CN209835093U - Cement bag continuous-packaging processing device of automatic car loader - Google Patents
Cement bag continuous-packaging processing device of automatic car loader Download PDFInfo
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- CN209835093U CN209835093U CN201822240679.8U CN201822240679U CN209835093U CN 209835093 U CN209835093 U CN 209835093U CN 201822240679 U CN201822240679 U CN 201822240679U CN 209835093 U CN209835093 U CN 209835093U
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Abstract
The utility model provides an automatic carloader cement bag even package processing apparatus, the device includes: the device comprises an inclined belt, two belt mechanisms and a controller; the inclined belt and the two belt mechanisms are sequentially arranged along the conveying direction of the cement bags, the inclined belt is provided with a first detector, the belt mechanism positioned at the upstream is provided with a second detector, the belt mechanism positioned at the downstream is provided with a third detector, and the first detector, the second detector and the third detector can detect the distance between every two adjacent cement bags; the controller is respectively connected with the first detector, the second detector, the third detector and the two belt mechanisms to receive the distance detected by the first detector, the second detector and the third detector and control the running speed of the two belt mechanisms according to the distance. The utility model discloses in, the controller can change the functioning speed and the time of at least one among two belt mechanism when taking place even package, makes the cement bag interval resume normally, avoids the stifled package of auto loader.
Description
Technical Field
The utility model relates to a technical field is carried to the bag, particularly, relates to an automatic carloader cement bag even wraps processing apparatus.
Background
At present, the bagged cement loading is gradually automated, and an automatic loading machine becomes loading equipment of a bagged cement workshop. The automatic car loader has higher requirement on the distance between the cement bags on the conveying line, if the cement bags conveyed to the automatic car loader are connected with one another, the automatic car loader is blocked, once the cement bags are blocked, the automatic car loader needs to be stopped and cleaned manually, and therefore the normal car loading process is influenced. And the cement bag passes through a long distance from the packaging machine to the car loader, and the middle of the cement bag can be turned for many times, and the cement bag falls onto a horizontal belt conveyor of the car loader through a chute, and the car loader moves back and forth in the car loading process, so that the cement bag distance is uneven in the processes, and a continuous package is formed.
Disclosure of Invention
In view of this, the utility model provides an automatic carloader cement bag is package processing apparatus even, aim at solving and easily take place even problem of package when carrying the cement bag at present.
The utility model provides an automatic carloader cement bag even package processing apparatus, the device includes: the device comprises an inclined belt, two belt mechanisms and a controller; the inclined belt and the two belt mechanisms are sequentially arranged along the conveying direction of the cement bags, the inclined belt is provided with a first detector, the belt mechanism positioned at the upstream is provided with a second detector, the belt mechanism positioned at the downstream is provided with a third detector, and the first detector, the second detector and the third detector are all used for detecting the distance between every two adjacent cement bags; the controller is respectively connected with the first detector, the second detector, the third detector and the two belt mechanisms, and is used for receiving the distance detected by the first detector, the second detector and the third detector and controlling the running speed of the two belt mechanisms according to the distance.
Further, among the above-mentioned auto-loader cement bag even package processing apparatus, first detector is close to the output setting of oblique belt for detect the interval of two adjacent cement bags through it, the controller receives this interval and with this interval with preset interval comparison, with judge this interval too big or undersize.
Further, in the cement bag continuous package processing device of the automatic loading machine, the third detector is arranged close to the output end of the belt mechanism located at the downstream.
Further, in the above-mentioned cement bag continuous-packaging processing device for an automatic loading machine, each belt mechanism includes: a driving mechanism and a belt conveyor; the driving mechanism is respectively connected with the controller and the belt conveyor, the second detector is arranged on the belt conveyor located at the upstream, and the third detector is arranged on the belt conveyor located at the downstream.
Further, in the cement bag continuous packaging processing device of the automatic car loader, the belt, the two support plates and the two rollers are arranged; the two supporting plates are arranged in parallel, the two rollers are arranged between the two supporting plates in parallel, and two ends of the two rollers are respectively and rotatably connected with the supporting plates; the belt is sleeved outside the two rollers, and the driving mechanism is connected with one of the two rollers to drive one roller to rotate.
Furthermore, in the cement bag continuous packaging processing device of the automatic car loader, two ends of the support frame are respectively connected with the two support plates; two keep off the roller, two keep off the roller and all be connected with the support frame, and, two keep off the roller set up respectively in the both sides of belt to prevent the belt off tracking.
