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CN209761388U - An Intelligent Grouting Early Warning System for Drilling Operations - Google Patents

An Intelligent Grouting Early Warning System for Drilling Operations Download PDF

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Publication number
CN209761388U
CN209761388U CN201920430309.2U CN201920430309U CN209761388U CN 209761388 U CN209761388 U CN 209761388U CN 201920430309 U CN201920430309 U CN 201920430309U CN 209761388 U CN209761388 U CN 209761388U
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grouting
pump
programmable logic
logic controller
sensor
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李璞
孙光鹏
涂茂川
江红
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Sichuan Yongshengxiang Technology Co Ltd
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Sichuan Yongshengxiang Technology Co Ltd
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Abstract

本实用新型涉及钻井监测控制技术领域,公开了一种用于钻井作业的智能灌浆预警系统。所述智能灌浆预警系统包括有灌浆罐、返浆槽、灌浆泵、第一液位计、第二液位计、本安型电感式接近开关传感器、信号采集控制箱、电控柜和人机交互设备。通过本实用新型创造,不但可以对起钻过程中每一柱的实际灌浆量进行自动计量、结果展示和泥浆溢流/漏失预警,还可以在起钻过程中进行自动化、精确化地和可量化地灌浆控制,使井筒内始终能够保持足够的泥浆液柱压力,确保地层流体不会进入井筒内,避免因人为出错而出现溢流以及井喷现象,从而可以克服现有钻井作业过程中所存在的需要人工值守、人工灌浆易出错和难以量化控制等弊端,保障钻井施工安全。

The utility model relates to the technical field of drilling monitoring and control, and discloses an intelligent grouting early warning system for drilling operations. The intelligent grouting early warning system includes a grouting tank, a grouting tank, a grouting pump, a first liquid level gauge, a second liquid level gauge, an intrinsically safe inductive proximity switch sensor, a signal acquisition control box, an electric control cabinet and a man-machine interactive device. Through the invention of the utility model, not only can the actual grouting amount of each column be automatically measured, the results displayed and the mud overflow/leakage warning can be carried out during the drilling process, but also the automatic, precise and quantifiable can be carried out during the drilling process Ground grouting control, so that the wellbore can always maintain sufficient mud liquid column pressure, to ensure that the formation fluid will not enter the wellbore, avoid overflow and blowout phenomenon due to human error, so as to overcome the existing problems in the existing drilling operation process The disadvantages such as the need for manual guarding, error-prone manual grouting, and difficulty in quantitative control ensure the safety of drilling construction.

Description

一种用于钻井作业的智能灌浆预警系统An Intelligent Grouting Early Warning System for Drilling Operations

技术领域technical field

本实用新型属于钻井监测控制技术领域,具体涉及一种用于钻井作业的智能灌浆预警系统。The utility model belongs to the technical field of drilling monitoring and control, in particular to an intelligent grouting early warning system for drilling operations.

背景技术Background technique

在油田钻井作业中,井喷是具有灾难性的事故之一,而井喷的主要原因在于井筒内的液柱压力不能平衡地层压力,进而导致地层流体进入井内,轻则溢流,重则井喷。所以为了平衡地层压力,井筒内必须保持足够的泥浆液柱压力。目前,常用方法是每起下一定数量的钻杆,人工开动泥浆泵灌浆,这种方法有诸多缺点:(1)要求司钻人员必须记住起下钻杆的数量,人为因素大,容易失误;(2)无法及时测量灌浆量,导致无法对井下情况进行及时、精确地判断,这是最主要的;(3)坐岗人员长期处于疲劳状态,容易出现记错、漏记和不及时等安全隐患。目前只能通过观察泥浆出口处钻井液的返回量,通过人工方式来判断是否发生井涌或井漏。In oil field drilling operations, blowout is one of the most catastrophic accidents, and the main reason for blowout is that the liquid column pressure in the wellbore cannot balance the formation pressure, which leads to formation fluid entering the well, ranging from overflow to blowout. Therefore, in order to balance the formation pressure, sufficient mud liquid column pressure must be maintained in the wellbore. At present, the commonly used method is to manually start the mud pump for grouting each time a certain number of drill pipes are pulled out. This method has many disadvantages: (1) The driller must remember the number of drill pipes to be pulled out, and the human factor is large, and it is easy to make mistakes (2) The amount of grouting cannot be measured in time, which leads to the inability to timely and accurately judge the underground situation, which is the most important; (3) The personnel on duty are in a state of fatigue for a long time, and are prone to misremembering, omission and untimely etc. Security risks. At present, it is only possible to judge whether a kick or lost circulation occurs manually by observing the return amount of drilling fluid at the mud outlet.

目前坐岗管理制度要求从打开油气层到完井,都要有专人坐岗观察井口和循环池液面变化,通过人工观察发现溢流,以及通过人工坐岗方式来人工控制灌浆、人工计量、计算和记录,如此会导致坐岗人员长期疲劳、疏漏和计算出错等,存在计算或记录不及时、不准确和不能及时发现风险等安全隐患,即由于人为主观因素而易导致出错,存在较大安全隐患。另外,灌浆需要人工操作,对灌浆数量很难进行量化控制。The current on-the-job management system requires that from the opening of oil and gas layers to the completion of the well, there must be a special person on the post to observe the changes in the liquid level of the wellhead and the circulation pool, to find the overflow through manual observation, and to manually control the grouting, manual measurement, Calculation and recording, this will lead to long-term fatigue, omissions and calculation errors of the staff on duty, etc., there are safety hazards such as untimely calculation or recording, inaccuracy, and inability to discover risks in time, that is, due to human subjective factors, it is easy to cause errors, and there are large Security risks. In addition, grouting requires manual operation, and it is difficult to quantitatively control the amount of grouting.

实用新型内容Utility model content

为了解决现有钻井作业过程中所存在的需要人工值守、人工灌浆易出错和难以量化控制等弊端,本实用新型目的在于提供一种用于钻井作业的智能灌浆预警系统。In order to solve the disadvantages of manual on-duty, error-prone manual grouting and difficult quantitative control existing in the existing drilling operation process, the purpose of the utility model is to provide an intelligent grouting early warning system for drilling operations.

