CN209778845U - A kind of stirring device suitable for microbial fermentation tank - Google Patents
A kind of stirring device suitable for microbial fermentation tank Download PDFInfo
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- CN209778845U CN209778845U CN201920226034.0U CN201920226034U CN209778845U CN 209778845 U CN209778845 U CN 209778845U CN 201920226034 U CN201920226034 U CN 201920226034U CN 209778845 U CN209778845 U CN 209778845U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 33
- 238000003756 stirring Methods 0.000 title claims abstract description 33
- 230000004151 fermentation Effects 0.000 title claims abstract description 30
- 230000000813 microbial effect Effects 0.000 title claims abstract description 17
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010564 aerobic fermentation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 244000005700 microbiome Species 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002068 genetic effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000037353 metabolic pathway Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Apparatus Associated With Microorganisms And Enzymes (AREA)
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Abstract
本实用新型公开了一种适于微生物发酵罐的搅拌装置,包括底板,所述底板上表面通过支撑座固定安装有第一安装座和第二安装座,所述第一安装座和第二安装座之间贯穿安装有罐体,所述第一安装座远离罐体一侧安装有第一电机,所述第一电机输出端安装有转轴,所述转轴上固定安装有至少四组搅拌叶,所述罐体外表面固定安装有齿圈,所述底板上表面固定安装有第二电机,所述第二电机输出端固定安装有齿轮,所述齿轮与齿圈啮合连接,所述第一安装座顶部安装有进料管,所述第二安装座靠近底部贯穿有出料管,所述出料管远离第二安装座一端固定安装有阀门。本实用新型可以对罐体内部的原料进行充分搅拌,且结构稳定,不易倾倒。
The utility model discloses a stirring device suitable for a microbial fermentation tank. A tank body is installed between the seats, a first motor is installed on the side of the first installation seat away from the tank body, a rotating shaft is installed at the output end of the first motor, and at least four sets of stirring blades are fixedly installed on the rotating shaft, A ring gear is fixedly installed on the outer surface of the tank, a second motor is fixedly installed on the upper surface of the bottom plate, a gear is fixedly installed at the output end of the second motor, and the gear is meshed and connected with the ring gear. A feed pipe is installed at the top, a discharge pipe runs through the second installation seat near the bottom, and a valve is fixedly installed at one end of the discharge pipe away from the second installation seat. The utility model can fully stir the raw materials in the tank body, and the structure is stable and not easy to be poured.
Description
技术领域technical field
本实用新型涉及微生物发酵技术领域,具体为一种适于微生物发酵罐的搅拌装置。The utility model relates to the technical field of microbial fermentation, in particular to a stirring device suitable for a microbial fermentation tank.
背景技术Background technique
微生物发酵即是指利用微生物,在适宜的条件下,将原料经过特定的代谢途径转化为人类所需要的产物的过程。微生物发酵生产水平主要取决于菌种本身的遗传特性和培养条件。微生物发酵过程根据发酵条件要求分为好氧发酵和厌氧发酵。好氧发酵法有液体表面培养发酵、在多孔或颗粒状固体培养基表面上发酵和通氧深层发酵几种方法。厌氧发酵采用不通氧的深层发酵。因此,无论好氧与厌氧发酵都可以通过深层培养来实现,这种培养均在具有一定径高比的圆柱形发酵罐内完成。Microbial fermentation refers to the process of using microorganisms to convert raw materials into products required by humans through specific metabolic pathways under suitable conditions. The level of microbial fermentation production mainly depends on the genetic characteristics and culture conditions of the strain itself. The microbial fermentation process is divided into aerobic fermentation and anaerobic fermentation according to the fermentation conditions. Aerobic fermentation methods include liquid surface culture fermentation, fermentation on the surface of porous or granular solid medium, and aerobic submerged fermentation. Anaerobic fermentation adopts submerged fermentation without oxygen. Therefore, both aerobic and anaerobic fermentation can be achieved by deep culture, and this culture is completed in a cylindrical fermenter with a certain ratio of diameter to height.
