CN209844822U - Water-wind heat dissipation full-closed power cabinet - Google Patents
Water-wind heat dissipation full-closed power cabinet Download PDFInfo
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Abstract
本实用新型涉及水风散热全密闭功率柜,包括柜体、风腔、水风换热器、离心风机及若干个IGBT功率模块,所述柜体内下部设有主安装板,所述IGBT功率模块依次并排安装在所述主安装板上,所述IGBT功率模块侧壁环绕安装有密闭外壳,所述密闭外壳顶部连通连接风腔,所述风腔顶部连通水风换热器,所述水风换热器顶部连通离心风机,所述离心风机出风方向设有导流板,所述导流板对所述离心风机的出风进行疏导,使出风向所述柜体下部流动,且出风经离心风机吸引由所述密闭外壳的底部上升流经所述IGBT功率模块,对所述IGBT功率模块进行换热。本实用新型能提高电容、电阻及铜排的运行可靠性及寿命。
The utility model relates to a fully enclosed power cabinet for water and wind heat dissipation, comprising a cabinet body, an air cavity, a water and wind heat exchanger, a centrifugal fan and several IGBT power modules. Installed side by side on the main mounting plate in sequence, the side wall of the IGBT power module is surrounded by an airtight casing, the top of the airtight casing is connected to the air chamber, the top of the air chamber is connected to the water-air heat exchanger, and the water-air The top of the heat exchanger is connected to a centrifugal fan, and a deflector is provided in the air outlet direction of the centrifugal fan, and the deflector guides the air outlet of the centrifugal fan so that the outlet air flows to the lower part of the cabinet body, and the air outlet The centrifugal fan draws the flow up from the bottom of the airtight enclosure to pass through the IGBT power module to exchange heat for the IGBT power module. The utility model can improve the operation reliability and service life of the capacitor, the resistor and the copper bar.
Description
技术领域technical field
本实用新型属于机柜通风散热技术领域,尤其涉及一种水风散热全密闭功率柜。The utility model belongs to the technical field of cabinet ventilation and heat dissipation, in particular to a water wind heat dissipation fully-sealed power cabinet.
背景技术Background technique
随着风能的快速发展,要求风电变流器的体积更小、功率密度更高,变流器很多在海上环境或高湿环境应用,这不仅需要在单位体积下带走更多的损耗,而且还需要更高的柜体防护等级把机柜做成全密闭机柜,对这种功率等级的变流器机柜,目前比较好的散热方案是水冷散热。但是水冷散热只能很好的把IGBT的热量带走,对于电容、电阻、铜排等器件,必须通过柜内的水风换热器与器件完成热交换传递给水之后才能实现散热,由于存在器件对空气、空气对水换热的二次换热的过程,对于这些器件散热效果比风冷变流器还要差5-10℃。With the rapid development of wind energy, wind power converters are required to be smaller in size and higher in power density. Many converters are used in offshore environments or high-humidity environments. This not only needs to take away more losses per unit volume, but also A higher cabinet protection level is also required to make the cabinet a fully enclosed cabinet. For converter cabinets of this power level, the current better heat dissipation solution is water cooling. However, water cooling can only take away the heat of the IGBT very well. For components such as capacitors, resistors, and copper bars, the heat can only be dissipated after the heat exchange between the water-air heat exchanger in the cabinet and the components is transferred to water. In the secondary heat exchange process of air and air-to-water heat exchange, the heat dissipation effect of these devices is 5-10°C worse than that of air-cooled converters.
因此,基于这些问题,提供一种能提高电容、电阻及铜排的运行可靠性及寿命,能够实现全密闭机柜高效水风散热的功率柜,具有重要的现实意义。Therefore, based on these problems, it is of great practical significance to provide a power cabinet that can improve the operational reliability and lifespan of capacitors, resistors and copper bars, and can realize efficient water and wind heat dissipation in a fully enclosed cabinet.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种能提高电容、电阻及铜排的运行可靠性及寿命,能够实现全密闭机柜高效水风散热的功率柜。The purpose of the utility model is to overcome the deficiencies of the prior art, to provide a power cabinet that can improve the operation reliability and service life of capacitors, resistors and copper bars, and can realize efficient water and wind heat dissipation in a fully enclosed cabinet.