本实用新型所采用的技术方案为:The technical scheme adopted in the utility model is:

一种用于钻井作业的智能灌浆预警系统,包括灌浆罐、返浆槽、灌浆泵、第一液位计、第二液位计、本安型电感式接近开关传感器、信号采集控制箱、电控柜和人机交互设备,其中,所述第一液位计布置在所述灌浆罐中,所述第二液位计布置在所述返浆槽中,所述本安型电感式接近开关传感器布置在所述灌浆泵的十字头盖板上、动力输出传动轴的一侧或泵头位置,所述信号采集控制箱内置有PLC可编程逻辑控制器、开泵继电器和关泵继电器;An intelligent grouting early warning system for drilling operations, including a grouting tank, a grout return tank, a grouting pump, a first liquid level gauge, a second liquid level gauge, an intrinsically safe inductive proximity switch sensor, a signal acquisition control box, an electric Control cabinet and human-computer interaction equipment, wherein the first liquid level gauge is arranged in the grouting tank, the second liquid level gauge is arranged in the grout return tank, and the intrinsically safe inductive proximity switch The sensor is arranged on the crosshead cover plate of the grouting pump, one side of the power output transmission shaft or the position of the pump head, and the signal acquisition control box is built with a PLC programmable logic controller, a pump-on relay and a pump-off relay;

所述灌浆泵的进浆端连通所述灌浆罐的内腔底部,所述灌浆泵的出浆端用于连通钻井平台系统的井筒,所述返浆槽的一端用于连通所述井筒的上部,所述返浆槽的另一端连通所述灌浆罐;The slurry inlet end of the grouting pump is connected to the bottom of the inner cavity of the grouting tank, the slurry outlet end of the grouting pump is used to communicate with the well shaft of the drilling platform system, and one end of the grout return tank is used to communicate with the upper part of the well shaft , the other end of the grout return tank communicates with the grout tank;

所述第一液位计通信连接所述PLC可编程逻辑控制器的第一输入端,所述第二液位计通信连接所述PLC可编程逻辑控制器的第二输入端,所述本安型电感式接近开关传感器电连接所述PLC可编程逻辑控制器的第三输入端,所述PLC可编程逻辑控制器的第一输出端电连接所述开泵继电器的线圈支路,所述开泵继电器的常开支路电连接所述电控柜上且与所述灌浆泵对应的开泵信号接线端子,所述PLC可编程逻辑控制器的第二输出端电连接所述关泵继电器的线圈支路,所述关泵继电器的常闭支路电连接所述电控柜上且与所述灌浆泵对应的关泵信号接线端子,所述PLC可编程逻辑控制器还电连接所述人机交互设备;The first liquid level gauge is communicatively connected to the first input end of the PLC programmable logic controller, the second liquid level gauge is communicatively connected to the second input end of the PLC programmable logic controller, and the intrinsically safe Type inductive proximity switch sensor is electrically connected to the third input terminal of the PLC programmable logic controller, and the first output terminal of the PLC programmable logic controller is electrically connected to the coil branch of the open pump relay, and the open pump relay The normal branch circuit of the pump relay is electrically connected to the pump opening signal terminal corresponding to the grouting pump on the electric control cabinet, and the second output terminal of the PLC programmable logic controller is electrically connected to the coil branch of the pump closing relay. The normally closed branch of the pump off relay is electrically connected to the pump off signal terminal on the electric control cabinet and corresponding to the grouting pump, and the PLC programmable logic controller is also electrically connected to the human-computer interaction device ;

所述电控柜的电机接线端子电连接所述灌浆泵,所述电控柜上且与所述灌浆泵对应的运行信号接线端子电连接所述PLC可编程逻辑控制器的第四输入端。The motor connection terminal of the electric control cabinet is electrically connected to the grouting pump, and the operation signal connection terminal on the electric control cabinet corresponding to the grouting pump is electrically connected to the fourth input terminal of the PLC programmable logic controller.

优化的,还包括绞车传感器和悬重传感器,其中,所述绞车传感器用于布置在钻井平台系统的绞车上,所述悬重传感器用于布置在钻井平台系统的大钩上;Optimally, it also includes a winch sensor and a suspension load sensor, wherein the drawworks sensor is used to be arranged on the drawworks of the drilling platform system, and the suspension load sensor is used to be arranged on the hook of the drilling platform system;

所述绞车传感器通信连接所述PLC可编程逻辑控制器的第五输入端,所述悬重传感器通信连接电连接所述PLC可编程逻辑控制器的第六输入端。The winch sensor is communicatively connected to the fifth input terminal of the PLC programmable logic controller, and the suspension load sensor is communicatively connected to the sixth input terminal of the PLC programmable logic controller.

具体的,所述绞车传感器采用型号为SCJ-2的绞车编码器,和/或所述悬重传感器采用型号为CSY-B的悬重压力变送器。Specifically, the winch sensor adopts a winch encoder of model SCJ-2, and/or the suspension weight sensor adopts a suspension weight pressure transmitter of model CSY-B.

优化的,所述灌浆泵的数目为3个且分别一一对应地配置有所述本安型电感式接近开关传感器。Optimally, the number of the grouting pumps is three, and the intrinsically safe inductive proximity switch sensors are respectively configured in a one-to-one correspondence.

具体的,所述第一液位计或所述第二液位计分别采用型号为JC-1900-5的液位传感器。Specifically, the first liquid level gauge or the second liquid level gauge respectively adopts a liquid level sensor of the type JC-1900-5.

具体的,所述PLC可编程逻辑控制器采用型号为DVP32EH00R3-L的PLC器件。Specifically, the PLC programmable logic controller adopts a PLC device with a model number of DVP32EH00R3-L.

具体的,所述电控柜采用型号为KQK-3N-R2/3-45-001/S的通用型电控柜。Specifically, the electric control cabinet adopts a general-purpose electric control cabinet modeled as KQK-3N-R2/3-45-001/S.

具体的,所述人机交互设备为电脑或智能手机。Specifically, the human-computer interaction device is a computer or a smart phone.

本实用新型的有益效果为:The beneficial effects of the utility model are:

(1)本发明创造提供了一种在钻井作业时可实现灌浆自动化和溢流/漏失情况自动识别及预警的新型无人值守监控系统,即不但可以对起钻过程中每一柱的实际灌浆量进行自动计量、结果展示和泥浆溢流/漏失预警,还可以在起钻过程中进行自动化、精确化地和可量化地灌浆控制,使井筒内始终能够保持足够的泥浆液柱压力,确保地层流体不会进入井筒内,避免因人为出错而出现溢流以及井喷现象,从而可以克服现有钻井作业过程中所存在的需要人工值守、人工灌浆易出错和难以量化控制等弊端,保障钻井施工安全;(1) The invention provides a new type of unattended monitoring system that can realize automatic grouting and automatic identification and early warning of overflow/leakage during drilling operations, that is, it can not only monitor the actual grouting of each column during the drilling process It can also carry out automatic, precise and quantifiable grouting control during the drilling process, so that sufficient mud liquid column pressure can always be maintained in the wellbore to ensure formation The fluid will not enter the wellbore, avoiding overflow and blowout due to human error, so as to overcome the disadvantages of manual on-duty, manual grouting, error-prone and quantitative control in the existing drilling operation process, and ensure the safety of drilling construction ;

(2)通过配置绞车传感器和悬重传感器,还可以结合现有常规方法实现系统自动计算起钻柱数的目的,进一步提升系统的自动化程度。(2) By configuring the winch sensor and the suspension weight sensor, the system can also realize the purpose of automatically calculating the number of drill strings in combination with the existing conventional methods, and further improve the automation of the system.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型提供的智能灌浆预警系统的结构示意图。Fig. 1 is a structural schematic diagram of the intelligent grouting early warning system provided by the utility model.

图2是本实用新型提供的信号采集控制箱的内部电气接线示意图。Fig. 2 is a schematic diagram of the internal electrical wiring of the signal acquisition control box provided by the utility model.

