CN209888177U - Automatic high-efficient section bar heat sealing machine - Google Patents
Automatic high-efficient section bar heat sealing machine Download PDFInfo
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- CN209888177U CN209888177U CN201920387517.9U CN201920387517U CN209888177U CN 209888177 U CN209888177 U CN 209888177U CN 201920387517 U CN201920387517 U CN 201920387517U CN 209888177 U CN209888177 U CN 209888177U
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- 238000007789 sealing Methods 0.000 title claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 77
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 230000004927 fusion Effects 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 5
- 230000008602 contraction Effects 0.000 description 5
- 238000010030 laminating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
The utility model relates to an automatic high-efficiency section welding machine, which comprises a machine table, a section fixing device and a welding device; the section fixing device and the welding device are arranged on the machine table; the section fixing device fixes the section; the welding device welds the head and tail connecting surfaces of the section; the utility model discloses an automatic high-efficient section bar heat sealing machine, partial step are accomplished by manual operation, and all the other steps replace original manual operation by mechanized operation, and the operation is simple, and such semi-automatization production mode makes the product butt fusion size precision of producing high, and its butt fusion efficiency improves greatly, is applicable to large-scale production.
Description
Technical Field
The utility model relates to a section bar welding machine device, in particular to are used for connecting the face to the end of section bar and carry out the automatic high-efficient section bar heat sealing machine that the butt fusion made it link together, belong to automatic section bar heat sealing equipment technical field.
Background
In the existing production, the head and tail connecting surfaces of four sectional materials need to be welded together to form a square frame. The existing welding process is that the connecting surfaces of two sectional materials are heated manually for a period of time to melt a part of surface material to form a molten state, the connecting surfaces are butted and are adhered together, then the connecting surfaces of the other sectional material and the sectional material which is connected are heated, the step principle is consistent with the above and is adhered together, finally the connecting surfaces of the last sectional material and the sectional material which is connected are heated, the step principle is consistent with the above and is adhered together, and the manufacturing of the material square frame is completed. The manufacturing method has the advantages of multiple processes, low working efficiency, inapplicability to the requirement of large-scale production and poor dimensional accuracy.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the not enough of prior art and providing a butt fusion size precision is high, butt fusion is efficient, easy operation and be applicable to the automatic high-efficient section bar heat sealing machine of large-scale production.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an automatic high-efficiency section welding machine comprises a machine table, a section fixing device and a welding device; the section fixing device and the welding device are arranged on the machine table; the section fixing device fixes the section; and the welding device welds the head and tail connecting surfaces of the sectional materials.
Preferably, the four sectional materials are fixed by the sectional material fixing device to form a square shape; and the welding device welds the head and tail connecting surfaces of the four sectional materials.
Preferably, the profile fixing device comprises a transverse profile fixing device and a longitudinal profile fixing device; the two transverse section fixing devices are symmetrically arranged at the front end and the rear end of the machine table; the two longitudinal section fixing devices are symmetrically arranged at the left end and the right end of the machine table; and any group of fixing devices of the transverse profile fixing device and the longitudinal profile fixing device can move in opposite directions.
Preferably, the transverse profile fixing device comprises a transverse profile fixing seat and a transverse profile limiting block; at least one end of the left end and the right end of the transverse profile fixing seat is provided with a transverse profile limiting block; a limiting slot is formed in the machine table; the transverse section limiting block is inserted into the limiting slot.
Preferably, the two transverse profile fixing seats are arranged in a bilateral symmetry mode.
Preferably, the longitudinal section fixing device can be arranged on the machine platform in a left-right moving mode; the longitudinal section fixing device comprises a longitudinal section fixing base, a sliding rail, a driver, a longitudinal section fixing seat and a longitudinal section limiting block; the longitudinal section fixing base is arranged on the sliding rail; the driver is connected with the longitudinal section fixing base and drives the longitudinal section fixing base to move left and right on the machine table; the longitudinal section fixing seat is arranged on the longitudinal section fixing base; and at least one end of the front end and the rear end of the longitudinal section fixing seat is provided with a longitudinal section limiting block.
Preferably, the longitudinal section fixing seats are symmetrically arranged in front and back.
Preferably, each section fixing seat is provided with a fixer for preventing the section from vertically moving upwards.