在微生物发酵的过程中,往往会通过增加搅拌装置来提高发酵反应速度,使发酵周期缩短,而传统的搅拌装置大多都是通过在搅拌杆上安装不同形状和角度的搅拌叶来对罐体内部的原料进行搅拌,有时会在搅拌叶达不到的地方使搅拌不够充分,而且传统的发酵罐大多是立式的,结构不够稳定在受到外力的作用时很容易倾倒。In the process of microbial fermentation, the fermentation reaction speed is often increased by adding a stirring device, so that the fermentation period is shortened, while most of the traditional stirring devices are installed on the stirring rod with different shapes and angles. The raw materials are stirred, sometimes the stirring is not enough in the place where the stirring blade cannot reach, and most of the traditional fermentation tanks are vertical, and the structure is not stable enough, and it is easy to dump under the action of external force.
实用新型内容Utility model content
本实用新型的目的在于提供一种适于微生物发酵罐的搅拌装置,可以对罐体内部的原料进行充分搅拌,缩短发酵周期,提高工作效率,在收到外力作用时不容易倾倒,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide a stirring device suitable for a microbial fermentation tank, which can fully stir the raw materials inside the tank, shorten the fermentation period, improve the work efficiency, and is not easy to pour when receiving external force, so as to solve the above-mentioned problems. Issues raised in the background art.
为实现上述目的,本实用新型提供如下技术方案:一种适于微生物发酵罐的搅拌装置,包括底板,所述底板上表面靠近两组侧边固定安装有支撑座,两组所述支撑座上分别固定安装有第一安装座和第二安装座,所述第一安装座和第二安装座之间贯穿安装有罐体,所述第一安装座远离罐体一侧中心位置固定安装有第一电机,所述第一电机输出端贯穿第一安装座通过联轴器固定安装有转轴,所述转轴远离联轴器一端固定安装有套管,所述套管固定安装在第二安装座靠近罐体一侧,所述转轴表面位于联轴器和套管之间固定安装有至少四组搅拌叶,所述罐体外表面位于第一安装座和第二安装座之间居中位置固定安装有齿圈,所述底板上表面位于齿圈一侧固定安装有第二电机,所述第二电机输出端固定安装有齿轮,所述齿轮与齿圈啮合连接,所述第一安装座顶部贯穿安装有进料管,所述进料管与罐体内部连通,所述第二安装座靠近底部位置贯穿安装有出料管,所述出料管远离第二安装座一端固定安装有阀门。In order to achieve the above purpose, the present utility model provides the following technical solutions: a stirring device suitable for a microbial fermentation tank, comprising a bottom plate, and a support seat is fixedly installed on the upper surface of the bottom plate near two groups of sides, and the two groups of the support seats are installed on the upper surface of the bottom plate. A first mounting seat and a second mounting seat are respectively fixedly installed, the tank body is installed through the first mounting seat and the second mounting seat, and the first mounting seat is fixedly installed with the first mounting seat away from the center of the side of the tank body. A motor, the output end of the first motor penetrates the first mounting seat and is fixedly installed with a rotating shaft through a coupling, and a sleeve is fixedly installed at one end of the rotating shaft away from the coupling, and the sleeve is fixedly installed near the second mounting seat. On one side of the tank body, at least four sets of stirring blades are fixedly installed on the surface of the rotating shaft between the coupling and the casing, and the outer surface of the tank is fixedly installed with teeth in the middle position between the first mounting seat and the second mounting seat. A second motor is fixedly installed on the upper surface of the bottom plate on one side of the ring gear, the output end of the second motor is fixedly installed with a gear, the gear is meshed and connected with the ring gear, and the top of the first mounting seat is installed through the top. The feed pipe is communicated with the inside of the tank body, the second mounting seat is installed with a discharge pipe through and is close to the bottom, and a valve is fixedly installed at one end of the discharge pipe away from the second mounting seat.
优选的,所述底板下表面固定安装有四组支腿,四组所述支腿底部均固定安装有支脚。Preferably, four groups of legs are fixedly installed on the lower surface of the bottom plate, and feet are fixedly installed at the bottoms of the four groups of legs.
