CN209749165U - A kind of conveying device of sugarcane harvester - Google Patents
A kind of conveying device of sugarcane harvester Download PDFInfo
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- CN209749165U CN209749165U CN201920009994.1U CN201920009994U CN209749165U CN 209749165 U CN209749165 U CN 209749165U CN 201920009994 U CN201920009994 U CN 201920009994U CN 209749165 U CN209749165 U CN 209749165U
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Abstract
本实用新型涉及农业机械领域,特别涉及一种甘蔗收割机输送装置。本实用新型的目的在于提供一种可减少甘蔗在输送过程中的堵塞、压劈断裂现象的甘蔗收割机输送装置。所述甘蔗收割机输送装置包括分流装置(1)、剥叶装置(2)、间距可调输送装置(3)、液压马达(5)、第一传动齿轮(4)和第二传动齿轮(6)。本装置结构可靠、制造成本低廉、结构紧凑、便于拆卸、适应能力强,可有效解决输送过程中的压劈、堵塞现象。
The utility model relates to the field of agricultural machinery, in particular to a conveying device for a sugarcane harvester. The purpose of the utility model is to provide a sugarcane harvester conveying device which can reduce the jamming, crushing and breaking of sugarcane during conveying. The conveying device of the sugarcane harvester comprises a splitting device (1), a leaf stripping device (2), an adjustable distance conveying device (3), a hydraulic motor (5), a first transmission gear (4) and a second transmission gear (6 ). The device is reliable in structure, low in manufacturing cost, compact in structure, easy to disassemble, and strong in adaptability, and can effectively solve the phenomenon of crushing and blocking in the conveying process.
Description
技术领域technical field
本实用新型涉及农业机械领域,特别涉及一种甘蔗收割机输送装置。The utility model relates to the field of agricultural machinery, in particular to a conveying device for a sugarcane harvester.
背景技术Background technique
甘蔗是我国最重要的制糖原料之一,但收割效率却很低。如今国内很多区域正推进甘蔗机械化收割进程,但机收的输送过程经常出现甘蔗压劈、堵塞现象,这是因为传统的输送装置主要是通过喂入的甘蔗顶起上输送辊,实现输送,且输送齿多为铁制,过重的输送辊与铁制齿易造成甘蔗的压裂破损,严重影响着甘蔗的收割质量,因此实用新型一种减少甘蔗劈裂、堵塞现象的装置势在必行,这种装置的主要特点是轻量化、拆装方便、对甘蔗的作用力小。Sugarcane is one of the most important sugar raw materials in our country, but the harvesting efficiency is very low. Nowadays, many regions in China are advancing the process of mechanized sugarcane harvesting, but sugarcane crushing and blockage often occur in the conveying process of machine harvesting. This is because the traditional conveying device mainly uses the fed sugarcane to jack up the conveying roller to realize conveying, and Most of the conveying teeth are made of iron. Overweight conveying rollers and iron teeth are likely to cause fracturing and damage of sugarcane, which seriously affects the harvesting quality of sugarcane. Therefore, it is imperative to implement a new device to reduce the phenomenon of sugarcane splitting and clogging. , the main features of this device are light weight, easy disassembly and assembly, and small force on sugarcane.
发明内容Contents of the invention
本实用新型的目的在于提供一种可减少甘蔗在输送过程中的堵塞、压劈断裂现象的甘蔗收割机输送装置。The purpose of the utility model is to provide a sugarcane harvester conveying device which can reduce the jamming, crushing and breaking of sugarcane in the conveying process.
