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CN209773892U - An automatic oil pump end cover pin assembly device - Google Patents

An automatic oil pump end cover pin assembly device Download PDF

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Publication number
CN209773892U
CN209773892U CN201920253552.1U CN201920253552U CN209773892U CN 209773892 U CN209773892 U CN 209773892U CN 201920253552 U CN201920253552 U CN 201920253552U CN 209773892 U CN209773892 U CN 209773892U
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CN
China
Prior art keywords
end cover
tray
temporary storage
pin
storage area
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Expired - Fee Related
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CN201920253552.1U
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Chinese (zh)
Inventor
袁智宇
桂金诚
胡因涛
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Jiaxing Baiying Automation Equipment Co Ltd
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Jiaxing Baiying Automation Equipment Co Ltd
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Priority to CN201920253552.1U priority Critical patent/CN209773892U/en
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Abstract

The utility model discloses an automatic oil pump end cover pin assembling device, which comprises a frame, an end cover feeding mechanism, a pin pressing mechanism, a plurality of processing stations and an end cover station transferring mechanism; the end cover station transfer mechanism transfers the oil pump end cover between each station in sequence and intermittently; the nail pressing mechanism comprises an upper pressing head mechanism and a lower pressing head mechanism, the lower pressing head mechanism comprises a lower pressing head and an upper pushing mechanism, the lower pressing head comprises an upper pushing guide sleeve, a push rod penetrating the upper pushing guide sleeve, a pressure plate fixedly connected to the lower end of the push rod, and a pressure spring positioned between the lower end faces of the pressure plate and the upper pushing guide sleeve, the lower pressing head and the upper pushing mechanism comprise an upper pushing power element and a push rod resetting mechanism, the upper opening of the upper pushing guide sleeve is provided with a pin temporary storage pit, the upper end face of the push rod is not higher than the bottom face of the pin temporary storage pit, the upper pushing power element drives the upper pushing guide sleeve and the push rod to move upwards to press a pin in the pin temporary storage pit into an end cover, and the push rod resetting mechanism can force.

Description

一种自动化油泵端盖销钉装配装置An automatic oil pump end cover pin assembly device

技术领域technical field

本实用新型属于生产机械技术领域,具体地说是涉及一种自动化油泵端盖销钉装配装置。The utility model belongs to the technical field of production machinery, in particular to an automatic oil pump end cover pin assembly device.

背景技术Background technique

油泵端盖生产过程中,需要在端盖上压接一销钉,其需要将端盖输送至压接工位压接销钉,销钉压接结束后再将组装后的端盖送出;现有的生产设备往往大都有人工进行操作,生产效率低下,为了满足批量的高效生产需求,就需要自动化油泵端盖销钉装配装置,实现端盖上压接销钉。During the production process of the oil pump end cover, it is necessary to crimp a pin on the end cover, which needs to transport the end cover to the crimping station to crimp the pin, and then send out the assembled end cover after the crimping of the pin is completed; the existing production Most of the equipment is often manually operated, and the production efficiency is low. In order to meet the high-efficiency production needs of batches, an automatic oil pump end cover pin assembly device is needed to realize the crimping of the pins on the end cover.

发明内容Contents of the invention

本实用新型的目的是提供一种自动化油泵端盖销钉装配装置,其意在满足油泵端盖批量自动化压接销钉。The purpose of the utility model is to provide an automatic oil pump end cover pin assembly device, which is intended to meet the needs of batch automatic crimping of the oil pump end cover pins.

为解决上述技术问题,本实用新型的目的是这样实现的:For solving the problems of the technologies described above, the purpose of this utility model is achieved in that:

一种自动化油泵端盖销钉装配装置,包含机架、端盖送料机构、销钉送料机构、压钉机构、设置于机架上的多个加工工位以及端盖工位转移机构;An automatic oil pump end cover pin assembly device, including a frame, an end cover feeding mechanism, a pin feeding mechanism, a nail pressing mechanism, a plurality of processing stations arranged on the frame, and an end cover station transfer mechanism;

所述端盖工位转移机构将端盖由端盖送料机构取出,并依次间歇的在各个工位之间转移;The end cover station transfer mechanism takes the end cover out from the end cover feeding mechanism, and transfers between each station intermittently in turn;

所述工位包含压钉工位;The station includes a nail pressing station;

所述压钉机构位于压钉工位,其包含上压头机构和下压头机构,所述上压头机构包含上压头、上压头下压机构,下压头机构包含下压头、下压头上顶机构,所述下压头包含上顶导套、穿设于上顶导套内的顶杆、固定连接于顶杆下端的压盘、位于压盘与所述上顶导套其下端面之间的压簧,所述下压头上顶机构包含上顶动力元件、顶杆复位机构,所述上顶导套的上开口处具有一销钉暂存窝,所述顶杆的上端面不高于所述销钉暂存窝的底面,所述上顶动力元件带动上顶导套以及顶杆上移将位于所述销钉暂存窝内的销钉压入端盖内,所述顶杆复位机构可迫使顶杆回到初始位置。The nail pressing mechanism is located at the nail pressing station, and it includes an upper pressing head mechanism and a lower pressing head mechanism. The upper pressing head mechanism includes an upper pressing head, an upper pressing head pressing mechanism, and a lower pressing head mechanism includes a lower pressing head, The lower pressing head push-up mechanism, the lower pressing head includes an upper top guide sleeve, a push rod pierced in the upper top guide sleeve, a pressure plate fixedly connected to the lower end of the push rod, and a pressure plate located between the pressure plate and the upper top guide sleeve. The compression spring between its lower end faces, the upper pushing mechanism of the lower pressing head includes the upper pushing power element and the pushing rod reset mechanism, the upper opening of the upper pushing guide sleeve has a pin temporary storage nest, the pushing rod The upper end surface is not higher than the bottom surface of the pin temporary storage socket, and the upper top power element drives the upper top guide sleeve and the ejector rod to move upwards to press the pin located in the pin temporary storage socket into the end cover, and the top top The rod reset mechanism can force the ejector rod back to the initial position.

在上述方案的基础上并作为上述方案的优选方案:所述端盖送料机构包括第一料盘暂存区、第二料盘暂存区、第三料盘暂存区、料盘转运机构;On the basis of the above scheme and as a preferred scheme of the above scheme: the end cover feeding mechanism includes a first tray temporary storage area, a second tray temporary storage area, a third tray temporary storage area, and a tray transfer mechanism;

所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区并排布置,所述第二料盘暂存区位于第一、第三料盘暂存区之间,所述料盘转运机构位于所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区下方;所述料盘转运机构,其包含第一直线拖动机构,两并排设置的托架机构;所述第一直线拖动机构带动两个所述托架机构同步往复移动,所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区等间距设置,以使两个所述托架机构将第一料盘暂存区、第二料盘暂存区的料盘分别移动至第二料盘暂存区和第三料盘暂存区。The first tray temporary storage area, the second tray temporary storage area, and the third tray temporary storage area are arranged side by side, and the second tray temporary storage area is located between the first and third tray temporary storage areas , the tray transfer mechanism is located below the first tray temporary storage area, the second tray temporary storage area, and the third tray temporary storage area; the tray transfer mechanism includes a first linear drag mechanism, two bracket mechanisms arranged side by side; the first linear drag mechanism drives the two bracket mechanisms to reciprocate synchronously, and the first tray temporary storage area, the second tray temporary storage area, and the second tray temporary storage area The three tray temporary storage areas are arranged at equal intervals so that the two bracket mechanisms move the trays in the first tray temporary storage area and the second tray temporary storage area to the second tray temporary storage area and the second tray temporary storage area respectively. Temporary storage area for three trays.

在上述方案的基础上并作为上述方案的优选方案:还包括料盘上料机构和料盘出料机构,所述料盘上料机构对第一料盘暂存区的料盘进行间歇性的补充,所述料盘出料机构将第三料盘暂存区的料盘移出。On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a tray loading mechanism and a tray discharging mechanism, and the tray loading mechanism intermittently discharges the trays in the first tray temporary storage area. In addition, the tray discharging mechanism moves out the trays in the third tray temporary storage area.

