簧;9、推料杆;903、销轴;904、推料杆连杆;905、连杆中心轴;906、凸轮滚子;907、凸轮轴;908、推料杆凸轮;909、推料杆复位弹簧;10、壳体;12、废料盒;121、废料盒门板;122、门板转轴。Reference numerals: 000, controller; 001, line; 1, slider; 104, rib; 100, motor; 11, trigger; 110, reduction box; 111, swing arm; 112, pin; 113, connecting rod ;114, pin; 117, trigger return spring; 118, trigger center shaft; 119, return spring; 2, guide rail; 20, cable tie; 201, cable tie head; 202, cable tie connecting plate; 203, positioning hole; 3. The first guide claw; 31. The central axis of the first guide claw; 30, The dividing knife; 302, The dividing knife ejector rod; 304, The pin shaft; ; 308, the cam of the dividing knife; 309, the return spring of the ejector rod of the dividing knife; 31, the rotating shaft of the first guide claw; 4, the second guide claw; 41, the central axis of the second guide claw; 5, the frame; Tightening wheel; 600, motor; 610, reduction box; 620, cycle control gear; 621, induction part; 622, sensor; 630, tensioning gear; 7, cutting knife; 8, intermittent indexing mechanism; 800, motor; 801 , wheel disc; 802, positioning column; 803, pitch roller; 804, indexing cam; 805, camshaft; 806, centering wheel; 807, profiling pit; 808, pitch pin; 809, locking block ;810, incomplete gear; 811, gear; 812, gear shaft; 813, gear box; 820, gear; 814, pin; 815, spring; 9, push rod; 903, pin; 904, push rod Connecting rod; 905, connecting rod central axis; 906, cam roller; 907, camshaft; 908, push rod cam; 909, push rod return spring; 10, housing; 12, waste box; 121, waste box Door panel; 122. Door panel shaft.
具体实施方式Detailed ways
下面结合附图及具体实施方式对本发明做进一步描述:The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
请参照图1及图2,本实施例中,图2是本发明应用于自动扎带工具的轴测图,移去了壳体,如图2所示,电机800经过齿轮820、再经过齿轮箱813输出给齿轮轴812,图1是本发明的轴测图,省略了电机800、齿轮820及齿轮箱813,如图1所示,轮盘801、推料杆9、和分料刀30是由一个电机800所驱动的联动机构,齿轮轴812是齿轮箱813的输出轴,齿轮轴812通过齿轮820将动力传给双作用分度凸轮804及凸轮轴907,分料刀凸轮308及推料杆凸轮908都与凸轮轴907同轴固联,分料刀顶杆连杆305及推料杆连杆904都可绕连杆中心轴905的轴线转动;双作用凸轮804与轮盘801的轴线以空间垂直但不相交布置,双作用凸轮804每转动一周轮盘801转动一个节距,并且双作用凸轮804的转动使得轮盘801做间歇分度运动;推料杆9通过滑动导轨安装在机架5上或者安装在自动扎带工具的壳体10;本实施例中,所述间歇分度机构8主要包括轮盘801与间歇分度机构(本实施例中分度机构是分度凸轮804);所述分料机构主要包括分料刀凸轮308及分料刀30;所述推料机构主要包括推料杆凸轮908及推料杆9。Please refer to FIG. 1 and FIG. 2. In this embodiment, FIG. 2 is an axonometric view of the present invention applied to an automatic cable tie tool. The housing is removed. As shown in FIG. 2, the
