CN209774562U - a cutting machine - Google Patents
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- CN209774562U CN209774562U CN201822094878.2U CN201822094878U CN209774562U CN 209774562 U CN209774562 U CN 209774562U CN 201822094878 U CN201822094878 U CN 201822094878U CN 209774562 U CN209774562 U CN 209774562U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 138
- 239000000428 dust Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 3
- 230000001681 protective effect Effects 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 230000001174 ascending effect Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 7
- 206010024796 Logorrhoea Diseases 0.000 abstract 1
- 230000006978 adaptation Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
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Abstract
Description
技术领域technical field
本实用新型涉及切割机械领域,尤其涉及一种切割机。The utility model relates to the field of cutting machines, in particular to a cutting machine.
背景技术Background technique
切割机是一种常见的切割机械,广泛用于瓷砖、木材等的切割。随着现代机械加工业的发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本切割功能的要求也在提升。然而市面上的手动切割机功能单一,没有设置防尘罩、不能阻挡四溅的粉尘、火光;没有稳定的支撑结构,对于不同的切割角度、不同的切割深度也无法请准控制、自由调节;同时,切割不同材料产生的废料不同,废料四溅也得不到很好的引导收集。Cutting machine is a common cutting machine, widely used in cutting tiles, wood, etc. With the development of modern mechanical processing industry, the requirements for cutting quality and precision are continuously improved, and the requirements for cutting functions to improve production efficiency and reduce production costs are also increasing. However, the manual cutting machine on the market has a single function, without a dust cover, can not block the splashing dust and fire; without a stable support structure, it is impossible to accurately control and adjust freely for different cutting angles and different cutting depths; At the same time, the waste produced by cutting different materials is different, and the waste is not well guided and collected when it is splashed.
发明内容Contents of the invention
为解决上述背景中提出的问题,本实用新型提供了一种切割机,它能够有效收集切割时四溅的废料,同时精准控制切割深度角度,实用便捷。In order to solve the problems raised in the above background, the utility model provides a cutting machine, which can effectively collect the waste materials splashed during cutting, and at the same time precisely control the cutting depth and angle, which is practical and convenient.
为解决上述技术问题,本实用新型提供如下技术解决方案:一种切割机,所述切割机包括基座、切割体和电机,所述基座上设有转轴和保护罩,所述切割体安装在转轴上,并通过紧固件固定,所述电机与所述转轴传动连接,所述保护罩形状与所述切割体适配,至少部分遮蔽所述切割体,所述保护罩上设有集尘口,可以收集切割作业时产生的碎末。In order to solve the above technical problems, the utility model provides the following technical solutions: a cutting machine, the cutting machine includes a base, a cutting body and a motor, the base is provided with a rotating shaft and a protective cover, and the cutting body is installed On the rotating shaft and fixed by fasteners, the motor is connected to the rotating shaft through transmission, the shape of the protective cover is adapted to the cutting body, at least partially covering the cutting body, and the protective cover is provided with a set The dust port can collect the dust generated during the cutting operation.
作为优选,所述保护罩为直径大于所述切割体的圆弧形罩体,所述集尘口沿所述保护罩圆周方向延伸,位于所述切割体转动方向的所述保护罩的后半侧,可在集尘口上套袋,便于收集切割体切割工作时飞溅的物料。Preferably, the protective cover is an arc-shaped cover with a diameter larger than that of the cutting body, the dust collection port extends along the circumferential direction of the protective cover, and is located in the second half of the protective cover in the rotation direction of the cutting body. On the side, it can be bagged on the dust collection port, which is convenient for collecting the splashed materials during the cutting work of the cutting body.
作为优选,所述基座上还设有手柄,所述手柄上设有双开关,分别为启动开关和限位开关,所述启动开关用于控制所述切割机的启停工作,按压所述启动开关即接通工作,松开所述启动开关即停止工作;在按压所述启动开关的同时按压所述限位开关,使得所述启动开关一直处于开启状态,解决了启动开关需要一直按压的不便。As a preference, a handle is also provided on the base, and a double switch is provided on the handle, which are respectively a start switch and a limit switch. The start switch is used to control the start and stop of the cutting machine, press the The start switch is turned on to work, and the start switch is released to stop working; the limit switch is pressed while pressing the start switch, so that the start switch is always in the open state, which solves the problem that the start switch needs to be pressed all the time inconvenient.
