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CN209784267U - Ultrasonic flaw detection equipment and system based on SPI data transparent transmission - Google Patents

Ultrasonic flaw detection equipment and system based on SPI data transparent transmission Download PDF

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Publication number
CN209784267U
CN209784267U CN201920532665.5U CN201920532665U CN209784267U CN 209784267 U CN209784267 U CN 209784267U CN 201920532665 U CN201920532665 U CN 201920532665U CN 209784267 U CN209784267 U CN 209784267U
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transparent transmission
spi data
spi
flaw detection
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钟欢
丁星池
钟家岭
吴连生
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Shenzhen Shenshi Testing Equipment Co ltd
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SENSE ENGINEERING SERVICES Ltd
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Abstract

The utility model provides an ultrasonic flaw detection equipment based on SPI data passes through, it is including the wireless communication module who connects gradually, SPI data passes through pass module and digital logic control module, wireless communication module passes through the first serial communication bus with SPI data and is connected, SPI data passes through pass module and digital logic control module and passes through second serial communication bus and be connected, first serial communication bus is used for passing module transmission data information to SPI data, SPI data passes through the module and converts data information into the second transmission standard by first transmission standard, second serial communication bus is used for passing module and digital logic control module through SPI data and establishes the principal and subordinate relation. The utility model also provides an ultrasonic flaw detection system based on SPI data passes thoroughly, adopts the little, the small digital logic control module of capacity that does not have built-in treater, has both ensured the original data transmission rate of product, can make portable micro-design again.

Description

基于SPI数据透传的超声探伤检测设备及系统Ultrasonic flaw detection equipment and system based on SPI data transparent transmission

技术领域technical field

本实用新型涉及工业探伤检测领域,尤其涉及一种基于SPI数据透传的超声探伤检测设备及系统。The utility model relates to the field of industrial flaw detection, in particular to an ultrasonic flaw detection device and system based on SPI data transparent transmission.

背景技术Background technique

随着工业现代化进程发展迅速,工业超声探伤检测的重要性也越来越受到重视,超声探伤检测广泛地应用于现代化工业的检测领域。大多数工业上的测量控制的应用中,数据透传是数字信号处理中非常重要的环节,在超声探伤装置的数据采集端一般主要通过数字逻辑控制模块控制超声探头产生超声波信号,但数字逻辑控制模块采用内置有大容量、大体积的处理器的价格昂贵芯片,这样使数据采集端的电路结构较复杂化,不利于超声检测设备的微型化设计,也给超声探伤检测装置的携带带来不便。With the rapid development of industrial modernization, the importance of industrial ultrasonic flaw detection has been paid more and more attention. Ultrasonic flaw detection is widely used in the detection field of modern industry. In most industrial measurement control applications, data transparent transmission is a very important link in digital signal processing. At the data acquisition end of an ultrasonic flaw detection device, the digital logic control module is generally used to control the ultrasonic probe to generate ultrasonic signals, but the digital logic control The module adopts an expensive chip with a built-in large-capacity and large-volume processor, which makes the circuit structure of the data acquisition terminal more complicated, which is not conducive to the miniaturization design of the ultrasonic testing equipment, and also brings inconvenience to the carrying of the ultrasonic flaw detection device.

实用新型内容Utility model content

有鉴于此,本实用新型的目的在于提供一种基于SPI数据透传的超声探伤检测设备及系统,采用了串口通信的通信方式,利用串口通信的广泛适用性、协议简单及数据传输速率高的特点,使基于SPI数据透传的超声探伤检测设备在超声探伤检测中提高数据采集效率和精确度,同时也使基于SPI数据透传的超声探伤检测设备的性价比高及便携性高。In view of this, the purpose of this utility model is to provide an ultrasonic flaw detection device and system based on SPI data transparent transmission, which adopts the communication mode of serial communication, utilizes the wide applicability of serial communication, simple protocol and high data transmission rate The characteristics make the ultrasonic flaw detection equipment based on SPI data transparent transmission improve the data collection efficiency and accuracy in ultrasonic flaw detection, and also make the ultrasonic flaw detection equipment based on SPI data transparent transmission cost-effective and high portability.

为解决上述技术问题,一方面,本实用新型提供了一种基于SPI数据透传的超声探伤检测设备,包括依次连接的无线通信模块、SPI数据透传模块及数字逻辑控制模块,所述无线通信模块与所述SPI数据透传模块通过第一串行通信总线连接,所述SPI数据透传模块与所述数字逻辑控制模块通过第二串行通信总线连接,所述第一串行通信总线用于向所述SPI数据透传模块发送数据信息,所述SPI数据透传模块将所述数据信息由第一传输标准转换成第二传输标准,所述第二串行通信总线用于将所述SPI数据透传模块与所述数字逻辑控制模块建立主从关系。In order to solve the above technical problems, on the one hand, the utility model provides an ultrasonic flaw detection device based on SPI data transparent transmission, including a wireless communication module, an SPI data transparent transmission module and a digital logic control module connected in sequence, the wireless communication The module is connected to the SPI data transparent transmission module through the first serial communication bus, the SPI data transparent transmission module is connected to the digital logic control module through the second serial communication bus, and the first serial communication bus is used To send data information to the SPI data transparent transmission module, the SPI data transparent transmission module converts the data information from the first transmission standard to the second transmission standard, and the second serial communication bus is used to transfer the data information to the second transmission standard. The SPI data transparent transmission module establishes a master-slave relationship with the digital logic control module.

作为上述技术方案的进一步改进,所述SPI数据透传模块包括外围电路、第一串行总线端口及第二串行总线端口。As a further improvement of the above technical solution, the SPI data transparent transmission module includes a peripheral circuit, a first serial bus port and a second serial bus port.

作为上述技术方案的进一步改进,所述SPI数据透传模块采用FT232H芯片,所述第一串行总线端口采用USB端口,所述第二串行总线端口采用SPI端口。As a further improvement of the above technical solution, the SPI data transparent transmission module uses an FT232H chip, the first serial bus port uses a USB port, and the second serial bus port uses an SPI port.