Preferably, the welding device comprises a welding seat, a sliding groove and an anti-sticking welding plate; the welding seat is arranged in the sliding groove; the width of the sliding groove is larger than that of the welding seat; the anti-sticking welding plate is connected with the welding seat; the welding seat slides in the sliding groove, and the left surface and the right surface of the anti-sticking welding plate are respectively attached to the connecting surfaces of the transverse section bars and the longitudinal transverse section bars.
Preferably, the machine table is also provided with a control device; the control device comprises a temperature controller, a time controller, a starting switch and an emergency switch; the temperature controller controls the heating time of the welding device; the time controller controls a driving time of the driver.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
the utility model discloses an automatic high-efficient section bar heat sealing machine, fix four section bars through horizontal section bar fixing base and vertical section bar fixing base, then antiseized welding plate need the butt fusion to connect the face laminating to horizontal section bar and vertical section bar, after heating for a period, melt the material on some section bar surfaces, make it form the molten condition, then two vertical section bar fixed bases move to relative inboard, horizontal section bar and vertical section bar connect the face contractility and closely laminate, accomplish the butt fusion of shaping material; the utility model discloses an automatic high-efficient section bar heat sealing machine, this step that antiseized welded plate need the butt fusion to connect the face laminating to horizontal section bar and vertical section bar is accomplished by manual operation, and original manual operation is replaced by mechanized operation to all the other steps, and the operation is simple, and such semi-automatization production mode makes the product butt fusion size precision of producing high, and its butt fusion efficiency improves greatly, is applicable to large-scale production.
Drawings
The technical scheme of the utility model is further explained by combining the attached drawings as follows:
FIG. 1 is a schematic structural view of a fusion product of the present invention;
FIG. 2 is a schematic structural view of the automatic high-efficiency section welding machine of the present invention;
FIG. 3 is a schematic structural view of the automatic high-efficiency section welding machine of the present invention in a use state;
wherein: 1. a machine platform; 2. a transverse profile fixing seat; 3. a transverse profile limiting block; 4. limiting slots; 5. a longitudinal section bar fixing base; 6. a slide rail; 7. a longitudinal section bar fixing seat; 8. a longitudinal profile limiting block; 9. a cylinder; 10. a telescopic rod; 11. connecting blocks; 12. a holder; 13. a welding seat; 14. a chute; 15. anti-sticking welding plates; 16. a transverse profile; 17. longitudinal transverse section bars; 18. a control device; 19. a temperature controller; 20. a time controller; 21. starting a switch; 22. an emergency switch.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The utility model relates to an automatic high-efficiency section welding machine as shown in the attached figure 2, which comprises a machine table 1, a section fixing device and a welding device; the section fixing device and the welding device are arranged on the machine table; the section fixing device fixes the section; and the welding device welds the head and tail connecting surfaces of the sectional materials.
Taking four section bars to be welded into a square frame product (as shown in figure 1) as an example, the automatic high-efficiency section bar welding machine of the utility model is characterized in that the section bar fixing device fixes the four section bars into a square shape; and the welding device welds the head and tail connecting surfaces of the four sectional materials. The method is not only limited to the welding of four sectional materials into a square product, but also can be applied to the products formed by welding a plurality of sectional materials end to end in sequence by applying the same principle.
In the above structure, the profile fixing device includes a transverse profile fixing device and a longitudinal profile fixing device; the two transverse section fixing devices are symmetrically arranged at the front end and the rear end of the machine table; the two longitudinal section fixing devices are symmetrically arranged at the left end and the right end of the machine table; and any group of fixing devices of the transverse profile fixing device and the longitudinal profile fixing device can move in opposite directions.
The following construction takes as an example the relative movement of the longitudinal profile holders.