作为优选,所述切割体上设有消音结构,消音结构包括孔及间隙,用于减少切割时震动产生的过大噪音。作为优选,还包括支撑云台,所述支撑云台上设有槽口,未被所述保护罩遮蔽的至少部分所述切割体可在所述槽口内进行切割。Preferably, the cutting body is provided with a sound-absorbing structure, and the sound-absorbing structure includes holes and gaps for reducing excessive noise generated by vibration during cutting. Preferably, it also includes a support platform, the support platform is provided with a notch, and at least part of the cutting body not covered by the protective cover can be cut in the notch.
作为优选,所述基座与所述支撑云台可活动的相连。Preferably, the base is movably connected with the supporting platform.
作为优选,所述支撑云台包括底板和调整结构,所述调整结构设于所述底板上,所述底板的下表面可作为支撑所述切割机工作的基准面,所述调整结构至少可以调节所述切割体的中心轴相对于所述槽口至少一个方向上的移动或者转动。Preferably, the support platform includes a base plate and an adjustment structure, the adjustment structure is arranged on the base plate, the lower surface of the base plate can be used as a reference plane for supporting the work of the cutting machine, and the adjustment structure can at least be adjusted The central axis of the cutting body moves or rotates in at least one direction relative to the notch.
作为优选,所述调整结构包括高度调整结构,所述高度调整结构调整高度方向上的位移,使得所述切割体与所述槽口的位置关系至少包括两个状态:第一状态下,所述定位部沿所述轨道槽滑到端部,此时具有最大切割深度;第二状态下,所述定位部延所述轨道槽另一个端部,此时具有最小切割深度;和/或所述调整结构包括角度调整结构,所述角度调整结构调节水平方向上的倾角,使得所述切割体与所述槽口的角度关系至少包括两个状态:第三状态下,所述切割体垂直于所述底板,垂直切割;第四状态下,所述切割体倾斜于所述底板,倾斜切割。Preferably, the adjustment structure includes a height adjustment structure, and the height adjustment structure adjusts the displacement in the height direction, so that the positional relationship between the cutting body and the notch includes at least two states: in the first state, the The positioning part slides to the end along the track groove, which has the maximum cutting depth at this time; in the second state, the positioning part extends along the other end of the track groove, and has the minimum cutting depth at this time; and/or the The adjustment structure includes an angle adjustment structure, and the angle adjustment structure adjusts the inclination angle in the horizontal direction, so that the angular relationship between the cutting body and the notch includes at least two states: in the third state, the cutting body is perpendicular to the The base plate is cut vertically; in the fourth state, the cutting body is inclined to the base plate and cut obliquely.
作为优选,所述调整结构包括支撑架和轨道槽,所述支撑架与所述底板相连,所述轨道槽自所述支撑架向远端延伸,所述底板上设有定位部,所述基座上设有轨道槽,所述定位部伸入所述轨道槽中并可沿所述轨道槽滑动,所述定位部与所述轨道槽通过锁紧件固定。Preferably, the adjustment structure includes a support frame and a track groove, the support frame is connected to the bottom plate, the track groove extends from the support frame to the far end, a positioning part is provided on the bottom plate, and the base plate A track groove is arranged on the seat, the positioning part extends into the track groove and can slide along the track groove, and the positioning part and the track groove are fixed by a locking piece.