作为上述技术方案的进一步改进,所述外围电路包括复位电路、晶振电路及电源电路,所述复位电路用于将所述外围电路恢复到起始状态,所述晶振电路用于向所述SPI数据透传模块提供同步的时钟信号,所述电源电路用于向所述SPI数据透传模块提供驱动电源。As a further improvement of the above technical solution, the peripheral circuit includes a reset circuit, a crystal oscillator circuit and a power supply circuit, the reset circuit is used to restore the peripheral circuit to the initial state, and the crystal oscillator circuit is used to send the SPI data The transparent transmission module provides a synchronous clock signal, and the power circuit is used to provide driving power to the SPI data transparent transmission module.

作为上述技术方案的进一步改进,所述SPI数据透传模块还包括数据转换单元和控制单元,所述数据转换单元用于将所述第一传输标准的数据信息与所述第二传输标准的数据信息之间的相互转换,所述控制单元用于控制所述数据信息的传输。As a further improvement of the above technical solution, the SPI data transparent transmission module also includes a data conversion unit and a control unit, and the data conversion unit is used to convert the data information of the first transmission standard and the data of the second transmission standard For mutual conversion between information, the control unit is used to control the transmission of the data information.

作为上述技术方案的进一步改进,所述无线通信模块采用MT7628芯片的WIFI模块,所述WIFI模块还包括第一串行总线端口及用于接收或发送无线WIFI信号的WIFI天线。As a further improvement of the above technical solution, the wireless communication module adopts the WIFI module of the MT7628 chip, and the WIFI module also includes a first serial bus port and a WIFI antenna for receiving or sending wireless WIFI signals.

作为上述技术方案的进一步改进,所述数字逻辑控制模块包括第二串行总线端口及数据信号的输入输出端口,所述数字逻辑控制模块用于对所述数据信号进行逻辑控制。As a further improvement of the above technical solution, the digital logic control module includes a second serial bus port and an input and output port of a data signal, and the digital logic control module is used for logically controlling the data signal.

作为上述技术方案的进一步改进,所述数字逻辑控制模块还通过所述输入输出端口与超声探头连接,所述超声探头用于产生超声波信号并接收反射回的超声波信号。As a further improvement of the above technical solution, the digital logic control module is also connected to an ultrasonic probe through the input and output ports, and the ultrasonic probe is used to generate ultrasonic signals and receive reflected ultrasonic signals.

作为上述技术方案的进一步改进,所述数字逻辑控制模块采用型号为U20的10AX016C3U19芯片。As a further improvement of the above technical solution, the digital logic control module adopts a 10AX016C3U19 chip whose model is U20.

另一方面,本实用新型还提供了一种基于SPI数据透传的超声探伤检测系统,包括上述基于SPI数据透传的超声探伤检测设备和远程端,所述远程端与所述基于SPI数据透传的超声探伤检测设备通过所述无线通信模块建立通信连接。On the other hand, the utility model also provides an ultrasonic flaw detection detection system based on SPI data transparent transmission, including the above-mentioned ultrasonic flaw detection detection equipment based on SPI data transparent transmission and a remote terminal, the remote terminal and the SPI data transparent transmission based The transmitted ultrasonic flaw detection equipment establishes a communication connection through the wireless communication module.

本实用新型提供的一种基于SPI数据透传的超声探伤检测设备及系统,通过在所述无线通信模块与所述数字逻辑控制模块之间增加所述SPI数据透传模块,所述无线通信模块与所述SPI数据透传模块通过所述第一串行通信总线连接,所述SPI数据透传模块与所述数字逻辑控制模块通过所述第二串行通信总线连接,提高了数据信息在所述基于SPI内部传输的速率,使所述数字逻辑控制模块能微型化设计,减小所述数字处理逻辑模块的尺寸,使探伤检测装置的电路设计更简单化,使所述基于SPI数据透传的超声探伤检测设备便于携带,提高了工作效率。The utility model provides an ultrasonic flaw detection device and system based on SPI data transparent transmission. By adding the SPI data transparent transmission module between the wireless communication module and the digital logic control module, the wireless communication module It is connected with the SPI data transparent transmission module through the first serial communication bus, and the SPI data transparent transmission module is connected with the digital logic control module through the second serial communication bus, which improves the transmission of data information in the said second serial communication bus. The above-mentioned internal transmission rate based on SPI enables the miniaturization design of the digital logic control module, reduces the size of the digital processing logic module, simplifies the circuit design of the flaw detection device, and enables the transparent transmission of the SPI-based data. Advanced ultrasonic flaw detection equipment is easy to carry and improves work efficiency.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.

图1为本实用新型的基于SPI数据透传的超声探伤检测设备的结构框图;Fig. 1 is the structural block diagram of the ultrasonic flaw detection detection equipment based on SPI data transparent transmission of the present utility model;

图2为本实用新型的基于SPI数据透传的超声探伤检测系统的结构框图;Fig. 2 is the structural block diagram of the ultrasonic flaw detection detection system based on SPI data transparent transmission of the present invention;

图3为本实用新型的无线通信模块的电路结构图;Fig. 3 is the circuit structure diagram of the wireless communication module of the present utility model;

图4为本实用新型的SPI数据透传模块的结构框图;Fig. 4 is the structural block diagram of the SPI data transparent transmission module of the present utility model;

图5为本实用新型的SPI数据透传模块的电路结构图;Fig. 5 is the circuit structure diagram of the SPI data transparent transmission module of the present utility model;

图6为本实用新型的SPI数据透传模块与数字逻辑控制模块的主从关系的结构示意图。FIG. 6 is a structural schematic diagram of the master-slave relationship between the SPI data transparent transmission module and the digital logic control module of the present invention.