图3是本实用新型提供的现有钻井起钻作业流程示意图。Fig. 3 is a schematic diagram of the existing drilling and tripping operation process provided by the utility model.

上述附图中:1-灌浆罐;2-返浆槽;3-灌浆泵;4-第一液位计;5-第二液位计;6-本安型电感式接近开关传感器;7-信号采集控制箱;701-PLC可编程逻辑控制器;702-开泵继电器;703-关泵继电器;8-电控柜;801-运行信号接线端子;9-人机交互设备;10-绞车传感器;11-悬重传感器;20-钻井平台系统;21-井筒;22-绞车。In the above drawings: 1-grouting tank; 2-returning grout tank; 3-grouting pump; 4-first liquid level gauge; 5-second liquid level gauge; 6-intrinsically safe inductive proximity switch sensor; 7- Signal acquisition control box; 701-PLC programmable logic controller; 702-open pump relay; 703-close pump relay; 8-electric control cabinet; 801-operation signal terminal; 9-human-computer interaction equipment; 10-winch sensor ; 11-suspension load sensor; 20-drilling platform system; 21-wellbore; 22-drawworks.

具体实施方式Detailed ways

下面结合附图及具体实施例对本实用新型作进一步阐述。在此需要说明的是,对于这些实施例方式的说明用于帮助理解本实用新型,但并不构成对本实用新型的限定。本文公开的特定结构和功能细节仅用于描述本实用新型的示例实施例。然而,可用很多备选的形式来体现本实用新型,并且不应当理解为本实用新型限制在本文阐述的实施例中。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further elaborated. It should be noted here that the descriptions of these embodiments are used to help understand the utility model, but are not intended to limit the utility model. Specific structural and functional details disclosed herein are merely illustrative of example embodiments of the present invention. However, the invention may be embodied in many alternate forms and should not be construed as limited to the embodiments set forth herein.

应当理解,尽管本文可以使用术语第一、第二等等来描述各种单元,这些单元不应当受到这些术语的限制。这些术语仅用于区分一个单元和另一个单元。例如可以将第一单元称作第二单元,并且类似地可以将第二单元称作第一单元,同时不脱离本实用新型的示例实施例的范围。It will be understood that, although the terms first, second etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one unit from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments of the present invention.

应当理解,本文中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,单独存在B,同时存在A和B三种情况,本文中术语“/和”是描述另一种关联对象关系,表示可以存在两种关系,例如,A/和B,可以表示:单独存在A,单独存在A和B两种情况,另外,本文中字符“/”,一般表示前后关联对象是一种“或”关系。It should be understood that the term "and/or" in this article is only an association relationship describing associated objects, indicating that there may be three relationships, for example, A and/or B may mean: A exists alone, B exists alone, and at the same time There are three situations of A and B. The term "/and" in this article describes another associated object relationship, which means that there can be two relationships, for example, A/ and B, which can mean: A exists alone, and A and B exist alone In both cases, in addition, the character "/" in this article generally indicates that the contextual objects are an "or" relationship.

应当理解,当将单元称作与另一个单元“连接”、“相连”或“耦合”时,它可以与另一个单元直相连接或耦合,或中间单元可以存在。相対地,当将单元称作与另一个单元“直接相连”或“直接耦合”时,不存在中间单元。应当以类似方式来解释用于描述单元之间的关系的其他单词(例如,“在……之间”对“直接在……之间”,“相邻”对“直接相邻”等等)。It will be understood that when an element is referred to as being "connected," "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being "directly connected" or "directly coupled" to another element, there are no intervening elements present. Other words used to describe the relationship between elements should be interpreted in a similar fashion (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.) .

本文使用的术语仅用于描述特定实施例,并不意在限制本实用新型的示例实施例。如本文所使用的,单数形式“一”、“一个”以及“该”意在包括复数形式,除非上下文明确指示相反意思。还应当理解术语“包括”、“包括了”、“包含”和/或“包含了”在本文中使用时,指定所声明的特征、整数、步骤、操作、单元和/或组件的存在性,并且不排除一个或多个其他特征、数量、步骤、操作、单元、组件和/或他们的组合存在性或增加。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments of the present invention. As used herein, the singular forms "a", "an" and "the" are intended to include plural forms unless the context clearly dictates otherwise. It should also be understood that the terms "comprises", "comprises", "comprises" and/or "comprises" when used herein designate the existence of stated features, integers, steps, operations, elements and/or components, And it does not exclude the existence or addition of one or more other features, numbers, steps, operations, units, components and/or their combinations.

还应当注意到在一些备选实施例中,所出现的功能/动作可能与附图出现的顺序不同。例如,取决于所涉及的功能/动作,实际上可以实质上并发地执行,或者有时可以以相反的顺序来执行连续示出的两个图。It should also be noted that in some alternative implementations, the functions/acts may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functions/acts involved.

在下面的描述中提供了特定的细节,以便于对示例实施例的完全理解。然而,本领域普通技术人员应当理解可以在没有这些特定细节的情况下实现示例实施例。例如可以在框图中示出系统,以避免用不必要的细节来使得示例不清楚。在其他实例中,可以不以不必要的细节来示出众所周知的过程、结构和技术,以避免使得示例实施例不清楚。In the following description specific details are provided to facilitate a thorough understanding of example embodiments. However, it would be understood by those of ordinary skill in the art that example embodiments may be practiced without these specific details. For example, systems may be shown in block diagrams in order not to obscure the examples in unnecessary detail. In other instances, well-known procedures, structures and techniques may not be shown in unnecessary detail in order not to obscure the example embodiments.

实施例一Embodiment one

如图1~3所示,本实施例提供的所述用于钻井作业的智能灌浆预警系统,包括灌浆罐1、返浆槽2、灌浆泵3、第一液位计4、第二液位计5、本安型电感式接近开关传感器6、信号采集控制箱7、电控柜8和人机交互设备9,其中,所述第一液位计4布置在所述灌浆罐1中,所述第二液位计5布置在所述返浆槽2中,所述本安型电感式接近开关传感器6布置在所述灌浆泵3的十字头盖板上、动力输出传动轴的一侧或泵头位置,所述信号采集控制箱7内置有PLC(Programmable Logic Controller,可编程逻辑控制器,它采用有一类可编程的存储器来存储程序,以便执行逻辑运算、顺序控制、定时、计数与算术操作等面向用户的指令,并通过数字或模拟式输入/输出控制各种类型的机械或生产过程)可编程逻辑控制器701、开泵继电器702和关泵继电器703。As shown in Figures 1 to 3, the intelligent grouting early warning system for drilling provided by this embodiment includes a grouting tank 1, a grouting tank 2, a grouting pump 3, a first liquid level gauge 4, a second liquid level Meter 5, intrinsically safe inductive proximity switch sensor 6, signal acquisition control box 7, electric control cabinet 8 and human-computer interaction equipment 9, wherein, the first liquid level gauge 4 is arranged in the grouting tank 1, so The second liquid level gauge 5 is arranged in the grout return tank 2, and the intrinsically safe inductive proximity switch sensor 6 is arranged on the crosshead cover plate of the grouting pump 3, one side of the power output transmission shaft or The position of the pump head, the signal acquisition control box 7 has a built-in PLC (Programmable Logic Controller, programmable logic controller, which uses a type of programmable memory to store programs, so as to perform logic operations, sequence control, timing, counting and arithmetic Operation and other user-oriented instructions, and control various types of machinery or production processes through digital or analog input/output) programmable logic controller 701, pump on relay 702 and pump off relay 703.

