CN209757699U - square parcel equipment - Google Patents
square parcel equipment Download PDFInfo
- Publication number
- CN209757699U CN209757699U CN201920577406.4U CN201920577406U CN209757699U CN 209757699 U CN209757699 U CN 209757699U CN 201920577406 U CN201920577406 U CN 201920577406U CN 209757699 U CN209757699 U CN 209757699U
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- Prior art keywords
- wrapping
- foam
- jig
- groove
- conductive cloth
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- 239000006260 foam Substances 0.000 claims description 52
- 239000004744 fabric Substances 0.000 claims description 48
- 238000005520 cutting process Methods 0.000 claims description 29
- 239000002023 wood Substances 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 12
- 229920000742 Cotton Polymers 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 8
- 230000001070 adhesive effect Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 5
- 239000004831 Hot glue Substances 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model relates to square wrapping equipment, which comprises a workbench, wherein the upper surface of the workbench is provided with a feeding device, a limiting device, a wrapping jig, a cooling device and a cutting device; the feeding device comprises a first discharging shaft and a second discharging shaft, and the conductive cloth and the foam are respectively conveyed into the limiting device through the first discharging shaft and the second discharging shaft; the upper surface of the limiting device is provided with a conductive cloth feeding groove and a foam clamping groove, and the middle of the lower surface of the foam clamping groove is provided with a limiting piece; the wrapping jig comprises a jig upper plate and a jig lower plate, wrapping grooves are respectively formed in the middles of the jig upper plate and the jig lower plate along the feeding direction, two flanging baffles are arranged on the upper surface of the jig lower plate, heating rods are respectively mounted inside the jig lower plate and the jig upper plate, and empty grooves are formed in the lower surface of the jig upper plate; the cooling device is internally provided with a conveying material belt which is positioned at the rightmost end of the conveying material belt, and the cutting device is used for primarily cutting off the foam wrapped in the conductive cloth.
Description
the technical field is as follows:
The utility model relates to a cushion mold assembly processing equipment technical field refers in particular to a square parcel equipment.
background art:
in the existing die cutting industry, some square or special-shaped conductive cloth buffer die assemblies wrapped with foam cotton are similar to: a layer of conductive cloth with hot melt adhesive, a layer of foam and a layer of double-sided adhesive are arranged, and a plurality of devices cannot be wrapped;
as shown in the figure, V-shaped grooves of 0.62MM and 0.035MM in the product are difficult to be completely manufactured by using a die cutter, and the backpressure deformation of foam is easily caused in the die cutting process, so that the appearance does not meet the product requirement;
If the manual production is adopted, not only are the steps too many, materials are easy to scrap and waste, but also the sizes of products finished by manual assembly are different, the requirements of customers cannot be completely met, the production efficiency is relatively low, and the labor cost and the material cost are too high, so that the method does not have a strong market competitive advantage.
The utility model has the following contents:
The utility model aims at overcoming the weak point of current product, provide a square parcel equipment.
The utility model adopts the technical proposal that: a square wrapping device comprises a workbench, wherein a feeding device, a limiting device, a wrapping jig, a cooling device and a cutting device are sequentially arranged on the upper surface of the workbench from left to right;
the feeding device comprises a first discharging shaft for conveying the conductive cloth and a second discharging shaft for conveying the foam, and the conductive cloth and the foam are conveyed to the limiting device through the first discharging shaft and the second discharging shaft respectively;
The middle of the upper surface of the limiting device is provided with a conductive cloth feeding groove with an opening gradually reduced along the length direction, the conductive cloth feeding groove is horn-shaped, the conductive cloth feeding groove is also provided with a foam clamping groove, the foam clamping groove is fixed on the upper surface of the limiting device through a bolt and stretches across the upper part of the middle of the conductive cloth feeding groove, and the middle of the lower surface of the foam clamping groove is provided with two limiting pieces for limiting the position of foam;
The wrapping jig comprises an upper jig plate and a lower jig plate, wrapping grooves are respectively formed in the middles of the upper jig plate and the lower jig plate along the feeding direction, a feed inlet of each wrapping groove is in a horn shape with gradually narrowed width, and the rear sections in the wrapping grooves are in rectangular shapes; the upper surface of the lower jig plate is provided with two flanging baffle plates fixed through bolts, the two flanging baffle plates are arranged above the feed inlet of the wrapping groove along the feeding direction in a front-back mode, heating rods are respectively arranged inside the lower jig plate and the upper jig plate, and the lower surface of the upper jig plate is provided with two empty grooves for accommodating the flanging baffle plates;
Be equipped with the conveying material area in the cooling device, the left end in conveying material area is connected with the discharge gate in parcel groove, is located the rightmost end in conveying material area, and cutting device will wrap up the cotton preliminary cutting off of bubble in electrically conductive cloth.