主要元器件符号说明:Description of main component symbols:

100-基于SPI数据透传的超声探伤检测设备;110-无线通信模块;120-SPI数据透传模块;130-数字逻辑控制模块;140-第一串行通信总线;150-第二串行通信总线;160-第一串行总线端口;170-第二串行总线端口;180-复位电路;190-晶振电路;200-电源电路;210-WIFI天线;220-输入输出端口;230-超声探头;300-基于SPI数据透传的超声探伤检测系统;400-远程端。100-ultrasonic flaw detection equipment based on SPI data transparent transmission; 110-wireless communication module; 120-SPI data transparent transmission module; 130-digital logic control module; 140-first serial communication bus; 150-second serial communication Bus; 160-first serial bus port; 170-second serial bus port; 180-reset circuit; 190-crystal oscillator circuit; 200-power supply circuit; 210-WIFI antenna; 220-input and output port; ; 300-ultrasonic flaw detection system based on SPI data transparent transmission; 400-remote terminal.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

参阅图1,本实用新型提供一种基于SPI数据透传的超声探伤检测设备100,包括依次连接的无线通信模块110、SPI数据透传模块120及数字逻辑控制模块130,所述无线通信模块110与所述SPI数据透传模块120通过第一串行通信总线140连接,所述SPI数据透传模块120与所述数字逻辑控制模块130通过第二串行通信总线150连接,所述第一串行通信总线140用于向所述SPI数据透传模块120发送数据信息,所述SPI数据透传模块120将所述数据信息由第一传输标准转换成第二传输标准,所述第二串行通信总线150用于将所述SPI数据透传模块120与所述数字逻辑控制模块130建立主从关系。Referring to Fig. 1, the utility model provides an ultrasonic flaw detection device 100 based on SPI data transparent transmission, including a wireless communication module 110, an SPI data transparent transmission module 120 and a digital logic control module 130 connected in sequence, the wireless communication module 110 The SPI data transparent transmission module 120 is connected through the first serial communication bus 140, the SPI data transparent transmission module 120 is connected with the digital logic control module 130 through the second serial communication bus 150, and the first serial communication The row communication bus 140 is used to send data information to the SPI data transparent transmission module 120, and the SPI data transparent transmission module 120 converts the data information from a first transmission standard to a second transmission standard, and the second serial The communication bus 150 is used to establish a master-slave relationship between the SPI data transparent transmission module 120 and the digital logic control module 130 .

参阅图3,在本实施方式中,所述无线通信模块110为无线WIFI模块,所述SPI数据透传模块120具有数据处理功能、信号转换等功能的电路及芯片,所述SPI数据透传模块120相当于一微处理器,具有体积小、重量轻和容易模块化等特点,所述SPI数据透传模块120采用型号为U24的FT232H芯片,所述第一串行总线端口160采用USB端口,所述第二串行总线端口170采用SPI端口,所述无线通信模块110采用型号为U29的MT7628芯片的WIFI模块,所述WIFI模块还包括第一串行总线端口160及用于接收或发送无线WIFI信号的WIFI天线210,所述第二传输标准采用USB(Universal Serial Bus)总线协议,所述第二传输标准采用SPI(Serial Peripheral Interface)总线协议。所述USB标准包括控制传输、块传输、终端传输及同步传输的传输模式,所述控制传输包含传输所需的控制信息,用于设备的初始设置,具备通信安全可靠的特点,但只需要较窄的带宽。所述块传输按数据包发送数据,可以占据总线的全部带宽,其数据传输的安全性由总线保证。所述中断传输为按一定的周期重复,驱动程序可以自由地定义周期长度。所述同步传输具有能够使用固定的预定义带宽的方法,在需要确保连续数据流,而能够在偶尔数据丢失的情况下,该传输模式是最适用的。所述无线通信模块110通过所述第一串行通信总线140与所述SPI数据透传模块120连接,根据实际需要采用上述四种不同的传输模式中的至少一种,确保所述数据信息在所述无线通信模块110与所述SPI数据透传模块120中进行传输的可靠性和稳定性。Referring to Fig. 3, in this embodiment, the wireless communication module 110 is a wireless WIFI module, the SPI data transparent transmission module 120 has circuits and chips with data processing functions, signal conversion and other functions, and the SPI data transparent transmission module 120 is equivalent to a microprocessor, has the characteristics such as volume is small, light in weight and easy modularization, described SPI data transparent transmission module 120 adopts the FT232H chip that model is U24, and described first serial bus port 160 adopts USB port, Described second serial bus port 170 adopts SPI port, and described wireless communication module 110 adopts the WIFI module that model is the MT7628 chip of U29, and described WIFI module also comprises first serial bus port 160 and is used for receiving or sending wireless For the WIFI antenna 210 of the WIFI signal, the second transmission standard adopts the USB (Universal Serial Bus) bus protocol, and the second transmission standard adopts the SPI (Serial Peripheral Interface) bus protocol. The USB standard includes transmission modes of control transmission, block transmission, terminal transmission and synchronous transmission. The control transmission includes the control information required for transmission, which is used for the initial setting of the device and has the characteristics of safe and reliable communication. narrow bandwidth. The block transmission sends data in packets, which can occupy the entire bandwidth of the bus, and the security of the data transmission is guaranteed by the bus. The interrupt transmission is repeated at a certain cycle, and the driver can freely define the cycle length. The isochronous transfer has the method of being able to use a fixed predefined bandwidth, which is the most suitable transfer mode when it is necessary to ensure a continuous data flow, but in case of occasional data loss. The wireless communication module 110 is connected to the SPI data transparent transmission module 120 through the first serial communication bus 140, and adopts at least one of the above four different transmission modes according to actual needs to ensure that the data information is in the The reliability and stability of the transmission between the wireless communication module 110 and the SPI data transparent transmission module 120 .

