CN209779088U - Automatic itinerant detection device of spinning frame - Google Patents
Automatic itinerant detection device of spinning frame Download PDFInfo
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- CN209779088U CN209779088U CN201920277403.9U CN201920277403U CN209779088U CN 209779088 U CN209779088 U CN 209779088U CN 201920277403 U CN201920277403 U CN 201920277403U CN 209779088 U CN209779088 U CN 209779088U
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- spinning frame
- detection device
- personal computer
- industrial personal
- shooting
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Abstract
the utility model relates to an automatic itinerant detection device of a spinning frame, which comprises a blowing and sucking device of the spinning frame, wherein the blowing and sucking device is also provided with an industrial personal computer and one or two groups of shooting devices connected with the industrial personal computer; the shooting device comprises a high-speed industrial camera and an LED spotlight which are correspondingly arranged, and the shooting direction of the high-speed industrial camera is the same as the lighting direction of the LED spotlight; the industrial personal computer and the shooting device are arranged on the air blowing and sucking device through an equipment bracket; the utility model has the advantages of reasonable design, can improve artifical work efficiency through the device, make everyone maintain spinning frame equipment quantity promote more than the twice, reduced the operation cost of enterprise.
Description
Technical Field
the utility model relates to an automatic technical field of spinning machine especially relates to an automatic itinerant detection device of spinning frame and inspection method.
background
textile enterprises are affiliated to labor-intensive enterprises, the textile industry is trapped in the trouble of labor shortage due to lack of human resources, only 4-6 spinning frame devices can be maintained to normally work by one person in the working process of the existing spinning frame, the working efficiency is low, the operation cost is high, and in addition, the problem of labor shortage is solved, so that the normal operation of the enterprises is potentially threatened.
Disclosure of Invention
In order to solve the deficiencies in the prior art, the utility model provides an automatic itinerant detection device of spinning frame and inspection method for improve artifical work efficiency.
The utility model provides a technical scheme that its technical problem adopted is:
The utility model provides an automatic itinerant detection device of spinning frame, includes the air blowing and sucking device of spinning frame, its characterized in that: the air blowing and sucking device is also provided with an industrial personal computer and one or two groups of shooting devices connected with the industrial personal computer;
The shooting device comprises a high-speed industrial camera and an LED spotlight which are correspondingly arranged, and the shooting direction of the high-speed industrial camera is the same as the lighting direction of the LED spotlight;
The industrial personal computer and the shooting device are installed on the air blowing and sucking device through the equipment support.
And an industrial high-definition zoom lens is further mounted on the high-speed industrial camera.
The industrial personal computer is connected with the equipment support, and the antenna device is fixed on the equipment support.
The temperature and humidity detection device is connected with the industrial personal computer and fixed on the equipment support.
The spinning machine is characterized by further comprising a walking positioning device connected with the industrial personal computer, the walking positioning device is fixed on the equipment support and is a positioning sensor, and the sensing end of the positioning sensor faces the spinning machine.
The distance measuring device is fixed on the equipment support and adopts a distance measuring sensor which is arranged towards one end or two ends of the spinning frame, and a distance measuring base plane which is correspondingly arranged with the distance measuring sensor is arranged on the outer side of the end part of the spinning frame.
The distance measuring base surface is a workshop wall where the spinning frame is located.
The trolley line power supply device is characterized by further comprising a trolley line power supply device, and a trolley line body of the trolley line power supply device is connected with each power utilization assembly through a power line.
the equipment support comprises a base plate fixedly connected with the air blowing and sucking device and a mounting support fixedly connected with the base plate, and an industrial personal computer, a shooting device, an antenna device, a temperature and humidity detection device, a walking positioning device and a distance measuring device are mounted on the mounting support.
the shooting device is provided with two groups, and the directions of the two groups of shooting devices are opposite.