优选的,所述第一电机和第二电机分别通过第一安装板和第二安装板以及贯穿第一安装板和第二安装板的螺栓固定安装在第一安装座一侧和底板上表面。Preferably, the first motor and the second motor are respectively fixed and mounted on one side of the first mounting seat and the upper surface of the bottom plate by the first mounting plate and the second mounting plate and the bolts passing through the first mounting plate and the second mounting plate.
优选的,所述进料管顶部固定安装有漏斗,所述漏斗顶部固定卡接有顶盖。Preferably, a funnel is fixedly installed on the top of the feed pipe, and a top cover is fixedly clamped on the top of the funnel.
优选的,所述罐体外表面靠近两端均固定套接有第一轴承,两组所述第一轴承均固定安装在第一安装座和第二安装座内部。Preferably, a first bearing is fixedly sleeved on both ends of the outer surface of the tank, and both sets of the first bearings are fixedly installed inside the first mounting seat and the second mounting seat.
优选的,所述转轴靠近第二安装座一端固定套接有第二轴承,所述第二轴承固定安装在套管内部。Preferably, a second bearing is fixedly sleeved on one end of the rotating shaft close to the second mounting seat, and the second bearing is fixedly installed inside the sleeve.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、通过设置第一电机带动转轴旋转,使搅拌叶可以对罐体内部的原料进行搅拌,再加上第二电机带动齿轮旋转,进而通过齿轮将动力传递给齿圈,使整个罐体转动,且配合搅拌叶与罐体旋转方向相反,使罐体内部的原料可以充分搅拌,不留死角,加速罐体内微生物的发酵速度,缩短发酵周期,提高工作效率。1. By setting the first motor to drive the rotating shaft to rotate, the stirring blade can stir the raw materials inside the tank, and the second motor drives the gear to rotate, and then the power is transmitted to the ring gear through the gear, so that the entire tank rotates, In addition, the cooperating stirring blade is opposite to the rotation direction of the tank body, so that the raw materials inside the tank body can be fully stirred, leaving no dead angle, accelerating the fermentation speed of microorganisms in the tank, shortening the fermentation period, and improving work efficiency.
2、通过将罐体横向设置,并通过第一安装座和第二安装座与罐体固定连接,使结构更加稳定牢固,避免罐体在外力的作用下发生倾翻。2. By arranging the tank body horizontally and fixedly connecting it with the tank body through the first mounting seat and the second mounting seat, the structure is more stable and firm, and the tank body is prevented from overturning under the action of external force.
附图说明Description of drawings
图1为本实用新型的内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present utility model;
图2为本实用新型的外部结构示意图;Fig. 2 is the external structure schematic diagram of the utility model;
图3为本实用新型图1中A处局部结构示意图。FIG. 3 is a schematic diagram of the partial structure at A in FIG. 1 of the present utility model.
图中:1底板、2支撑座、3第一安装座、4第二安装座、5罐体、6第一电机、7联轴器、8转轴、9套管、10搅拌叶、11齿圈、12第二电机、13齿轮、14进料管、15出料管、16阀门、17支腿、18支脚、19第一安装板、20第二安装板、21漏斗、22顶盖、23第一轴承、24第二轴承。In the figure: 1 bottom plate, 2 support seat, 3 first mounting seat, 4 second mounting seat, 5 tank body, 6 first motor, 7 coupling, 8 rotating shaft, 9 casing, 10 stirring blade, 11 ring gear , 12 second motor, 13 gear, 14 feed pipe, 15 discharge pipe, 16 valve, 17 legs, 18 feet, 19 first mounting plate, 20 second mounting plate, 21 funnel, 22 top cover, 23 first One bearing, 24 second bearing.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:一种适于微生物发酵罐的搅拌装置,包括底板1,所述底板1上表面靠近两组侧边固定安装有支撑座2,两组所述支撑座2上分别固定安装有第一安装座3和第二安装座4,所述第一安装座3和第二安装座4之间贯穿安装有罐体5,所述第一安装座3远离罐体5一侧中心位置固定安装有第一电机6,所述第一电机6输出端贯穿第一安装座3通过联轴器7固定安装有转轴8,所述转轴8远离联轴器7一端固定安装有套管9,所述套管9固定安装在第二安装座4靠近罐体5一侧,所述转轴8表面位于联轴器7和套管9之间固定安装有至少四组搅拌叶10,通过上述设置,可以使第一电机6带动转轴8旋转,使搅拌叶10对罐体5内部的原料进行充分的搅拌作用;所述罐体5外表面位于第一安装座3和第二安装座4之间居中位置固定安装有齿圈11,所述底板1上表面位于齿圈11一侧固定安装有第二电机12,所述第二电机12输出端固定安装有齿轮13,所述齿轮13与齿圈11啮合连接,通过上述设置,可以使第二电机12带动罐体5转动,且转动方向应该与转轴8旋转方向相反,可以避免罐体5内部搅拌不均;所述第一安装座3顶部贯穿安装有进料管14,所述进料管14与罐体5内部连通,所述第二安装座4靠近底部位置贯穿安装有出料管15,所述出料管15远离第二安装座4一端固定安装有阀门16,通过安装阀门16,可以更好的控制出料管15的出料。