所述灌浆泵3的进浆端连通所述灌浆罐1的内腔底部,所述灌浆泵3的出浆端用于连通钻井平台系统20的井筒21,所述返浆槽2的一端用于连通所述井筒21的上部,所述返浆槽2的另一端连通所述灌浆罐1。The grouting end of the grouting pump 3 is connected to the bottom of the inner cavity of the grouting tank 1, the grouting end of the grouting pump 3 is used to communicate with the wellbore 21 of the drilling platform system 20, and one end of the grouting tank 2 is used for It communicates with the upper part of the shaft 21 , and the other end of the grout return tank 2 communicates with the grouting tank 1 .

所述第一液位计4通信连接所述PLC可编程逻辑控制器701的第一输入端(图2中未示出),所述第二液位计5通信连接所述PLC可编程逻辑控制器701的第二输入端(图2中未示出),所述本安型电感式接近开关传感器6电连接所述PLC可编程逻辑控制器701的第三输入端(即图2中的PLC器件引脚X0/X1/X2),所述PLC可编程逻辑控制器701的第一输出端(即图2中的PLC器件引脚Y0)电连接所述开泵继电器702的线圈支路,所述开泵继电器702的常开支路电连接所述电控柜8上且与所述灌浆泵3对应的开泵信号接线端子,所述PLC可编程逻辑控制器701的第二输出端(即图2中的PLC器件引脚Y1)电连接所述关泵继电器703的线圈支路,所述关泵继电器703的常闭支路电连接所述电控柜8上且与所述灌浆泵3对应的关泵信号接线端子,所述PLC可编程逻辑控制器701还电连接所述人机交互设备9。The first liquid level gauge 4 is connected to the first input terminal (not shown in FIG. 2 ) of the PLC programmable logic controller 701 by communication, and the second liquid level gauge 5 is connected to the PLC programmable logic controller by communication. The second input end (not shown in Fig. 2) of device 701, described intrinsically safe inductive proximity switch sensor 6 is electrically connected to the third input end of described PLC programmable logic controller 701 (that is, PLC among Fig. 2 device pin X0/X1/X2), the first output end of the PLC programmable logic controller 701 (that is, the PLC device pin Y0 in Figure 2) is electrically connected to the coil branch of the pump open relay 702, so The normal branch circuit of the pump-on relay 702 is electrically connected to the pump-on signal terminal corresponding to the grouting pump 3 on the electric control cabinet 8, and the second output terminal of the PLC programmable logic controller 701 (that is, The PLC device pin Y1) in 2) is electrically connected to the coil branch of the pump off relay 703, and the normally closed branch of the pump off relay 703 is electrically connected to the electric control cabinet 8 and corresponds to the grouting pump 3 The pump off signal connection terminal, the PLC programmable logic controller 701 is also electrically connected to the human-computer interaction device 9 .

所述电控柜8的电机接线端子电连接所述灌浆泵3,所述电控柜8上且与所述灌浆泵3对应的运行信号接线端子801电连接所述PLC可编程逻辑控制器701的第四输入端(即图2中的PLC器件引脚X5)。The motor connection terminal of the electric control cabinet 8 is electrically connected to the grouting pump 3, and the operation signal connection terminal 801 on the electric control cabinet 8 and corresponding to the grouting pump 3 is electrically connected to the PLC programmable logic controller 701 The fourth input terminal (ie, the PLC device pin X5 in Figure 2).

如图1和2所示,在所述智能灌浆预警系统的具体结构中,所述灌浆罐1用于蓄存待灌入所述井筒21内的泥浆,其中,所述第一液位计4用于实时采集罐内的第一泥浆液位数据,所述第一液位计4可以但不限于采用型号为JC-1900-5的液位传感器。所述返浆槽2用于将从所述井筒21内溢出的泥浆导回至所述灌浆罐1中,其中,所述第二液位计5用于实时采集槽内的第二泥浆液位数据,所述第二液位计5也可以但不限于采用型号为JC-1900-5的液位传感器。所述灌浆泵3用于在所述电控柜8的上/下电控制下进行相应的开泵/关泵动作,并在开泵时将所述灌浆罐1中的泥浆导入至所述井筒21中,其数量可以为2个,即泵A和泵B,从而可以将其中的泵A作为主泵,将泵B作为备用泵,实现轮番灌浆的目的,延长泵体寿命和快速进行灌浆,以及还可确保在其中一个泵出现故障时仍能够利用其它泵进行灌浆。As shown in Figures 1 and 2, in the specific structure of the intelligent grouting early warning system, the grouting tank 1 is used to store the mud to be poured into the wellbore 21, wherein the first liquid level gauge 4 For real-time collection of the first mud level data in the tank, the first liquid level gauge 4 may be, but not limited to, a JC-1900-5 liquid level sensor. The slurry return tank 2 is used to guide the overflowed mud from the wellbore 21 back to the grouting tank 1, wherein the second liquid level gauge 5 is used to collect the second mud level in the tank in real time data, the second liquid level gauge 5 can also, but is not limited to, use a liquid level sensor with a model number of JC-1900-5. The grouting pump 3 is used to turn on/off the pump under the power-on/off control of the electric control cabinet 8, and guide the mud in the grouting tank 1 into the wellbore when the pump is turned on In 21, the number can be 2, that is, pump A and pump B, so that pump A can be used as the main pump, and pump B can be used as the backup pump to achieve the purpose of grouting in turn, prolong the life of the pump body and quickly grout. And it also ensures that if one of the pumps fails, the other pumps can still be used for grouting.