本实用新型解决其技术问题是采取以下技术方案实现的:The utility model solves its technical problem and realizes by taking the following technical solutions:
一种水风散热全密闭功率柜,包括柜体、风腔、水风换热器、离心风机及若干个IGBT功率模块,所述柜体内下部设有主安装板,所述IGBT功率模块依次并排安装在所述主安装板上,所述IGBT功率模块侧壁环绕安装有密闭外壳,所述密闭外壳顶部连通连接风腔,所述风腔顶部连通水风换热器,所述水风换热器顶部连通离心风机,所述离心风机出风方向设有导流板,所述导流板对所述离心风机的出风进行疏导,使出风向所述柜体下部流动,且出风经离心风机吸引由所述密闭外壳的底部上升流经所述IGBT功率模块,对所述IGBT功率模块进行换热。A fully enclosed power cabinet with water and air heat dissipation, including a cabinet body, an air cavity, a water and air heat exchanger, a centrifugal fan, and several IGBT power modules. The lower part of the cabinet is provided with a main mounting plate, and the IGBT power modules are arranged side by side in sequence. Installed on the main mounting plate, the side wall of the IGBT power module is surrounded by an airtight casing, the top of the airtight casing is connected to the air chamber, the top of the air chamber is connected to the water-air heat exchanger, and the water-air heat exchange The top of the device is connected to the centrifugal fan, and the air outlet direction of the centrifugal fan is provided with a deflector, and the deflector guides the air outlet of the centrifugal fan, so that the outlet air flows to the lower part of the cabinet body, and the outlet air passes through the centrifugal fan. The fan sucks a flow up from the bottom of the airtight casing through the IGBT power module to exchange heat for the IGBT power module.
进一步的,所述风腔为密闭腔体结构。Further, the wind cavity is a closed cavity structure.
进一步的,彼此相邻的所述IGBT功率模块顶部的离心风机之间均设有导流板,且所述导流板安装在所述柜体顶壁上。Further, deflectors are provided between the centrifugal fans on the top of the adjacent IGBT power modules, and the deflectors are installed on the top wall of the cabinet.
进一步的,所述导流板横截面为倒立三角形。Further, the cross section of the deflector is an inverted triangle.
进一步的,所述密闭外壳底部为空气可流通结构。Further, the bottom of the airtight casing is an air-permeable structure.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
本实用新型的IGBT功率模块上方安装一个密封风腔,风腔上方又与水风换热器入风端良好密封连接,水风换热器上方安装一个离心风机,通过离心风机的吸风作用,在风腔内形成负压,从而对IGBT功率模块进行吸热风,此部分热风通过再给大叠层母线散热之后,通过风腔进行水风换热器与水完成热交换,变成温度低的冷却气流,然后通过离心风机吹出,冷却气流又通过导流板的作用,进入到IGBT功率模块内部,对功率模块内电容、电阻、铜排进行冷却,完成一个散热周期循环,本实用新型散热效果好、结构紧凑,有效利用热空气上升、冷空气下沉的物理现象,并借助风机和导流板实现散热循环,适用于对安装有IGBT功率模块的柜体进行散热。A sealed air chamber is installed above the IGBT power module of the utility model, and the upper part of the air chamber is well sealed and connected with the air inlet end of the water-air heat exchanger. A centrifugal fan is installed above the water-air heat exchanger. Through the suction effect of the centrifugal fan, Negative pressure is formed in the air cavity to absorb hot air for the IGBT power module. After this part of the hot air passes through the large laminated busbar to dissipate heat, it passes through the air cavity to complete the heat exchange between the water-air heat exchanger and water, resulting in low temperature The cooling airflow is blown out by the centrifugal fan, and the cooling airflow enters the IGBT power module through the function of the deflector, and cools the capacitor, resistor, and copper row in the power module to complete a heat dissipation cycle. The effect is good, the structure is compact, and the physical phenomenon that hot air rises and cold air sinks is effectively used, and the heat dissipation cycle is realized by means of fans and deflectors. It is suitable for heat dissipation of cabinets installed with IGBT power modules.