Further, among the even packet processing apparatus of above-mentioned automatic carloader cement bag, the belt feeder still includes: the both ends of bearing roller are connected with each backup pad respectively to, the bearing roller sets up in the below of belt.
Further, in the above-mentioned cement bag continuous-packaging processing apparatus for an automatic car loader, the driving mechanism includes: the motor base and the speed reducing motor; the speed reducing motor is installed on the base and is respectively connected with the belt conveyors and the controller, and the controller changes the running speed of at least one of the two belt conveyors by controlling the rotating speed of at least one of the two speed reducing motors.
Further, in the cement bag continuous-packaging processing device of the automatic loading machine, the first detector, the second detector and the third detector respectively comprise at least one of a photoelectric correlation switch, a mechanical swing link mechanism and an ultrasonic correlation sensor.
Further, in the cement bag continuous-packaging processing device of the automatic car loader, a packaging stacking device is arranged at the downstream of the belt mechanism positioned at the downstream.
The utility model discloses in, put between oblique belt and sign indicating number package, two belt mechanisms have set gradually along the direction of transportation of wrapping bag, and oblique belt, all be provided with the detector that detects the interval of two adjacent cement bags in two belt mechanisms, the controller can judge whether the cement bag links the package according to detector real-time detection's interval, if link the package, then change the functioning speed and/or the operating duration of at least one among two belt mechanisms, thereby the interval that makes the cement bag that links the package resumes normally, the stifled package of automatic carloader has been avoided, the time of the stifled package of manual cleaning has just also been saved, and the work efficiency is improved.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 is a schematic structural diagram of a cement bag continuous-packaging processing device of an automatic loading machine according to an embodiment of the present invention;
fig. 2 is a front view of a belt mechanism in the cement bag continuous-packaging processing device of the automatic loading machine provided by the embodiment of the invention;
fig. 3 is a top view of a belt mechanism in the cement bag continuous-packaging processing device of the automatic loading machine provided by the embodiment of the invention;
fig. 4 is a schematic view of a cement bag continuous-packaging processing device of an automatic loading machine, which is provided by the embodiment of the utility model;
fig. 5 is the embodiment of the utility model provides an automatic carloader cement bag even package processing apparatus, three even package sketch maps.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Referring to fig. 1, a preferred structure of the cement bag continuous processing device of the automatic loading machine provided by the embodiment is shown. As shown, the apparatus comprises: a skew belt 1, two belt mechanisms 2 and a controller (not shown in the figure). Wherein, the inclined belt 1, the two belt mechanisms 2 and the stacking device 6 are sequentially arranged along the conveying direction of the cement bag and are connected, and the inclined angle and the inclined direction of the inclined belt 1 and the two belt mechanisms 2 are consistent so as to ensure the stability of conveying the cement bag. The inclined belt 1 is provided with a first detector 3, and of the two belt mechanisms 2, the upstream belt mechanism 2 is provided with a second detector 4, and the downstream belt mechanism 2 is provided with a third detector 5. The first detector 1, the second detector 2 and the third detector 3 may detect the interval between the adjacent two cement bags. The controller is respectively connected with the first detector 3, the second detector 4, the third detector 5 and the two belt mechanisms 2, and the controller can receive the distances detected by the first detector 3, the second detector 4 and the third detector 5 and control the running speed and running time of the two belt mechanisms 2 according to the respective detected distances, for example, the aim of adjusting the distance between the cement bags is achieved by controlling the two belt mechanisms 2 to accelerate, decelerate or stop running.
In this embodiment, put between 6 at oblique belt 1 and sign indicating number package, the direction of transportation along the wrapping bag has set gradually two belt mechanism 2, and oblique belt 1, all be provided with the detector that detects the interval of two adjacent cement bags on two belt mechanism 2, the controller can judge whether the cement bag links the package according to the interval of detector real-time detection, if link the package, then change the functioning speed and/or the operating duration of at least one in two belt mechanism 1, thereby make the interval of the cement bag of linking the package resume normally, the stifled package of auto-loader has been avoided, the time of the stifled package of manual cleaning has also been saved, and work efficiency is improved.