所述本安型电感式接近开关传感器6用于作为泵冲(即用于测量灌浆泵活塞往复次数的仪表,由于钻井工作中多采用往复式泵来进行灌浆,其活塞杆的往复次数与泵量成正比,因此通过计算单位时间内活塞杆的往复次数,便可知道泵出的流量,即累计的泵冲次数则代表送入井筒中的总灌浆量,这对测量往井内补给泥浆是很有用的)的原始数据采集器,以便所述PLC可编程逻辑控制器701可根据采集结果计算出实时灌浆量:(1)当所述本安型电感式接近开关传感器6布置在十字头盖板上时,通过十字头往复运动带动磁感应片对传感器做切割磁力线的运动,可产生开关信号,进而使所述PLC可编程逻辑控制器701能够通过传动比计算出泵冲速(即单位时间内活塞杆的往复次数)以及实时灌浆量;(2)当所述本安型电感式接近开关传感器6布置在动力输出传动轴的一侧时,同样可利用切割磁力线原理产生开关信号,使所述PLC可编程逻辑控制器701能够测得传动轴的转速,进而根据所述灌浆泵3的传动比计算出泵冲速以及实时灌浆量;(3)当所述本安型电感式接近开关传感器6布置在泵头位置时,同样可利用切割磁力线原理产生开关信号,使所述PLC可编程逻辑控制器701能够测得泵头的转速,进而根据所述灌浆泵3的传动比计算出泵冲速以及实时灌浆量。此外,若所述灌浆泵3的数目为3个,需要针对每个所述灌浆泵3分别一一对应地配置所述本安型电感式接近开关传感器6,以便统计启动相应灌浆泵3所产生的实时灌浆量。The intrinsically safe inductive proximity switch sensor 6 is used as a pump stroke (i.e., an instrument for measuring the reciprocating times of the grouting pump piston. Since reciprocating pumps are often used for grouting in drilling work, the reciprocating times of the piston rod is the same as that of the pump. Therefore, by calculating the reciprocating times of the piston rod per unit time, the pumped flow rate can be known, that is, the accumulated pumping times represent the total grouting volume sent into the wellbore, which is very useful for measuring the mud supply to the wellbore useful) raw data collector, so that the PLC programmable logic controller 701 can calculate the real-time grouting amount according to the collection results: (1) when the intrinsically safe inductive proximity switch sensor 6 is arranged on the crosshead cover plate When it is on, the reciprocating motion of the cross head drives the magnetic induction sheet to cut the magnetic field line of the sensor, and a switch signal can be generated, and then the PLC programmable logic controller 701 can calculate the pump speed through the transmission ratio (that is, the piston per unit time). rod reciprocating times) and real-time grouting amount; (2) when the intrinsically safe inductive proximity switch sensor 6 is arranged on one side of the power output transmission shaft, the switch signal can also be generated by cutting the magnetic force line principle, so that the PLC The programmable logic controller 701 can measure the rotating speed of the transmission shaft, and then calculate the pump speed and the real-time grouting amount according to the transmission ratio of the grouting pump 3; (3) when the intrinsically safe inductive proximity switch sensor 6 is arranged When the pump head is at the position, the switch signal can also be generated by using the principle of cutting magnetic force lines, so that the PLC programmable logic controller 701 can measure the speed of the pump head, and then calculate the pump speed and the pump speed according to the transmission ratio of the grouting pump 3 Real-time grout volume. In addition, if the number of the grouting pumps 3 is three, the intrinsically safe inductive proximity switch sensors 6 need to be configured in a one-to-one correspondence for each of the grouting pumps 3, so as to statistically start the corresponding grouting pumps 3. real-time grouting volume.

所述信号采集控制箱7的常规控制功能可以但不限于包括如下:(1)在进行起钻解卡、上提高度、上提到位和坐卡等一系列起钻动作的过程中,通过所述PLC可编程逻辑控制器701、所述开泵继电器702、所述关泵继电器703和所述电控柜8等对所述灌浆泵3进行自动化地开泵/关泵控制,实现钻井作业时的自动灌浆目的,其中,所涉及的控制方法为现有方法或可基于现有方法进行常规改动而得到的非创新性方法;(2)在起钻灌浆的同时,根据所述灌浆罐1和所述返浆槽2的尺寸参数(可提前烧入所述PLC可编程逻辑控制器701中)、来自所述第一液位计4的第一泥浆液位数据、来自所述第一液位计5的第二泥浆液位数据和/或来自所述本安型电感式接近开关传感器6的开关信号等,对起钻每一柱的实际灌浆量进行自动计量,其中,所涉及的计量算法为现有算法或可基于现有算法进行常规改动而得到的非创新性算法;(3)根据得到的实时灌浆量,通过所述PLC可编程逻辑控制器701、所述开泵继电器702、所述关泵继电器703和所述电控柜8等对所述灌浆泵3进行精确化地和可量化地开泵/关泵控制,实现钻井作业时的精准灌浆目的,其中,所涉及的控制方法为现有方法或可基于现有方法进行常规改动而得到的非创新性方法;(4)根据实时灌浆量和每一柱的理论灌浆量计算实时灌浆差值,然后将该实时灌浆差值送至所述人机交互设备9进行输出展示,其中,所涉及的计算方法和输出方法均为现有方法或可基于现有方法进行常规改动而得到的非创新性方法;(5)对得到的实时灌浆差值进行累计和/或曲线趋势分析,一旦发现达到溢流预警触发条件或漏失预警触发条件,即向所述人机交互设备9发送相应的预警消息,其中,所涉及的累计方法、曲线趋势分析方法以及预警方法均为现有方法或可基于现有方法进行常规改动而得到的非创新性方法,例如,所述曲线趋势分析方法可示例为:(A)实时灌浆差值在零点附近波动,灌浆差值曲线的上下变化幅度很小,判定正常;(B)实时灌浆差值负向逐渐变小且低于第一阈值(可为根据历史经验而预先设定的值)时,判定发生溢流;(C)实时灌浆差值正向逐渐变大且高于第二阈值(可为根据历史经验而预先设定的值)时,判定发生漏失。另外,在所述信号采集控制箱7中,所述PLC可编程逻辑控制器701为实现前述常规控制功能的核心器件,其可以但不限于采用如图2所示的型号为DVP32EH00R3-L的PLC器件;所述开泵继电器702和所述关泵继电器703均可采用现有的常规继电器实现。The conventional control functions of the signal acquisition control box 7 may include, but are not limited to, the following: (1) During the process of a series of tripping actions such as tripping out of the drill and unblocking, raising the height, lifting to the position and sitting in the stuck position, through the The PLC programmable logic controller 701, the pump-on relay 702, the pump-off relay 703 and the electric control cabinet 8 etc. automatically control the pump on/off of the grouting pump 3 to realize drilling operation. The purpose of automatic grouting, wherein the control method involved is an existing method or a non-innovative method that can be obtained based on conventional changes based on an existing method; The dimensional parameters of the returning slurry tank 2 (which can be burned into the PLC programmable logic controller 701 in advance), the first mud level data from the first liquid level gauge 4, the first mud level data from the first liquid level The second mud level data of meter 5 and/or the switch signal from the intrinsically safe inductive proximity switch sensor 6, etc., automatically measure the actual grouting amount of each column when tripping out, wherein the involved metering algorithm It is an existing algorithm or a non-innovative algorithm that can be modified based on the existing algorithm; (3) according to the obtained real-time grouting amount, through the PLC programmable logic controller 701, the pump open relay 702, the The pump off relay 703 and the electric control cabinet 8 etc. perform precise and quantifiable pump on/off control on the grouting pump 3 to achieve precise grouting during drilling operations, wherein the control method involved It is an existing method or a non-innovative method that can be obtained by making routine changes based on the existing method; (4) Calculate the real-time grouting difference based on the real-time grouting amount and the theoretical grouting amount of each column, and then send the real-time grouting difference to To the human-computer interaction device 9 for output display, wherein the calculation methods and output methods involved are existing methods or non-innovative methods that can be obtained based on existing methods through routine changes; (5) to the obtained The real-time grouting difference is accumulated and/or curve trend analysis is performed, and once it is found that the overflow warning trigger condition or the leakage warning trigger condition is met, a corresponding warning message is sent to the human-computer interaction device 9, wherein the accumulation method involved, Both the curve trend analysis method and the early warning method are existing methods or non-innovative methods that can be obtained by performing routine changes based on existing methods. For example, the curve trend analysis method can be exemplified as: (A) real-time grouting difference at zero point Fluctuates nearby, the up and down variation of the grouting difference curve is very small, and it is judged normal; (B) when the real-time grouting difference gradually decreases in the negative direction and is lower than the first threshold (which can be a preset value based on historical experience), It is determined that overflow occurs; (C) when the real-time grouting difference is gradually increasing and is higher than the second threshold (which may be a preset value based on historical experience), it is determined that leakage occurs. In addition, in the signal acquisition control box 7, the PLC programmable logic controller 701 is a core device for realizing the aforementioned conventional control functions, and it can be, but not limited to, adopt a PLC model of DVP32EH00R3-L as shown in Figure 2 devices; the pump-on relay 702 and the pump-off relay 703 can be realized by existing conventional relays.