Specifically, the transverse profile fixing device comprises a transverse profile fixing seat 2 and a transverse profile limiting block 3; at least one end of the left end and the right end of the transverse profile fixing seat 2 is provided with a transverse profile limiting block 3; a limiting slot 4 is arranged on the machine table 1; the transverse section limiting block 3 is inserted into the limiting slot 4. The number of the limiting slots 4 can be multiple, and the limiting slots are suitable for sectional materials with various lengths; in order to achieve a better fixing effect, the two transverse profile fixing seats 2 are symmetrically arranged left and right; the longitudinal section fixing device can be arranged on the machine table in a left-right moving mode; the longitudinal section fixing device comprises a longitudinal section fixing base 5, a sliding rail 6, a driver, a longitudinal section fixing base 7 and a longitudinal section limiting block 8; the longitudinal section bar fixing base 5 is arranged on the sliding rail 6; the driver is connected with the longitudinal section fixing base 5 and drives the longitudinal section fixing base 5 to move left and right on the machine table 1; the longitudinal section fixing seat 7 is arranged on the longitudinal section fixing base 5; at least one end of the front end and the rear end of the longitudinal section fixing seat 7 is provided with a longitudinal section limiting block 8; the longitudinal section limiting block 8 can move and is suitable for sections with various lengths; in order to achieve a better fixing effect, the longitudinal section fixing seats 8 are symmetrically arranged in front and back; the driver generally adopts an air cylinder 9, the front end of a telescopic rod 10 of the air cylinder 9 is provided with a connecting block 11, and the connecting block 11 is connected with the longitudinal section fixing base 5; the initial state is the extending state of the telescopic rod 10 of the air cylinder 9; and each section fixing seat is provided with a fixer 12 for preventing the section from vertically moving upwards.
Specifically, the welding device comprises a welding seat 13, a sliding chute 14 and an anti-sticking welding plate 15; the welding seat 13 is arranged in the sliding groove 14; the width of the sliding groove 14 is larger than that of the welding seat 13; the anti-sticking welding plate 15 is connected with the welding seat 13; the welding seat 13 slides in the sliding groove 14, and the left and right surfaces of the anti-sticking welding plate 15 are respectively attached to the connecting surfaces of the transverse section bar 16 and the longitudinal transverse section bar 17; since the abutment surface of the profile is bevelled, the runner 14 is usually arranged obliquely.
Specifically, the machine table 1 is further provided with a control device 18; the control device 18 comprises a temperature controller 19, a time controller 20, a starting switch 21 and an emergency switch 22; generally, four temperature controllers 19 are provided to control the heating time of the welding device; the time controllers 20 are two and respectively control the contraction time of the telescopic rods 10 of the air cylinder 9; the starting switch 21 is used for starting the automatic efficient section welding machine, and the emergency switch 22 is used for emergently closing the automatic efficient section welding machine.
As shown in the attached figure 3, the utility model relates to an automatic high-efficiency section bar welding machine, when in use, firstly, a starting switch 21 is opened, an anti-sticking welding plate 15 starts to be preheated, a temperature controller 19 is adjusted to set the heating problem of the anti-sticking welding plate 15, a time controller 20 is adjusted to set the contraction time of a telescopic rod 10 of an air cylinder 9, then two transverse section bars 16 are respectively placed on two groups of transverse section bar fixing seats 2, the transverse section bar limiting blocks 3 are inserted into the limiting slots 4 to limit the two transverse section bars 16 leftwards and rightwards, then two longitudinal section bars 17 are respectively placed on two groups of longitudinal section bar fixing seats 8, a longitudinal section bar limiting block 8 is moved to limit the two longitudinal section bars 17 upwards and downwards, a fixer 12 is used to limit the two transverse section bars 16 and the two longitudinal section bars 17 in the vertical direction, four welding seats 13 are pushed, so that two surfaces of the anti-sticking welding plate 15 are respectively required to be welded, after heating for a period of time, melting materials on the surface of a part of sectional materials to form a molten state, pulling back the welding seat 13, so that two surfaces of the anti-sticking welding plate 15 are separated from the surfaces to be welded and connected with the transverse sectional materials 16 and the longitudinal sectional materials 17 respectively, the setting of the contraction time of the telescopic rod 10 of the air cylinder 9 is determined according to the speed of the previous step of an operator, the contraction of the telescopic rod 10 of the air cylinder 9 drives the longitudinal sectional material fixing base to move towards the relative inner side on the slide rail 6, the surfaces to be connected with the transverse sectional materials 16 and the longitudinal sectional materials 17 are tightly attached through the contraction force of the air cylinder, the welding of a sectional material frame is completed, and after the welding is completed, the.