1-3, the present invention provides a technical solution: a stirring device suitable for a microbial fermentation tank, comprising a bottom plate 1, and a support seat 2 is fixedly installed on the upper surface of the bottom plate 1 near two sets of sides, and two A first mounting seat 3 and a second mounting seat 4 are respectively fixedly mounted on the support seat 2, and a tank body 5 is installed through the first mounting seat 3 and the second mounting seat 4. The first mounting seat A first motor 6 is fixedly installed in the center position of the seat 3 away from the tank body 5. The output end of the first motor 6 penetrates the first installation seat 3 and is fixedly installed with a rotating shaft 8 through a coupling 7, and the rotating shaft 8 is far away from the coupling shaft. One end of the device 7 is fixedly installed with a sleeve 9, the sleeve 9 is fixedly installed on the side of the second mounting seat 4 close to the tank body 5, and the surface of the rotating shaft 8 is located between the coupling 7 and the sleeve 9. The four groups of stirring blades 10, through the above arrangement, can make the first motor 6 drive the rotating shaft 8 to rotate, so that the stirring blades 10 can fully stir the raw materials inside the tank body 5; the outer surface of the tank body 5 is located on the first mounting seat A ring gear 11 is fixedly installed in the central position between 3 and the second mounting seat 4 , a second motor 12 is fixedly installed on the upper surface of the bottom plate 1 on one side of the ring gear 11 , and a gear is fixedly installed at the output end of the second motor 12 13. The gear 13 is meshed and connected with the ring gear 11. Through the above arrangement, the second motor 12 can drive the tank body 5 to rotate, and the rotation direction should be opposite to the rotation direction of the rotating shaft 8, which can avoid uneven stirring inside the tank body 5; A feeding pipe 14 is installed through the top of the first mounting seat 3, the feeding pipe 14 communicates with the interior of the tank 5, and a discharge pipe 15 is installed through the second mounting seat 4 near the bottom. A valve 16 is fixedly installed at one end of the material pipe 15 away from the second mounting seat 4 . By installing the valve 16 , the discharge of the material pipe 15 can be better controlled.
具体的,所述底板1下表面固定安装有四组支腿17,四组所述支腿17底部均固定安装有支脚18,通过设置支腿17和支脚18,可以更好的支撑罐体5,使结构稳固,便于操作。Specifically, four groups of legs 17 are fixedly installed on the lower surface of the bottom plate 1, and the bottoms of the four groups of the legs 17 are fixedly installed with legs 18. By setting the legs 17 and the legs 18, the tank body 5 can be better supported. , so that the structure is stable and easy to operate.
具体的,所述第一电机6和第二电机12分别通过第一安装板19和第二安装板20以及贯穿第一安装板19和第二安装板20的螺栓固定安装在第一安装座3一侧和底板1上表面,通过螺栓连接,方便安装和拆卸。Specifically, the first motor 6 and the second motor 12 are respectively fixed on the first mounting seat 3 by the first mounting plate 19 and the second mounting plate 20 and the bolts passing through the first mounting plate 19 and the second mounting plate 20 One side and the upper surface of the bottom plate 1 are connected by bolts for easy installation and disassembly.