所述电控柜8用于在所述信号采集控制箱7的控制下,对所述灌浆泵3进行上电/下电控制,实现相应的开泵/关泵目的,并向所述信号采集控制箱7反馈所述灌浆泵3的运行信号(通过所述运行信号接线端子801),其可以但不限于采用型号为KQK-3N-R2/3-45-001/S的通用型电控柜。所述人机交互设备9用于提供人机交互界面,例如HIM界面(即一种由西门子公司开发的人机界面),以便实现各种监测数据或预警消息等的输出展示目的,其可以但不限于为电脑或智能手机等电子设备。此外,所述井筒21是现有钻井平台系统中的常用术语。The electric control cabinet 8 is used to control the power on/off of the grouting pump 3 under the control of the signal acquisition control box 7, so as to realize the corresponding purpose of turning on/off the pump, and send information to the signal acquisition control box 7. The control box 7 feeds back the operating signal of the grouting pump 3 (through the operating signal terminal 801), which can be, but not limited to, adopt a general-purpose electric control cabinet whose model is KQK-3N-R2/3-45-001/S . The human-computer interaction device 9 is used to provide a human-computer interaction interface, such as a HIM interface (that is, a human-machine interface developed by Siemens), so as to realize the output and display purposes of various monitoring data or early warning messages, etc., which can but Not limited to electronic devices such as computers or smartphones. Furthermore, said wellbore 21 is a common term in existing drilling platform systems.

由此通过前述智能灌浆预警系统的详细结构描述,不但可以对起钻过程中每一柱的实际灌浆量进行自动计量、结果展示和泥浆溢流/漏失预警,还可以在起钻过程中进行自动化、精确化地和可量化地灌浆控制,使井筒内始终能够保持足够的泥浆液柱压力,确保地层流体不会进入井筒内,避免因人为出错而出现溢流以及井喷现象,从而可以克服现有钻井作业过程中所存在的需要人工值守、人工灌浆易出错和难以量化控制等弊端,保障钻井施工安全。Therefore, through the detailed structural description of the aforementioned intelligent grouting early warning system, not only the actual grouting volume of each column during the drilling process can be automatically measured, the results displayed and the mud overflow/loss warning can be carried out, but also the automation can be carried out during the drilling process. , Precise and quantifiable grouting control, so that the wellbore can always maintain sufficient mud liquid column pressure, to ensure that the formation fluid will not enter the wellbore, avoid overflow and blowout due to human error, so as to overcome the existing During the drilling operation, there are disadvantages such as the need for manual on-duty, manual grouting, error-prone and difficult quantitative control, etc., to ensure the safety of drilling construction.

优化的,还包括绞车传感器10和悬重传感器11,其中,所述绞车传感器10用于布置在钻井平台系统20的绞车22上,所述悬重传感器11用于布置在钻井平台系统20的大钩(图1中未示出)上;所述绞车传感器10通信连接所述PLC可编程逻辑控制器701的第五输入端(图2中未示出),所述悬重传感器11通信连接电连接所述PLC可编程逻辑控制器701的第六输入端(图2中未示出)。Optimally, it also includes a winch sensor 10 and a suspension load sensor 11, wherein the drawworks sensor 10 is used to be arranged on the drawworks 22 of the drilling platform system 20, and the suspension load sensor 11 is used to be arranged on the large surface of the drilling platform system 20 hook (not shown in Figure 1); the winch sensor 10 is communicatively connected to the fifth input terminal (not shown in Figure 2) of the PLC programmable logic controller 701, and the suspension load sensor 11 is communicatively connected to the electrical Connect to the sixth input terminal of the PLC programmable logic controller 701 (not shown in FIG. 2 ).

如图1所示,所述绞车传感器10和所述悬重传感器11均为在钻井作业过程中所采用的常用设备,可利用由它们所采集的相应传感器数据,使所述PLC可编程逻辑控制器701能够基于前述传感器数据自动识别及判断起钻解卡状态、上提高度、上提到位、坐卡等一系列起钻动作(如图3所示的现有常规工作流程),进而实现在上提到位时自动统计钻杆柱数的目的。其中,所述绞车传感器10可以但不限于采用型号为SCJ-2的绞车编码器,由此还可以根据来自所述绞车传感器10的传感器数据获取上提行程,以便判断是否上提到位;所述悬重传感器11可以但不限于采用型号为CSY-B的悬重压力变送器。另外,所述绞车22和所述大钩均为现有钻井平台系统中的常用术语,其中,所述绞车22会通过游车传动连接所述大钩。As shown in Figure 1, the winch sensor 10 and the suspended load sensor 11 are common equipment used in the drilling operation process, and the corresponding sensor data collected by them can be used to make the PLC programmable logic control The device 701 can automatically identify and judge a series of tripping actions based on the aforementioned sensor data, such as the state of tripping out and unblocking, the lifting degree, the lifting position, and the jamming (the existing conventional workflow shown in Figure 3), and then realize the The above-mentioned purpose of automatically counting the number of drill strings when in place. Wherein, described winch sensor 10 can but not be limited to adopt the winch encoder that model is SCJ-2, thus also can also obtain lifting stroke according to the sensor data from described winch sensor 10, so that judge whether to mention position; The suspension weight sensor 11 may be, but not limited to, adopt a suspension weight pressure transmitter whose model is CSY-B. In addition, both the winch 22 and the hook are commonly used terms in existing drilling platform systems, wherein the drawworks 22 is connected to the hook through traveling block transmission.