在上述方案的基础上并作为上述方案的优选方案:所述销钉送料机构包括振动给料机、给料通道、检测装置、销钉转送机构,所述销钉转送机构将销钉送入所述销钉暂存窝。On the basis of the above scheme and as a preferred scheme of the above scheme: the pin feeding mechanism includes a vibrating feeder, a feeding channel, a detection device, and a pin transfer mechanism, and the pin transfer mechanism sends pins into the pin temporary storage nest.

在上述方案的基础上并作为上述方案的优选方案:所述销钉转送机构包括销钉抓取机构、销钉移送机构,所述销钉移送机构包含销钉移送直线驱动机构、固定板、活动板,所述固定板上开设有销钉容纳孔,所述活动板的上端面与所述固定板的下端面贴合,且通常将所述销钉容纳孔的下开口封闭,所述销钉移送直线驱动机构带动所述活动板与固定板同步移向下压头,使所述销钉容纳孔移动至所述销钉暂存窝的正上方且所述活动板顶压下压头而缩回使所述销钉容纳孔的下开口完全暴露。On the basis of the above scheme and as a preferred scheme of the above scheme: the pin transfer mechanism includes a pin grasping mechanism and a pin transfer mechanism, and the pin transfer mechanism includes a pin transfer linear drive mechanism, a fixed plate, and a movable plate. There are pin accommodation holes on the plate, the upper end surface of the movable plate is attached to the lower end surface of the fixed plate, and the lower opening of the pin accommodation hole is usually closed, and the pin transfer linear drive mechanism drives the movable plate. The plate and the fixed plate move down the pressing head synchronously, so that the pin receiving hole moves to the right above the pin temporary storage socket, and the movable plate pushes down the pressing head and retracts to make the lower opening of the pin receiving hole fully exposed.

在上述方案的基础上并作为上述方案的优选方案:所述固定板的下端面与所述下压头的上端面平齐。On the basis of the above solution and as a preferred solution of the above solution: the lower end surface of the fixing plate is flush with the upper end surface of the lower pressing head.

在上述方案的基础上并作为上述方案的优选方案:还包括活动板复位机构,其始终向所述活动板施加一驱动力,所述驱动力迫使所述活动板向封闭所述销钉容纳孔的方向移动。On the basis of the above solution and as a preferred solution of the above solution: it also includes a movable plate reset mechanism, which always applies a driving force to the movable plate, and the driving force forces the movable plate to close the pin receiving hole direction to move.

在上述方案的基础上并作为上述方案的优选方案:所述端盖工位转移机构包含设定数量的端盖夹具、第一端盖夹具直线驱动机构、第二端盖夹具直线驱动机构、第三端盖夹具直线驱动机构,所述第二端盖夹具直线驱动机构固定连接于第三端盖夹具直线驱动机构的输出端,所述第一端盖夹具直线驱动机构固定连接于第二端盖夹具直线驱动机构的输出端,所述端盖夹具均并排固定在第一端盖夹具直线驱动机构的输出端,借助所述第一端盖夹具直线驱动机构使每个所述端盖夹具在各个加工工位之间并排同步切换,借助第三端盖夹具直线驱动机构使所述端盖夹具将所述端盖由加工工位竖直提起或置入,借助第二端盖夹具直线驱动机构使所述端盖夹具远离或靠近所述加工工位。On the basis of the above scheme and as a preferred scheme of the above scheme: the end cover station transfer mechanism includes a set number of end cover clamps, a first end cover clamp linear drive mechanism, a second end cover clamp linear drive mechanism, a second end cover clamp linear drive mechanism, Three linear drive mechanisms for end cap clamps, the second end cover clamp linear drive mechanism is fixedly connected to the output end of the third end cover clamp linear drive mechanism, and the first end cover clamp linear drive mechanism is fixedly connected to the second end cover The output end of the clamp linear drive mechanism, the end cover clamps are all fixed side by side on the output end of the first end cover clamp linear drive mechanism, and each of the end cover clamps is connected to each other by means of the first end cover clamp linear drive mechanism. The processing stations are side by side and synchronously switched, and the end cover fixture is used to vertically lift or place the end cover from the processing station by means of the linear drive mechanism of the third end cover clamp, and the linear drive mechanism of the second end cover clamp is used to make the The end cap fixture is far away from or close to the processing station.

在上述方案的基础上并作为上述方案的优选方案:所述上压头下压机构包括直线执行元件、与所述上压头固定的压块、固定于直线执行元件输出端的的楔形块,所述压块具有与所述楔形块相配合的楔形面,借助直线执行元件推动所述楔形块挤压所述压块使压块竖直下压。On the basis of the above solution and as a preferred solution of the above solution: the upper pressing head depressing mechanism includes a linear actuator, a pressure block fixed to the upper pressing head, and a wedge block fixed to the output end of the linear actuator. The pressing block has a wedge-shaped surface matched with the wedge-shaped block, and the wedge-shaped block is pushed to squeeze the pressing block by means of a linear actuator so that the pressing block is pressed down vertically.

在上述方案的基础上并作为上述方案的优选方案:所述加工工位还包含毛刺清理工位,所述毛刺清理工位位于压钉工位的下游,所述毛刺清理工位设置有毛刺清理机构。On the basis of the above solution and as a preferred solution of the above solution: the processing station also includes a burr cleaning station, the burr cleaning station is located downstream of the nail pressing station, and the burr cleaning station is provided with a burr cleaning station mechanism.

本实用新型相比现有技术突出且有益的技术效果是:其集成端盖送料机构、销钉送料机构、压钉机构、设置于机架上的多个加工工位以及端盖工位转移机构,完全可以自动化的进行油泵端盖的销钉压接,集成化程度高,设备体积小;上料的出料均为自动化设计,只需要人工间隔一段时间补充料盘即可,一名工人可以同时看护多台设备,降低企业人工成本;端盖压接的销钉质量稳定、一致性好、残次品低。Compared with the prior art, the utility model has outstanding and beneficial technical effects: it integrates end cover feeding mechanism, pin feeding mechanism, nail pressing mechanism, multiple processing stations arranged on the frame and end cover station transfer mechanism, The pin crimping of the oil pump end cover can be completely automated, with a high degree of integration and small equipment volume; the loading and discharging are all designed automatically, and it is only necessary to replenish the tray manually at intervals, and one worker can take care of it at the same time Multiple sets of equipment reduce the labor cost of the enterprise; the crimped pins of the end cover are of stable quality, good consistency, and low defective products.

附图说明Description of drawings

图1是本实用新型的整体结构立体示意图;Fig. 1 is a three-dimensional schematic view of the overall structure of the utility model;

图2是本实用新型的整体结构主视图;Fig. 2 is the front view of the overall structure of the utility model;

图3是本实用新型的整体结构左视图;Fig. 3 is a left view of the overall structure of the utility model;

图4是本实用新型的整体结构俯视图;Fig. 4 is a top view of the overall structure of the utility model;

图5是销钉送料机构、压钉机构结构示意图;Fig. 5 is a structural schematic diagram of a pin feeding mechanism and a nail pressing mechanism;

图6是销钉移送机构结构立体示意图;Fig. 6 is a three-dimensional schematic diagram of the structure of the pin transfer mechanism;

图7是销钉移送机构主视图;Fig. 7 is a front view of the pin transfer mechanism;

图8是销钉移送机构运动示意图;Fig. 8 is a schematic diagram of the movement of the pin transfer mechanism;

图9是AA剖视图;Fig. 9 is AA sectional view;

图10是毛刺清理机构结构示意图;Fig. 10 is a structural schematic diagram of the deburring mechanism;

图11是BB剖视图;Figure 11 is a BB sectional view;

图12是端盖工位转移机构立体示意图;Fig. 12 is a three-dimensional schematic diagram of an end cover station transfer mechanism;

图13是端盖工位转移机构主视图;Fig. 13 is a front view of the end cover station transfer mechanism;

图14是上压头机构结构示意图;Fig. 14 is a structural schematic diagram of the upper pressing head mechanism;

图15是上压头机构主视图;Fig. 15 is a front view of the upper pressing head mechanism;

图16是CC剖视图;Figure 16 is a CC sectional view;

图17是端盖送料机构的整体结构示意图;Fig. 17 is a schematic diagram of the overall structure of the end cap feeding mechanism;

图18是端盖送料机构的整体结构主视图;Figure 18 is a front view of the overall structure of the end cap feeding mechanism;

图19是料盘上料机构和料盘出料机构的料盘支架移动位置示意图;Fig. 19 is a schematic diagram of the moving position of the tray bracket of the tray loading mechanism and the tray discharging mechanism;

图20是端盖送料机构的整体结构左视图;Figure 20 is a left view of the overall structure of the end cap feeding mechanism;

图21是料盘上料机构结构立体示意图;Fig. 21 is a three-dimensional schematic diagram of the structure of the tray feeding mechanism;

图22是料盘转运机构结构立体示意图;Fig. 22 is a three-dimensional schematic diagram of the structure of the tray transfer mechanism;

图23是料盘转运机构结构后视图;Figure 23 is a rear view of the structure of the tray transfer mechanism;

图24是料盘转运机构结构俯视图;Fig. 24 is a top view of the structure of the tray transfer mechanism;

图25是料盘转运机构结构右视图。Fig. 25 is a right view of the structure of the tray transfer mechanism.

