CN209920731U - Full-automatic membrane panel integral type UV transfer machine - Google Patents

Abstract

The utility model discloses a fully automatic UV transfer printing machine with integrated film material and plate, comprising a support platform for fixed support, a feeding mechanism and a film tearing mechanism which are fixedly connected with the support platform and are sequentially arranged along the feeding direction of the film material plate. Mechanism, dispensing mechanism, transfer mechanism, lamination mechanism, discharge mechanism, cutting mechanism, and blanking mechanism, and also include an integrated industrial control machine used to control the UV transfer machine; film tearing mechanism includes fixed on the upper end of the support platform The sheet feeding assembly used to separate the sheet from the protective film, the film feeding and tearing film assembly located on the side of the sheet feeding assembly away from the feeding mechanism, located at the lower end of the film feeding and tearing film assembly along the movement direction of the tear film tape. The highest point of the sheet feeding assembly is higher than the highest point of the film feeding and tearing assembly, so the purpose of this utility model is to realize the film feeding The problem of integrated transfer with the plate.

Description

A fully automatic film sheet integrated UV transfer printing machine

technical field

The utility model relates to a UV transfer printing machine, in particular to a fully automatic film material and plate integrated UV transfer printing machine.

Background technique

The existing UV transfer machine can transfer digital graphics to crystal, glass, stone, wood, acrylic, ceramic tile, stainless steel and aluminum and other metal planes. UV curing and pressing roller position generally require manual feeding and discharging, and both tearing and sticking of the film need to be realized manually, and the production efficiency is low.

The existing UV automatic automatic transfer machine generally can only transfer a single pair of film or plate, and cannot meet the transfer of film and plate at the same time. Customers can only spend a certain amount of money to purchase an additional transfer. The automatic transfer machine of different materials will undoubtedly greatly increase the cost.

Utility model content

The utility model aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, the purpose of the present invention is to realize the problem of integral transfer printing of the film material and the plate material.

A fully automatic film-sheet-integrated UV transfer printing machine, comprising a support platform for fixed support, a feeding mechanism, a film-tear mechanism, and a glue-dispensing mechanism that are fixedly connected to the support platform and arranged in sequence along the feeding direction of the film-material sheet , transfer mechanism, lamination mechanism, discharge mechanism, cutting mechanism, and blanking mechanism, and also include an integrated industrial control machine for controlling the UV transfer machine;

Among them, the film tearing mechanism includes a sheet feeding assembly fixed on the upper end of the support platform for separating the sheet from the protective film, a film feeding and tearing film assembly located on the side of the sheet feeding assembly away from the feeding mechanism, and a film feeding and tearing film located on the side of the sheet feeding assembly away from the feeding mechanism. The lower end of the module is arranged in sequence along the direction of film tearing tape movement, the tearing tape wheel, the waste recycling wheel, and the tearing film feeding guide roller. The highest point of the sheet feeding assembly is higher than the highest point of the film feeding and tearing film assembly.

Further, the feeding mechanism includes a plate pallet that is used to place the plates and can adjust the size, and is located above the plate pallet and is slidably connected with the linear motor and is used for plate feeding, film tearing, transfer feeding manipulators, and feeding manipulators. The sliding connection is used to control the loading and unloading motor of the loading manipulator moving up and down, and the linear motor is fixed on the support platform.

Further, the dispensing mechanism includes a dispensing slide rail fixed on the lower end of the support platform, a dispensing motor located at one end of the dispensing slide rail, a dispensing arm located on the dispensing slide rail, and a dispensing head located on the dispensing arm. .

Further, the transfer mechanism includes a mold stage for loading the mold, a transfer curing device located at the upper end of the mold stage and connected to the slide rail, and a mold lift motor located at the lower end of the mold stage and slidably connected to the mold stage, and The transfer separation cylinder is fixed on the bottom side of the mold carrier.