preferably, the right-hand member of tool upper plate is equipped with a plurality of first screw holes, and corresponding, the right-hand member of tool hypoplastron is equipped with a plurality of second screw holes of mutually supporting with first screw hole.
preferably, the area of the empty groove is slightly larger than that of the folding baffle.
preferably, the end of the flanging baffle is provided with a bevel which tends to wrap the inner wall of the groove.
Preferably, the optimal heating temperature of the heating rod is 100 °.
Preferably, the wood cutting device further comprises a first wood board cutter and a second wood board cutter, wherein the outer surface of the first wood board cutter is provided with four first positioning columns, and the outer surface of the first wood board cutter is also provided with a first cutter point for controlling the length of a product and a second cutter point for cutting the right part of the V-shaped groove;
four second positioning columns are arranged on the outer surface of the second wood board cutter, and a third blade used for cutting the left part of the V-shaped groove is further arranged on the outer surface of the second wood board cutter.
Preferably, the packaging device further comprises an assembly jig for combining the molded packaging foam and the conductive adhesive, wherein a channel and 6 rows of fixing columns are arranged in the assembly jig.
A manufacturing process of flexible wrapping foam comprises the following manufacturing steps:
(1) firstly, fixing conductive cloth and foam cotton in a conductive cloth feeding groove on the upper surface of a limiting device, placing the conductive cloth below the foam cotton, limiting a limiting piece to limit the axial displacement of the foam cotton in the feeding process to prevent the foam cotton from moving, tilting two side edges of the conductive cloth gradually due to the gradual reduction of the width of the conductive cloth feeding groove, and pressing down two sides of the conductive cloth in front and at the back of two edge folding baffles above a feeding hole of a wrapping groove to finish wrapping;
(2) Starting heating rods in the upper jig plate and the lower jig plate, heating the wrapped jig to 100 degrees, melting hot melt adhesive carried by the conductive fabric, and tightly wrapping the foam with the conductive fabric;
(3) fixing the shape of the product through a cooling device to directly shape the wrapped foam;
(4) cutting the formed wrapped foam into fixed length by using a cutting device, wherein the appearance of the wrapped foam cannot have a wrinkle phenomenon;
(5) combining the cut wrapping foam and the conductive adhesive together through an assembling jig;
(6) cutting the left part of the V-shaped groove by using a second plank cutter, and then cutting the right part of the V-shaped groove and waste materials on the two sides by using a first plank cutter;
(7) and discharging V-shaped waste materials.
the utility model discloses an above-mentioned structure, electrically conductive cloth and bubble are cotton after the position is injectd through electrically conductive cloth feed chute and bubble cotton card feed chute, by conveying to heating in the parcel tool, in the heating process, electrically conductive cloth melts and will bubble including cotton parcel, through the fixed product shape of cooling device cooling after the heating is accomplished, direct forming, reuse assemblage tool is in the same place shaping parcel bubble cotton and conductive adhesive group, cut out the shape that will, reduce artifical assemblage, reduce human cost and material cost, improve production efficiency and product acceptance rate.