In the above embodiment, the first detector 3 is disposed close to the output end of the oblique belt 1, when the cement bags are on the oblique belt 1, and when two adjacent cement bags pass through the first detector 3, the first detector 3 detects the distance therebetween, and the controller compares the distance with the preset distance to determine whether the distance is too large or too small, that is, determine whether the cement bags are connected, and when the distance between two adjacent cement bags is smaller than the preset distance, the two cement bags are considered to be connected, wherein the preset distance may be a normal distance when the two adjacent cement bags are not connected. When the cement bags are connected, the controller controls the two belt mechanisms 2 to accelerate, decelerate or stop according to requirements. Simultaneously, the output setting that first detector 3 is close to oblique belt 1 can guarantee that the speed of cement bag when following oblique belt 1 output is close the speed that the cement bag detected time through first detector 3 more, provides the guarantee for the functioning speed and the operating time of two belt mechanism 2 of controller accurate control.
The second detector 4 is close to the middle part setting that is located the belt mechanism 2 of upper reaches, and the third detector 5 is close to the output setting that is located the belt mechanism 2 of low reaches to make the distance between each detector all be greater than the length of a packet cement bag, be convenient for detect the even packet of cement bag, the controller of also being convenient for realizes the control to belt mechanism speed.
Referring to fig. 2 and 3, the two belt mechanisms 2 are identical in structure, and each belt mechanism 2 includes: a drive mechanism 21 and a belt conveyor 22. The driving mechanism 21 is connected to the controller and the belt conveyor 22, and the controller controls the running speed of the belt conveyor 22 by controlling the driving speed of the driving machine, so as to control the transportation speed of the cement bags and finally achieve the purpose of controlling the distance between the cement bags. In specific implementation, the second detector 4 is disposed at a position close to the middle of the upstream belt conveyor 22, and the third detector 5 is disposed at a position close to the output end of the downstream belt conveyor 22.
In the above embodiment, the belt conveyor 22 includes: a belt 222, two support plates 221, and two rollers 223. Wherein, the two supporting plates 221 are arranged in parallel with a certain distance therebetween, the two rollers 223 are arranged in parallel between the two supporting plates 221 along the transportation direction of the cement bag, and both ends of the two rollers 223 are rotatably connected with the two supporting plates 221 through the bearing 227 with a seat, respectively. In particular, the support plate 221 may be shared by both belt conveyors 22. The belt 222 is disposed on the outer side of the two rollers 223, and in the specific implementation, the belt 222 is an anti-slip pattern belt 222. The driving mechanism 21 is connected to one 223 of the two rollers 223 to drive the roller 223 to rotate, the roller 223 is a driving roller 223, the roller 223 drives the other roller 223 to rotate through the belt 222, the other roller 223 is a driven roller 223, and the driven roller 223 can tension the anti-skid belt 222 through a screw (not shown in the figure). In the case of the belt mechanism 2 located upstream, the drive mechanism 21 drives the upstream roller 223 of the two rollers 223; in the belt mechanism 2 located downstream, the drive mechanism 21 drives the downstream roller 223 of the two rollers 223.
In the above embodiment, the belt conveyor 22 further includes: a support frame 224 and two baffle rollers 225. The supporting frame 224 is disposed between the two rollers 223 and is disposed parallel to the two rollers 223, and both ends of the supporting frame 224 are connected to the two supporting plates 221 respectively. The two baffle rollers 225 are both connected to the same side of the support frame 224, and the two baffle rollers 225 are respectively located at both sides of the belt 222 to prevent the belt 222 from deviating.
In the above embodiment, the belt conveyor 22 further includes: a carrier roller 226. The carrier roller 226 is located below the belt 222, two ends of the carrier roller 226 are respectively connected with the two supporting plates 221 in a rotating manner, the carrier roller 226 is arranged between the two rollers 223 and arranged in parallel with the two rollers 223, and the carrier roller 226 can play a certain supporting role on the belt 222.
In the above embodiment, the drive mechanism 21 includes: a base 211 and a gear motor 212. The base 211 is connected to an outer side of one support plate 221, the reduction motor 212 is mounted on the base 211, the reduction motor 212 is respectively connected to the controller and one roller 223 of the belt conveyor 22, the controller controls an operation speed of the belt conveyor 22 by controlling a rotation speed of the reduction motor 212, and specifically, the controller changes the operation speed of at least one of the two belt conveyors 22 by controlling a rotation speed of at least one of the two reduction motors 212. In specific implementation, the motor distributed by the deceleration motor 212 is a servo motor with brake, so that the belt conveyor 22 can be controlled to run at different speeds by a servo driver.