Further, the laminating mechanism includes a laminating feeding guide roller fixed on the support platform, a mobile manipulator located above the laminating feeding guide roller, the mobile manipulator is connected with the linear motor, and is also slidably connected with the mobile manipulator for control. The moving manipulator moves up and down with an up and down motor, and a protective film feeding assembly located at the lower end of the film feeding guide roller and fixed on the supporting platform.

Further, the discharge mechanism includes a discharge wheel for driving the film material, a lower pressing guide roller located at the lower end of the discharge wheel in line contact with the discharge wheel, and a discharge motor located at one end of the discharge wheel and fixed on the support platform. on the discharge holder.

Further, the cutting mechanism includes a cutting motor, a cutting guide roller connected with the cutting motor, cutter wheels located on both sides of the cutting guide roller, a cutting knife connected with the cutting motor through a cam mechanism, and a cutting blade for fixing The cutting carriage of the cutting knife.

Further, the blanking mechanism includes a gripping mechanism, a blanking lift motor and a blanking left-right moving motor connected to the gripping mechanism, and a blanking conveyor belt located at the lower end of the gripping mechanism, and a conveyor belt motor is also provided on one side of the blanking conveyor belt.

Further, the plate feeding assembly includes a feeding fixing seat fixed on the support platform, a feeding guide roller fixed above the feeding fixing seat, and a guide plate on one side of the feeding guide roller for adhering the adhesive tape.

Further, the film material feeding and tearing film assembly includes a film material reeling device located on the support platform, and a film material tearing film assembly located on the side of the film material reeling device away from the sheet feeding assembly for separating the protective film from the film material. .

The beneficial effects of the present utility model:

By setting the feeding manipulator, the material feeding, film tearing, and transfer printing of the sheet can be realized, so as to realize the fully automated operation of the sheet. Tear off the film. By setting the transfer curing device on the mold stage, the transfer and curing can be carried out at the same time, which reduces the time of the overall process, improves the efficiency, and provides customers with two working modes. The printer saves a lot of money.

Description of drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained based on the structures shown in these drawings without any creative effort.

Accompanying drawing 1 is the front view of the present utility model;

Accompanying drawing 2 is the front view of the present utility model;

Accompanying drawing 3 is the isometric side view of the present utility model;

Accompanying drawing 4 is the isometric view of one of the directions of the present utility model;

Accompanying drawing 5 is the partial enlarged view of the present utility model;

6 is a schematic diagram of the industrial control integrated machine of the present invention.

Description of drawings:

1. Feeding mechanism; 2. Film tearing mechanism; 3. Dispensing mechanism; 4. Transfer mechanism; 5. Laminating mechanism; 6. Discharging mechanism; 7. Cutting mechanism; 8. Unloading mechanism; 9. Industrial control machine; 11. Sheet pallet; 12. Feeding manipulator; 13. Linear motor; 14. Feeding and unloading motor; 21. Sheet feeding assembly; 22. Film feeding and tearing film assembly; 23. Waste recycling wheel ;24, film tearing tape wheel; 25, tearing film feeding guide roller; 31, dispensing head; 32, dispensing arm; 33, dispensing motor; 34, dispensing slide rail; 41, transfer curing device; 42 , mold stage; 43, mold lift motor; 44, mold separation cylinder; 45, slide rail; 51, mobile manipulator; 52, up and down moving motor; 53, film feeding guide roller; 54, protective film feeding component; 61, discharge wheel; 62, lower pressing guide roller; 63, discharge fixing seat; 64, discharge motor; 71, cutting motor; 72, cutting guide roller; 73, cutter wheel; 74, cutting knife ;75, cutting seat; 81, left and right motor for feeding; 82, lifting motor for feeding; 83, grabbing mechanism; 84, feeding conveyor; 85, motor for conveyor; 121, first hollow slot; 185, suction nozzle ;212, feeding guide roller; 211, feeding fixed seat; 213, guide plate; 221, film reel; 222, film tearing assembly; 241, tape; 242, tape wheel shaft; 243, tape wheel motor ;411, transfer slide; 412, transfer roller; 413, UV transfer lamp; 414, height adjustment cylinder; 422, second hollow groove; 541, protective film wheel; 542, protective film guide roller; 2221, tearing Film fixing seat; 2222, film tearing separation guide roller; 2223, tearing film separation motor.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, not all of them. Example.

Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

It should be noted that all the directional indications (such as up, down, left, right, front, back, inner, outer, center...) in the embodiments of the present invention are only used to explain a certain posture (as shown in the accompanying drawings) ), the relative positional relationship, movement situation, etc. between the components under ), if the specific posture changes, the directional indication also changes accordingly.

In the present utility model, unless otherwise expressly specified and limited, the terms "connection", "fixed" and the like should be understood in a broad sense, for example, "fixed" can be a fixed connection, a detachable connection, or an integrated; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such technical solutions The combination does not exist and is not within the protection scope required by the present invention.

Example 1:

As shown in FIG. 1 to FIG. 6 , a fully automatic UV transfer printing machine with integrated film material and sheet material includes a supporting platform 111 for fixed support, which is fixedly connected to the supporting platform 111 and is arranged in sequence along the feeding direction of the film material 333 and the sheet 444 The feeding mechanism 1, the film tearing mechanism 2, the dispensing mechanism 3, the transfer mechanism 4, the laminating mechanism 5, the discharging mechanism 6, the cutting mechanism 7, and the unloading mechanism 8, also include the control UV transfer mechanism. The machine's industrial control all-in-one machine 9;

Among them, the film tearing mechanism 2 includes a sheet feeding assembly 21 fixed on the upper end of the support platform 111 for separating the sheet 444 from the protective film, and a film feeding and tearing film assembly 22 located on the side of the sheet feeding assembly 21 away from the feeding mechanism 1 , the film tearing tape wheel 24, the waste recycling wheel 23, and the tearing film feeding guide roller 25, which are located at the lower end of the film feeding and tearing film assembly 22 along the moving direction of the film tearing tape, are arranged in sequence. The highest point of the sheet feeding assembly 21 is higher than The highest point of the film feeding and tearing film assembly 22.

Further preferably, the film tearing tape wheel 24 includes a tape shaft 242 fixed on the lower end of the support platform 111, an adhesive tape 241 located on the tape shaft 242 for adhering the lower protective film of the sheet 444, and a A belt pulley motor 243 provided at the axial end.

Further preferably, the waste recycling wheel 23 is used for recycling the adhesive tape 241 adhered with the protective film.

Preferably, the plate feeding assembly 21 includes a feeding fixing base 211 fixed on the supporting platform 111 , a feeding guide roller 212 fixed above the feeding fixing base 211 , and a feeding guide roller 212 on one side for sticking Guide plate 213 with tape attached.

Preferably, the film feeding and tearing assembly 22 includes a film reeling device 221 located on the support platform 111 and driven by a motor (not shown), and is located on the side of the film reeling device 221 away from the sheet feeding assembly 21 for The film tear-off assembly 222 separates the protective film from the film material 333 .

Further preferably, the film material reel 221 is provided with a film material 222 for feeding.

Further preferably, the tearing film feeding guide roller 25 is used for guiding the tape 241 .

Further preferably, the film material tearing film assembly 222 includes a tearing film fixing seat 2221 located on the support assembly 111, and is fixed on the tearing film fixing seat 2221 for separating the film material and the lower end protective film. The guide roller 2222, the tear-off separation motor 2223 located on one side of the tear-off separation guide roller 2222.

Preferably, the feeding mechanism 1 includes a plate pallet 11 for placing the plate 444 and capable of adjusting the size, and is located above the plate pallet 11 and is slidably connected with the linear motor 13 and is used for the plate 444 feeding, film tearing, and transfer printing. The feeding manipulator 12 is slidably connected to the feeding manipulator 12 for controlling the feeding manipulator 12 to move up and down. The linear motor 13 is fixed on the support platform 111 .