请继续参照图1及图2,所述间歇分度机构至少包括做间歇分度运动的轮盘801,所述轮盘801是一个中空的环状,配置成使所述扎带转动进给;所述轮盘801由多个定心轮806(图1中未示出)或者轴承支撑能绕轮盘801的轴心转动,所述定心轮806或者轴承安装在机架上或者壳体上;Please continue to refer to FIG. 1 and FIG. 2 , the intermittent indexing mechanism at least includes a
进一步地,请继续参照图1及图2,及图11,所述轮盘801圆周上均布设置有径向定位柱802,所述扎带的扎带连板202上设置有定位孔203,所述轮盘801的定位柱802与所述扎带连板202的定位孔203配合;Further, please continue to refer to FIG. 1, FIG. 2, and FIG. 11, radial positioning posts 802 are evenly arranged on the circumference of the
或者,所述轮盘801的圆周面上均匀设置有径向定位孔,所述连体式扎带的扎带连板202上设置有定位柱,所述定位柱与所述定位孔配合;Alternatively, radial positioning holes are evenly provided on the circumferential surface of the
进一步地,请继续参照图1及图2,所述轮盘801的外圆周面上设置有与所述扎带的头部形状相匹配的仿形凹坑807,所述仿形凹坑807的数量为多个,各所述仿形凹坑807按固定节距均布在所述轮盘801的外圆周上。Further, please continue to refer to FIG. 1 and FIG. 2 , the outer circumferential surface of the
进一步地,请继续参照图1及图2,所述轮盘801的端面沿其轴向伸有多个节距销808,所述多个节距销808均布在轮盘801端面上,所述多个节距销808与所述轮盘801做成一体或者紧配安装在所述轮盘801上,为了减少摩擦力,或者在每个节距销808上空套安装节距滚子803,所述轮盘801的端面上还枢接有双作用分度凸轮804,所述节距滚子803或者节距销808安装在所述双作用凸轮804的槽中,所述节距滚子803或者节距销808的外周面与所述双作用凸轮804的槽的两侧面接触接,所述双作用凸轮804的槽的两侧面具有驱动或者锁定所述轮盘801的作用,驱动所述轮盘801做间歇分度转动;Further, please continue to refer to FIG. 1 and FIG. 2 , the end surface of the
请继续参照图3-图7,本实施例中,图3为本发明的俯视图,图4-图6展示轮盘801的分度动作、分料刀30向上运动将扎带分离动作及推料杆9将扎带20及分料刀30压下的动作过程按时间逻辑依次顺序进行;Please continue to refer to FIGS. 3 to 7 . In this embodiment, FIG. 3 is a top view of the present invention, and FIGS. 4 to 6 show the indexing action of the
图4中,双作用凸轮804刚刚完成对轮盘801的分度动作,此时齿轮820带动双作用凸轮804的继续转动而轮盘801被双作用凸轮804锁定不动;而凸轮轴907在齿轮820的带动下驱动分料刀凸轮308的上升沿作用在凸轮滚子307上,使得分料刀顶杆连杆305绕连杆中心轴905顺时钟转动,分料刀顶杆连杆305通过销轴304驱动分料刀顶杆302向上运动,分料刀顶杆302向上驱动分料刀30在滑块1内向上滑动将扎带20跟扎带连板202分离;In FIG. 4 , the double-acting
图5中,分料刀30已经将扎带20跟扎带连板202切断分离,此时齿轮820带动双作用凸轮804的继续转动而轮盘801被双作用凸轮804锁定不动;凸轮轴907在齿轮820的带动下驱动推料杆凸轮908的上升沿作用于凸轮滚子906上,使得推料杆连杆904绕连杆中心轴905逆时针转动,推料杆连杆904通过销轴903驱动推料杆9向下运动,推料杆9将已经切断的扎带20压向呈L型的分料刀30的水平段底板上,此时分料刀凸轮308的下降沿与凸轮滚子307接触,分料刀顶杆复位弹簧309将分料刀顶杆302拉向下方复位;In FIG. 5, the dividing
图6中,推料杆9将已经切断的扎带20及分料刀30一起向下推向滑块1内定位,此时齿轮820带动双作用凸轮804的继续转动而轮盘801被双作用凸轮804锁定不动,凸轮轴907在齿轮820的带动下驱动推料杆凸轮908的下降沿与凸轮滚子906接触,推料杆复位弹簧909将推料杆9向上拉复位;In FIG. 6 , the
需要说明的是,本实施例中,因为分料刀凸轮308及推料杆凸轮908都是单作用凸轮,所以需要设置分料刀顶杆复位弹簧309及推料杆复位弹簧909分别将分料刀顶杆302及推料杆9拉回复位。It should be noted that, in this embodiment, because the dividing
图7是与图4、图5、及图6对应的右视图。FIG. 7 is a right side view corresponding to FIG. 4 , FIG. 5 , and FIG. 6 .