附图说明Description of drawings
以下将结合附图和实施例来对本实用新型的技术方案作进一步的详细描述,但是应当知道,这些附图仅是为解释目的而设计的,因此不作为本实用新型范围的限定。此外,除非特别指出,这些附图仅意在概念性地说明此处描述的结构构造,而不必要依比例进行绘制。The technical scheme of the utility model will be further described in detail below in conjunction with the drawings and embodiments, but it should be known that these drawings are only designed for the purpose of explanation, and therefore are not intended to limit the scope of the utility model. Furthermore, unless otherwise indicated, the drawings are only intended to conceptually illustrate the architectural configurations described herein and are not necessarily drawn to scale.
图1为本实用新型实施例提供的水风散热全密闭功率柜的结构示意图;Fig. 1 is a schematic structural diagram of a fully enclosed power cabinet for water and wind heat dissipation provided by an embodiment of the present invention;
图2为本实用新型实施例提供的水风散热全密闭功率柜内的IGBT功率模块的结构示意图;Fig. 2 is a schematic structural diagram of the IGBT power module in the fully enclosed power cabinet with water and wind heat dissipation provided by the embodiment of the present invention;
图中:In the picture:
全密闭柜体-12、水风换热器-2、离心风机-1、IGBT-6、薄膜电容-10、大叠层母线-11、风腔-3、主安装板-13、交流铜排-8、放电电阻-7、水冷板-5、密闭外壳-9、导流板-14、IGBT功率模块-4。Fully enclosed cabinet-12, water-air heat exchanger-2, centrifugal fan-1, IGBT-6, film capacitor-10, large laminated busbar-11, air chamber-3, main installation board-13, AC copper bar -8, discharge resistor-7, water cooling plate-5, airtight casing-9, deflector plate-14, IGBT power module-4.
具体实施方式Detailed ways
首先,需要说明的是,以下将以示例方式来具体说明本实用新型的具体结构、特点和优点等,然而所有的描述仅是用来进行说明的,而不应将其理解为对本实用新型形成任何限制。此外,在本文所提及各实施例中予以描述或隐含的任意单个技术特征,或者被显示或隐含在各附图中的任意单个技术特征,仍然可在这些技术特征(或其等同物)之间继续进行任意组合或删减,从而获得可能未在本文中直接提及的本实用新型的更多其他实施例。另外,为了简化图面起见,相同或相类似的技术特征在同一附图中可能仅在一处进行标示。First of all, it should be noted that the specific structure, features and advantages of the present utility model will be described in detail below by way of example, but all descriptions are only for illustration, and should not be interpreted as forming the basis for the present utility model. any restrictions. In addition, any single technical feature described or implied in each embodiment mentioned herein, or any single technical feature shown or implied in each drawing, can still be described in these technical features (or their equivalents) ) to continue any combination or deletion, so as to obtain more other embodiments of the present utility model that may not be directly mentioned herein. In addition, for the sake of simplifying the drawings, the same or similar technical features may only be marked in one place in the same drawing.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
下面就结合图1至图2来具体说明本实用新型。The utility model will be specifically described below in conjunction with Fig. 1 to Fig. 2 .