所述无线通信模块110可以与处理端如PAD、笔记本电脑等建立无线连接,所述数字逻辑控制模块130主要采用现场可编程门阵列(Universal Serial Bus,FPGA),所述现场可编程门阵列采用逻辑单元阵列,所述现场可编程门阵列包括可配置逻辑模块、输入输出模块和内部连线三个部分,所述现场可编程门阵列利用小型查找表来实现组合逻辑,每个所述查找表连连接到一个触发器的输入端,所述触发器再驱动其他逻辑电路或驱动I/O,由此构成实现组合逻辑功能和时序逻辑功能的基本逻辑单元,所述逻辑单元间采用金属连线相互连接或连接到I/O单元,所述数字逻辑控制模块130还通过向内部静态的存储单元加载编程数据来实现,存储在所述存储单元中的值决定所述逻辑单元的逻辑功能及各个模块之间或模块与I/O间的连接方式。所述数字逻辑控制模块130无内置处理器、具有小容量的特点,所述数字逻辑控制模块130只做简单的数字逻辑控制,如桥接、数字滤波等,这样可以降低了所述数字逻辑控制模块130的尺寸,也减小了所述基于SPI数据透传的超声探伤检测设备100的体积。The wireless communication module 110 can establish a wireless connection with a processing terminal such as a PAD, a notebook computer, etc., and the digital logic control module 130 mainly adopts a field programmable gate array (Universal Serial Bus, FPGA), and the field programmable gate array adopts Logic cell array, the field programmable gate array includes three parts of configurable logic modules, input and output modules and internal wiring, and the field programmable gate array utilizes small look-up tables to realize combinational logic, each of the look-up tables connected to the input terminal of a flip-flop, and the flip-flop drives other logic circuits or drives I/O, thereby constituting a basic logic unit that realizes combinational logic functions and sequential logic functions, and metal wiring is used between the logic units connected to each other or connected to the I/O unit, the digital logic control module 130 is also implemented by loading programming data to the internal static storage unit, and the value stored in the storage unit determines the logic function of the logic unit and each The connection mode between modules or between modules and I/O. The digital logic control module 130 has no built-in processor and has the characteristics of small capacity. The digital logic control module 130 only does simple digital logic control, such as bridging, digital filtering, etc., which can reduce the number of digital logic control modules. The size of 130 also reduces the volume of the ultrasonic flaw detection device 100 based on SPI data transparent transmission.

此外,所述第一串行通信总线140为USB总线,所述第二串行通信总线150为SPI总线,所述SPI总线的主要引脚包括SCK引脚、DI引脚、DO引脚、片选引脚CS0、CS1、CS2,SCK用于单向输出同步时钟,DI用于单向输入数据,片选引脚CSn(n=0,1,2),用于选择设备,四线串口的基本操作要素包括:片选选中、片选结束、位输出、位输入。所述片选选中定义为片选引脚CSn输出有效电平(可以定义为高电平或低电平),所述片选结束定义为片选引脚CSn输出非有效电平,所述位输出定义为当SCK为低电平时,DO输出位数据,SCK输出高电平脉冲,所述位输入定义为SCK输出高电平脉冲,在下降沿之后从DI输入位数据,字节输出定义为8个位输出,字节输入定义为8个位输入,4线串口的数据输入和输出以字节为单位,每个字节含8个位,支持低位在前和高位在前。可以理解,所述SPI总线为高速的。全双工、同步的通信总线,所述SPI总线再芯片的管脚上只占用四根线,节约了所述芯片的管脚,也为后续在电路板上布局节省空间,一定程度上简化了电路设计,降低了所述基于SPI数据透传的超声探伤检测设备100的设计成本。In addition, the first serial communication bus 140 is a USB bus, the second serial communication bus 150 is an SPI bus, and the main pins of the SPI bus include SCK pins, DI pins, DO pins, chip Select pins CS0, CS1, CS2, SCK is used for one-way output synchronous clock, DI is used for one-way input data, chip select pin CSn (n=0, 1, 2), used to select equipment, four-wire serial port The basic operation elements include: chip selection, chip selection end, bit output, bit input. The selection of the chip selection is defined as the output active level of the chip selection pin CSn (can be defined as high level or low level), and the end of the chip selection is defined as the output of the non-active level of the chip selection pin CSn, and the bit Output is defined as when SCK is low level, DO outputs bit data, SCK outputs high level pulse, the bit input is defined as SCK outputs high level pulse, and bit data is input from DI after the falling edge, and byte output is defined as 8-bit output, byte input is defined as 8-bit input, the data input and output of the 4-wire serial port is in bytes, each byte contains 8 bits, and supports low-order and high-order first. It can be understood that the SPI bus is high-speed. A full-duplex, synchronous communication bus, the SPI bus only occupies four wires on the pins of the chip, which saves the pins of the chip and saves space for the subsequent layout on the circuit board, which simplifies the process to a certain extent The circuit design reduces the design cost of the ultrasonic flaw detection device 100 based on SPI data transparent transmission.