请继续参照图8、图9、图10,本实施例中,图8是展示:滑块1、导轨2、分料刀30、扎带20、及驱动滑块1的摆动臂111、销轴112、连杆113、销轴114的装配关系的轴测图;图9及图10是以图4为参照的后视图;图8中,滑块机构主要包括:滑块1及导轨2,还包括:电机100、减速箱110、摆动臂111、销轴112、连杆113、销轴114,滑块1与导轨2采用矩形槽配合,滑块1除了能沿导轨2的长度方向滑动之外,滑块1的其他五个空间自由度被导轨2约束,电机100通过减速箱110驱动摆动臂111、销轴112、连杆113、销轴114带动滑块1在导轨2上滑动,滑块1还设置有竖直方向的矩形导向槽,分料刀30呈L型,分料刀30的竖直段与滑块1的在竖直方向的矩形导向槽配合,分料刀30能跟随滑块1一起滑动,还能沿滑块1的竖直方向的矩形导向槽上下滑动,图9所示位置为滑块1处于扎带预定位位置,分料刀顶杆302及推料杆9复位后,电机100驱动摆动臂111按图示的逆时针转动,摆动臂111通过销轴112驱动连杆113,连杆113通过销轴114驱动滑块1连同扎带20从预定位位置沿导轨2滑动到捆扎工作位置;图10所示位置为滑块1处于扎带捆扎工作位置,捆扎完成后,扎带头部201从滑块1内退出,电机100驱动摆动臂111按图示的顺时针转动,摆动臂111通过销轴112驱动连杆113,连杆113通过销轴114驱动滑块1从捆扎工作位置沿导轨2滑动到预定位位置;推料杆9通过滑动导轨安装在机架5上或者一种扎带工具的送料分料推料机构的壳体10上;或者将分料刀30安装在推料杆9上并跟随推料杆9做上下运动;分料刀30安装在滑块1上,分料刀30在滑块1上做上下滑动,分料刀30跟随述滑块1一起运动,在所述分料刀30及所述滑块1都设置有凸筋104用于卡住扎带头部201,Please continue to refer to FIGS. 8 , 9 and 10 . In this embodiment, FIG. 8 shows: the
请继续参照图8,分料刀设置成L型(图8中,两条引线分别指在L型的竖直部分及水平段),4个凸筋104中,有2个凸筋104跟滑块1做成一体;另有2个凸筋104做在呈L型的分料刀30的水平段上;Please continue to refer to FIG. 8 , the dividing knife is set to be L-shaped (in FIG. 8 , the two lead lines refer to the vertical part and the horizontal section of the L-shaped respectively), among the four
或者,所述4条凸筋104都跟分料刀30做成一体,并能跟分料刀30一起按图8中的箭头所示方向在滑块1内上下滑动;Alternatively, the four protruding
或者,所述4条凸筋104都跟所述滑块1做成一体;Alternatively, the four protruding
此外,本实施例中,可以是上述在滑块1或/及分料刀30上设置凸筋以对扎带20头部进行定位的结构形式,但不仅仅局限于此,还可以采用其他设置形式,如:在滑块1或者分料刀30上设置与扎带20的头部形状相匹配的仿形凹坑。故其只要是通过这种结构形式,能够实现对扎带20头部的定位即可。In addition, in this embodiment, the above-mentioned structural form in which convex ribs are arranged on the
请继续参照图11、图12及图13,本实施例中,图11是自动扎带工具装载连体的一体式固定扎带的轴测图,图12是自动扎带工具的主视图,图13是与图12对应的主视图。Please continue to refer to FIG. 11 , FIG. 12 and FIG. 13 . In this embodiment, FIG. 11 is an axonometric view of an integrated fixed cable tie that is loaded by an automatic cable tie tool, and FIG. 12 is a front view of the automatic cable tie tool. 13 is a front view corresponding to FIG. 12 .