作为优选,所述调整结构包括至少一个高度调整结构和至少一个角度调整结构,所述调整结构还包括铰接座,所述支撑云台与所述基座通过铰接座相连,所述高度调整结构通过高度铰接座与所述支撑云台相连,所述角度调整结构通过角度铰接座与所述支撑云台相连,所述高度铰接座的铰接轴与所述切割体中心轴平行,所述角度铰接座的铰接轴与所述切割体中心轴垂直。Preferably, the adjustment structure includes at least one height adjustment structure and at least one angle adjustment structure, the adjustment structure also includes a hinge seat, the support platform is connected to the base through a hinge seat, and the height adjustment structure is connected by The height hinge seat is connected with the support platform, the angle adjustment structure is connected with the support platform through the angle hinge seat, the hinge axis of the height hinge seat is parallel to the central axis of the cutting body, and the angle hinge seat The hinge axis is perpendicular to the central axis of the cutting body.
与现有技术相比,本实用新型能有效收集切割时四溅的废料,同时精准控制切割深度角度,灵活自由,结构简单,具有较强的实用性。Compared with the prior art, the utility model can effectively collect waste materials splashed during cutting, and at the same time precisely control the cutting depth and angle, is flexible and free, has a simple structure, and has strong practicability.
附图说明Description of drawings
图1是本实用新型一种实施例的示意图1。Fig. 1 is a schematic diagram 1 of an embodiment of the present invention.
图2是本实用新型一种实施例的示意图2。Fig. 2 is a schematic diagram 2 of an embodiment of the utility model.
图3是本实用新型一种实施例的示意图3。Fig. 3 is a schematic diagram 3 of an embodiment of the present invention.
图4是本实用新型另一种实施例的示意图1。Fig. 4 is a schematic diagram 1 of another embodiment of the present invention.
图5是本实用新型另一种实施例的示意图2。Fig. 5 is a schematic diagram 2 of another embodiment of the present invention.
图6是本实用新型另一种实施例的示意图3。Fig. 6 is a schematic diagram 3 of another embodiment of the present invention.
图7是本实用新型另一种实施例的示意图4。Fig. 7 is a schematic diagram 4 of another embodiment of the present invention.
具体实施方式Detailed ways
本实用新型提供一种切割机,参见图1-7,切割机1包括基座11、切割体12和电机13,基座11起到连接各个部件的作用。基座11包括转轴111和保护罩112,切割体12安装在转轴111上,并通过紧固件113固定,电机13与转轴111传动连接进而进行物料切割。切割体12的中心设有安装孔121,切割体12通过安装孔121套接于转轴111上,并通过紧固螺丝1131与转轴111固定。The utility model provides a cutting machine, referring to Fig. 1-7, the cutting machine 1 includes a base 11, a cutting body 12 and a motor 13, and the base 11 plays the role of connecting various components. The base 11 includes a rotating shaft 111 and a protective cover 112. The cutting body 12 is mounted on the rotating shaft 111 and fixed by a fastener 113. The motor 13 is connected to the rotating shaft 111 for material cutting. The center of the cutting body 12 is provided with a mounting hole 121 , the cutting body 12 is sleeved on the rotating shaft 111 through the mounting hole 121 , and is fixed to the rotating shaft 111 by fastening screws 1131 .
切割体12外罩一个保护罩112,用于防止切削开始后,废料、粉尘四溅。切割体12可以根据需求适应性的采用瓷砖锯片、木材锯片、石材锯片、金属锯片、玻璃磨片等适用于不同材质切割的锯片。保护罩112适应性的采用半圆弧套状,套设于切割体12外部与切割体12中心同轴,遮蔽上半部分的切割体12。保护罩112上设有集尘口114,集尘口114设置在保护罩112径向中部,沿保护罩112圆周方向延伸,位于切割体12转动方向的后侧,可在集尘口114上连接套袋(图中未示出),便于收集切割体切割工作时飞溅的物料。切割体12上还设有消音结构122,消音结构122包括圆孔1221及间隙1222,用于减少切割时震动产生的过大噪音。The cutting body 12 is covered with a protective cover 112, which is used to prevent waste materials and dust from splashing after the cutting starts. The cutting body 12 can adaptably adopt tile saw blades, wood saw blades, stone saw blades, metal saw blades, glass abrasive blades and other saw blades suitable for cutting different materials according to requirements. The protective cover 112 is adaptively in the shape of a semi-circular arc sleeve, and is sleeved on the outside of the cutting body 12 coaxially with the center of the cutting body 12 to cover the upper half of the cutting body 12 . The protective cover 112 is provided with a dust collection port 114. The dust collection port 114 is arranged in the radial middle of the protective cover 112, extends along the circumferential direction of the protective cover 112, and is located at the rear side of the cutting body 12 in the direction of rotation. It can be connected to the dust collection port 114. Bagging (not shown in the figure) is convenient for collecting the materials splashed during the cutting work of the cutting body. The cutting body 12 is also provided with a sound-absorbing structure 122 . The sound-absorbing structure 122 includes a round hole 1221 and a gap 1222 for reducing excessive noise generated by vibration during cutting.