A method for testing an automatic itinerant detection device of a spinning frame is characterized by comprising the following steps:
step 1: the spinning frame automatic itinerant detection device is powered on for the first time, the industrial personal computer detects the distance between the spinning frame automatic itinerant detection device and the distance measurement base plane through the distance measurement device, and the current spindle position where the spinning frame automatic itinerant detection device is located is calculated;
step 2: the air blowing and sucking device starts to walk, the industrial personal computer collects images through the high-speed industrial camera, captures and tracks the images of the preset ingot position, judges and identifies the ingot position to an interpretation area;
And step 3: judging the walking direction of the high-speed industrial camera according to the moving direction of the identified ingot position image, and changing the ingot position data;
And 4, step 4: collecting sirospun broken strand image data of a first drafting zone of a spinning frame and spun yarn broken yarn image data between a front roller and a lappet, extracting and judging a target contour curve after digital filtering, judging broken strands of the sirospun yarn by using the space between the contour curves, outputting broken strands if only one target contour or 2 target contour spaces are smaller than a judgment value, and judging broken ends of the spun yarn by using the existence of the contour curves;
and 5: if the phenomenon of strand breakage or end breakage occurs, the current machine, the ingot position, the time and the change phenomenon are recorded to a database by the industrial personal computer; if the detection device moves to a strand breaking or head breaking spindle position, and after the phenomenon is detected to be recovered to a normal state, the industrial personal computer also records the current machine table, the spindle position and the time to the database;
And 7: the automatic itinerant detection device of the spinning frame collects temperature and humidity data according to set position information through the temperature and humidity detection device and transmits the temperature and humidity data to the industrial personal computer while patrolling, and the temperature and humidity data are recorded in the database;
and 8, transmitting the database information to a handheld terminal of a worker through a wireless device, and accessing the database of the industrial personal computer by the worker through a wireless network to obtain the instant operation data of the spinning frame.
the utility model has the advantages that:
Structural design is reasonable, can improve artifical work efficiency through the device, makes everyone maintain the spinning frame equipment quantity promote more than the twice, has reduced the operation cost of enterprise.
meanwhile, information and equipment operation data are acquired in real time for strand breakage or end breakage, strand breakage or end breakage information is sent to workers, accurate operation is facilitated, the strand breakage or end breakage phenomena can be analyzed and compared for the operation data, the reason of the strand breakage or end breakage phenomena is finally determined, for example, the strand breakage or end breakage phenomena occurring multiple times in the same position can be caused by equipment abrasion, and the strand breakage or end breakage phenomena occurring multiple times in the same temperature and humidity environment are caused by the working environment.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the equipment stand and the components.
in the figure: the device comprises an industrial personal computer 1, a substrate 2, a trolley line body 3, a walking positioning device 4, a distance measuring device 5, an equipment support 6, an LED spotlight 7, a high-speed industrial camera 8, a blowing and sucking device 9, a temperature and humidity detecting device 10 and an antenna device 11.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
According to the description of fig. 1 to 2: the embodiment provides an automatic itinerant detection device of a spinning frame, which comprises a blowing and sucking device 9 of the spinning frame, wherein the blowing and sucking device 9 is further provided with an industrial personal computer 1 and various functional components connected with the industrial personal computer.