Description of the drawings:
Fig. 1 is a schematic structural view of a square wrapping apparatus of the present invention;
fig. 2 is a schematic structural view of a jig upper plate in the square wrapping equipment of the present invention;
Fig. 3 is a schematic structural view of a limiting device in the square wrapping equipment of the present invention;
FIG. 4 is a schematic structural view of a wrapping slot in a square wrapping apparatus according to the present invention;
Fig. 5 is another schematic structural view of the upper plate of the jig in the square wrapping device of the present invention;
Fig. 6 is a schematic structural view of a first plank knife in a square wrapping apparatus of the present invention;
fig. 7 is a schematic structural view of a second plank knife in a square parcel device of the present invention;
fig. 8 is a schematic structural view of the assembling jig in the square parcel equipment of the present invention.
In the figure: the device comprises a workbench 1, foam 21, a second discharging shaft 211, conductive cloth 22, a first discharging shaft 221, a limiting device 3, a conductive cloth feeding groove 31, a foam clamping groove 32, a limiting piece 33, a jig lower plate 41, a jig upper plate 42, a folding baffle 43, a wrapping groove 44, a heating rod 45, a first screw hole 46, a second screw hole 47, a cooling device 5, a conveying material belt 51, a cutting knife 6, a first wood board knife 7, a first positioning column 71, a first knife edge 72, a second knife edge 73, a second wood board knife 8, a second positioning column 81, a third knife edge 82, an assembling jig 9 and a positioning column 91.
The specific implementation mode is as follows:
the present invention will be further described with reference to the following specific embodiments and accompanying drawings.
As shown in fig. 1 to 8, a square wrapping apparatus comprises a workbench 1, wherein a feeding device, a limiting device 3, a wrapping jig, a cooling device 5 and a cutting device 6 are sequentially arranged on the upper surface of the workbench 1 from left to right;
The feeding device comprises a first discharging shaft 221 for conveying the conductive cloth 22 and a second discharging shaft 211 for conveying the foam 21, and the conductive cloth 22 and the foam 21 are conveyed into the limiting device 3 through the first discharging shaft 221 and the second discharging shaft 211 respectively;
the middle of the upper surface of the limiting device 3 is provided with a conductive cloth feeding groove 31 with an opening gradually reduced along the length direction, the conductive cloth feeding groove 31 is horn-shaped, the conductive cloth feeding groove is also provided with a foam clamping groove 32, the foam clamping groove 32 is fixed on the upper surface of the limiting device 3 through bolts and stretches across the upper part of the middle of the conductive cloth feeding groove 31, and the middle of the lower surface of the foam clamping groove 32 is provided with two limiting pieces 33 for limiting the position of foam 21;
the wrapping jig comprises a jig upper plate 42 and a jig lower plate 41, wrapping grooves 44 are respectively formed in the middles of the jig upper plate 42 and the jig lower plate 41 along the feeding direction, the feed inlet of each wrapping groove 44 is in a horn shape with gradually narrowed width, and the rear section of each wrapping groove 44 is in a rectangular shape; the upper surface of the lower jig plate 41 is provided with two edge folding baffle plates 43 fixed through bolts, the two edge folding baffle plates 43 are arranged above the feed inlet of the wrapping groove 44 in the front-back direction along the feeding direction, the interiors of the lower jig plate 41 and the upper jig plate 42 are respectively provided with a heating rod 45, and the lower surface of the upper jig plate 42 is provided with two empty grooves for accommodating the edge folding baffle plates 43;
a conveying material belt 51 is arranged in the cooling device 5, the left end of the conveying material belt 51 is connected with a discharge port of the wrapping groove 44 and is located at the rightmost end of the conveying material belt 51, and the cutting device 6 is used for primarily cutting off the foam 21 wrapped in the conductive cloth 22.