前述所涉及的自动识别和判断方法均为现有方法或可基于现有方法进行常规改动而得到的非创新性方法。举例的,可以但不限于按照如下现有常规步骤获取每柱钻杆起钻后的实际灌浆量:S101.在钻杆起钻初始时刻,将对应该柱钻杆的灌浆计量结果初始为零;S102.在钻杆起钻过程中,按照如下方式判断是否坐卡:在检测到来自大钩的重载上提信号后,根据来自悬重传感器11的传感器数据获取悬重变化,根据来自绞车传感器10的传感器数据获取绞车速率,若发现悬重由重载转为轻载但绞车速率为零,则判定大钩位置未变化,发生坐卡,而若发现悬重由轻载转为重载且判定大钩位置有变化,为解卡状态;S103.若发现坐卡,则启动所述灌浆泵3进行灌浆,直到发现灌满返浆,并根据来自两液位计的泥浆液位变化数据和来自所述本安型电感式接近开关传感器6的原始采集数据进行实时灌浆计量;S104.在钻杆起钻结束时刻,将对应该柱钻杆的灌浆计量结果作为实际灌浆量。The automatic identification and judgment methods mentioned above are all existing methods or non-innovative methods that can be obtained by making routine changes based on existing methods. For example, the actual grouting amount of each column of drill pipe after tripping out can be obtained, but not limited to, according to the following existing conventional steps: S101. At the initial moment of drill pipe tripping, the grouting measurement result corresponding to the drill pipe of this column is initially zero; S102. During the drilling process of the drill pipe, judge whether it is stuck in the following manner: after detecting the heavy-load lifting signal from the hook, obtain the change of the suspended weight according to the sensor data from the suspended load sensor 11, and obtain the change of the suspended weight according to the The sensor data of 10 acquires the winch speed. If it is found that the suspended weight has changed from heavy load to light load but the winch speed is zero, it is determined that the position of the hook has not changed and a seat jam occurs. If it is found that the suspended weight has changed from light load to heavy load and It is determined that the position of the hook has changed, and it is a state of unblocking; S103. If a jam is found, start the grouting pump 3 for grouting until it is found that it is full of grout, and according to the mud level change data from the two liquid level gauges and The original collected data from the intrinsically safe inductive proximity switch sensor 6 is used for real-time grouting measurement; S104. At the moment when the drill pipe is pulled out, the grouting measurement result corresponding to the column of drill pipe is used as the actual grouting amount.

由此通过前述绞车传感器10和悬重传感器11的配置,还可以结合现有常规方法实现系统自动计算起钻柱数的目的,进一步提升系统的自动化程度。Therefore, through the configuration of the aforementioned winch sensor 10 and the suspension weight sensor 11, the purpose of the system to automatically calculate the number of drill strings can also be realized in combination with existing conventional methods, and the degree of automation of the system can be further improved.

综上,采用本实施例所提供的用于钻井作业的智能灌浆预警系统,具有如下技术效果:In summary, adopting the intelligent grouting early warning system for drilling operations provided by this embodiment has the following technical effects:

(1)本实施例提供了一种在钻井作业时可实现灌浆自动化和溢流/漏失情况自动识别及预警的新型无人值守监控系统,即不但可以对起钻过程中每一柱的实际灌浆量进行自动计量、结果展示和泥浆溢流/漏失预警,还可以在起钻过程中进行自动化、精确化地和可量化地灌浆控制,使井筒内始终能够保持足够的泥浆液柱压力,确保地层流体不会进入井筒内,避免因人为出错而出现溢流以及井喷现象,从而可以克服现有钻井作业过程中所存在的需要人工值守、人工灌浆易出错和难以量化控制等弊端,保障钻井施工安全;(1) This embodiment provides a new type of unattended monitoring system that can realize automatic grouting and automatic identification and early warning of overflow/leakage during drilling operations, that is, it can not only monitor the actual grouting of each column during the drilling process It can also carry out automatic, precise and quantifiable grouting control during the drilling process, so that sufficient mud liquid column pressure can always be maintained in the wellbore to ensure formation The fluid will not enter the wellbore, avoiding overflow and blowout due to human error, so as to overcome the disadvantages of manual on-duty, manual grouting, error-prone and quantitative control in the existing drilling operation process, and ensure the safety of drilling construction ;

(2)通过配置绞车传感器和悬重传感器,还可以结合现有常规方法实现系统自动计算起钻柱数的目的,进一步提升系统的自动化程度。(2) By configuring the winch sensor and the suspension weight sensor, the system can also realize the purpose of automatically calculating the number of drill strings in combination with the existing conventional methods, and further improve the automation of the system.

以上所描述的多个实施例仅仅是示意性的,其中所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部模块来实现本实施例方案的目的。本领域普通技术人员在不付出创造性的劳动的情况下,即可以理解并实施。The multiple embodiments described above are only illustrative, and the units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may Located in one place, or can be distributed to multiple network elements. Part or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. It can be understood and implemented by those skilled in the art without any creative efforts.

通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备执行各个实施例或者实施例的某些部分所述的方法。Through the above description of the implementations, those skilled in the art can clearly understand that each implementation can be implemented by means of software plus a necessary general hardware platform, and of course also by hardware. Based on this understanding, the essence of the above technical solution or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic discs, optical discs, etc., including several instructions to make a computer device execute the methods described in various embodiments or some parts of the embodiments.

以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be applied to the foregoing embodiments The technical solution described in the example shall be modified, or some of the technical features shall be equivalently replaced. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

最后应说明的是,本实用新型不局限于上述可选的实施方式,任何人在本实用新型的启示下都可得出其他各种形式的产品。上述具体实施方式不应理解成对本实用新型的保护范围的限制,本实用新型的保护范围应当以权利要求书中界定的为准,并且说明书可以用于解释权利要求书。Finally, it should be noted that the utility model is not limited to the above optional embodiments, and anyone can obtain other various forms of products under the inspiration of the utility model. The above specific implementation methods should not be understood as limiting the protection scope of the present utility model. The protection scope of the present utility model should be defined in the claims, and the description can be used to interpret the claims.

Claims (8)