参阅图6,需要说明的是,所述SPI数据透传模块120通过所述第二串行通信总线150与所述数字逻辑控制模块130连接,所述SPI数据透传模块120与所述数字逻辑控制模块130建立主从关系,即所述SPI数据透传模块120为主机,所述数字逻辑控制模块130为从机,所述第二串行通信总线150为SPI总线,所述SPI总线包括时钟(SOICLK,SCLK)、片选(CS)主机输出、从机输入(MOSI)主机输入及从机输出(MISO)四个信号线,产生时钟信号的器件为所述SPI数据透传模块120,所述主机与所述从机之间传输的数据与所述主机产生的时钟同步,所述SPI总线支持较高的时钟频率,来自所述主机的片选信号用于选择从机,即低电平有效信号,拉高时所述从机与所述SPI、总线断开连接。当使用多个从机时,所述主机需要为每个所述从机提供单独的片选信号,所述片选信号始终为低电平有效信号。所述SPI总线的传输速率50Mbps,所述USB总线的传输速率480Mb/S。所述SPI数据透传模块120还包括将所述第一串行通信总线140输出的数据信息转换成所述第二串行通信总线150输出的数据信息,所述数据信息可以包括在处理端如笔记本电脑的测试指令,也可以包括反射回来的超声波信号、电压信号等,通过所述SPI数据透传模块120与所述数字逻辑控制模块130建立主从关系,提高了数据传输的高效性。6, it should be noted that the SPI data transparent transmission module 120 is connected with the digital logic control module 130 through the second serial communication bus 150, and the SPI data transparent transmission module 120 is connected with the digital logic control module 130. The control module 130 establishes a master-slave relationship, that is, the SPI data transparent transmission module 120 is a master, the digital logic control module 130 is a slave, and the second serial communication bus 150 is an SPI bus, and the SPI bus includes a clock (SOICLK, SCLK), chip select (CS) host output, slave input (MOSI) host input and slave output (MISO) four signal lines, the device that generates the clock signal is the SPI data transparent transmission module 120, so The data transmitted between the master and the slave is synchronized with the clock generated by the master, the SPI bus supports a higher clock frequency, and the chip select signal from the master is used to select the slave, i.e. low level A valid signal, when pulled high, the slave is disconnected from the SPI and the bus. When multiple slaves are used, the host needs to provide a separate chip selection signal for each of the slaves, and the chip selection signal is always an active low signal. The transfer rate of the SPI bus is 50Mbps, and the transfer rate of the USB bus is 480Mb/s. The SPI data transparent transmission module 120 also includes converting the data information output by the first serial communication bus 140 into the data information output by the second serial communication bus 150, and the data information can be included in the processing terminal such as The test instructions of the notebook computer may also include reflected ultrasonic signals, voltage signals, etc., and establish a master-slave relationship with the digital logic control module 130 through the SPI data transparent transmission module 120, which improves the efficiency of data transmission.

进一步地,所述SPI数据透传模块120包括外围电路、第一串行总线端口160及第二串行总线端口170。Further, the SPI data transparent transmission module 120 includes peripheral circuits, a first serial bus port 160 and a second serial bus port 170 .

具体的,所述第一串行总线端口160用于连接所述无线通信模块110,所述第二串行总线端口170用于连接所述数字逻辑控制模块130,所述第一串行总线端口160采用USB端口,所述外围电路可以用于对模拟信号与数字信号之间的转换,还可以初始化电路,确保了控制信号的输入和输出的准确性。所述第二串行总线端口170采用SPI端口,所述USB端口可以在数据传输时可以通电,提高了数据传输的可靠性,所述SPI端口用于建立主从关系,增大了数据传输的速率,提高了所述基于SPI数据透传的超声探伤检测设备100的数据采集的效率和传输效率。Specifically, the first serial bus port 160 is used to connect the wireless communication module 110, the second serial bus port 170 is used to connect the digital logic control module 130, and the first serial bus port 160 uses a USB port, and the peripheral circuit can be used to convert between analog signals and digital signals, and can also initialize the circuit to ensure the accuracy of input and output of control signals. The second serial bus port 170 adopts an SPI port, and the USB port can be powered on during data transmission, which improves the reliability of data transmission. The SPI port is used to establish a master-slave relationship, which increases the reliability of data transmission. The speed improves the data acquisition efficiency and transmission efficiency of the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission.

进一步地,所述外围电路包括复位电路180、晶振电路190及电源电路200,所述复位电路180用于将所述外围电路恢复到起始状态,所述晶振电路190用于向所述SPI数据透传模块120提供同步的时钟信号,所述电源电路200用于向所述SPI数据透传模块120提供驱动电源。Further, the peripheral circuit includes a reset circuit 180, a crystal oscillator circuit 190 and a power supply circuit 200, the reset circuit 180 is used to restore the peripheral circuit to an initial state, and the crystal oscillator circuit 190 is used to send the SPI data The transparent transmission module 120 provides a synchronous clock signal, and the power supply circuit 200 is used to provide driving power to the SPI data transparent transmission module 120 .

参阅图4及图5,所述复位电路180用于使所述外围电路恢复到起始状态,所述复位电路180的复位方式包括手动按钮复位、上电复位及积分型上电复位,所述复位电路180可以由电容、电感组成。需要注意的是,根据实际情况,可以灵活选择上述复位方式。所述晶振电路190可以由电容、石英晶片组成石英晶体振荡器,所述晶振电路190在电路产生震荡电流,发出时钟信号,是一种能把电能和机械能相互转化的晶体在共振的状态下工作,以提供稳定、精确的单频振荡。所述晶振电路190提高了所述基于SPI数据透传的超声探伤检测设备100的数据采集的精确度,所述电源电路200为所述SPI数据透传模块120提高接入至电路板上的供电电源,所述电源电路200可以由大电容组成,所述SPI数据透传模块120经过处理达到额定电压,如将输入的电压5V转换成3.3V,使所述SPI数据透传模块120处于正常工作状态,从而降低所述基于SPI数据透传的超声探伤检测设备100的功耗。Referring to Fig. 4 and Fig. 5, the reset circuit 180 is used to restore the peripheral circuit to the initial state, and the reset mode of the reset circuit 180 includes manual button reset, power-on reset and integral power-on reset. The reset circuit 180 can be composed of capacitors and inductors. It should be noted that, according to the actual situation, the above reset mode can be flexibly selected. The crystal oscillator circuit 190 can be composed of capacitors and quartz wafers to form a quartz crystal oscillator. The crystal oscillator circuit 190 generates an oscillating current in the circuit and sends out a clock signal. It is a crystal that can convert electrical energy and mechanical energy to each other and work in a resonant state. , to provide stable and precise single frequency oscillation. The crystal oscillator circuit 190 improves the accuracy of data acquisition of the ultrasonic flaw detection device 100 based on SPI data transparent transmission, and the power supply circuit 200 improves the power supply connected to the circuit board for the SPI data transparent transmission module 120 Power supply, the power supply circuit 200 can be composed of large capacitors, the SPI data transparent transmission module 120 is processed to reach the rated voltage, such as converting the input voltage 5V into 3.3V, so that the SPI data transparent transmission module 120 is in normal operation state, thereby reducing the power consumption of the ultrasonic flaw detection device 100 based on SPI data transparent transmission.