The right end of the upper jig plate 42 is provided with a plurality of first screw holes 46, and correspondingly, the right end of the lower jig plate 41 is provided with a plurality of second screw holes 47 which are matched with the first screw holes 46.
The area of the empty groove is slightly larger than that of the hem baffles 43.
The end of the flap 43 is provided with a bevel that tends to wrap around the inner wall of the groove 44.
The optimal heating temperature of the heating rod is 100 degrees.
The wood cutting device is characterized by further comprising a first wood board cutter 7 and a second wood board cutter 8, wherein four first positioning columns 71 are arranged on the outer surface of the first wood board cutter 7, a first cutter point 72 used for controlling the length of a product and a second cutter point 73 used for cutting the right part of the V-shaped groove are further arranged on the outer surface of the first wood board cutter 7;
four second positioning columns 81 are arranged on the outer surface of the second wood board cutter 8, and a third blade 82 used for cutting the left part of the V-shaped groove is further arranged on the outer surface of the second wood board cutter 8.
The packaging structure is characterized by further comprising an assembling jig 9 for combining the formed packaging foam and the conductive adhesive, wherein a channel and 6 rows of fixing columns 91 are arranged in the assembling jig 9.
A manufacturing process of flexible wrapping foam comprises the following manufacturing steps:
(1) Firstly, fixing the conductive cloth 22 and the foam 21 in a conductive cloth feeding groove 31 on the upper surface of the limiting device 3, placing the conductive cloth 22 below the foam 21, limiting a limiting sheet 33 to limit the axial displacement of the foam 21 in the feeding process to prevent the foam from moving, tilting the two sides of the conductive cloth 22 gradually due to the gradual reduction of the width of the conductive cloth feeding groove 31, and pressing down the two sides of the conductive cloth 22 respectively in front and at the back of two edge folding baffles 43 above the feeding hole of a wrapping groove 44 to finish wrapping;
(2) starting the heating rods 45 in the upper jig plate 42 and the lower jig plate 41, heating the wrapping jig to 100 degrees, melting hot melt adhesive carried by the conductive fabric 22, and tightly wrapping the foam 21 by the conductive fabric 22;
(3) fixing the shape of the product through a cooling device 5 to directly shape the wrapped foam;
(4) cutting the formed wrapped foam into fixed length by using a cutting device 6, wherein the appearance of the wrapped foam cannot have a wrinkle phenomenon;
(5) combining the cut wrapping foam and the conductive adhesive through an assembling jig 9;
(6) cutting the left part of the V-shaped groove by using a second wood board cutter 8, and then cutting the right part of the V-shaped groove and waste materials on two sides by using a first wood board cutter 7;
(7) And discharging V-shaped waste materials.
in summary, after the positions of the conductive cloth 22 and the foam 21 are limited by the conductive cloth feeding groove 31 and the foam clamping groove 32, the conductive cloth 22 and the foam 21 are conveyed to the wrapping jig for heating, in the heating process, the hot melt adhesive on the conductive cloth 22 melts and wraps the foam 21, the product shape is cooled and fixed through the cooling device 5 after the heating is completed, the product is directly formed, the formed wrapped foam and the conductive adhesive are combined together through the assembling jig 9, the required shape is cut out through a cutting die, the manual assembling is reduced, the labor cost and the material cost are reduced, and the production efficiency and the product yield are improved.