Further preferably, a first hollow groove 121 is further provided between the feeding mechanism 1 and the plate feeding assembly 21 .

Preferably, the glue dispensing mechanism 3 includes a glue dispensing slide rail 34 fixed on the lower end of the support platform 111, a glue dispensing motor 33 located at one end of the glue dispensing slide rail 34, a glue dispensing arm 32 located on the glue dispensing slide rail 34, and a glue dispensing arm 32 located on the dispensing slide rail 34. Multiple groups of dispensing heads 31 on the glue arm 32 .

Preferably, the transfer mechanism 4 includes a mold carrier 42 for loading molds, a transfer curing device 41 located at the upper end of the mold carrier 42 and connected to the slide rail 45 , and a lower end of the mold carrier 42 that slides with the mold carrier 42 . The mold lift motor 43 is connected, and the transfer separation cylinder 44 is fixed on the bottom end side of the mold carrier 42 .

Further preferably, a second hollow groove 422 is further provided between the mold carrier 42 and the film tearing assembly 222 .

Further preferably, the transfer and curing device 41 includes a transfer slide 411 located on the slide rail 45, a transfer roller 412 located on the transfer slide, and the transfer roller 413 is located away from the plate to enter. The UV transfer lamp 413 on one side of the barge assembly 21 and the height adjustment cylinder 414 located above the transfer roller 413 .

Preferably, the laminating mechanism 5 includes a laminating feeding guide roller 53 fixed on the support platform 111 , a mobile manipulator 51 located above the laminating feeding guide roller 53 , and the mobile manipulator 51 is connected with the linear motor 13 and is connected with the mobile manipulator at the same time. 51 is slidingly connected to an up and down moving motor 52 for controlling the up and down movement of the moving manipulator 51 , and a protective film feeding assembly 54 located at the lower end of the film feeding guide roller 53 and fixed on the supporting platform 111 .

Further preferably, the protective film feeding assembly 54 includes a protective film wheel driven by a motor, and a protective film guide roller 542 located on one side of the protective film wheel for guiding the protective film.

Preferably, the discharging mechanism 6 includes a discharging wheel 61 for driving the film material 333 , a lower pressing guide roller 62 located at the lower end of the discharging wheel 61 in line contact with the discharging wheel 61 , and an outlet located at one end of the discharging wheel 61 . The material motor 64 and the material discharge fixing seat 63 fixed on the support platform 111 .

Preferably, the cutting mechanism 7 includes a cutting motor 71, a cutting guide roller 72 connected to the cutting motor 71, and cutter wheels 73 located on both sides of the cutting guide roller 72, which are connected with the cutting motor 71 through a cam mechanism (not shown in the figure). (shown) the connected cutting blade 74, and the cutting fixing seat 75 for fixing the cutting blade 74.

Preferably, the unloading mechanism 8 includes a gripping mechanism 83 , a blanking lift motor 82 and a blanking left-right moving motor 81 connected to the gripping mechanism 83 , and a blanking conveyor belt 84 located at the lower end of the gripping mechanism 83 , and the blanking conveyor belt 84 A conveyor belt motor 85 is also provided on one side.

Further preferably, suction nozzles 185 are provided at the lower ends of the feeding manipulator 12 , the grabbing mechanism 83 and the moving manipulator 51 .

The working principle of the present utility model:

How Using Sheets Works:

Preparation work: When the automatic transfer of the sheet 444 is required, place the sheet 444 on the sheet pallet 11, pull the tape 241 on the tear-off tape wheel 24 by hand, and then move from the bottom to the top of the first hollow groove 121. Pass through, and bypass the feeding guide roller 212 and the guide plate 213 on the feeding fixed seat in turn, and then pass through the second hollow groove 422 from top to bottom, wrap around the tear film feeding guide roller 25, and finally stick the Attached to waste recycling wheel 23.