The functional components comprise two groups of shooting devices, an antenna device 11, a temperature and humidity detection device 10, a walking positioning device 4 and a distance measuring device 5, wherein:
the two groups of shooting devices respectively comprise a high-speed industrial camera 8 and an LED spotlight 7 which are correspondingly arranged, an industrial high-definition zoom lens is further mounted on the high-speed industrial camera 8, the shooting direction of the high-speed industrial camera 8 in the same group is the same as the lighting direction of the LED spotlight 7, the two groups of shooting devices are oppositely arranged in direction and used for synchronously detecting spinning frames on two sides of a channel where the air blowing and sucking device 9 is located, the high-speed industrial camera 8 is used for shooting operation images of the spinning frames, and the LED spotlight 7 is used for providing sufficient lighting effect for the shooting area of the high-speed industrial camera 8;
The antenna device 11 is used for wireless communication of the industrial personal computer 1 and is used for transmitting and receiving wireless signals;
the temperature and humidity detection device 10 comprises a temperature sensor and a humidity sensor, and is used for detecting the temperature and the humidity in the environment and sending temperature and humidity data to the industrial personal computer 1;
The walking positioning device 4 is a laser positioning sensor, and the sensing end of the laser positioning sensor is arranged towards the spinning frame and used for sensing the position relation between the automatic itinerant detection device of the spinning frame and the spinning frame, so that the normal detection is guaranteed:
the distance measuring device 5 adopts an infrared distance measuring sensor, the infrared distance measuring sensor is arranged towards one end of the spinning frame, a distance measuring base plane which is arranged corresponding to the distance measuring sensor is arranged on the outer side of the end part of the spinning frame, the distance measuring base plane is a workshop wall where the spinning frame is located, when the workshop wall does not meet the distance measuring requirement, the distance measuring base plane can be used as the distance measuring base plane in a mode of installing a fixed panel, and the distance measuring device 5 is used for acquiring position data of the automatic itineration detection device and the spindle position of the spinning;
industrial computer 1 and above-mentioned functional assembly pass through equipment support 6 to be installed blow and induced draft on the device 9, equipment support 6 includes and blows and induced draft device 9 and be connected fixed base plate 2 and with base plate 2 and be connected fixed installing support, 2 horizontal distribution of base plate and with blow and induced draft device 9 induced draft, the blowing pipe connection is fixed, the installing support is n type structure, its middle part is fixed with industrial computer 1 and antenna device 11, its front end lower part is fixed with walking positioner 4 and range unit 5, its rear end lower part is fixed with shoots device and temperature and humidity detection device 10.
The automatic itinerant detection device of the spinning frame further comprises a sliding contact line power supply device, the sliding contact line power supply device is arranged on one side of the air blowing and sucking device 9 and is connected and fixed with the spinning frame and a wall through a support, a sliding contact line body 3 of the sliding contact line power supply device is connected with each power utilization assembly through a power line, and the sliding contact line body 3 is distributed along the walking direction of the air blowing and sucking device 9 and is used for meeting the power supply requirements of the air blowing and sucking device 9 in the walking process.
a method for testing an automatic itinerant detection device of a spinning frame comprises the following steps:
Step 1: the automatic itinerant detection device of the spinning frame is powered on for the first time, the industrial personal computer 1 detects the distance between the automatic itinerant detection device of the spinning frame and a distance measurement base plane through the distance measurement device 5, and the current spindle position where the automatic itinerant detection device of the spinning frame is located is calculated;
Step 2: the air blowing and sucking device 9 starts to walk, the industrial personal computer 1 collects images through the high-speed industrial camera 8, captures and tracks the images of the preset spindle position, judges and identifies the spindle position and sends the images to an interpretation area;
And step 3: judging the walking direction of the high-speed industrial camera 8 according to the moving direction of the identified ingot position image, and changing the ingot position data;
And 4, step 4: collecting sirospun broken strand image data of a first drafting zone of a spinning frame and spun yarn broken yarn image data between a front roller and a lappet, extracting and judging a target contour curve after digital filtering, judging broken strands of the sirospun yarn by using the space between the contour curves, outputting broken strands if only one target contour or 2 target contour spaces are smaller than a judgment value, and judging broken ends of the spun yarn by using the existence of the contour curves;
And 5: if the phenomenon of strand breaking or end breaking occurs, the industrial personal computer 1 records the current machine table, the ingot position, the time and the change phenomenon to a database; if the detection device moves to a strand breaking or head breaking spindle position, and the detected phenomenon is recovered to a normal state, the industrial personal computer 1 also records the current machine table, the spindle position and the time to a database;
and 7: the automatic itinerant detection device of the spinning frame collects temperature and humidity data according to set position information through the temperature and humidity detection device 10 and transmits the data to the industrial personal computer 1 while patrolling, and the data are recorded in a database;
And 8, transmitting the database information to a handheld terminal of a worker through a wireless device, and accessing the database of the industrial personal computer 1 through a wireless network by the worker to obtain the instant operation data of the spinning frame.
the above is only the preferred embodiment of the present invention, as long as the preferred embodiment is realized by the same means, the objective technical solution of the present invention all belongs to the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic itinerant detection device of spinning frame, includes the air blowing and sucking device of spinning frame, its characterized in that: the air blowing and sucking device is also provided with an industrial personal computer and one or two groups of shooting devices connected with the industrial personal computer;
The shooting device comprises a high-speed industrial camera and an LED spotlight which are correspondingly arranged, and the shooting direction of the high-speed industrial camera is the same as the lighting direction of the LED spotlight;
The industrial personal computer and the shooting device are installed on the air blowing and sucking device through the equipment support.