请继续参照图14到图17,本实施例中,图14到图17为A-A剖视图,如图14所示,第二导向爪4处于打开状态,扎带20在滑块1内定位并处于预定位位置;如图15所示,扣动扳机11,第二导向爪4绕第二导向爪中心销41转动与所述第一导向爪3闭合,电机100驱动摆动臂111按图14所示的逆时针转动,摆动臂111通过销轴112驱动连杆113,连杆113通过销轴114驱动滑块1带动扎带20从导轨2的右端滑动到左端,即从预定位位置滑动到捆扎工作位置,在所述滑块1滑动过程中,扎带20的带身在第一导向爪3和第二导向爪4内的导向槽中卷曲;如图16所示,第一导向爪3在电机600的驱动下绕第一导向爪中心轴31转动将扎带20的尾部穿过扎带头部201的孔中,拉紧轮6在电机600的驱动下转动将扎带20拉紧,切断刀7在电机600的驱动下将拉紧后的扎带20切断,捆扎完成;如图17所示,捆扎完成后,第二导向爪4打开,扎带20头部从所述滑块1中退出后,电机100驱动摆动臂111按图17所示的顺时针转动,摆动臂111通过销轴112驱动连杆113,连杆113通过销轴114驱动滑块1退回到扎带的预定位位置,为下一次捆扎周期做准备;Please continue to refer to FIGS. 14 to 17 . In this embodiment, FIGS. 14 to 17 are A-A sectional views. As shown in FIG. 14 , the second guide claw 4 is in an open state, and the
总结上述动作过程,一个按时间逻辑顺序动作的捆扎周期包括:Summarizing the above action process, a bundling cycle that acts in a time-logical sequence includes:
S1. 将扎带置于间歇轮盘801上,轮盘801的间歇分度运动将连体的扎带20送到分料刀的上方;S1. Place the cable tie on the
S2.分料刀30向上运动将扎带20与扎带连板202分离;S2. The dividing
S3.推料杆9向下将分离的扎带20推入滑块1内定位;S3. The
S4. 滑块运动,带动扎带从步骤S3中的预定位位置滑动到捆扎工作位置,在滑块滑动的过程中,扎带的带身在第一导向爪3和第二导向爪4内的导向槽卷曲,并使第一导向爪3转动将扎带尾部穿过扎带头部的孔中;S4. The slider moves to drive the cable tie to slide from the pre-positioned position in step S3 to the binding working position. During the sliding process of the slider, the belt body of the cable tie is in the
S5:拉紧轮6转动将扎带拉紧,切断刀将拉紧后的扎带切断;S5: The
S6: 扎带头部退出滑块,滑块沿导轨从捆扎工作位置退回到预定位位置。S6: The head of the cable tie exits the slider, and the slider retreats from the binding working position to the pre-positioning position along the guide rail.
请继续参照图18,本实施例是图1所示结构的替代设计方案,如图18所示,所述轮盘801由多个定心轮806或者多个轴承安装在支架5上,所述轮盘801的端面沿其轴向伸有多个节距销808,所述多个节距销808均布在轮盘801端面上,所述多个节距销808与所述轮盘做成一体或者紧配安装在所述轮盘801上,为了减少摩擦力,或者在每个节距销808上空套安装节距滚子803,在轮盘801内侧设置单作用凸轮804、分料刀凸轮308及推料杆凸轮908,单作用凸轮804由齿轮820驱动,齿轮820还驱动另外两个齿轮820,分料刀凸轮308及推料杆凸轮908分别与齿轮820同轴固联,动力经过齿轮820分别传给单作用分度凸轮804、分料刀凸轮308及推料杆凸轮908,单作用凸轮804作用在节距滚子803上,单作用凸轮804每转动一圈拨动轮盘801转动一个分度节距,锁定块809呈楔形,锁定块809也设置在轮盘801的圆周内侧,锁定块809空套在销轴814上能绕销轴814转动,弹簧815始终将锁定块809向轮盘801的圆周外侧推出,在弹簧力德作用下,锁定块809始终具有卡入相邻两所述节距销之间的趋势,将分度后的轮盘801锁定,在轮盘801被锁定状态,所述凸轮804继续转动,顺序地,分料刀凸轮308的上升沿作用使分料刀顶杆302上升,当分料刀30到达最高点位置并已经将扎带20与扎带连板202分离后,推料杆凸轮908的上升沿开始作用使推料杆9向下运动,将扎带头部201推入滑块1中定位;本实施例中,所述间歇分度机构8包括:至少一个轮盘801、一个单作用凸轮804及一个弹性枢接于所述机架的锁定块809。Please continue to refer to FIG. 18. This embodiment is an alternative design scheme of the structure shown in FIG. 1. As shown in FIG. 18, the
需要说明的是,图18所示的实施例中,因为分料刀凸轮308及推料杆凸轮908都是单作用凸轮,所以需要设置分料刀顶杆复位弹簧309及推料杆复位弹簧909分别将分料刀顶杆302及推料杆9拉回复位。It should be noted that, in the embodiment shown in FIG. 18 , because the dividing
还需要说明的是:图18所示结构与棘轮棘爪的工作原理相似,即所述间歇分度机构8或者包括:至少一个轮盘801及棘轮棘爪机构。It should also be noted that the structure shown in FIG. 18 is similar to the working principle of the ratchet pawl, that is, the