基座11上还设有手柄115,手柄115上设有双开关,分别为启动开关116和限位开关117,启动开关116用于控制切割机1的启停工作,按压启动开关116后,电机13驱动切割体12开始作业;松开启动开关116,电机13断电,停止工作。在按压启动开关116的同时按压限位开关117,可使得启动开关116一直处于开启状态,解决了启动开关116需要一直按压的不便。Base 11 is also provided with handle 115, and handle 115 is provided with double switch, is start switch 116 and limit switch 117 respectively, and start switch 116 is used for controlling the start-stop work of cutting machine 1, after pressing start switch 116, motor 13 drives the cutting body 12 to start work; unclamp the start switch 116, the motor 13 is powered off, and stops working. Pressing the limit switch 117 while pressing the start switch 116 can make the start switch 116 always on, which solves the inconvenience that the start switch 116 needs to be pressed all the time.
与基座11相连的还包括一个支撑云台2,支撑云台2用于支撑切割机1工作,同时定位切割体12的切割角度和方向。支撑云台2整体呈支架形状,与基座11相连,可相对于基座11转动或者移动。支撑云台2包括底板21和调整结构22,调整结构22设于底板21上,底板21包括可容纳切割体1工作的槽口211,未被保护罩112遮蔽的下半部分的切割体12可在槽口211内进行物料切割。底板21的下表面212是平滑的,可作为支撑切割机1工作的支撑面。调整结构22包括一个高度调整结构23和两个角度调整结构24,高度调整结构23用于调整切割体12的中心高度,控制切割深度,角度调整结构24用于调整切割体12相对于底板21的倾斜角度,用于控制正切或者斜切。Connected with the base 11 also includes a support platform 2, the support platform 2 is used to support the work of the cutting machine 1, and at the same time position the cutting angle and direction of the cutting body 12. The supporting platform 2 is in the shape of a bracket as a whole, is connected with the base 11 , and can rotate or move relative to the base 11 . Support cloud platform 2 comprises base plate 21 and adjusting structure 22, and adjusting structure 22 is located on the base plate 21, and base plate 21 comprises the notch 211 that can accommodate cutting body 1 work, the cutting body 12 of the lower half that is not shielded by protective cover 112 can Material cutting is performed in the notch 211 . The lower surface 212 of the bottom plate 21 is smooth and can be used as a supporting surface for supporting the cutting machine 1 to work. The adjustment structure 22 includes a height adjustment structure 23 and two angle adjustment structures 24, the height adjustment structure 23 is used to adjust the center height of the cutting body 12, and controls the cutting depth, and the angle adjustment structure 24 is used to adjust the cutting body 12 relative to the base plate 21. Slope angle, used to control tangent or bevel.