具体的,所述进料管14顶部固定安装有漏斗21,所述漏斗21顶部固定卡接有顶盖22,通过设置漏斗21,便于向罐体5内部投料,通过设置顶盖22,可以使罐体5形成密闭空间,有利于发酵。Specifically, a funnel 21 is fixedly installed on the top of the feeding pipe 14 , and a top cover 22 is fixedly clamped on the top of the funnel 21 . The tank body 5 forms a closed space, which is conducive to fermentation.
具体的,所述罐体5外表面靠近两端均固定套接有第一轴承23,两组所述第一轴承23均固定安装在第一安装座3和第二安装座4内部,通过设置第一轴承23,可以使罐体5与第一安装座3和第二安装座4之间的摩擦力减小,使罐体5更好的转动。Specifically, the outer surface of the tank body 5 is fixedly sleeved with first bearings 23 near both ends, and the two sets of the first bearings 23 are fixedly installed inside the first mounting seat 3 and the second mounting seat 4. The first bearing 23 can reduce the friction force between the tank body 5 and the first mounting seat 3 and the second mounting seat 4, so that the tank body 5 can rotate better.
具体的,所述转轴8靠近第二安装座4一端固定套接有第二轴承24,所述第二轴承24固定安装在套管9内部,通过设置第二轴承24,使转轴8与第二安装座4之间的摩擦力减小,使转轴8更好的转动。Specifically, a second bearing 24 is fixedly sleeved on one end of the rotating shaft 8 close to the second mounting seat 4 , and the second bearing 24 is fixedly installed inside the sleeve 9 . By arranging the second bearing 24 , the rotating shaft 8 and the second bearing The friction between the mounting seats 4 is reduced, so that the rotating shaft 8 can rotate better.
工作原理:使用时,通过设置第一电机6带动转轴8旋转,使搅拌叶10可以对罐体5内部的原料进行搅拌,再加上第二电机12带动齿轮13旋转,进而通过齿轮13将动力传递给齿圈11,使整个罐体5转动,且配合搅拌叶10与罐体5旋转方向相反,使罐体5内部的原料可以充分搅拌,不留死角,加速罐体5内微生物的发酵速度;通过将罐体5横向设置,并通过第一安装座3和第二安装座4与罐体5固定连接,使结构更加稳定牢固,避免罐体5在外力的作用下发生倾翻。Working principle: When in use, the first motor 6 is set to drive the rotating shaft 8 to rotate, so that the stirring blade 10 can stir the raw materials inside the tank 5, and the second motor 12 drives the gear 13 to rotate, and then the power is transmitted through the gear 13. It is transmitted to the ring gear 11 to make the whole tank 5 rotate, and the rotation direction of the stirring blade 10 is opposite to that of the tank 5, so that the raw materials inside the tank 5 can be fully stirred without leaving dead ends, and the fermentation speed of the microorganisms in the tank 5 is accelerated. ; By setting the tank body 5 laterally, and through the first mounting seat 3 and the second mounting seat 4 and the tank body 5 fixedly connected, the structure is more stable and firm, and the tank body 5 is prevented from overturning under the action of external force.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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CN201920226034.0U CN209778845U (en) | 2019-02-23 | 2019-02-23 | A kind of stirring device suitable for microbial fermentation tank |
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Cited By (2)
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CN112646692A (en) * | 2020-12-11 | 2021-04-13 | 中国人民解放军陆军军医大学第二附属医院 | Intestinal canal bacterium liquid culture apparatus |
CN118956554A (en) * | 2024-10-17 | 2024-11-15 | 山东荷唯美食品有限公司 | Food fermentation processing equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112646692A (en) * | 2020-12-11 | 2021-04-13 | 中国人民解放军陆军军医大学第二附属医院 | Intestinal canal bacterium liquid culture apparatus |
CN118956554A (en) * | 2024-10-17 | 2024-11-15 | 山东荷唯美食品有限公司 | Food fermentation processing equipment |
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