Pull out the protective film on the protective film wheel 541 and bypass the protective film guide roller 542 by hand, pass it from the support platform to the upper end, and feed the guide roller 53 around the film, and finally insert it into the discharge wheel 61 and press down. Between the guide rollers 62, the mold is placed on the mold carrier 42, and the sheet 444 is ready for work.

Loading and tearing film: The industrial control integrated machine 9 controls the loading manipulator 12 to suck the sheet 444 located on the sheet pallet 11, place the picked sheet 444 on the sheet feeding assembly 22, and keep it in a static state, the suction nozzle 185 is always in the adsorption state, turn on the tape wheel motor 243, turn on the motor of the waste recycling wheel 23, and make the rotation speed of the waste recycling wheel 23 and the film tearing tape wheel 24 consistent, wherein the upper end of the tape 241 is a sticky surface, and the tape 241 will adhere At the lower end of the board, with the rotation of the waste recycling wheel 23 and the film-tear tape wheel 24 , the tape 241 peels off the protective film at the lower end of the board 444 from the board 444 .

Dispensing: control the dispensing mechanism 3 for dispensing, multiple groups of dispensing heads 31 can be independently controlled, and the dispensing position can be adjusted and set. After the glue dispensing is completed, the mold lift motor 43 lifts the mold carrier 42 up to the support platform 111 , and the feeding robot 12 places the peeled plate 444 on the mold carrier 42 .

Transfer and curing: the height adjustment cylinder 414 drives the transfer roller 412 to move downward until the transfer roller 412 is pressed on the plate 444, the transfer and curing starts, and the UV transfer lamp 413 is turned on.

Separation and lamination: After the transfer is completed, the mold separation cylinder 44 drives the mold carrier 42, so that the mold and the plate 444 are peeled off from one side of the plate 444 to the other side at a constant speed. The printed sheet 444 is picked up and placed on the lamination feed guide roller 53 . The protective film and the sheet 444 on the lamination feed guide roll 53 pass through the discharge wheel 61 and the lower pressing guide roller 62 and are then pressed.

Cutting: Then the sheet continues to move forward, and after entering the cutting mechanism 7, the cutter wheels 73 located on both sides of the cutting guide roller 72 cut the sheet 444 along the moving direction of the sheet 444, cut off the excess sheet 444, and pass through the tail The cam structure drives the cutting knife 74 to cut the plate 444 in a direction perpendicular to the moving direction of the film 444 .

Blanking: After the cutting is completed, the blanking left and right moving motor 81 in the blanking mechanism 8 moves the grabbing mechanism 83 to the top of the cut sheet 444, and the blanking lift motor 82 controls the grabbing mechanism 83 to grab downwards. The suction nozzle 185 located at the lower end of the grabbing mechanism 83 absorbs the sheet 444, and then puts the sheet 444 into the discharging area (not shown) on one side, and the remaining trimmed sheet edges fall into the recycling device along with the unloading conveyor 84 ( not shown).

Example 2

The difference from the above-mentioned Example 1 is that when the film material 333 is used for automatic transfer

Preparation work: after tearing the protective film at the lower end of the film material 333 of the film material reeling device 221 by hand, pass the protective film through the second hollow groove 422 from top to bottom, bypass the tearing film and feed the guide roller 25, Adhering to the tear-off tape wheel 24 , the film material 333 after tearing off the protective film is pulled out from between the tear-off film separation guide rollers 2222 , and inserted into the discharge wheel 61 and the lower pressing guide roller 62 .

Loading and tearing film: The material is loaded by the film material reeling device, and the film material 333 and the protective film at the lower end are separated at the tearing film separation guide roller 2222 by the rotation of the film tearing tape wheel 24.

Dispensing: the feeding manipulator 12 does not move.

Separation and lamination: the mobile manipulator 51 does not move.