本实用新型的目的是通过如下技术方案实现的:The purpose of this utility model is achieved through the following technical solutions:
一种甘蔗收割机输送装置,包括一对第一侧板9和一对第二侧板8,第一侧板9位于第二侧板8的前方,其中:A sugarcane harvester conveying device comprises a pair of first side plates 9 and a pair of second side plates 8, the first side plates 9 are positioned in front of the second side plates 8, wherein:
所述甘蔗收割机输送装置进一步包括分流装置1、剥叶装置2、间距可调输送装置3、液压马达5、第一传动齿轮4和第二传动齿轮6;The conveying device of the sugarcane harvester further comprises a splitting device 1, a leaf stripping device 2, an adjustable distance conveying device 3, a hydraulic motor 5, a first transmission gear 4 and a second transmission gear 6;
分流装置1布置在所述一对第一侧板9之间,分流装置1包括上分流台11、下分流辊14、分流齿条104、分流齿轮105和分流齿103;其中,The distribution device 1 is arranged between the pair of first side plates 9, and the distribution device 1 includes an upper distribution platform 11, a lower distribution roller 14, a distribution rack 104, a distribution gear 105 and a distribution tooth 103; wherein,
下分流辊14与上分流台11在垂直方向对应地设置在第一侧板9的前端;The lower splitter roller 14 is arranged on the front end of the first side plate 9 corresponding to the upper splitter table 11 in the vertical direction;
上分流台11为一方形台,其两端与第一侧板9固定安装,底部沿其纵向设有一滑槽,分流齿条104可滑动地设于所述滑槽中;在第一侧板9上设有供分流齿条104往复移动通过的方形孔;轴承座107一端垂直固装于一侧第一侧板9的外侧,另一端设有滚动轴承106;分流齿轮轴的一端与电机108连接,另一端通过滚动轴承106在轴承座107上转动连接;分流齿轮105固接于分流齿轮轴上,分流齿轮105与分流齿条104啮合;The upper diverter table 11 is a square platform, its two ends are fixedly installed with the first side plate 9, and the bottom is provided with a chute along its longitudinal direction, and the diverter rack 104 is slidably arranged in the chute; on the first side plate 9 is provided with a square hole for the reciprocating movement of the shunt rack 104; one end of the bearing seat 107 is vertically fixed on the outside of the first side plate 9 on one side, and the other end is provided with a rolling bearing 106; one end of the shunt gear shaft is connected to the motor 108 , the other end is rotationally connected on the bearing seat 107 through the rolling bearing 106; the splitter gear 105 is fixedly connected to the splitter gear shaft, and the splitter gear 105 meshes with the splitter rack 104;
下分流辊14的两端与第一侧板9转动连接;多个分流齿103沿下分流辊14的外圆周布置;分流齿103为片状,其底端与下分流辊14的圆周外表面固接,顶端呈波浪形;The two ends of the lower splitter roller 14 are rotationally connected with the first side plate 9; a plurality of splitter teeth 103 are arranged along the outer circumference of the lower splitter roller 14; Fixed connection, the top is wavy;
剥叶装置2布置在一对第一侧板9之间,剥叶装置2位于分流装置1的后方;所述剥叶装置2包括上剥叶辊21、下剥叶辊22和剥叶齿201;The leaf stripping device 2 is arranged between a pair of first side plates 9, and the leaf stripping device 2 is positioned at the rear of the flow divider 1; the leaf stripping device 2 includes an upper leaf stripping roller 21, a lower leaf stripping roller 22 and a leaf stripping tooth 201 ;
上剥叶辊21和下剥叶辊22具有相同结构,其在垂直方向对应地设置,上剥叶辊21和下剥叶辊22的两端与第一侧板9转动连接;The upper leaf stripping roller 21 and the lower leaf stripping roller 22 have the same structure, which are arranged correspondingly in the vertical direction, and the two ends of the upper leaf stripping roller 21 and the lower leaf stripping roller 22 are rotationally connected with the first side plate 9;