In the above embodiments, the first detector 3, the second detector 4, and the third detector 5 may be any one of a photoelectric correlation switch, a mechanical swing link mechanism, and an ultrasonic correlation sensor, or a combination of any two or three of them, so as to sufficiently ensure the accuracy of detection.
The working process of the cement bag continuous-packaging processing device of the automatic loading machine provided by the embodiment is as follows:
case 1, see fig. 4, fig. 4 is a schematic diagram of a two-pack package. As shown in the figure, the cement bag is conveyed by the inclined belt 1 to be loaded. The inclined belt 1 is provided with 5 bags of cement, A, B, C, D cement and E cement are sequentially arranged from downstream to upstream, a normal distance is reserved between A and B cement, a distance between B and C cement is too large, a distance between C and D cement is too small, and a normal distance is reserved between D and E cement, namely C and D cement are wrapped in a bag. When A and B pass through the first detector 3 on the inclined belt 1, the first detector 3 can determine that the distance between A and B is normal through detection, and then the two belt mechanisms 2 run at normal speed; when C passes through the first detector 3 on the inclined belt 1, the first detector 3 can know that the distance between C and B is too large through detection, and can calculate the actual distance between C and B. At this time, the B passes through the second detector 4 on the upstream belt mechanism 2 and then reaches the downstream belt mechanism 2, at this time, the controller controls the driving mechanism 21 according to the distance between the B and the C detected by the first detector 3 to control the running speed and the running time of the upstream belt mechanism 22, then the C catches up with the cement bag B forwards, and when the distance between the C and the B is larger than or equal to the preset distance, the controller controls the upstream belt mechanism 22 to recover the normal speed running. In the case of two continuous bags, the distance between the cement bags can reach a normal range by only accelerating the upstream belt conveyor 22, even if the distance between the two cement bags of the continuous bag is larger than or equal to a preset distance.
Case 2, see fig. 5, fig. 5 is a schematic diagram of a triple packet. As shown in the figure, the inclined belt 1 is provided with 5 bags of cement, A, B, C, D and E are sequentially arranged from downstream to upstream, a and B are normally spaced, B and C are excessively spaced, C and D are excessively spaced, D and E are excessively spaced, and C, D, E three bags are connected together. The controller causes C to catch up with B by accelerating the upstream belt conveyor 22, as detailed in case 1. While accelerating the upstream belt conveyor 22, the controller calculates the required operating speed and operating time of the downstream belt conveyor 22 based on the distance between C and D detected by the second detector 4, and controls the operating speed and operating time of the downstream belt conveyor 22 accordingly, thereby adjusting the distance between C and D to the normal range. The second detector 4 continues to detect the distance between D and E, and the controller simultaneously controls the operation speed and operation time of the upstream belt 22 and the downstream belt 22 according to the difference between the distance between D and E detected by the second detector 4 and the distance between D and E detected by the first detector 3, so that the distance between D and E reaches a normal range.
Other packet-based processing methods are similar to this and are not described herein again.
In conclusion, in the embodiment, the two belt mechanisms 2 are sequentially arranged between the inclined belt 1 and the stacking device 6 along the conveying direction of the packaging bag, the inclined belt 1 and the two belt mechanisms 2 are respectively provided with the detector for detecting the distance between the two adjacent cement bags, the controller can judge whether the cement bags are connected according to the distance detected by the detector in real time, if the cement bags are connected, the running speed and/or the running time of at least one of the two belt mechanisms 1 are/is changed, so that the distance between the connected cement bags is recovered to be normal, the blockage of the automatic car loader is avoided, the time for manually cleaning the blockage is saved, and the working efficiency is improved.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides an automatic carloader cement bag even wraps processing apparatus which characterized in that includes: the device comprises an inclined belt (1), two belt mechanisms (2) and a controller; wherein,
the inclined belt (1) and the two belt mechanisms (2) are sequentially arranged along the conveying direction of the cement bags, the inclined belt (1) is provided with a first detector (3), the belt mechanism (2) positioned at the upstream is provided with a second detector (4), the belt mechanism (2) positioned at the downstream is provided with a third detector (5), and the first detector (3), the second detector (4) and the third detector (5) are all used for detecting the distance between the two adjacent cement bags;
the controller is respectively connected with the first detector (3), the second detector (4), the third detector (5) and the two belt mechanisms (2), and is used for receiving the distance detected by the first detector (3), the second detector (4) and the third detector (5) and controlling the running speed of the two belt mechanisms (2) according to the distance.