具体实施方式Detailed ways

为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部实施例。基于已给出的实施例,本领域普通技术人员在未做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments. Obviously, the described embodiments are only a part of the application Examples, not all examples. Based on the given embodiments, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present application.

在本申请的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.

在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present application, the terms "first", "second" and so on are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.

一种自动化油泵端盖销钉装配装置,包含机架、端盖送料机构100、销钉送料机构200、压钉机构300、设置于机架上的多个加工工位700以及端盖工位转移机构400;An automatic oil pump end cover pin assembly device, including a frame, an end cover feeding mechanism 100, a pin feeding mechanism 200, a nail pressing mechanism 300, a plurality of processing stations 700 arranged on the frame, and an end cover station transfer mechanism 400 ;

具体的,加工工位700包含端盖缓存工位710、压钉工位720、毛刺清理工位730、成品工位740。Specifically, the processing station 700 includes an end cover buffer station 710 , a nail pressing station 720 , a burr cleaning station 730 , and a finished product station 740 .

所述端盖工位转移机构包含机械手转运机构400和端盖转移机构600,机械手转运机构400将端盖由端盖送料机构100取出,端盖转移机构600将油泵端盖依次间歇的在端盖缓存工位710、压钉工位720、毛刺清理工位730、成品工位740之间转移。The end cap station transfer mechanism includes a manipulator transfer mechanism 400 and an end cap transfer mechanism 600. The manipulator transfer mechanism 400 takes out the end cap from the end cap feeding mechanism 100, and the end cap transfer mechanism 600 intermittently places the oil pump end cap on the end cap successively. The buffer station 710, the nail pressing station 720, the burr cleaning station 730, and the finished product station 740 are transferred.

压钉机构300位于压钉工位720,其包含上压头机构310和下压头机构320,上压头机构310包含上压头311、上压头下压机构312,下压头机构320包含下压头、下压头上顶机构,下压头包含上顶导套3222、穿设于上顶导套3222内的顶杆3223、固定连接于顶杆3223下端的压盘3225、位于压盘3225与上顶导套3222其下端面之间的压簧3227,下压头上顶机构包含上顶动力元件321、顶杆复位机构3224,上顶导套3222的上端为锥形段3221,锥形段3221上开口处具有一销钉暂存窝32211,顶杆3223的上端面不高于销钉暂存窝32211的底面,上顶动力元件321带动上顶导套3222以及顶杆3223上移将位于销钉暂存窝32211内的销钉压入端盖内,顶杆复位机构3224可迫使顶杆3223回到初始位置。The nail pressing mechanism 300 is located at the nail pressing station 720, and it includes an upper pressing head mechanism 310 and a lower pressing head mechanism 320. The upper pressing head mechanism 310 includes an upper pressing head 311, an upper pressing head pressing mechanism 312, and the lower pressing head mechanism 320 includes The lower pressing head and the upper pushing mechanism of the lower pressing head, the lower pressing head includes an upper top guide sleeve 3222, a push rod 3223 pierced in the upper top guide sleeve 3222, a pressure plate 3225 fixedly connected to the lower end of the push rod 3223, located on the pressure plate 3225 and the stage clip 3227 between the lower end surface of the upper top guide sleeve 3222, the upper top mechanism of the lower pressure head includes the upper top power element 321, the push rod reset mechanism 3224, the upper end of the upper top guide sleeve 3222 is a tapered section 3221, the cone There is a pin temporary storage nest 32211 at the upper opening of the shape section 3221, and the upper end surface of the push rod 3223 is not higher than the bottom surface of the pin temporary storage nest 32211. The pins in the pin temporary storage socket 32211 are pressed into the end cap, and the push rod reset mechanism 3224 can force the push rod 3223 to return to the initial position.

具体的,顶杆复位机构3224由压簧组成,所述压簧上端顶紧于外架体3226,下端压紧在压盘325的上端面;本实施例中上顶机构321优选为电动推杆,电动推杆的动力输出端通过连接杆323抵在压盘325下端面;上顶机构321输出端向上线性移动的时候将压盘325向上顶起,从而带动顶杆3223向上移动,由于压簧3227的存在,上顶导套3222会与顶杆3223同步向上移动,由于顶杆的位置较低,那么上顶导套3222就会最先与端盖底面接触,从而将销钉进行定位,然后顶杆继续上移压簧3227进一步被压缩,从而顶杆3223将销钉顶起向上压入到端盖的销钉孔内,实现销钉的压接,这样的设置可以精确稳定的进行销钉的定位和压接,避免销钉在向上移动的过程中脱落,同时保证压接的定位精度。Specifically, the push rod reset mechanism 3224 is composed of a compression spring, the upper end of which is pressed against the outer frame body 3226, and the lower end is pressed against the upper surface of the pressure plate 325; the upper push mechanism 321 in this embodiment is preferably an electric push rod , the power output end of the electric push rod is pressed against the lower end surface of the pressure plate 325 through the connecting rod 323; when the output end of the upper jacking mechanism 321 moves upward linearly, the pressure plate 325 is lifted up, thereby driving the push rod 3223 to move upward, due to the pressure spring With the existence of 3227, the upper top guide sleeve 3222 will move upwards synchronously with the ejector rod 3223. Since the position of the ejector rod is lower, then the upper top guide sleeve 3222 will first contact the bottom surface of the end cover, thereby positioning the pin, and then push it up. The rod continues to move up, and the compression spring 3227 is further compressed, so that the push rod 3223 pushes up the pin and presses it upward into the pin hole of the end cover to realize the crimping of the pin. This setting can accurately and stably position and crimp the pin , to prevent the pin from falling off during the upward movement, and at the same time ensure the positioning accuracy of the crimping.

进一步的,本实施例中,销钉送料机构包括振动给料机210、给料通道220、检测装置、销钉转送机构,所述销钉转送机构将销钉送入所述销钉暂存窝32211。Further, in this embodiment, the pin feeding mechanism includes a vibrating feeder 210, a feeding channel 220, a detection device, and a pin transfer mechanism, and the pin transfer mechanism sends the pins into the pin temporary storage nest 32211.

具体的,销钉转送机构包括销钉抓取机构230、销钉移送机构240。Specifically, the pin transfer mechanism includes a pin grasping mechanism 230 and a pin transfer mechanism 240 .

具体的,本实施例中,销钉抓取机构230包含销钉夹具232、销钉夹具直线往复驱动机构231、销钉下移往复驱动机构233,优选销钉夹具232为真空吸盘,真空吸盘的真空由真空发生器,销钉夹具直线往复驱动机构231带动销钉夹具232在给料通道220的出口处和销钉容纳孔24321之间切换,借助销钉下移往复驱动机构233使销钉夹具232在给料通道220的出口处下移吸取销钉,在销钉容纳孔24321的正上方下移将销钉放入到销钉容纳孔24321内,其余过程中销钉下移往复驱动机构233均保持将销钉夹具232上移到最高位置。Specifically, in this embodiment, the pin grasping mechanism 230 includes a pin clamp 232, a pin clamp linear reciprocating drive mechanism 231, and a pin down-moving reciprocating drive mechanism 233. Preferably, the pin clamp 232 is a vacuum suction cup, and the vacuum of the vacuum suction cup is provided by a vacuum generator. , the pin clamp linear reciprocating drive mechanism 231 drives the pin clamp 232 to switch between the outlet of the feed channel 220 and the pin receiving hole 24321, and the pin clamp 232 is moved down at the outlet of the feed channel 220 by means of the pin down reciprocating drive mechanism 233. Pipette the pin, move down directly above the pin receiving hole 24321 and put the pin into the pin receiving hole 24321, and the reciprocating drive mechanism 233 keeps moving the pin clamp 232 to the highest position during the rest of the process.