高度调整结构23包括高度支撑架231和高度轨道槽232,高度支撑架231与底板21相连,高度轨道槽232由两根条形钢材自高度支撑架231向远端延伸,并在最远端相连形成中空的槽体,高度轨道槽232所在平面垂直于底板21所在平面,基座11上设有高度定位部118,高度定位部118可以伸入高度轨道槽232中并沿轨道活动,从而调整切割体12的中心高度。高度定位部118与高度轨道槽232通过紧固件25固定,紧固件25与扳手235相连,更加便于操作者施力。高度轨道槽232为圆弧形,朝向切割体12弯曲。高度轨道槽232一侧还设有刻度标识(图中未示出),操作者可以通过刻度标识判断移动距离或者角度。The height adjustment structure 23 includes a height support frame 231 and a height track groove 232. The height support frame 231 is connected with the bottom plate 21. The height track groove 232 is extended from the height support frame 231 to the far end by two bar-shaped steel materials, and is connected at the farthest end. Form a hollow trough, the plane where the height rail groove 232 is located is perpendicular to the plane where the bottom plate 21 is located, and the base 11 is provided with a height positioning part 118, the height positioning part 118 can extend into the height rail groove 232 and move along the track, thereby adjusting the cutting The height of the center of the body 12. The height positioning part 118 and the height track groove 232 are fixed by the fastener 25, and the fastener 25 is connected with the wrench 235, which is more convenient for the operator to apply force. The height track groove 232 is arc-shaped and bends toward the cutting body 12 . A scale mark (not shown in the figure) is also provided on one side of the height track groove 232, and the operator can judge the moving distance or angle through the scale mark.
角度调整结构24包括角度支撑架241和两个角度轨道槽242,角度支撑架241与底板21相连,两个角度轨道槽242均为两根条形钢材自角度支撑架241向远端延伸,并在最远端243相连形成的中空的槽体,两个角度轨道槽242所在平面互相平行,一左一右设置在切割体12的两侧,通过角度支撑架241相连,角度轨道槽242所在平面垂直于底板21所在平面,同时垂直于高度轨道槽232所在平面。基座11上设有角度定位部119,角度定位部119可以伸入角度轨道槽242中并延轨道活动,从而调整切割体12相对于底板21的倾斜角度。角度定位部119与角度轨道槽242通过紧固件25固定。角度轨道槽242为圆弧形,其中一个角度轨道槽242的圆弧角度为45°,朝向切割体12弯曲。角度轨道槽242一侧均设有刻度标识(图中未示出),操作者可以通过刻度标识判断移动距离或者角度。The angle adjustment structure 24 includes an angle support frame 241 and two angle track grooves 242, the angle support frame 241 is connected with the base plate 21, and the two angle track grooves 242 are two bar-shaped steel materials extending from the angle support frame 241 to the far end, and In the hollow groove body formed by connecting at the farthest end 243, the planes where the two angle track grooves 242 are located are parallel to each other, one left and one right are arranged on both sides of the cutting body 12, connected by the angle support frame 241, and the plane where the angle track grooves 242 are located It is perpendicular to the plane where the bottom plate 21 is located, and is also perpendicular to the plane where the height track groove 232 is located. An angle positioning portion 119 is provided on the base 11 , and the angle positioning portion 119 can extend into the angle track groove 242 and move along the track, so as to adjust the inclination angle of the cutting body 12 relative to the bottom plate 21 . The angle positioning part 119 and the angle track groove 242 are fixed by a fastener 25 . The angled track grooves 242 are arc-shaped, and one of the angled track grooves 242 has an arc angle of 45° and is bent toward the cutting body 12 . One side of the angle track groove 242 is provided with scale marks (not shown in the figure), and the operator can judge the moving distance or angle through the scale marks.
调整结构22还包括铰接座27,支撑云台2与基座11通过铰接座27相连,高度调整结构23通过高度铰接座271与支撑云台2相连,角度调整结构24通过角度铰接座272与支撑云台2相连。高度铰接座271的铰接轴273与切割体12中心轴平行,角度铰接座272的铰接轴274与切割体12中心轴垂直。The adjustment structure 22 also includes a hinged seat 27, the support platform 2 is connected to the base 11 through the hinged seat 27, the height adjustment structure 23 is connected to the support platform 2 through a height hinged seat 271, and the angle adjustment structure 24 is connected to the support platform through an angle hinged seat 272. PTZ 2 is connected. The hinge axis 273 of the height hinge seat 271 is parallel to the central axis of the cutting body 12 , and the hinge axis 274 of the angle hinge seat 272 is perpendicular to the central axis of the cutting body 12 .