1.一种用于钻井作业的智能灌浆预警系统,其特征在于:包括灌浆罐(1)、返浆槽(2)、灌浆泵(3)、第一液位计(4)、第二液位计(5)、本安型电感式接近开关传感器(6)、信号采集控制箱(7)、电控柜(8)和人机交互设备(9),其中,所述第一液位计(4)布置在所述灌浆罐(1)中,所述第二液位计(5)布置在所述返浆槽(2)中,所述本安型电感式接近开关传感器(6)布置在所述灌浆泵(3)的十字头盖板上、动力输出传动轴的一侧或泵头位置,所述信号采集控制箱(7)内置有PLC可编程逻辑控制器(701)、开泵继电器(702)和关泵继电器(703);1. An intelligent grouting early warning system for drilling operations, characterized in that it includes a grouting tank (1), a grout return tank (2), a grouting pump (3), a first liquid level gauge (4), a second liquid level gauge Level gauge (5), intrinsically safe inductive proximity switch sensor (6), signal acquisition control box (7), electric control cabinet (8) and human-computer interaction equipment (9), wherein, the first liquid level gauge (4) Arranged in the grouting tank (1), the second liquid level gauge (5) is arranged in the grout return tank (2), and the intrinsically safe inductive proximity switch sensor (6) is arranged On the crosshead cover plate of the grouting pump (3), one side of the power output transmission shaft or the position of the pump head, the signal acquisition control box (7) is equipped with a PLC programmable logic controller (701), a pump-on Relay (702) and off pump relay (703); 所述灌浆泵(3)的进浆端连通所述灌浆罐(1)的内腔底部,所述灌浆泵(3)的出浆端用于连通钻井平台系统(20)的井筒(21),所述返浆槽(2)的一端用于连通所述井筒(21)的上部,所述返浆槽(2)的另一端连通所述灌浆罐(1);The grouting end of the grouting pump (3) is connected to the bottom of the inner cavity of the grouting tank (1), and the grouting end of the grouting pump (3) is used to communicate with the wellbore (21) of the drilling platform system (20), One end of the grout returning tank (2) is used to communicate with the upper part of the shaft (21), and the other end of the grout returning tank (2) is connected to the grouting tank (1); 所述第一液位计(4)通信连接所述PLC可编程逻辑控制器(701)的第一输入端,所述第二液位计(5)通信连接所述PLC可编程逻辑控制器(701)的第二输入端,所述本安型电感式接近开关传感器(6)电连接所述PLC可编程逻辑控制器(701)的第三输入端,所述PLC可编程逻辑控制器(701)的第一输出端电连接所述开泵继电器(702)的线圈支路,所述开泵继电器(702)的常开支路电连接所述电控柜(8)上且与所述灌浆泵(3)对应的开泵信号接线端子,所述PLC可编程逻辑控制器(701)的第二输出端电连接所述关泵继电器(703)的线圈支路,所述关泵继电器(703)的常闭支路电连接所述电控柜(8)上且与所述灌浆泵(3)对应的关泵信号接线端子,所述PLC可编程逻辑控制器(701)还电连接所述人机交互设备(9);The first liquid level gauge (4) is communicatively connected to the first input end of the PLC programmable logic controller (701), and the second liquid level gauge (5) is communicatively connected to the PLC programmable logic controller ( 701), the intrinsically safe inductive proximity switch sensor (6) is electrically connected to the third input of the PLC programmable logic controller (701), and the PLC programmable logic controller (701 ) is electrically connected to the coil branch of the pump-on relay (702), and the normal branch of the pump-on relay (702) is electrically connected to the electric control cabinet (8) and connected to the grouting pump (3) corresponding to the pump-on signal connection terminal, the second output end of the PLC programmable logic controller (701) is electrically connected to the coil branch of the pump-off relay (703), and the pump-off relay (703) The normally closed branch of the electric control cabinet (8) is electrically connected to the pump-off signal terminal corresponding to the grouting pump (3), and the PLC programmable logic controller (701) is also electrically connected to the human computer interaction device (9); 所述电控柜(8)的电机接线端子电连接所述灌浆泵(3),所述电控柜(8)上且与所述灌浆泵(3)对应的运行信号接线端子(801)电连接所述PLC可编程逻辑控制器(701)的第四输入端。The motor connection terminal of the electric control cabinet (8) is electrically connected to the grout pump (3), and the operation signal connection terminal (801) on the electric control cabinet (8) corresponding to the grout pump (3) is electrically connected to the grout pump (3). Connect the fourth input end of the PLC programmable logic controller (701). 2.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:还包括绞车传感器(10)和悬重传感器(11),其中,所述绞车传感器(10)用于布置在钻井平台系统(20)的绞车(22)上,所述悬重传感器(11)用于布置在钻井平台系统(20)的大钩上;2. A kind of intelligent grouting early warning system for drilling operation as claimed in claim 1, is characterized in that: also comprise winch sensor (10) and suspension weight sensor (11), wherein, described winch sensor (10) uses Arranged on the drawworks (22) of the drilling platform system (20), the suspension load sensor (11) is used to be arranged on the hook of the drilling platform system (20); 所述绞车传感器(10)通信连接所述PLC可编程逻辑控制器(701)的第五输入端,所述悬重传感器(11)通信连接电连接所述PLC可编程逻辑控制器(701)的第六输入端。The winch sensor (10) is communicatively connected to the fifth input terminal of the PLC programmable logic controller (701), and the suspended weight sensor (11) is communicatively connected to the fifth input terminal of the PLC programmable logic controller (701). The sixth input terminal. 3.如权利要求2所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述绞车传感器(10)采用型号为SCJ-2的绞车编码器,和/或所述悬重传感器(11)采用型号为CSY-B的悬重压力变送器。3. An intelligent grouting early warning system for drilling operations according to claim 2, characterized in that: the winch sensor (10) adopts a drawworks encoder of model SCJ-2, and/or the suspension weight The sensor (11) adopts a suspended weight pressure transmitter whose model is CSY-B. 4.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述灌浆泵(3)的数目为3个且分别一一对应地配置有所述本安型电感式接近开关传感器(6)。4. An intelligent grouting early warning system for drilling operations as claimed in claim 1, characterized in that: the number of the grouting pumps (3) is 3 and the intrinsically safe pumps are configured in a one-to-one correspondence Inductive proximity switch sensor (6). 5.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述第一液位计(4)或所述第二液位计(5)分别采用型号为JC-1900-5的液位传感器。5. An intelligent grouting early warning system for drilling operations as claimed in claim 1, characterized in that: the first liquid level gauge (4) or the second liquid level gauge (5) adopts models of Liquid level sensor for JC-1900-5. 6.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述PLC可编程逻辑控制器(701)采用型号为DVP32EH00R3-L的PLC器件。6. An intelligent grouting early warning system for drilling operations as claimed in claim 1, characterized in that: said PLC programmable logic controller (701) adopts a PLC device whose model is DVP32EH00R3-L. 7.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述电控柜(8)采用型号为KQK-3N-R2/3-45-001/S的通用型电控柜。7. An intelligent grouting early warning system for drilling operations according to claim 1, characterized in that: the electric control cabinet (8) adopts a model KQK-3N-R2/3-45-001/S Universal electric control cabinet. 8.如权利要求1所述的一种用于钻井作业的智能灌浆预警系统,其特征在于:所述人机交互设备(9)为电脑或智能手机。8. An intelligent grouting early warning system for drilling operations according to claim 1, characterized in that: the human-computer interaction device (9) is a computer or a smart phone.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111456725A (en) * 2020-04-30 2020-07-28 中国石油天然气集团有限公司 Experimental device for be used for simulating drilling-out grout
CN111456654A (en) * 2020-04-30 2020-07-28 中国石油天然气集团有限公司 Continuous grouting device and method for tripping

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111456725A (en) * 2020-04-30 2020-07-28 中国石油天然气集团有限公司 Experimental device for be used for simulating drilling-out grout
CN111456654A (en) * 2020-04-30 2020-07-28 中国石油天然气集团有限公司 Continuous grouting device and method for tripping
CN111456654B (en) * 2020-04-30 2023-01-31 中国石油天然气集团有限公司 Continuous drilling grouting device and method
CN111456725B (en) * 2020-04-30 2024-01-16 中国石油天然气集团有限公司 Experimental device for be used for simulating to draw and grout

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