具体的,本实施例中销钉移送机构包含销钉移送直线驱动机构241、固定板2432、活动板2433、固定座241,固定板2432上开设有销钉容纳孔24321,活动板2433的上端面与固定板2432的下端面贴合,且通常将销钉容纳孔24321的下开口封闭,销钉移送直线驱动机构241带动活动板2423与固定板2432同步移向下压头,使销钉容纳孔24321移动至销钉暂存窝32211的正上方且活动板2433顶压下压头而缩回使销钉容纳孔24321的下开口完全暴露,完全暴露后销钉容纳孔24321内的销钉落入到销钉暂存窝32211内。Specifically, the pin transfer mechanism in this embodiment includes a pin transfer linear drive mechanism 241, a fixed plate 2432, a movable plate 2433, and a fixed seat 241. The fixed plate 2432 is provided with a pin receiving hole 24321, and the upper end surface of the movable plate 2433 is connected to the fixed plate. The lower end surface of 2432 is attached, and the lower opening of the pin receiving hole 24321 is usually closed, and the pin transfer linear drive mechanism 241 drives the movable plate 2423 and the fixed plate 2432 to move down the pressing head synchronously, so that the pin receiving hole 24321 moves to the pin temporary storage. Right above the socket 32211 and the movable plate 2433 pushes down the pressure head and retracts so that the lower opening of the pin receiving hole 24321 is fully exposed, and the pins in the pin receiving hole 24321 fall into the pin temporary storage socket 32211 after being fully exposed.

作为优选的,为了使活动板2423能够良好的将销钉容纳孔24321封闭,避免固定板2432与下压头发生干涉,此外避免销钉容纳孔24321的下开口与销钉暂存窝32211具有过大的间距,防止销钉下落过程中出现偏差,本实施例中将固定板2432的下端面与下压头的上端面平齐设置。Preferably, in order to enable the movable plate 2423 to well close the pin receiving hole 24321, avoid interference between the fixed plate 2432 and the lower pressing head, and avoid excessive distance between the lower opening of the pin receiving hole 24321 and the pin temporary storage socket 32211 , to prevent deviation during the falling process of the pin, in this embodiment, the lower end surface of the fixing plate 2432 is set flush with the upper end surface of the lower pressing head.

进一步的,还包括活动板复位机构2432,其始终向所述活动板2433施加一驱动力,驱动力迫使所述活动板向封闭所述销钉容纳孔的方向移动,活动板复位机构2432包含与一端与导向杆2432、压簧2433,导向杆2432一端与活动板2433固定连接,导向杆另一端穿过固定块2431后固定连接有限位片24321,限位片24321与固定块2431之间之间套设有拉簧2433,在活动块2433被下压头拖动向左移动时,拉簧2433受拉变长,在解除下压头推动的情况下,拉簧2433的弹力迫使导向杆2432向右移动,将销钉容纳口24321的下开口封闭。Further, it also includes a movable plate reset mechanism 2432, which always applies a driving force to the movable plate 2433, and the driving force forces the movable plate to move in the direction of closing the pin receiving hole. The movable plate reset mechanism 2432 includes a With guide rod 2432, stage clip 2433, one end of guide rod 2432 is fixedly connected with movable plate 2433, and the other end of guide rod passes through fixed block 2431 and is fixedly connected with limit piece 24321, and sets between limit plate 24321 and fixed block 2431 A tension spring 2433 is provided. When the movable block 2433 is dragged by the lower pressure head to move to the left, the tension spring 2433 is stretched and becomes longer. When the push of the lower pressure head is released, the elastic force of the tension spring 2433 forces the guide rod 2432 to move to the right. Move to close the lower opening of the pin receiving port 24321.

本实施例中,端盖转移机构600包含设定数量的端盖夹具610、第一端盖夹具直线驱动机构620、第二端盖夹具直线驱动机构640、第三端盖夹具直线驱动机构630,第二端盖夹具直线驱动机构640固定连接于第三端盖夹具直线驱动机构630的输出端,第一端盖夹具直线驱动机构620固定连接于第二端盖夹具直线驱动机构640的输出端,端盖夹具610均并排固定在第一端盖夹具直线驱动机构620的输出端,借助第一端盖夹具直线驱动机构620使每个端盖夹具610在各个加工工位之间并排同步切换,借助第三端盖夹具直线驱动机构630使所述端盖夹具610将端盖由加工工位竖直提起或置入,借助第二端盖夹具直线驱动机构640使端盖夹具远离或靠近加工工位。In this embodiment, the end cover transfer mechanism 600 includes a set number of end cover clamps 610, a first end cover clamp linear drive mechanism 620, a second end cover clamp linear drive mechanism 640, and a third end cover clamp linear drive mechanism 630, The second end cover clamp linear drive mechanism 640 is fixedly connected to the output end of the third end cover clamp linear drive mechanism 630, the first end cover clamp linear drive mechanism 620 is fixedly connected to the output end of the second end cover clamp linear drive mechanism 640, The end cap clamps 610 are all fixed side by side on the output end of the first end cover clamp linear drive mechanism 620, and each end cover clamp 610 is switched side by side synchronously between each processing station by means of the first end cover clamp linear drive mechanism 620. The third end cover clamp linear drive mechanism 630 enables the end cover clamp 610 to vertically lift or insert the end cover from the processing station, and the second end cover clamp linear drive mechanism 640 makes the end cover clamp move away from or approach the processing station .

进一步的,机械手转运机构400优选为雅马哈的三轴机械手410以及气动手指420。Further, the manipulator transfer mechanism 400 is preferably a three-axis manipulator 410 and a pneumatic finger 420 of Yamaha.

上压头下压机构310包括直线执行元件314、与上压头311固定的压块312、固定于直线执行元件314输出端的的楔形块313,压块312具有与楔形块313相配合的楔形面,借助直线执行元件314推动所述楔形块313挤压压块312使压块312竖直下压,从而使下压头将油泵压盖压紧在压钉工位720。The upper pressing head depressing mechanism 310 includes a linear actuator 314, a pressing block 312 fixed to the upper pressing head 311, and a wedge-shaped block 313 fixed to the output end of the linear actuator 314. The pressing block 312 has a wedge-shaped surface matched with the wedge-shaped block 313 , push the wedge block 313 to squeeze the pressing block 312 by means of the linear actuator 314 to press down the pressing block 312 vertically, so that the lower pressing head presses the oil pump gland tightly to the nail pressing station 720 .

加工工位还包含毛刺清理工位730,毛刺清理工位730位于压钉工位720的下游,由于销钉与油泵端盖内的销钉孔为过盈配合,那么在销钉的压入的时候必然会产生毛刺,本实施例中在毛刺清理工位设置有毛刺清理机构330。The processing station also includes a burr cleaning station 730, which is located downstream of the nail pressing station 720. Since the pin is an interference fit with the pin hole in the oil pump end cover, it will inevitably be pressed in when the pin is inserted. To generate burrs, in this embodiment, a burr cleaning mechanism 330 is provided at the burr cleaning station.

具体的,毛刺清理机构330包含可深入到油泵端盖内的刷体332、驱动电机334、将电机输出轴与刷体传动的刷体连接杆3341、带动驱动电机以及刷体上移进入油泵端盖内的刷体上移驱动机构335,在油泵端盖压好销钉后进入到毛刺清理工位730时,刷体上移驱动机构335带动驱动电机以及刷体上移清理油泵端盖内,驱动电机高速旋转将毛刺进行打磨清除,清除设定时间后刷体上移驱动机构带动驱动电机以及刷体回到初始位置,等待下一个油泵端盖。Specifically, the burr cleaning mechanism 330 includes a brush body 332 that can go deep into the oil pump end cover, a drive motor 334, a brush body connecting rod 3341 that drives the motor output shaft and the brush body, drives the drive motor, and moves the brush body up into the oil pump end. The brush body moving up driving mechanism 335 in the cover, when the oil pump end cover presses the pin and enters the burr cleaning station 730, the brush body moving up driving mechanism 335 drives the drive motor and the brush body moves up to clean the inside of the oil pump end cover, driving The motor rotates at high speed to grind and remove the burrs. After the set time is removed, the brush body moves up and the driving mechanism drives the drive motor and the brush body back to the initial position, waiting for the next oil pump end cover.