进一步地,所述SPI数据透传模块120还包括数据转换单元和控制单元,所述数据转换单元用于将所述第一传输标准的数据信息与所述第二传输标准的数据信息之间的相互转换,所述控制单元用于控制所述数据信息的传输。Further, the SPI data transparent transmission module 120 also includes a data conversion unit and a control unit, and the data conversion unit is used to convert the data information of the first transmission standard to the data information of the second transmission standard Mutual conversion, the control unit is used to control the transmission of the data information.

以探伤检测工件焊缝为例,所述数据转换单元可以将所述数字逻辑控制模块130反馈的超声波信号转换成数字信号,便于存储在所述SPI数据透传模块120的存储单元中,便于所述外围电路对所述数字信号进行放大、增益、衰减等处理,从而获得符合要求的超声波信号,使所述超声波信号清晰地显示在处理端,使测试人员能直观地了解当前检测的结果数据。所述控制单元可以实现所述第一传输标准与所述第二传输标准的相互转换,所述控制单元主要包括编码单元和解码单元,可以理解,每个网络内部都有各自的信息交流方式,当两个网络或硬件需要相互沟通时,如果彼此不识别对方的交流方式,那么就无法相互沟通,所述控制单元用于协议转换起到了在所述基于SPI数据透传的超声探伤检测设备100内建立实时通信的作用。Taking the weld seam of flaw detection as an example, the data conversion unit can convert the ultrasonic signal fed back by the digital logic control module 130 into a digital signal, which is convenient to store in the storage unit of the SPI data transparent transmission module 120, so that all The peripheral circuit performs amplification, gain, attenuation and other processing on the digital signal to obtain an ultrasonic signal that meets the requirements, so that the ultrasonic signal is clearly displayed on the processing end, so that the tester can intuitively understand the current detection result data. The control unit can realize mutual conversion between the first transmission standard and the second transmission standard, and the control unit mainly includes an encoding unit and a decoding unit. It can be understood that each network has its own information exchange mode, When two networks or hardware need to communicate with each other, if they do not recognize each other’s communication methods, they cannot communicate with each other. The control unit is used for protocol conversion to play a role in the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission. The role of real-time communication within the establishment.

在本实施方式中,当信号从所述无线通信模块110向所述数字逻辑控制模块130传输时,所述SPI数据透传模块120将所述第一传输标准的数据信息转换成所述第二传输标准的数据信息,即由USB端口标准的信息转换成SPI端口的信息;当信号从所述数字逻辑控制模块130向所述无线通信模块110传输时,所述SPI数据透传模块120将所述第二传输标准的数据信息转换成所述第一传输标准的数据信息,即由所述SPI端口标准的数据信息转换成USB端口标准的信息。In this embodiment, when a signal is transmitted from the wireless communication module 110 to the digital logic control module 130, the SPI data transparent transmission module 120 converts the data information of the first transmission standard into the second Transmit standard data information, that is, convert the information of the USB port standard into the information of the SPI port; when the signal is transmitted from the digital logic control module 130 to the wireless communication module 110, the SPI data transparent transmission module 120 transmits the The data information of the second transmission standard is converted into the data information of the first transmission standard, that is, the data information of the SPI port standard is converted into the information of the USB port standard.

进一步地,所述数字逻辑控制模块130包括第二串行总线端口170及数据信号的输入输出端口220,所述数字逻辑控制模块130用于对所述数据信号进行逻辑控制。Further, the digital logic control module 130 includes a second serial bus port 170 and a data signal input and output port 220, and the digital logic control module 130 is used for logically controlling the data signal.

所述数字逻辑控制模块130采用型号为U20的10AX016C3U19芯片,所述数字逻辑控制模块130包括SPI端口及数据信号的输入输出端口220,所述数字逻辑控制模块130的逻辑控制可以是信号的产生、与其他设备建立连接及滤波功能等。Described digital logic control module 130 adopts the 10AX016C3U19 chip that model is U20, and described digital logic control module 130 comprises the input and output port 220 of SPI port and data signal, and the logical control of described digital logic control module 130 can be the generation of signal, Establish connection with other devices and filter functions, etc.

进一步地,所述数字逻辑控制模块130还通过所述输入输出端口220与超声探头230连接,所述超声探头230用于产生超声波信号并接收反射回的超声波信号。Further, the digital logic control module 130 is also connected to the ultrasonic probe 230 through the input and output port 220, and the ultrasonic probe 230 is used for generating ultrasonic signals and receiving reflected ultrasonic signals.

在本实施方式中,所述数字逻辑控制模块130通过所述输入输出端口220与超声探头230连接,使所述基于SPI数据透传的超声探伤检测设备100与所述超声探头230组合构成超声探伤设备的数据采集端,所述数字逻辑控制模块130可以控制所述超声探头230产生超声波信号,所述超声探头230是利用材料的压电效应实现电能、声能转换的换能器,所述超声探头230主要部件为一个具有压电效应的单晶或多晶体薄片,可以实现电能和声能的相互转换。In this embodiment, the digital logic control module 130 is connected to the ultrasonic probe 230 through the input and output port 220, so that the ultrasonic flaw detection device 100 based on SPI data transparent transmission and the ultrasonic probe 230 are combined to form an ultrasonic flaw detection At the data acquisition end of the equipment, the digital logic control module 130 can control the ultrasonic probe 230 to generate ultrasonic signals. The ultrasonic probe 230 is a transducer that uses the piezoelectric effect of materials to convert electrical energy and acoustic energy. The main component of the probe 230 is a single crystal or polycrystalline sheet with piezoelectric effect, which can realize mutual conversion between electric energy and acoustic energy.