2. the automatic itinerant detection device of a spinning frame according to claim 1, wherein: and an industrial high-definition zoom lens is further mounted on the high-speed industrial camera.
3. The automatic itinerant detection device of a spinning frame according to claim 1, wherein: the industrial personal computer is connected with the equipment support, and the antenna device is fixed on the equipment support.
4. the automatic itinerant detection device of a spinning frame according to claim 1, wherein: the temperature and humidity detection device is connected with the industrial personal computer and fixed on the equipment support.
5. the automatic itinerant detection device of a spinning frame according to claim 1, wherein: the spinning machine is characterized by further comprising a walking positioning device connected with the industrial personal computer, the walking positioning device is fixed on the equipment support and is a positioning sensor, and the sensing end of the positioning sensor faces the spinning machine.
6. The automatic itinerant detection device of a spinning frame according to claim 1, wherein: the distance measuring device is fixed on the equipment support and adopts a distance measuring sensor which is arranged towards one end or two ends of the spinning frame, and a distance measuring base plane which is correspondingly arranged with the distance measuring sensor is arranged on the outer side of the end part of the spinning frame.
7. The automatic itinerant detection device of the spinning frame according to claim 6, wherein: the distance measuring base surface is a workshop wall where the spinning frame is located.
8. the automatic itinerant detection device of a spinning frame according to claim 1, wherein: the trolley line power supply device is characterized by further comprising a trolley line power supply device, and a trolley line body of the trolley line power supply device is connected with each power utilization assembly through a power line.
9. The automatic itinerant detection device of a spinning frame according to claim 1, wherein: the equipment support comprises a base plate fixedly connected with the air blowing and sucking device and a mounting support fixedly connected with the base plate, and an industrial personal computer, a shooting device, an antenna device, a temperature and humidity detection device, a walking positioning device and a distance measuring device are mounted on the mounting support.
10. The automatic itinerant detection device of a spinning frame according to claim 1, wherein: the shooting device is provided with two groups, and the directions of the two groups of shooting devices are opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277403.9U CN209779088U (en) | 2019-02-26 | 2019-02-26 | Automatic itinerant detection device of spinning frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920277403.9U CN209779088U (en) | 2019-02-26 | 2019-02-26 | Automatic itinerant detection device of spinning frame |
Publications (1)
| Publication Number | Publication Date |
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| CN209779088U true CN209779088U (en) | 2019-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920277403.9U Expired - Fee Related CN209779088U (en) | 2019-02-26 | 2019-02-26 | Automatic itinerant detection device of spinning frame |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515918A (en) * | 2020-05-08 | 2020-08-11 | 东华大学 | Unmanned robot that patrols and examines in spun yarn workshop |
| CN112799450A (en) * | 2020-12-29 | 2021-05-14 | 徐州嘉搏纺织股份有限公司 | Temperature and humidity accurate control method for textile workshop |
| WO2024246183A1 (en) * | 2023-05-30 | 2024-12-05 | Rieter Ag | An attending device for a ring or air-jet spinning machine for producing yarn, a ring or air-jet spinning machine for producing yarn and a method of using this attending device |
-
2019
- 2019-02-26 CN CN201920277403.9U patent/CN209779088U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111515918A (en) * | 2020-05-08 | 2020-08-11 | 东华大学 | Unmanned robot that patrols and examines in spun yarn workshop |
| CN112799450A (en) * | 2020-12-29 | 2021-05-14 | 徐州嘉搏纺织股份有限公司 | Temperature and humidity accurate control method for textile workshop |
| WO2024246183A1 (en) * | 2023-05-30 | 2024-12-05 | Rieter Ag | An attending device for a ring or air-jet spinning machine for producing yarn, a ring or air-jet spinning machine for producing yarn and a method of using this attending device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191213 |
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| CF01 | Termination of patent right due to non-payment of annual fee |