为了避免打磨清理的碎屑四处飞溅,本实施例中在刷体外周增加一个清理箱体331,该清理箱体331上开设有进气口和出气口3311,在打磨的时候想进气口内通入压力气源进行吹扫,在出气口上连接导管,将其引入到除尘设备,这样打磨脱落的碎屑就不会对油泵端盖以及设备造成污染。In order to prevent the debris from grinding and cleaning from splashing around, in this embodiment, a cleaning box 331 is added on the periphery of the brush body. The cleaning box 331 is provided with an air inlet and an air outlet 3311. Enter the pressure air source for purging, connect the pipe to the air outlet, and introduce it to the dust removal equipment, so that the debris that falls off after grinding will not pollute the end cover of the oil pump and the equipment.

机械手转运机构400由第二料盘暂存区130夹取油泵端盖放置到端盖缓存工位710,由端盖转移机构600将其在端盖缓存工位710、压钉工位720、毛刺清理工位730、成品工位740依次转移,清理结束后端油泵端盖被转送到成品工位740,由机械手转运机构400夹取油泵端盖将其移入到第二料盘暂存区130的料盘内。The manipulator transfer mechanism 400 picks up the end cover of the oil pump from the second tray temporary storage area 130 and places it at the end cover buffer station 710, and the end cover transfer mechanism 600 transfers it to the end cover buffer station 710, nail pressing station 720, burr The cleaning station 730 and the finished product station 740 are transferred sequentially. After cleaning, the end cover of the oil pump is transferred to the finished product station 740. The manipulator transfer mechanism 400 picks up the oil pump end cover and moves it into the second tray temporary storage area 130. In the tray.

需要说明的是,机械手转运机构400从第二料盘暂存区130的料盘内夹取油泵端盖并移入到端盖缓存工位710,在油泵端盖在销钉压接结束、清理结束至成品工位后,机械手转运机构400将其放入第二料盘暂存区130的料盘最开始抓取的位置。It should be noted that the manipulator transfer mechanism 400 grabs the end cover of the oil pump from the tray in the second tray temporary storage area 130 and moves it to the end cover buffer station 710. After the finished product is at the station, the manipulator transfer mechanism 400 puts it into the position where the tray of the second tray temporary storage area 130 is initially grasped.

进一步的,本实施例中,端盖送料机构包括机架110、第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140、料盘转运机构150。Further, in this embodiment, the end cap feeding mechanism includes a frame 110 , a first tray temporary storage area 120 , a second tray temporary storage area 130 , a third tray temporary storage area 140 , and a tray transfer mechanism 150 .

所述第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140并排布置,所述第二料盘暂存区120位于第一、第三料盘暂存130/140区之间,所述料盘转运机构150位于所述第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140下方;The first tray temporary storage area 120, the second tray temporary storage area 130, and the third tray temporary storage area 140 are arranged side by side, and the second tray temporary storage area 120 is located at the first and third tray temporary storage areas. Between storage 130/140 areas, the tray transfer mechanism 150 is located below the first tray temporary storage area 120, the second tray temporary storage area 130, and the third tray temporary storage area 140;

料盘转运机构150,其包含第一直线拖动机构151,两并排设置的托架机构152;第一直线拖动机构151带动两个托架机构152同步往复移动,第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140等间距设置,以使两个托架机构150将第一料盘暂存区120、第二料盘暂存区130的料盘分别移动至第二料盘暂存区130和第三料盘暂存区140。The tray transfer mechanism 150 includes a first linear drag mechanism 151 and two bracket mechanisms 152 arranged side by side; the first linear drag mechanism 151 drives the two bracket mechanisms 152 to move back and forth synchronously, and the first tray temporarily Storage area 120, the second material tray temporary storage area 130, the 3rd material tray temporary storage area 140 equidistant settings, so that two bracket mechanisms 150 will first material tray temporary storage area 120, the second material tray temporary storage area The trays at 130 are moved to the second temporary tray storage area 130 and the third temporary tray storage area 140 respectively.

托架机构152包含托架1521、固定于托架1521底部的上托移动组件1522,本实施例中优选上托移动组件1522为气缸,托架1521固定于上托移动组件1522的活塞杆上,向气缸1522通入或切断压缩气从而使托架1521向上托起或向下移动回到初始位置。The bracket mechanism 152 includes a bracket 1521 and an upper bracket moving assembly 1522 fixed on the bottom of the bracket 1521. In this embodiment, the upper bracket moving assembly 1522 is preferably a cylinder, and the bracket 1521 is fixed on the piston rod of the upper bracket moving assembly 1522. The compressed gas is fed into or cut off to the air cylinder 1522 so that the bracket 1521 is lifted up or moved down to return to the initial position.

进一步的,由于料盘转运机构是将料盘从第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140下方将料盘推入的,那么在转运过程中料盘的稳定性就非常重要,如果其因为振动而导致料盘发生偏斜将会使料盘上推的过程中与料盘暂存区发生磕碰或无法将料盘推入导致故障;本实施例中优选的,托架1521包含托板15211、固定于托板15211至少两对边的定位板1523。Further, since the tray transfer mechanism pushes the trays from below the first tray temporary storage area 120, the second tray temporary storage area 130, and the third tray temporary storage area 140, then the transfer The stability of the tray during the process is very important. If the tray is deflected due to vibration, it will cause the tray to collide with the tray temporary storage area during the push-up process or fail to push the tray into it, resulting in failure; Preferably in this embodiment, the bracket 1521 includes a supporting plate 15211 and positioning plates 1523 fixed on at least two opposite sides of the supporting plate 15211 .

此外,还在托板15211中部设置有定位凸起1524,定位凸起1524可以嵌入到料盘中部的定位凹中,进一步增强料盘的定位效果,增强料盘移动的稳定性。In addition, a positioning protrusion 1524 is provided in the middle of the supporting plate 15211, and the positioning protrusion 1524 can be embedded in the positioning recess in the middle of the tray to further enhance the positioning effect of the tray and enhance the stability of the tray movement.

还包括料盘上料机构160和料盘出料机构170,所述料盘上料机构160对第一料盘暂存区120的料盘进行间歇性的补充,所述料盘出料机构170将第三料盘暂存区140的料盘移出。It also includes a tray loading mechanism 160 and a tray discharging mechanism 170, the tray loading mechanism 160 intermittently replenishes the trays in the first tray temporary storage area 120, and the tray discharging mechanism 170 The trays in the third tray temporary storage area 140 are removed.

料盘上料机构160包含第二直线拖动机构161、料盘放置架162、第三直线拖动机构163、料盘支架164,料盘放置于所述料盘放置架162,所述第二直线拖动机构161带动料盘放置架162移动至料盘支架164上方,所述第三直线拖动机构163带动所述料盘支架164移动将料盘托起送入至第一料盘暂存区120内。Tray loading mechanism 160 includes a second linear drag mechanism 161, a tray placement frame 162, a third linear drag mechanism 163, and a tray support 164, and the tray is placed on the tray placement frame 162, and the second The linear drag mechanism 161 drives the tray placement rack 162 to move to the top of the tray support 164, and the third linear drag mechanism 163 drives the tray support 164 to move to lift the tray and send it to the first tray for temporary storage. Within District 120.

具体的,第三直线拖动机构163有伺服电机1631、滚珠丝杆螺母副1632、与丝杆螺母固定连接的滑块1633、滑轨1634,第三直线拖动机构163带动料盘支架164竖直方向移动;料盘之间164包含料盘支板1641、支架横杆1642,支架横杆1642与滑块1633固定连接,料盘支板1641与之间横杆1642固定连接。Specifically, the third linear drag mechanism 163 has a servo motor 1631, a ball screw nut pair 1632, a slider 1633 fixedly connected with the screw nut, and a slide rail 1634. The third linear drag mechanism 163 drives the tray bracket 164 vertically. Move in the vertical direction; 164 between the trays includes a tray support plate 1641, a bracket cross bar 1642, the bracket cross bar 1642 is fixedly connected with the slider 1633, and the tray support plate 1641 is fixedly connected with the cross bar 1642 between.