在本实施方式中,所述数字逻辑控制模块130的输入/输出端口220控制产生,经过所述数字逻辑控制模块130的处理(逻辑控制、桥接以及数字滤波等)后,将所述处理后的超声波信号从所述第二串行总线端口170通过所述第二串行通信总线150向所述SPI数据透传模块120发送,所述SPI数据透传模块120通过所述第二串行总线端口170接收所述处理后的超声波信号并将所述处理后的超声波信号由SPI传输标准转换成USB传输标准的数据信息,接着通过所述SPI数据透传模块120的第一串行总线端口160向所述无线通信模块110发送所述数据信息,所述无线通信模块110将所述数据信息调制在射频载波信号上并通过所述射频载波信号发出,传送至其他接收设备(如电脑、笔记本电脑、PAD等)进行分析和处理,这样可以确定所述工件的焊缝的位置和大小。In this embodiment, the input/output port 220 of the digital logic control module 130 controls generation, and after processing (logic control, bridging and digital filtering, etc.) by the digital logic control module 130, the processed The ultrasonic signal is sent from the second serial bus port 170 to the SPI data transparent transmission module 120 through the second serial communication bus 150, and the SPI data transparent transmission module 120 passes through the second serial bus port 170 receives the ultrasonic signal after described processing and converts the ultrasonic signal after described processing into the data information of USB transmission standard by SPI transmission standard, then passes through the first serial bus port 160 of described SPI data transparent transmission module 120 to The wireless communication module 110 sends the data information, and the wireless communication module 110 modulates the data information on the radio frequency carrier signal and sends it out through the radio frequency carrier signal, and transmits it to other receiving devices (such as computers, notebook computers, PAD, etc.) for analysis and processing, so that the position and size of the weld of the workpiece can be determined.

本实用新型还提供了一种基于SPI数据透传的超声探伤检测系统300,包括上述基于SPI数据透传的超声探伤检测设备100和远程端400,所述远程端400与所述基于SPI数据透传的超声探伤检测设备100通过所述无线通信模块110建立通信连接。The utility model also provides an ultrasonic flaw detection detection system 300 based on SPI data transparent transmission, including the above-mentioned ultrasonic flaw detection detection device 100 based on SPI data transparent transmission and a remote terminal 400, the remote terminal 400 and the SPI data transparent transmission based The transmitted ultrasonic flaw detection equipment 100 establishes a communication connection through the wireless communication module 110 .

参阅图2,具体的,所述基于SPI数据透传的超声探伤检测系300包括所述基于SPI数据透传的超声探伤检测设备100、所述超声探头230及所述远程端400,可以理解,所述超声探头230及所述基于SPI数据透传的超声探伤检测设备100可以构成所述基于SPI数据透传的超声探伤检测系统300的超声波检测端,所述远程端可以是所述基于SPI数据透传的超声探伤检测系统300的处理端,所述远程端400可以包括WIFI模块、触摸屏、处理器及存储器,所述远程端400可以通过所述WIFI模块向所述超声波检测端发出测试命令,所述无线通信模块110接收所述测试命令,由于所述基于SPI数据透传的超声波检测设备100中的数字逻辑控制模块130无内置的处理单元,所述SPI数据透传模块120具有数据处理功能的芯片和外围电路,一定程度上可以对所述基于SPI数据透传的超声探伤检测设备100进行微型设计,也可设计为便携式的数据扫查和数据采集功能的超声波检测端,这样有效地扩大了检测的范围,也提高了所述基于SPI数据透传的超声探伤检测设备100的工作效率。Referring to FIG. 2 , specifically, the ultrasonic flaw detection system 300 based on SPI data transparent transmission includes the ultrasonic flaw detection detection device 100 based on SPI data transparent transmission, the ultrasonic probe 230 and the remote terminal 400. It can be understood that, The ultrasonic probe 230 and the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission may constitute the ultrasonic detection end of the SPI data transparent transmission-based ultrasonic flaw detection detection system 300, and the remote end may be the SPI data-based The processing end of the transparent ultrasonic flaw detection system 300, the remote end 400 may include a WIFI module, a touch screen, a processor and a memory, and the remote end 400 may send a test command to the ultrasonic detection end through the WIFI module, The wireless communication module 110 receives the test command, since the digital logic control module 130 in the ultrasonic testing device 100 based on SPI data transparent transmission has no built-in processing unit, the SPI data transparent transmission module 120 has a data processing function The chips and peripheral circuits can micro-design the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission to a certain extent, and can also be designed as a portable ultrasonic detection terminal with data scanning and data acquisition functions, which effectively expands the The scope of detection is improved, and the working efficiency of the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission is also improved.

具体应用时,以检测工件的焊缝为例,测试人员将所述基于SPI数据透传的超声探伤检测设备100放置在所述工件的焊缝处,调节好所述远程端400与所述基于SPI数据透传的超声探伤检测设备100的通信连接,所述测试人员在所述远程端400的触摸屏上按下测试指令的按钮,所述无线通信模块110接收到所述测试指令,通过处理后得到数据信息由所述第一串行总线端口160经过所述第一串行通信总线140向所述SPI数据透传模块120发送所述数据信息,所述SPI数据透传模块120将所述第一传输标准的数据信息转换成所述第二传输标准的数据信息经过所述第二串行通信总线150向所述数字逻辑控制模块130发送,所述数字逻辑控制模块130根据所述数据信息控制所述超声探头230产生相应的超声波信号,所述工件将所述超声波信号反射至所述超声探头230,所述超声探头230向所述数字逻辑控制模块130反馈所述超声波信号,对所述超声波信号进行处理与所述基于SPI数据透传的超声探伤检测设备100中的超声波处理过程相同,此处不再赘述。In a specific application, taking the detection of the weld seam of a workpiece as an example, the tester places the ultrasonic flaw detection device 100 based on SPI data transparent transmission at the weld seam of the workpiece, and adjusts the connection between the remote terminal 400 and the The communication connection of the ultrasonic flaw detection equipment 100 through SPI data transparent transmission, the tester presses the button of the test instruction on the touch screen of the remote terminal 400, the wireless communication module 110 receives the test instruction, and after processing The obtained data information is sent by the first serial bus port 160 to the SPI data transparent transmission module 120 through the first serial communication bus 140, and the SPI data transparent transmission module 120 transmits the first The data information of a transmission standard is converted into the data information of the second transmission standard and sent to the digital logic control module 130 through the second serial communication bus 150, and the digital logic control module 130 controls according to the data information The ultrasonic probe 230 generates a corresponding ultrasonic signal, the workpiece reflects the ultrasonic signal to the ultrasonic probe 230, the ultrasonic probe 230 feeds back the ultrasonic signal to the digital logic control module 130, and the ultrasonic The signal processing is the same as the ultrasonic processing process in the SPI data transparent transmission-based ultrasonic flaw detection equipment 100 , and will not be repeated here.