请继续参照图19,本实施例也是图1所示结构的另一个替代设计方案,采用不完全齿轮啮合代替凸轮驱动轮盘801做间歇分度运动,不完全齿轮810设置在轮盘801的圆周内侧,不完全齿轮810的圆周只有一个齿及外凸弧形段,轮盘801的内圆周上设置多个均布的并能与所述不完全齿轮810的齿啮合的内齿廓,轮盘801上还设置多个均布的并能与所述不完全齿轮810的弧形段配合的内凹弧面,不完全齿轮810由齿轮820驱动,齿轮820还驱动另外两个齿轮820,分料刀凸轮308及推料杆凸轮908分别与齿轮820同轴固联;动力经过齿轮820分别传给单不完全齿轮810、分料刀凸轮308及推料杆凸轮908,当所述不完全齿轮810的齿与所述轮盘801上的内齿廓啮合时,所述不完全齿轮810的外凸弧形段与所述轮盘801的内凹弧面脱离接触,所述轮盘801处于分度运动状态,当所述不完全齿轮810的齿与所述轮盘801上的(不完全)内齿廓刚好脱离啮合时,所述不完全齿轮810的外凸弧形段与所述轮盘801的内凹弧面保持接触,所述轮盘801处于被锁定状态,所述不完全齿轮810继续转动,顺序地,分料刀凸轮308的上升沿作用使分料刀顶杆302上升,当分料刀30到达最高点位置并已经将扎带20与扎带连板202分离后,推料杆凸轮908的上升沿开始作用于凸轮滚子906使推料杆9向下运动,将扎带头部201推入滑块1中定位;本实施例证明:所述间歇分度机构至少包括一个轮盘801及一个周边只有一个齿的不完全齿轮810。Please continue to refer to FIG. 19 , this embodiment is also another alternative design scheme of the structure shown in FIG. 1 , using incomplete gear meshing instead of the cam to drive the
需要说明的是,图19所示的实施例中,因为分料刀凸轮308及推料杆凸轮908都是单作用凸轮,所以需要设置分料刀顶杆复位弹簧309及推料杆复位弹簧909分别将分料刀顶杆302及推料杆9拉回复位。It should be noted that, in the embodiment shown in FIG. 19 , because the dividing
进一步地,或者,图19所示的实施例中,取消轮盘801上的内凹弧,并且取消不完全齿轮810上的外凸弧,增加图18所示实施例的所述的锁定块809,即:由轮盘801、不完全齿轮机构与锁定块809组合构成间歇分度机构,本实施例说明:所述间歇分度机构至少包括一个轮盘801、一个周边只有一个齿的不完全齿轮810及一个弹性枢接于所述机架的锁定块809。Further, or, in the embodiment shown in FIG. 19 , the inner concave arc on the
还需要说明的是:图19所示不完全齿轮分度机构与槽轮机构的工作原理相似,即:在所述轮盘801的圆周外设置驱动盘,所述驱动盘上安装拨销及外凸弧,在所述轮盘801上设置交替均布的径向槽及内凹弧,所述驱动盘上的拨销与所述轮盘801的槽啮合驱动所述轮盘801转动,所述驱动盘上的外凸弧与所述轮盘801的内凹弧配合锁定所述轮盘801,实现所述轮盘801的间歇分度运动;需要说明的是:图19所示不完全齿轮机构相对于槽轮机构所需空间小,结构紧凑;本实施例说明:所述间歇分度机构至少包括一个轮盘801、及一个槽轮机构。It should also be noted that: the working principle of the incomplete gear indexing mechanism shown in FIG. 19 is similar to that of the sheave mechanism, that is, a driving disk is arranged outside the circumference of the
请继续参照图2,本实施例中,第一导向爪3、拉紧轮6、切断刀7、均由电机600驱动减速箱610,所述减速箱610驱动周期控制齿轮620,所述周期控制齿轮620带动拉紧齿轮630,所述拉紧齿轮630与所述拉紧轮6的其中一个轮子同轴固联,在所述周期控制齿轮620上有感应部621,在所述周期控制齿轮620的端面相邻布置传感器622,传感器622检测到感应部621即发出信号,使得电机600停止运转,在每次捆扎拉紧周期中,所述周期控制齿轮620转动一周,所述第一导向爪3及切断刀7至少动作一次;滑块1由电机100带动减速箱110驱动摆动臂111摆动,摆动臂111通过销轴112驱动连杆113,连杆113通过销轴114驱动滑块1沿导轨2在预定位位置(图2中右端)及捆扎工作位置(图2中左端)往复滑动(捆扎前滑块1将扎带送送到捆扎位置,捆扎完成后滑块1退回到预定位位置);如图2所示,间歇分度机构8、推料杆9、和分料刀30是由一个电机800经过减速箱810所驱动的联动机构,控制器000控制电机800、电机100及电机600按时间逻辑依次顺序启动或者停转,在一个捆扎周期中的任何时刻,电机800、电机100及电机600只有一个在转动。Please continue to refer to FIG. 2 , in this embodiment, the
请继续参照图20,本实施例中,展示飞机头、蘑菇头、杉树头等头部形状不规则的一体式固定扎带、带标签的扎带、及有规则头部形状的普通扎带,只要按具体的扎带头部形状在滑块1或者/及分料刀30上合理布置凸筋104或者仿形凹坑,本发明就可以对各种头部形状不规则的一体式固定扎带、或者带标签的扎带、或者有规则头部形状的普通扎带实现自动捆扎。Please continue to refer to FIG. 20. In this embodiment, the one-piece fixed cable ties with irregular head shapes such as aircraft noses, mushroom heads, and fir tree heads, labelled cable ties, and ordinary cable ties with regular head shapes are shown. As long as the protruding