第二直线拖动机构161优选为气缸,料盘放置架162包含底板支架1622、固定在底板支架1622上的料盘放置板1621,料盘放置板1621侧面固定有料盘限位片1623;底板支架1622通过滑块以及滑轨与机架110滑动连接,底板之间1622与第二直线拖动机构161的动力输出端固定连接。The second linear dragging mechanism 161 is preferably an air cylinder, and the tray placement frame 162 includes a base plate support 1622, a tray placement plate 1621 fixed on the base plate support 1622, and a tray positioning plate 1623 is fixed on the side of the tray placement plate 1621; the base plate support 1622 is slidably connected to the frame 110 through sliders and slide rails, and 1622 between the bottom plates is fixedly connected to the power output end of the second linear drag mechanism 161 .

优选的,料盘放置板1621稍大于料盘的尺寸,其中部开设有一缺口,缺口的尺寸稍大于料盘支架164的最大尺寸,其目的是使得料盘之间164在第三直线拖动机构163的带动下可以直接竖直移入到料盘放置板1621下方,在将料盘放置于料盘放置板1621后,第三直线拖动机构163带动料盘支架164向上移动就可以直接将料盘放置架1621上的料盘托起,继续上移,将其竖直向的移入到第一料盘暂存区120。Preferably, the material tray placing plate 1621 is slightly larger than the size of the material tray, and a gap is provided in the middle thereof, and the size of the gap is slightly larger than the maximum size of the material tray support 164. Driven by 163, it can directly vertically move into the bottom of the tray placing plate 1621. After placing the tray on the tray placing plate 1621, the third linear dragging mechanism 163 drives the tray support 164 to move upwards to directly move the tray. The trays on the placement rack 1621 are lifted up and continue to move up, and are moved vertically into the first temporary storage area 120 for trays.

本实施例中,料盘上料机构160和料盘出料机构170对称设置,二者结构相同。In this embodiment, the tray loading mechanism 160 and the tray discharging mechanism 170 are arranged symmetrically, and both have the same structure.

第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140底部具有料盘进出通道和固定于料盘进出通道处的限制机构,解除所述限制机构的限制后料盘可由料盘进出通道自由进出。The bottoms of the first tray temporary storage area 120, the second tray temporary storage area 130, and the third tray temporary storage area 140 have a tray access channel and a restricting mechanism fixed at the tray access channel, and the restriction mechanism is released. The restricted tray can freely enter and exit through the access channel of the tray.

具体的,第一料盘暂存区120、包含多根竖直布置的档条121,优选的档条121为四个,其围合出截面为矩形状的暂存空间,矩形的尺寸稍大于料盘的尺寸,围合出的矩形状的下部为敞开式,该敞开的开口即形成第一料盘暂存区120的料盘进出通道。Specifically, the first tray temporary storage area 120 includes a plurality of vertically arranged bars 121, preferably four bars 121, which enclose a temporary storage space with a rectangular cross-section, and the size of the rectangle is slightly larger than As for the size of the tray, the lower part of the enclosed rectangular shape is open, and the open opening forms the tray entry and exit channel of the first tray temporary storage area 120 .

本实施例中优选的,档条121位于矩形的四个拐角处,档条121优选为角铁,这样的结构便于装配,并且节省材料,也便也观察暂存区内的料盘的情况。Preferably in this embodiment, the bars 121 are located at the four corners of the rectangle, and the bars 121 are preferably angle irons. Such a structure is convenient for assembly and saves materials, and it is also possible to observe the situation of the trays in the temporary storage area.

限制机构包含固定于料盘进出口通道的多个限制动力组件122以及固定于限制动力组件122其动力输出端的限制片123,所述限制片123可被所述限制动力组件122推出伸入到所述料盘进出口通道内。The limiting mechanism includes a plurality of limiting power assemblies 122 fixed on the inlet and outlet channels of the tray and a limiting sheet 123 fixed on the power output end of the limiting power assembly 122. The limiting sheet 123 can be pushed out by the limiting power assembly 122 and extends into the In the inlet and outlet channel of the material tray.

作为优选的,限制动力组件122数量为4个,其分别固定在每个档条121上,并且限制动力组件122位于同一水平高度,这样的结构设置使位于料盘暂存区的料盘始终保持水平,放置料盘倾斜翻转,从而导致故障。As preferably, the number of limiting power assemblies 122 is four, which are respectively fixed on each bar 121, and the limiting power assemblies 122 are located at the same level. Horizontal, placing the tray tilted and turned over, resulting in failure.

本实施例中,第三料盘暂存区140与第一料盘暂存区120对称设置,其二者结构相同,包含档条141、限制动力组件142以及限制片143。In this embodiment, the third tray temporary storage area 140 is arranged symmetrically with the first tray temporary storage area 120 , both of which have the same structure, including a bar 141 , a limiting power assembly 142 and a limiting piece 143 .

本实施例中,第二料盘暂存区130结构与第一料盘暂存区120相同,其区别在于档条131的长度小于档条121,由于第二料盘暂存区130为机械手抓取料盘上的端盖的工作区,这样的设置避免了档条131与机械手发生干涉;此外,第二料盘暂存区130每次只需要暂存一块料盘,长度较小的档条131也完全满足其使用需求。In this embodiment, the structure of the second temporary storage area 130 is the same as that of the first temporary storage area 120. The difference is that the length of the bar 131 is shorter than that of the bar 121. The working area of the end cap on the retrieving tray, such a setting avoids the interference between the bar 131 and the manipulator; in addition, the second tray temporary storage area 130 only needs to temporarily store one tray at a time, and the shorter bar 131 also fully meets its usage requirements.

具体的,在料盘上料机构160的料盘支架164将料盘向上即将移入到第一料盘暂存区120时,限制片143在限制动力组件142的带动下缩回,解除第一料盘暂存区120料盘进出口通道的限制,料盘支架164继续上移,从而将料盘上托移入到第一料盘暂存区120内,内部设置位置传感器,当料盘支架164移动到设定位置时,限制动力组件142带动限制片143伸出,此时限制片143恰好托在最下方的料盘底部,限制料盘从第一料盘暂存区120脱出,见图3中的料盘支架164(最低位置),料盘支架164’(中间位置),料盘支架164’’(最高位置),料盘支架到达最高位置时,料盘被送入到第一料盘暂存区120内。Specifically, when the tray bracket 164 of the tray loading mechanism 160 is about to move the tray upwards into the first tray temporary storage area 120, the limiting piece 143 is retracted under the drive of the limiting power assembly 142, and the first tray is released. Due to the limitation of the inlet and outlet channels of the tray temporary storage area 120, the tray support 164 continues to move upwards, thereby moving the upper support of the tray into the first tray temporary storage area 120, and a position sensor is installed inside. When the tray support 164 moves When the set position is reached, the limiting power assembly 142 drives the limiting piece 143 to stretch out. At this time, the limiting piece 143 just rests on the bottom of the lowermost tray, and the limiting tray is released from the first tray temporary storage area 120, as shown in FIG. 3 The tray support 164 (lowest position), tray support 164' (middle position), tray support 164'' (highest position), when the tray support reaches the highest position, the tray is sent to the first tray temporarily storage area 120.

需要说明的是,在限制片伸出托住料盘底部的时候,限制片143不与料盘支架164发生干涉。It should be noted that when the limiting piece extends out to support the bottom of the tray, the limiting piece 143 does not interfere with the tray support 164 .

具体的,料盘出料机构170与料盘上料机构160的工作顺序相反,在第三料盘暂存区140内的料盘达到设定数量或设定高度的时候,料盘支架移动到最高位置托住最底部的料盘底面,第三料盘暂存区140的限制片缩回,堆叠的料盘由料盘进出口通道在料盘之间的带动下向下移动,达到料盘支架的最低位置,料盘被料盘放置架支撑,进而料盘出料机构的第二直线拖动机构带动料盘放置架往外移出,实现自动出料,移出的料盘由人工移除。Specifically, the working sequence of the tray discharging mechanism 170 is opposite to that of the tray loading mechanism 160. When the trays in the third tray temporary storage area 140 reach a set number or a set height, the tray support moves to The highest position supports the bottom surface of the bottom tray, and the limit piece of the third tray temporary storage area 140 is retracted, and the stacked trays are moved downwards under the drive of the tray inlet and outlet channels between the trays to reach the bottom of the tray. At the lowest position of the support, the tray is supported by the tray placement frame, and then the second linear drag mechanism of the tray discharge mechanism drives the tray placement frame to move out to realize automatic discharge, and the removed tray is manually removed.