Claims (7)
1. a square wrapping device comprises a workbench and is characterized in that a feeding device, a limiting device, a wrapping jig, a cooling device and a cutting device are sequentially arranged on the upper surface of the workbench from left to right;
the feeding device comprises a first discharging shaft for conveying the conductive cloth and a second discharging shaft for conveying the foam, and the conductive cloth and the foam are conveyed to the limiting device through the first discharging shaft and the second discharging shaft respectively;
The middle of the upper surface of the limiting device is provided with a conductive cloth feeding groove with an opening gradually reduced along the length direction, the conductive cloth feeding groove is horn-shaped, the conductive cloth feeding groove is also provided with a foam clamping groove, the foam clamping groove is fixed on the upper surface of the limiting device through a bolt and stretches across the upper part of the middle of the conductive cloth feeding groove, and the middle of the lower surface of the foam clamping groove is provided with two limiting pieces for limiting the position of foam;
the wrapping jig comprises an upper jig plate and a lower jig plate, wrapping grooves are respectively formed in the middles of the upper jig plate and the lower jig plate along the feeding direction, a feed inlet of each wrapping groove is in a horn shape with gradually narrowed width, and the rear sections in the wrapping grooves are in rectangular shapes; the upper surface of the lower jig plate is provided with two flanging baffle plates fixed through bolts, the two flanging baffle plates are arranged above the feed inlet of the wrapping groove along the feeding direction in a front-back mode, heating rods are respectively arranged inside the lower jig plate and the upper jig plate, and the lower surface of the upper jig plate is provided with two empty grooves for accommodating the flanging baffle plates;
Be equipped with the conveying material area in the cooling device, the left end in conveying material area is connected with the discharge gate in parcel groove, is located the rightmost end in conveying material area, and cutting device will wrap up the cotton preliminary cutting off of bubble in electrically conductive cloth.
2. the square wrapping equipment according to claim 1, wherein a plurality of first screw holes are formed at the right end of the upper jig plate, and a plurality of second screw holes matched with the first screw holes are correspondingly formed at the right end of the lower jig plate.
3. a square wrapping apparatus according to claim 1 wherein the area of the cavity is slightly larger than the area of the hem flap.
4. a square wrapping apparatus according to claim 1 wherein the end of the hem flap is provided with a bevel which tends to wrap around the inner wall of the trough.
5. A square wrapping apparatus according to claim 1 wherein the optimum heating temperature of the heating bar is 100 °.
6. The square wrapping equipment according to claim 1, further comprising a first wood board cutter and a second wood board cutter, wherein four first positioning columns are arranged on the outer surface of the first wood board cutter, and a first blade for controlling the length of a product and a second blade for cutting the right side of the V-shaped groove are further arranged on the outer surface of the first wood board cutter; four second positioning columns are arranged on the outer surface of the second wood board cutter, and a third blade used for cutting the left part of the V-shaped groove is further arranged on the outer surface of the second wood board cutter.
7. The square wrapping equipment according to claim 1, further comprising an assembling jig for combining the molded wrapping foam and the conductive adhesive, wherein the assembling jig is provided with a channel and 6 rows of fixing columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920577406.4U CN209757699U (en) | 2019-04-25 | 2019-04-25 | square parcel equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920577406.4U CN209757699U (en) | 2019-04-25 | 2019-04-25 | square parcel equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209757699U true CN209757699U (en) | 2019-12-10 |
Family
ID=68760545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920577406.4U Active CN209757699U (en) | 2019-04-25 | 2019-04-25 | square parcel equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209757699U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109969486A (en) * | 2019-04-25 | 2019-07-05 | 东莞捷邦实业有限公司 | A square wrapping device and a manufacturing process of flexible wrapping foam |
-
2019
- 2019-04-25 CN CN201920577406.4U patent/CN209757699U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109969486A (en) * | 2019-04-25 | 2019-07-05 | 东莞捷邦实业有限公司 | A square wrapping device and a manufacturing process of flexible wrapping foam |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | "change of name, title or address" |
Address after: Room 201, building 1, No.1, RD 1st Road, Songshan Lake Park, Dongguan City, Guangdong Province 523000 Patentee after: Jiebang Precision Technology Co.,Ltd. Address before: 523000 Dalang Town, Dongguan, Guangdong, No. 71, Ju Xiang Road, Patentee before: DONGGUAN JPOND INDUSTRIAL Co.,Ltd. |
|
| CP03 | "change of name, title or address" |