2. The cement bag continuous packaging processing device of the automatic loading machine according to claim 1,
the first detector (3) is arranged close to the output end of the inclined belt (1) and used for detecting the distance between two adjacent cement bags passing through the first detector, and the controller receives the distance and compares the distance with a preset distance to judge whether the distance is too large or too small.
3. The cement bag continuous packaging processing device of the automatic loading machine according to claim 1,
the third detector (5) is arranged close to the output end of the belt mechanism (2) located downstream.
4. The cement bag bundle processing device of an automatic loading machine according to claim 1, wherein each of the belt mechanisms (2) comprises: a driving mechanism (21) and a belt conveyor (22); wherein,
the driving mechanism (21) is respectively connected with the controller and the belt conveyor (22), the second detector (4) is arranged on the belt conveyor (22) located at the upstream, and the third detector (5) is arranged on the belt conveyor (22) located at the downstream.
5. The cement bag continuous bagging apparatus for the automatic loading machine according to claim 4, wherein the belt conveyor (22) comprises: a belt (222), two support plates (221) and two rollers (223); wherein,
the two support plates (221) are arranged in parallel, the two rollers (223) are arranged between the two support plates (221) in parallel, and two ends of the two rollers (223) are respectively and rotatably connected with the support plates (221);
the belt (222) is sleeved outside the two rollers (223), and the driving mechanism (21) is connected with one of the two rollers (223) to drive one roller (223) to rotate.
6. The cement bag continuous bagging device of the automatic loading machine according to claim 5, wherein the belt conveyor (22) further comprises:
the two ends of the supporting frame (224) are respectively connected with the two supporting plates (221);
the two baffle rollers (225) are connected with the supporting frame (224), and the two baffle rollers (225) are respectively arranged on two sides of the belt (222) to prevent the belt (222) from deviating.
7. The cement bag continuous bagging device of the automatic loading machine according to claim 5, wherein the belt conveyor (22) further comprises:
the two ends of the carrier roller (226) are respectively connected with the supporting plates (221), and the carrier roller (226) is arranged below the belt (222).
8. The cement bag bundle handling device of an automatic loading machine according to claim 4, wherein the driving mechanism (21) comprises: a base (211) and a reduction motor (212); wherein,
the speed reducing motor (212) is mounted on the base (211), the speed reducing motor (212) is respectively connected with the belt conveyors (22) and the controller, and the controller changes the running speed of at least one of the two belt conveyors (22) by controlling the rotating speed of at least one of the two speed reducing motors (212).
9. The cement bag continuous packaging processing device of the automatic loading machine according to claim 1,
the first detector (3), the second detector (4) and the third detector (5) each comprise at least one of a photoelectric correlation switch, a mechanical rocker mechanism and an ultrasonic correlation sensor.
10. The cement bag continuous bagging apparatus for the automatic loading machine according to any one of claims 1 to 9,
a bag stacking device (6) is arranged at the downstream of the belt mechanism at the downstream.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822240679.8U CN209835093U (en) | 2018-12-28 | 2018-12-28 | Cement bag continuous-packaging processing device of automatic car loader |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822240679.8U CN209835093U (en) | 2018-12-28 | 2018-12-28 | Cement bag continuous-packaging processing device of automatic car loader |
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| Publication Number | Publication Date |
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| CN209835093U true CN209835093U (en) | 2019-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822240679.8U Active CN209835093U (en) | 2018-12-28 | 2018-12-28 | Cement bag continuous-packaging processing device of automatic car loader |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109607245A (en) * | 2018-12-28 | 2019-04-12 | 唐山智能电子有限公司 | Automatic loading machine bag of cement connects packet processing unit |
| CN111924577A (en) * | 2020-07-23 | 2020-11-13 | 六度人和(天津)科技有限公司 | Mechanical mechanism for downhill treatment of bagged materials |
-
2018
- 2018-12-28 CN CN201822240679.8U patent/CN209835093U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109607245A (en) * | 2018-12-28 | 2019-04-12 | 唐山智能电子有限公司 | Automatic loading machine bag of cement connects packet processing unit |
| CN109607245B (en) * | 2018-12-28 | 2024-03-08 | 唐山智能电子有限公司 | Cement bag continuous package treatment device of automatic car loader |
| CN111924577A (en) * | 2020-07-23 | 2020-11-13 | 六度人和(天津)科技有限公司 | Mechanical mechanism for downhill treatment of bagged materials |
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