进一步的,所述第一料盘暂存区120、第二料盘暂存区130、第三料盘暂存区140依次等间距排布,两个托架机构152的间距以及第一直线拖动机构151的行程等于第一料盘暂存区与第二料盘暂存区、第三料盘暂存区之间的间距,以使第一直线拖动机构151由初始位置(两托架机构152位于第一料盘暂存区120和第二料盘暂存区130下方)移动最大行程后,两托架机构152恰好同步移动到第二料盘暂存区130和第三料盘暂存区140下方,保证转运的高度精准,避免位置出现误差导致料盘转运故障。Further, the first tray temporary storage area 120, the second tray temporary storage area 130, and the third tray temporary storage area 140 are arranged at equal intervals in sequence, and the distance between the two bracket mechanisms 152 and the first straight line The stroke of drag mechanism 151 is equal to the distance between the first material tray temporary storage area, the second material tray temporary storage area, and the 3rd material tray temporary storage area, so that the first linear drag mechanism 151 is moved from the initial position (two The bracket mechanism 152 is located below the first tray temporary storage area 120 and the second tray temporary storage area 130) after moving the maximum stroke, the two bracket mechanisms 152 just move synchronously to the second tray temporary storage area 130 and the third tray storage area 130. Below the disk temporary storage area 140, the high accuracy of the transfer is ensured, and the error in the position is avoided to cause the failure of the tray transfer.

具体的转运原理为:The specific transfer principle is:

S1:初始位置,两料盘托架分别依次(由左至右)位于第二料盘暂存区130和第一料盘暂存区120正下方;S1: Initial position, the two tray brackets are respectively (from left to right) located directly below the second tray temporary storage area 130 and the first tray temporary storage area 120;

S2:上托移动组件1522带动托架1521上移到达最高位置(详见图2中的托架1521’),此时第一料盘暂存区120和第二料盘暂存区130的限制片缩回,第一料盘暂存区120的料盘落至托架1521上,位于第二料盘暂存区130的料盘落至另一托架1521上,延时设定时间后限制片伸出,将第一料盘暂存区120和第二料盘暂存区130的料盘进出口通道关闭;S2: The upper bracket moving component 1522 drives the bracket 1521 to move up to the highest position (see the bracket 1521' in Fig. 2 for details), at this time the limit of the first tray temporary storage area 120 and the second tray temporary storage area 130 The sheet is retracted, the tray in the first tray temporary storage area 120 falls on the bracket 1521, and the tray located in the second tray temporary storage area 130 falls on the other bracket 1521, and the time limit is set after a delay. The sheet is stretched out, and the tray inlet and outlet channels of the first tray temporary storage area 120 and the second tray temporary storage area 130 are closed;

S3:上托移动组件1522带动托架1521下移到达初始位置;S3: The upper support moving component 1522 drives the bracket 1521 to move down to the initial position;

S4:第一直线拖动机构151带动两托架1521直线移动到最大形行程后,两托架1521平移到第三料盘暂存区140和第二料盘暂存区130的正下方;S4: After the first linear drag mechanism 151 drives the two brackets 1521 to linearly move to the maximum stroke, the two brackets 1521 translate to the right below the third tray temporary storage area 140 and the second tray temporary storage area 130;

S5:上托移动组件1522带动托架1521上移到达最高位置,第二料盘暂存区130和第三料盘暂存区140的限制片缩回,这样便将第一料盘暂存区的料盘转运至第二料盘暂存区,第二料盘暂存区的料盘转运至第三料盘暂存区,延时设定时间后,限制片伸出重新将料盘进出口通道限制;S5: The upper bracket moving component 1522 drives the bracket 1521 to move up to the highest position, and the limiting pieces of the second temporary storage area 130 and the third temporary storage area 140 are retracted, so that the first temporary storage area The trays in the tray are transferred to the second tray temporary storage area, and the trays in the second tray temporary storage area are transferred to the third tray temporary storage area. After the delay setting time, the limit piece extends out to re-open the tray inlet and outlet Channel restriction;

S6:上托移动组件1522带动托架1521下移到达初始位置,第一直线拖动机构带动托架1521回到初始位置;S6: The upper bracket moving component 1522 drives the bracket 1521 to move down to the initial position, and the first linear drag mechanism drives the bracket 1521 back to the initial position;

S7:安装步骤S2-S6进行循环。S7: cycle through steps S2-S6.

需要说明的是,在步骤S7达到设定循环次数的最后一个循环的执行步骤S5的同时,料盘上料机构160动作向第一料盘暂存区内补充料盘;在步骤S7达到设定循环次数的最后一个循环的执行步骤S6的同时,料盘出料机构170动作将第三料盘暂存区的料盘移出。It should be noted that, while step S7 reaches the execution step S5 of the last cycle of the set number of cycles, the tray feeding mechanism 160 acts to replenish the tray in the first tray temporary storage area; Simultaneously with the execution of step S6 in the last cycle of the number of cycles, the tray discharging mechanism 170 operates to remove the trays in the third tray temporary storage area.

上述实施例仅为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The foregoing embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore: all equivalent changes made according to the structure, shape, and principle of the present utility model should be covered by this utility model. within the scope of protection of utility models.

Claims (10)