Claims (10)

1. The utility model provides a full-automatic membrane panel integral type UV transfer machine which characterized in that: the UV film coating and cutting integrated machine comprises a supporting platform for fixed support, a feeding mechanism, a film tearing mechanism, a dispensing mechanism, a transfer mechanism, a film coating mechanism, a discharging mechanism, a cutting mechanism and a discharging mechanism which are fixedly connected with the supporting platform and are sequentially arranged along the feeding direction of a film material plate, and further comprises an industrial control integrated machine for controlling a UV transfer machine;

the film tearing mechanism comprises a plate feeding assembly fixed to the upper end of the supporting platform and used for separating a plate from a protective film, the plate feeding assembly is located far away from the film material loading film tearing assembly on one side of the feeding mechanism, a film tearing adhesive tape wheel, a waste recycling wheel and a film tearing feeding guide roller are sequentially arranged at the lower end of the film material loading film tearing assembly along the motion direction of the film tearing adhesive tape, and the highest point of the plate feeding assembly is higher than that of the film material loading film tearing assembly.

2. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the feeding mechanism comprises a plate stack tray, a feeding manipulator and a feeding upper and lower motor, wherein the plate stack tray is used for placing plates and can be adjusted in size, the feeding manipulator is located above the plate stack tray and is connected with the linear motor in a sliding mode and used for feeding, tearing and transferring the plates, the feeding manipulator is connected with the feeding manipulator in a sliding mode and used for controlling the feeding upper and lower motor, the feeding manipulator moves up and down, and the linear motor is fixed on the supporting platform.

3. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the dispensing mechanism comprises a dispensing slide rail fixed at the lower end of the supporting platform, a dispensing motor located at one end of the dispensing slide rail, a dispensing arm located on the dispensing slide rail, and a dispensing head located on the dispensing arm.

4. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the transfer printing mechanism comprises a mould carrying platform for loading a mould, a transfer printing solidification device which is positioned at the upper end of the mould carrying platform and is connected with a slide rail, a mould lifting motor which is positioned at the lower end of the mould carrying platform and is in sliding connection with the mould carrying platform, and a transfer printing separation cylinder which is fixed at one side of the lower bottom end of the mould carrying platform.

5. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 2, characterized in that: tectorial membrane mechanism advances to refute the deflector roll including fixing the tectorial membrane on supporting platform, is located the tectorial membrane advances to refute the removal manipulator of deflector roll top, remove the manipulator with linear motor links to each other, simultaneously with remove manipulator sliding connection's being used for control remove the reciprocating motor that the manipulator reciprocated, and be located the tectorial membrane advances to refute deflector roll lower extreme and fix protection film feeding subassembly on the supporting platform.

6. The full-automatic integrated UV transfer printing machine for film and plate materials as claimed in claim 1, wherein said discharging mechanism comprises a discharging wheel for driving the film material, a lower pressing guide roller located at the lower end of said discharging wheel and in line contact with said discharging wheel, a discharging motor located at one end of said discharging wheel and a discharging fixing seat fixed on said supporting platform.

7. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the cutting mechanism comprises a cutting motor, a cutting guide roller connected with the cutting motor, a cutter wheel located on two sides of the cutting guide roller, a cutting knife connected with the cutting motor through a cam mechanism, and a cutting slide seat used for fixing the cutting knife.

8. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the blanking mechanism comprises a grabbing mechanism, a blanking lifting motor and a blanking left-right moving motor which are connected with the grabbing mechanism, and a blanking conveying belt which is positioned at the lower end of the grabbing mechanism, wherein a conveying belt motor is further arranged on one side of the blanking conveying belt.

9. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the plate feeding assembly comprises a feeding fixing seat fixed on the supporting platform, a feeding guide roller fixed above the feeding fixing seat, and a guide plate located on one side of the feeding guide roller and used for adhering an adhesive tape.

10. The full-automatic integrated UV transfer printing machine for film plates as claimed in claim 1, characterized in that: the membrane material loading and membrane tearing assembly comprises a membrane material coil device which is located on the supporting platform and used for loading membrane materials, and a membrane material membrane tearing assembly which is located on one side of the membrane material coil device, far away from the plate feeding assembly and used for separating the protective film from the membrane materials.

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