实施例1Example 1
图1为本实用新型实施例提供的水风散热全密闭功率柜的结构示意图;图2为本实用新型实施例提供的水风散热全密闭功率柜内的IGBT功率模块的结构示意图;如图1~2所示,本实施例提供的一种水风散热全密闭功率柜,包括柜体12、风腔3、水风换热器2、离心风机1及若干个IGBT功率模块4,所述柜体12内下部设有主安装板13,所述IGBT功率模块4依次并排安装在所述主安装板13上,所述IGBT功率模块4侧壁环绕安装有密闭外壳9,需要说明的是,所述IGBT功率模块4采用现有技术中成熟的螺栓、铆钉、焊接等常规手段与所述密封外壳9安装固定,所述密闭外壳9顶部连通连接风腔3,所述风腔3为密闭腔体结构,所述风腔3顶部连通水风换热器2,所述水风换热器2顶部连通离心风机1,所述离心风机1出风方向设有导流板14,所述导流板14对所述离心风机1的出风进行疏导,使出风向所述柜体12下部流动,且出风经离心风机1吸引由所述密闭外壳9的底部上升流经所述IGBT功率模块4,对所述IGBT功率模块4进行换热。Fig. 1 is a schematic structural diagram of a water-air cooling fully enclosed power cabinet provided by an embodiment of the utility model; Fig. 2 is a structural schematic diagram of an IGBT power module in a water-wind cooling fully enclosed power cabinet provided by an embodiment of the utility model; as shown in Fig. 1 As shown in ~2, a fully enclosed power cabinet for water and air heat dissipation provided in this embodiment includes a cabinet body 12, an air cavity 3, a water and air heat exchanger 2, a centrifugal fan 1, and several IGBT power modules 4. The cabinet The lower part of the body 12 is provided with a main mounting plate 13, and the IGBT power modules 4 are installed side by side on the main mounting plate 13 in turn, and the side walls of the IGBT power modules 4 are surrounded by an airtight casing 9. The IGBT power module 4 is installed and fixed with the sealed casing 9 by conventional means such as bolts, rivets, and welding in the prior art, and the top of the sealed casing 9 is connected to the wind cavity 3, and the wind cavity 3 is a closed cavity. structure, the top of the wind chamber 3 is connected to the water-wind heat exchanger 2, the top of the water-wind heat exchanger 2 is connected to the centrifugal fan 1, and the centrifugal fan 1 is provided with a deflector 14 in the air outlet direction, and the deflector 14 guide the air outlet of the centrifugal fan 1 so that the air outlet flows to the lower part of the cabinet body 12, and the air outlet is sucked by the centrifugal fan 1 and rises from the bottom of the airtight casing 9 to flow through the IGBT power module 4, Perform heat exchange on the IGBT power module 4 .
更进一步来讲,还可以在本实用新型中考虑,彼此相邻的所述IGBT功率模块4顶部的离心风机1之间均设有导流板14,这样不仅能实现导流板14对所述离心风机1的出风进行疏导,并且避免彼此相邻的所述IGBT功率模块4顶部的离心风机1之间的出风互相干扰,造成出风不能很好的实现循环;为了便于安装,可以考虑所述导流板14安装在所述柜体12顶壁上;并且,为了更好的对出风进行疏导,可以考虑所述导流板14横截面为倒立三角形。Furthermore, it can also be considered in the utility model that deflectors 14 are arranged between the centrifugal fans 1 on the top of the IGBT power modules 4 adjacent to each other, so that not only can the deflectors 14 support the The air outlet of the centrifugal fan 1 is dredged, and the air outlets of the centrifugal fans 1 on the top of the adjacent IGBT power modules 4 are prevented from interfering with each other, causing the air outlet to not be well circulated; in order to facilitate installation, it can be considered The deflector 14 is installed on the top wall of the cabinet body 12; and, in order to better guide the air outlet, the cross section of the deflector 14 may be considered as an inverted triangle.
需要指出的是,所述密闭外壳9底部为空气可流通结构,具体的,可以考虑所述密闭外壳9底部无挡板,或者,所述密闭外壳9底部有挡板,但是挡板为镂空结构,只要实现所述密闭外壳9底部为空气可流通结构即可,不必拘泥于具体的结构形状。It should be pointed out that the bottom of the airtight casing 9 is an air-permeable structure. Specifically, it can be considered that there is no baffle at the bottom of the airtight casing 9, or that there is a baffle at the bottom of the airtight casing 9, but the baffle is a hollow structure. , as long as the bottom of the airtight casing 9 is an air-permeable structure, it is not necessary to stick to a specific structural shape.
需要指出的是,所述水风换热器2为市场上常见的水风换热产品,如无锡换热器厂的JX051-002产品。It should be pointed out that the water-air heat exchanger 2 is a common water-air heat exchange product in the market, such as the JX051-002 product of Wuxi Heat Exchanger Factory.