The utility model discloses an automatic high-efficient section bar heat sealing machine, this step that antiseized welded plate need the butt fusion to connect the face laminating to horizontal section bar and vertical section bar is accomplished by manual operation, and original manual operation is replaced by mechanized operation to all the other steps, and the operation is simple, and such semi-automatization production mode makes the product butt fusion size precision of producing high, and its butt fusion efficiency improves greatly, is applicable to large-scale production.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic high-efficient section bar heat sealing machine which characterized in that: comprises a machine table, a section fixing device and a welding device; the section fixing device and the welding device are arranged on the machine table; the section fixing device fixes the section; and the welding device welds the head and tail connecting surfaces of the sectional materials.
2. The automatic high-efficiency profile welding machine according to claim 1, wherein: the section fixing device fixes the four sections into a square shape; and the welding device welds the head and tail connecting surfaces of the four sectional materials.
3. The automatic high-efficiency profile welding machine according to claim 2, wherein: the section fixing device comprises a transverse section fixing device and a longitudinal section fixing device; the two transverse section fixing devices are symmetrically arranged at the front end and the rear end of the machine table; the two longitudinal section fixing devices are symmetrically arranged at the left end and the right end of the machine table; and any group of fixing devices of the transverse profile fixing device and the longitudinal profile fixing device can move in opposite directions.
4. The automatic high-efficiency profile welding machine according to claim 3, wherein: the transverse profile fixing device comprises a transverse profile fixing seat and a transverse profile limiting block; at least one end of the left end and the right end of the transverse profile fixing seat is provided with a transverse profile limiting block; a limiting slot is formed in the machine table; the transverse section limiting block is inserted into the limiting slot.
5. The automatic high-efficiency profile welding machine according to claim 4, wherein: the two transverse section bar fixing seats are arranged in a bilateral symmetry mode.
6. The automatic high-efficiency profile welding machine according to claim 3, wherein: the longitudinal section fixing device can be arranged on the machine table in a left-right moving mode; the longitudinal section fixing device comprises a longitudinal section fixing base, a sliding rail, a driver, a longitudinal section fixing seat and a longitudinal section limiting block; the longitudinal section fixing base is arranged on the sliding rail; the driver is connected with the longitudinal section fixing base and drives the longitudinal section fixing base to move left and right on the machine table; the longitudinal section fixing seat is arranged on the longitudinal section fixing base; and at least one end of the front end and the rear end of the longitudinal section fixing seat is provided with a longitudinal section limiting block.
7. The automatic high-efficiency profile welding machine according to claim 6, wherein: two longitudinal section bar fixing seats are symmetrically arranged in the front and the back.
8. The automatic high-efficiency profile welder according to claim 5 or 7, characterized in that: and each section fixing seat is provided with a fixer for preventing the section from vertically moving upwards.
9. The automatic high-efficiency profile welding machine according to claim 8, wherein: the welding device comprises a welding seat, a sliding groove and an anti-sticking welding plate; the welding seat is arranged in the sliding groove; the width of the sliding groove is larger than that of the welding seat; the anti-sticking welding plate is connected with the welding seat; the welding seat slides in the sliding groove, and the left surface and the right surface of the anti-sticking welding plate are respectively attached to the connecting surfaces of the transverse section bars and the longitudinal transverse section bars.
10. The automatic high-efficiency profile welding machine according to claim 9, wherein: the machine table is also provided with a control device; the control device comprises a temperature controller, a time controller, a starting switch and an emergency switch; the temperature controller controls the heating time of the welding device; the time controller controls a driving time of the driver.
Priority Applications (1)
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CN201920387517.9U CN209888177U (en) | 2019-03-26 | 2019-03-26 | Automatic high-efficient section bar heat sealing machine |
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CN201920387517.9U CN209888177U (en) | 2019-03-26 | 2019-03-26 | Automatic high-efficient section bar heat sealing machine |
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CN209888177U true CN209888177U (en) | 2020-01-03 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109795119A (en) * | 2019-03-26 | 2019-05-24 | 昆山钴瓷金属科技有限公司 | An automatic high-efficiency profile welding machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109795119A (en) * | 2019-03-26 | 2019-05-24 | 昆山钴瓷金属科技有限公司 | An automatic high-efficiency profile welding machine |
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