使用时,将底板21置于部分待切割物料上方,使得底板21支撑、并定位切割机1的基准工作平面,通过高度调整结构23调整切割体12的切割深度,当切割体12沿高度轨道槽232滑到最低位,此时具有最大切割深度,当切割体12延高度轨道槽232滑到最远端,此时切割深度最小。通过两个角度调整结构24共同调整切割体12的切割角度,当切割体12沿角度轨道槽242滑到最低位,此时切割体12与底板21垂直,为正常竖直切割状态;当切割体12沿角度轨道槽242滑到最远端,切割体12与底板21呈45度角,为斜切状态。其他自由角度和高度,通过识读轨道槽旁侧的刻度标识26,判断或者调整距离角度。调整完角度以后,按压启动开关116,控制电机13运作,当需要保持启动开关116常开状态时,按压启动开关116,同时按压限位开关117,此时电机13常开,进行持久切割作业,切割完成后,关闭限位开关117、启动开关116。切割作业过程中产生的四溅废料,在保护罩112的遮挡下,经集尘口114上的套袋(图中未示出)收集,便于清洁。During use, the base plate 21 is placed above the part of the material to be cut, so that the base plate 21 supports and positions the reference working plane of the cutting machine 1, and the cutting depth of the cutting body 12 is adjusted by the height adjustment structure 23. When the cutting body 12 is along the height rail groove 232 slides to the lowest position, and now has the maximum cutting depth, and when the cutting body 12 slides to the farthest end along the height track groove 232, the cutting depth is the minimum. The cutting angle of the cutting body 12 is jointly adjusted by two angle adjustment structures 24. When the cutting body 12 slides to the lowest position along the angle track groove 242, the cutting body 12 is perpendicular to the base plate 21, which is a normal vertical cutting state; 12 slides to the farthest end along the angle track groove 242, and the cutting body 12 forms an angle of 45 degrees with the base plate 21, which is a beveled cutting state. For other free angles and heights, judge or adjust the distance angle by reading the scale mark 26 on the side of the track groove. After adjusting the angle, press the start switch 116 to control the operation of the motor 13. When it is necessary to keep the start switch 116 normally open, press the start switch 116 and press the limit switch 117 at the same time. At this time, the motor 13 is normally open to perform permanent cutting operations. After cutting is finished, close limit switch 117, start switch 116. The splashing waste generated in the cutting operation process is collected by the bagging (not shown in the figure) on the dust collection port 114 under the shelter of the protective cover 112, which is convenient for cleaning.
在其他实施例中,调整结构22可以适应性的设置一个或者多个,也可以只进行高度调节不进行角度调节均可。轨道槽和定位部的位置关系,也可以适应性的设置在基座11和底板21上,只要保持二者的滑动配合即可。In other embodiments, one or more adjustment structures 22 can be adaptively provided, and only height adjustment can be performed without angle adjustment. The positional relationship between the track groove and the positioning portion can also be adaptively arranged on the base 11 and the bottom plate 21 as long as the sliding fit between the two is maintained.
在其他实施例中,轨道槽还可以适应性的设置呈盲孔状,只需保留滑动轨道即可。In other embodiments, the track groove can also be adaptively set in the shape of a blind hole, only needing to keep the sliding track.
在其他实施例中,角度轨道槽242的弧形角度可以适应性的设置为30°、15°、60°等其他需要的角度范围。以上所描述的仅为本实用新型的较佳实施例,上述具体实施例不是对本实用新型的限制,在本实用新型的技术思想范畴内,可以出现各种变形及修改,凡本领域的一般技术人员根据以上描述所做的润饰、修改或者等同替换,均在本实用新型所保护的范围之内。In other embodiments, the arc angle of the angle track groove 242 can be adaptively set to 30°, 15°, 60° and other required angle ranges. What has been described above is only a preferred embodiment of the present utility model, and the above-mentioned specific embodiments are not limitations of the present utility model. Various deformations and modifications can occur within the scope of the technical thought of the present utility model. Retouching, modification or equivalent replacements made by personnel according to the above descriptions are all within the protection scope of the present utility model.
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