需要说明的是,所述IGBT功率模块4可以考虑为任意现有产品IGBT功率模块;在本实施例中,所述IGBT功率模块4为现有产品IGBT功率模块,具体参考专利CN201721073695.1;具体的,如图2所示,所述IGBT功率模块4包括IGBT 6、交流铜排8、薄膜电容10、水冷板5、放电电阻7,其中IGBT 6通过水冷板5进行散热,交流铜排8、薄膜电容10、放电电阻7等器件都是通过柜内水风换热器2和离心风机1进行散热;需要指出的是,若干个所述IGBT功率模块4通过上方的大叠层母线11实现电气连接,大叠层母线11安装在所述风腔3内。It should be noted that the IGBT power module 4 can be considered as any existing product IGBT power module; in this embodiment, the IGBT power module 4 is an existing product IGBT power module, specifically refer to patent CN201721073695.1; As shown in Figure 2, the IGBT power module 4 includes an IGBT 6, an AC copper bar 8, a film capacitor 10, a water cooling plate 5, and a discharge resistor 7, wherein the IGBT 6 dissipates heat through the water cooling plate 5, and the AC copper bar 8, Devices such as film capacitor 10 and discharge resistor 7 all dissipate heat through the water-air heat exchanger 2 and centrifugal fan 1 in the cabinet; it should be pointed out that several of the IGBT power modules 4 realize electrical connection, the large laminated bus bar 11 is installed in the wind cavity 3 .
需要说明的是,本实用新型中的固定连接方式采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,在此不再赘述,但由于上述原因,不会影响本领域技术人员的重复再现。It should be noted that the fixed connection method in the present invention adopts conventional methods such as bolts, rivets, and welding, which are mature in the prior art, and will not be repeated here, but due to the above reasons, it will not affect the repeated reproduction of those skilled in the art. .
作为举例,在本实用新型中,所述IGBT功率模块上方安装密封风腔,风腔上方又与水风换热器入风端良好密封连接,水风换热器上方安装离心风机,当功率柜开始工作时,通过离心风机的吸风作用,在风腔内形成负压,从而对所述密封外壳内的IGBT功率模块进行吸热风,此部分热风通过再给大叠层母线散热之后,通过风腔进行水风换热器与水完成热交换,变成温度低的冷却气流,然后通过离心风机吹出,冷却气流又通过导流板的作用,进入密封外壳内,如附图1所示,箭头表示气流流动通道,对IGBT功率模块的电容、电阻、铜排等等结构进行冷却,完成一个散热周期循环,本实用新型散热效果好、结构紧凑,有效利用热空气上升、冷空气下沉的物理现象,并借助风机和导流板实现散热循环。As an example, in the present utility model, a sealed air chamber is installed above the IGBT power module, and the upper part of the air chamber is well sealed and connected with the air inlet end of the water-air heat exchanger, and a centrifugal fan is installed above the water-air heat exchanger. When starting to work, negative pressure is formed in the air chamber through the suction effect of the centrifugal fan, thereby absorbing hot air for the IGBT power module in the sealed casing. The air cavity carries out the heat exchange between the water-air heat exchanger and the water, and turns into a low-temperature cooling air flow, which is then blown out by the centrifugal fan, and the cooling air flow enters the sealed casing through the function of the deflector, as shown in Figure 1. Arrows indicate the air flow channel, which cools the capacitors, resistors, copper bars and other structures of the IGBT power module to complete a heat dissipation cycle. Physical phenomena, and realize heat dissipation circulation with the help of fans and deflectors.
综上所述,本实用新型可提供一种能提高电容、电阻及铜排的运行可靠性及寿命,能够实现全密闭机柜高效水风散热的功率柜。To sum up, the utility model can provide a power cabinet that can improve the operation reliability and lifespan of capacitors, resistors and copper bars, and can realize efficient water and wind heat dissipation in a fully enclosed cabinet.
以上实施例对本实用新型进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型申请范围所作的均等变化与改进等,均应仍归属于本实用新型的专利涵盖范围之内。The above embodiments have described the utility model in detail, but the content described is only a preferred embodiment of the utility model, and cannot be considered as limiting the implementation scope of the utility model. All equal changes and improvements made according to the application scope of the utility model should still belong to the scope covered by the patent of the utility model.
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