1.一种自动化油泵端盖销钉装配装置,其特征在于:包含机架、端盖送料机构、销钉送料机构、压钉机构、设置于机架上的多个加工工位以及端盖工位转移机构;1. An automatic oil pump end cover pin assembly device, characterized in that: it includes a frame, an end cover feeding mechanism, a pin feeding mechanism, a nail pressing mechanism, a plurality of processing stations arranged on the frame and an end cover station transfer mechanism; 所述端盖工位转移机构将端盖由端盖送料机构取出,并依次间歇的在各个加工工位之间转移;The end cover station transfer mechanism takes the end cover out from the end cover feeding mechanism, and transfers between each processing station intermittently in turn; 所述工位包含压钉工位;The station includes a nail pressing station; 所述压钉机构位于压钉工位,其包含上压头机构和下压头机构,所述上压头机构包含上压头、上压头下压机构,下压头机构包含下压头、下压头上顶机构,所述下压头包含上顶导套、穿设于上顶导套内的顶杆、固定连接于顶杆下端的压盘、位于压盘与所述上顶导套其下端面之间的压簧,所述下压头上顶机构包含上顶动力元件、顶杆复位机构,所述上顶导套的上开口处具有一销钉暂存窝,所述顶杆的上端面不高于所述销钉暂存窝的底面,所述上顶动力元件带动上顶导套以及顶杆上移将位于所述销钉暂存窝内的销钉压入端盖内,所述顶杆复位机构可迫使顶杆回到初始位置。The nail pressing mechanism is located at the nail pressing station, and it includes an upper pressing head mechanism and a lower pressing head mechanism. The upper pressing head mechanism includes an upper pressing head, an upper pressing head pressing mechanism, and a lower pressing head mechanism includes a lower pressing head, The lower pressing head push-up mechanism, the lower pressing head includes an upper top guide sleeve, a push rod pierced in the upper top guide sleeve, a pressure plate fixedly connected to the lower end of the push rod, and a pressure plate located between the pressure plate and the upper top guide sleeve. The compression spring between its lower end faces, the upper pushing mechanism of the lower pressing head includes the upper pushing power element and the pushing rod reset mechanism, the upper opening of the upper pushing guide sleeve has a pin temporary storage nest, the pushing rod The upper end surface is not higher than the bottom surface of the pin temporary storage socket, and the upper top power element drives the upper top guide sleeve and the ejector rod to move upwards to press the pin located in the pin temporary storage socket into the end cover, and the top top The rod reset mechanism can force the ejector rod back to the initial position. 2.根据权利要求1所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述端盖送料机构包括第一料盘暂存区、第二料盘暂存区、第三料盘暂存区、料盘转运机构;2. An automatic oil pump end cover pin assembly device according to claim 1, characterized in that: the end cover feeding mechanism includes a first tray temporary storage area, a second tray temporary storage area, a third tray Temporary storage area, tray transfer mechanism; 所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区并排布置,所述第二料盘暂存区位于第一、第三料盘暂存区之间,所述料盘转运机构位于所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区下方;所述料盘转运机构,其包含第一直线拖动机构,两并排设置的托架机构;所述第一直线拖动机构带动两个所述托架机构同步往复移动,所述第一料盘暂存区、第二料盘暂存区、第三料盘暂存区等间距设置,以使两个所述托架机构将第一料盘暂存区、第二料盘暂存区的料盘分别移动至第二料盘暂存区和第三料盘暂存区。The first tray temporary storage area, the second tray temporary storage area, and the third tray temporary storage area are arranged side by side, and the second tray temporary storage area is located between the first and third tray temporary storage areas , the tray transfer mechanism is located below the first tray temporary storage area, the second tray temporary storage area, and the third tray temporary storage area; the tray transfer mechanism includes a first linear drag mechanism, two bracket mechanisms arranged side by side; the first linear drag mechanism drives the two bracket mechanisms to reciprocate synchronously, and the first tray temporary storage area, the second tray temporary storage area, and the second tray temporary storage area The three tray temporary storage areas are arranged at equal intervals so that the two bracket mechanisms move the trays in the first tray temporary storage area and the second tray temporary storage area to the second tray temporary storage area and the second tray temporary storage area respectively. Temporary storage area for three trays. 3.根据权利要求2所述的一种自动化油泵端盖销钉装配装置,其特征在于:还包括料盘上料机构和料盘出料机构,所述料盘上料机构对第一料盘暂存区的料盘进行间歇性的补充,所述料盘出料机构将第三料盘暂存区的料盘移出。3. An automatic oil pump end cover pin assembly device according to claim 2, characterized in that: it also includes a tray loading mechanism and a tray discharging mechanism, and the tray loading mechanism is temporary to the first tray. The trays in the storage area are replenished intermittently, and the tray discharge mechanism moves out the trays in the third tray temporary storage area. 4.根据权利要求1所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述销钉送料机构包括振动给料机、给料通道、检测装置、销钉转送机构,所述销钉转送机构将销钉送入所述销钉暂存窝。4. An automatic oil pump end cover pin assembly device according to claim 1, characterized in that: the pin feeding mechanism includes a vibrating feeder, a feeding channel, a detection device, and a pin transfer mechanism, and the pin transfer mechanism The pin is sent into the pin temporary storage nest. 5.根据权利要求4所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述销钉转送机构包括销钉抓取机构、销钉移送机构,所述销钉移送机构包含销钉移送直线驱动机构、固定板、活动板,所述固定板上开设有销钉容纳孔,所述活动板的上端面与所述固定板的下端面贴合,且通常将所述销钉容纳孔的下开口封闭,所述销钉移送直线驱动机构带动所述活动板与固定板同步移向下压头,使所述销钉容纳孔移动至所述销钉暂存窝的正上方且所述活动板顶压下压头而缩回使所述销钉容纳孔的下开口完全暴露。5. An automatic oil pump end cover pin assembly device according to claim 4, characterized in that: the pin transfer mechanism includes a pin grasping mechanism, a pin transfer mechanism, and the pin transfer mechanism includes a pin transfer linear drive mechanism, A fixed plate and a movable plate, the fixed plate is provided with a pin receiving hole, the upper end surface of the movable plate is attached to the lower end surface of the fixed plate, and the lower opening of the pin receiving hole is usually closed, and the The pin transfer linear drive mechanism drives the movable plate and the fixed plate to move down the pressing head synchronously, so that the pin receiving hole moves to the right above the pin temporary storage nest and the movable plate pushes down the pressing head and retracts Leave the lower opening of the pin receiving hole fully exposed. 6.根据权利要求5所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述固定板的下端面与所述下压头的上端面平齐。6 . The automatic oil pump end cover pin assembly device according to claim 5 , wherein the lower end surface of the fixing plate is flush with the upper end surface of the lower pressing head. 7 . 7.根据权利要求5所述的一种自动化油泵端盖销钉装配装置,其特征在于:还包括活动板复位机构,其始终向所述活动板施加一驱动力,所述驱动力迫使所述活动板向封闭所述销钉容纳孔的方向移动。7. An automatic oil pump end cover pin assembly device according to claim 5, characterized in that: it also includes a movable plate reset mechanism, which always applies a driving force to the movable plate, and the driving force forces the movable plate The plate moves in a direction to close the pin receiving hole. 8.根据权利要求1所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述端盖工位转移机构包含设定数量的端盖夹具、第一端盖夹具直线驱动机构、第二端盖夹具直线驱动机构、第三端盖夹具直线驱动机构,所述第二端盖夹具直线驱动机构固定连接于第三端盖夹具直线驱动机构的输出端,所述第一端盖夹具直线驱动机构固定连接于第二端盖夹具直线驱动机构的输出端,所述端盖夹具均并排固定在第一端盖夹具直线驱动机构的输出端,借助所述第一端盖夹具直线驱动机构使每个所述端盖夹具在各个加工工位之间并排同步切换,借助第三端盖夹具直线驱动机构使所述端盖夹具将所述端盖由加工工位竖直提起或置入,借助第二端盖夹具直线驱动机构使所述端盖夹具远离或靠近所述加工工位。8. An automatic oil pump end cover pin assembly device according to claim 1, characterized in that: the end cover position transfer mechanism includes a set number of end cover clamps, a first end cover clamp linear drive mechanism, a second The linear drive mechanism of the second end cover clamp and the linear drive mechanism of the third end cover clamp, the linear drive mechanism of the second end cover clamp is fixedly connected to the output end of the linear drive mechanism of the third end cover clamp, the linear drive mechanism of the first end cover clamp is The driving mechanism is fixedly connected to the output end of the linear drive mechanism of the second end cover clamp, and the end cover clamps are all fixed side by side on the output end of the linear drive mechanism of the first end cover clamp, by means of the linear drive mechanism of the first end cover clamp. Each of the end cover clamps is switched side by side and synchronously between each processing station, and the end cover clamp is used to vertically lift or place the end cover from the processing station by means of the linear drive mechanism of the third end cover clamp. The second end cover clamp linear drive mechanism makes the end cover clamp move away from or close to the processing station. 9.根据权利要求8所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述上压头下压机构包括直线执行元件、与所述上压头固定的压块、固定于直线执行元件输出端的楔形块,所述压块具有与所述楔形块相配合的楔形面,借助直线执行元件推动所述楔形块挤压所述压块使压块竖直下压。9. An automatic oil pump end cover pin assembly device according to claim 8, characterized in that: the upper pressing head depressing mechanism includes a linear actuator, a pressing block fixed to the upper pressing head, The wedge-shaped block at the output end of the actuator, the pressure block has a wedge-shaped surface matched with the wedge-shaped block, and the wedge-shaped block is pushed by the linear actuator to squeeze the pressure block so that the pressure block is pressed down vertically. 10.根据权利要求1所述的一种自动化油泵端盖销钉装配装置,其特征在于:所述加工工位还包含毛刺清理工位,所述毛刺清理工位位于压钉工位的下游,所述毛刺清理工位设置有毛刺清理机构。10. An automatic oil pump end cover pin assembly device according to claim 1, characterized in that: the processing station also includes a burr cleaning station, and the burr cleaning station is located downstream of the nail pressing station, and the The deburring station is provided with a deburring mechanism.
CN201920253552.1U 2019-02-28 2019-02-28 An automatic oil pump end cover pin assembly device Expired - Fee Related CN209773892U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664085A (en) * 2019-02-28 2019-04-23 嘉兴百盈自动化设备有限公司 A kind of automation oil pump end cap pin assembly device
CN114380002A (en) * 2022-01-18 2022-04-22 南京巨龙钢管有限公司 Mechanical automation accessories processing material feeding unit of getting

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109664085A (en) * 2019-02-28 2019-04-23 嘉兴百盈自动化设备有限公司 A kind of automation oil pump end cap pin assembly device
CN109664085B (en) * 2019-02-28 2024-04-05 嘉兴百盈自动化设备有限公司 Automatic change oil pump end cover pin assembly quality
CN114380002A (en) * 2022-01-18 2022-04-22 南京巨龙钢管有限公司 Mechanical automation accessories processing material feeding unit of getting
CN114380002B (en) * 2022-01-18 2024-02-09 南京巨龙钢管有限公司 Mechanical automation spare and accessory part processing material taking and feeding device

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