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make appropriate changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
工业实用性Industrial Applicability
本发明提供的一种扎带工具的送料分料推料机构,实现了扎带的自动捆扎,改善了人工捆扎作业劳动强度大且捆扎效率低的弊端,而且,本发明提供了全电动的设计方案,方便自动扎带工具在高空或者野外作业,本发明尤其是为有不同头部形状的散装的或者是连体的一体式固定扎带或者带标签扎带的自动捆扎而设计,但本发明也同样适用于头部形状规则的散装或者连体式普通扎带的自动捆扎作业,通用化程度较高,为捆扎操作带来了极大的便利。The material feeding, distributing and pushing mechanism of the cable tie tool provided by the present invention realizes the automatic strapping of the strapping, and improves the disadvantages of high labor intensity and low strapping efficiency in the manual strapping operation. Moreover, the present invention provides an all-electric design It is convenient for the automatic strapping tool to operate at high altitude or in the field. The present invention is especially designed for the automatic strapping of bulk or conjoined one-piece fixed straps or straps with labels with different head shapes. It is also suitable for the automatic strapping operation of bulk or one-piece ordinary cable ties with regular head shape. The degree of generalization is high, which brings great convenience to the strapping operation.
Claims (11)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111483634A (en) * | 2019-01-29 | 2020-08-04 | 许修义 | Feeding, distributing and pushing mechanism of binding tool and automatic binding method |
DE202022100676U1 (en) | 2021-10-21 | 2023-01-24 | Hellermanntyton Gmbh | Variable reservoir device for feeding one-piece fastening ties to an automatic bundling tooling device |
EP4194348A2 (en) | 2021-10-21 | 2023-06-14 | Hellermann Tyton GmbH | Variable reservoir device for feeding one-piece fixing ties to an automatic bundling tool device |
US12258156B2 (en) | 2021-10-21 | 2025-03-25 | Hellermanntyton Gmbh | Bundling tool device |
-
2019
- 2019-01-29 CN CN201920155581.4U patent/CN209921662U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111483634A (en) * | 2019-01-29 | 2020-08-04 | 许修义 | Feeding, distributing and pushing mechanism of binding tool and automatic binding method |
CN111483634B (en) * | 2019-01-29 | 2025-07-01 | 深圳市施威德自动化科技有限公司 | A material feeding, dividing and pushing mechanism of a cable tie tool and an automatic cable tie method |
DE202022100676U1 (en) | 2021-10-21 | 2023-01-24 | Hellermanntyton Gmbh | Variable reservoir device for feeding one-piece fastening ties to an automatic bundling tooling device |
EP4194348A2 (en) | 2021-10-21 | 2023-06-14 | Hellermann Tyton GmbH | Variable reservoir device for feeding one-piece fixing ties to an automatic bundling tool device |
US12258156B2 (en) | 2021-10-21 | 2025-03-25 | Hellermanntyton Gmbh | Bundling tool device |
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