本实用新型提供的一种基于SPI数据透传的超声探伤检测设备及系统,通过在所述无线通信模块110与所述数字逻辑控制模块130之间增加所述SPI数据透传模块120,所述无线通信模块110与所述SPI数据透传模块120通过所述第一串行通信总线140连接,所述SPI数据透传模块120与所述数字逻辑控制模块130通过所述第二串行通信总线150连接,提高了数据信息在所述基于SPI数据透传的超声探伤检测设备100内部传输的速率,使所述数字逻辑控制模块130能微型化设置,减小所述数字逻辑控制模块130的尺寸,使所述基于SPI数据透传的探伤检测设备100的电路设计更简单化,降低了所述基于SPI数据透传的超声探伤检测设备100简单化设计的成本,也提高了所述基于SPI数据透传的超声探伤检测系统300的工作效率。The utility model provides an ultrasonic flaw detection device and system based on SPI data transparent transmission. By adding the SPI data transparent transmission module 120 between the wireless communication module 110 and the digital logic control module 130, the The wireless communication module 110 is connected with the SPI data transparent transmission module 120 through the first serial communication bus 140, and the SPI data transparent transmission module 120 and the digital logic control module 130 are connected through the second serial communication bus 150 connection, which improves the transmission rate of data information inside the ultrasonic flaw detection equipment 100 based on SPI data transparent transmission, enables the miniaturization of the digital logic control module 130, and reduces the size of the digital logic control module 130 , making the circuit design of the flaw detection and testing equipment 100 based on SPI data transparent transmission more simple, reducing the cost of the simplified design of the ultrasonic flaw detection and testing equipment 100 based on SPI data transparent transmission, and also improving the The working efficiency of the transparent ultrasonic flaw detection system 300.

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不同限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a preferred embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto, and any person familiar with the technical field can easily think of it within the technical scope disclosed by the utility model Changes or replacements should fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.

Claims (10)

1. The utility model provides an ultrasonic flaw detection equipment based on SPI data passes through which characterized in that: the wireless communication module is connected with the SPI data transparent transmission module through a first serial communication bus, the SPI data transparent transmission module is connected with the digital logic control module through a second serial communication bus, the first serial communication bus is used for sending data information to the SPI data transparent transmission module, the SPI data transparent transmission module converts the data information from a first transmission standard into a second transmission standard, and the second serial communication bus is used for establishing a master-slave relationship between the SPI data transparent transmission module and the digital logic control module.
2. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 1, characterized in that: the SPI data transparent transmission module comprises a peripheral circuit, a first serial bus port and a second serial bus port.
3. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 2, characterized in that: the SPI data transparent transmission module adopts an FT232H chip, the first serial bus port adopts a USB port, and the second serial bus port adopts an SPI port.
4. the ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 2, characterized in that: the peripheral circuit comprises a reset circuit, a crystal oscillator circuit and a power supply circuit, wherein the reset circuit is used for restoring the peripheral circuit to an initial state, the crystal oscillator circuit is used for providing synchronous clock signals for the SPI data transparent transmission module, and the power supply circuit is used for providing driving power for the SPI data transparent transmission module.
5. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 3, characterized in that: the SPI data transparent transmission module further comprises a data conversion unit and a control unit, wherein the data conversion unit is used for mutual conversion between the data information of the first transmission standard and the data information of the second transmission standard, and the control unit is used for controlling the transmission of the data information.
6. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 1, characterized in that: the wireless communication module adopts a WIFI module of an MT7628 chip, and the WIFI module further comprises a first serial bus port and a WIFI antenna for receiving or sending wireless WIFI signals.
7. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 1, characterized in that: the digital logic control module comprises a second serial bus port and an input/output port of a data signal, and is used for carrying out logic control on the data signal.
8. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 7, characterized in that: the digital logic control module is also connected with an ultrasonic probe through the input/output port, and the ultrasonic probe is used for generating ultrasonic signals and receiving the reflected ultrasonic signals.
9. The ultrasonic flaw detection equipment based on the SPI data transparent transmission according to claim 1, characterized in that: the digital logic control module adopts a 10AX016C3U19 chip with the model number of U20.
10. The utility model provides an ultrasonic flaw detection system based on SPI data passes through, its characterized in that includes: the SPI data transmission-based ultrasonic flaw detection device of any one of claims 1-9 and a remote end, wherein the remote end is in communication connection with the SPI data transmission-based ultrasonic flaw detection device through the wireless communication module.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114338393A (en) * 2021-12-28 2022-04-12 深圳市汇川技术股份有限公司 Transmission method, transparent transmission equipment, device, communication system and medium for upgrade data
CN114691580A (en) * 2020-12-28 2022-07-01 格科微电子(上海)有限公司 Integrated circuit, digital circuit module, chip, camera and electronic information device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114691580A (en) * 2020-12-28 2022-07-01 格科微电子(上海)有限公司 Integrated circuit, digital circuit module, chip, camera and electronic information device
CN114338393A (en) * 2021-12-28 2022-04-12 深圳市汇川技术股份有限公司 Transmission method, transparent transmission equipment, device, communication system and medium for upgrade data
CN114338393B (en) * 2021-12-28 2024-04-26 深圳市汇川技术股份有限公司 Upgrade data transmission method, transparent transmission device, apparatus, communication system and medium

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