上剥叶辊21和下剥叶辊22沿其圆周方向均匀设有多个剥叶辊平面槽13,每个剥叶辊平面槽13设有多个剥叶辊螺纹孔12;The upper leaf stripping roller 21 and the lower leaf stripping roller 22 are evenly provided with a plurality of leaf stripping roller plane grooves 13 along their circumferential direction, and each leaf stripping roller plane groove 13 is provided with a plurality of leaf stripping roller threaded holes 12;
剥叶齿201为矩形结构,剥叶齿201包括剥叶齿顶部2015、剥叶齿底部2021和剥叶齿螺栓18;The leaf stripping tooth 201 is a rectangular structure, and the leaf stripping tooth 201 includes a leaf stripping tooth top 2015, a leaf stripping tooth bottom 2021 and a leaf stripping tooth bolt 18;
剥叶齿顶部2015安装在剥叶齿底部2021上端,剥叶齿底部2021的底端与剥叶齿螺栓18固接;剥叶齿201通过剥叶齿螺栓18穿过剥叶辊螺纹孔12可拆卸地固接在上剥叶辊21和/或下剥叶辊22上;The leaf stripping tooth top 2015 is installed on the leaf stripping tooth bottom 2021 upper end, and the bottom of the leaf stripping tooth bottom 2021 is fixedly connected with the leaf stripping tooth bolt 18; Detachably fixed on the upper leaf stripping roller 21 and/or the lower leaf stripping roller 22;
下分流辊14与下剥叶辊22的同一端设有齿轮,下分流辊14的齿轮与下剥叶辊22的齿轮之间设有第一传动齿轮4;上剥叶辊21和下剥叶辊22的端部均安装有液压马达5,两个液压马达5转向相反;The same end of the lower splitter roller 14 and the lower leaf stripping roller 22 is provided with a gear, and the first transmission gear 4 is provided between the gear of the lower splitter roller 14 and the gear of the lower leaf stripping roller 22; The ends of the rollers 22 are equipped with hydraulic motors 5, and the two hydraulic motors 5 turn in opposite directions;
间距可调输送装置3布置于一对第二侧板8之间;间距可调输送装置3包括上输送辊31、下输送辊32、活动齿301和固定齿401;The adjustable spacing conveying device 3 is arranged between a pair of second side plates 8; the adjustable spacing conveying device 3 includes an upper conveying roller 31, a lower conveying roller 32, movable teeth 301 and fixed teeth 401;
上输送辊31和下输送辊32具有相同结构,其在垂直方向对应地设置,上输送辊31和下输送辊32的两端与第二侧板8转动连接;The upper conveying roller 31 and the lower conveying roller 32 have the same structure, which are arranged correspondingly in the vertical direction, and the two ends of the upper conveying roller 31 and the lower conveying roller 32 are connected to the second side plate 8 in rotation;
上输送辊31和下输送辊32具有至少三组;There are at least three sets of upper conveying rollers 31 and lower conveying rollers 32;
上输送辊31和下输送辊32均沿其圆周方向均匀设有多个输送辊平面槽33,每个输送辊平面槽33设有多个输送辊螺纹孔34;Both the upper conveying roller 31 and the lower conveying roller 32 are uniformly provided with a plurality of conveying roller plane grooves 33 along their circumferential direction, and each conveying roller plane groove 33 is provided with a plurality of conveying roller threaded holes 34;
活动齿301为矩形结构,包括活动齿顶部3015和活动齿底部3021;The movable tooth 301 is a rectangular structure, including a movable tooth top 3015 and a movable tooth bottom 3021;
活动齿底部3021为一上方具有开口的箱式结构,该结构能够容纳活动齿顶部3015,活动齿顶部3015的下端由所述箱式结构的开口进入活动齿底部3021,活动齿顶部3015的下端固接两个上顶柱3019,活动齿底部3021的箱式结构的下端内表面固接两个与上顶柱3019相对应的下顶柱3020,弹簧3017套接在上顶柱3019和下顶柱3020之间;Movable tooth bottom 3021 is a box structure with an opening above, and this structure can accommodate movable tooth top 3015, and the lower end of movable tooth top 3015 enters movable tooth bottom 3021 by the opening of described box structure, and the lower end of movable tooth top 3015 is fixed Two upper jacks 3019 are connected, and two lower jacks 3020 corresponding to the upper jacks 3019 are fixed on the inner surface of the lower end of the box structure of the movable tooth bottom 3021, and the spring 3017 is sleeved on the upper jacks 3019 and the lower jacks Between 30 and 20;
活动齿顶部3015两侧固接有限位杆3016,活动齿底部3021两侧沿活动齿下部3021轴向设有限位槽3022,限位杆3016位于限位槽内;Both sides of the top of the movable tooth 3015 are fixedly connected with limiting rods 3016, and both sides of the bottom of the movable tooth 3021 are provided with limiting grooves 3022 along the axial direction of the lower part of the movable teeth 3021, and the limiting rods 3016 are located in the limiting grooves;
活动齿301的底端与活动齿螺栓181固接,活动齿301通过活动齿螺栓181穿过输送辊螺纹孔34可拆卸地固接在上输送辊31上;The bottom end of the movable tooth 301 is affixed to the movable tooth bolt 181, and the movable tooth 301 is detachably fixed on the upper conveying roller 31 through the movable tooth bolt 181 through the threaded hole 34 of the conveying roller;
固定齿401为矩形结构,固定齿401的底端与固定齿螺栓182固接,固定齿401通过固定齿螺栓182穿过输送辊螺纹孔34可拆卸地固接在下输送辊32上;The fixed tooth 401 has a rectangular structure, the bottom end of the fixed tooth 401 is affixed to the fixed tooth bolt 182, and the fixed tooth 401 is removably fixed on the lower conveying roller 32 through the fixed tooth bolt 182 through the threaded hole 34 of the conveying roller;
上输送辊31、下输送辊32的同一端设有齿轮,所有上输送辊31的齿轮之间设有第二传动齿轮6,所有下输送辊32的齿轮之间也设有第二传动齿轮6,通过第二传动齿轮6实现动力传递;一个上输送辊31和一个下输送辊32的端部设有液压马达5,驱动上输送辊31和下输送辊32的液压马达5的转向相反。The same end of the upper conveying roller 31 and the lower conveying roller 32 is provided with gears, the second transmission gear 6 is arranged between the gears of all the upper conveying rollers 31, and the second transmission gear 6 is also arranged between the gears of all the lower conveying rollers 32 Realize power transmission by the second transmission gear 6; The end of an upper conveying roller 31 and a lower conveying roller 32 is provided with a hydraulic motor 5, and the steering of the hydraulic motor 5 driving the upper conveying roller 31 and the lower conveying roller 32 is opposite.
其中,剥叶齿顶部2015包括多个细小的尼龙圆柱,剥叶齿底部2021为尼龙材质。Wherein, the top 2015 of the stripping teeth includes a plurality of small nylon cylinders, and the bottom 2021 of the stripping teeth is made of nylon.
其中,第一侧板9和第二侧板8的上端的角部均设有连接耳7,第一侧板9和第二侧板8通过连接耳7安装在收割机上,第二侧板8位于第一侧板9的后方。Wherein, the corners of the upper ends of the first side plate 9 and the second side plate 8 are all provided with connecting ears 7, and the first side plate 9 and the second side plate 8 are installed on the harvester by the connecting ears 7, and the second side plate 8 Located behind the first side panel 9.
其中,尼龙齿面3014为锯齿形,设置在活动齿顶部3015的顶端面与固定齿的顶端面上。Wherein, the nylon tooth surface 3014 is zigzag, and is arranged on the top surface of the movable tooth top 3015 and the top surface of the fixed tooth.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、齿轮齿条传动机构可有效地对甘蔗进行分流,避免堵塞;1. The rack and pinion transmission mechanism can effectively divert the sugar cane to avoid blockage;
2、活动齿结构可有效降低甘蔗受到的压力,减少压劈现象;2. The movable tooth structure can effectively reduce the pressure on the sugarcane and reduce the phenomenon of crushing;
3、剥叶齿、活动齿和固定齿通过螺栓连接的方式固定在输送辊上,便于拆卸安装;3. The stripping teeth, movable teeth and fixed teeth are fixed on the conveying roller through bolt connection, which is convenient for disassembly and installation;
4、尼龙齿材料较软,耐磨性较强,降低甘蔗磨损;4. The nylon tooth material is soft and has strong wear resistance, which reduces the wear of sugar cane;
5、本装置制作简单,成本较低,可以推广使用。5. The device is simple to manufacture and low in cost, and can be popularized and used.
剥叶齿、活动齿、固定齿通过螺栓连接的方式固定在输送辊上,可随时进行更换,针对不同的甘蔗输送量,可有效分流,实现自动调节,对甘蔗的作用力小。本实用新型结构可靠、制造成本低廉、实用性较强、便于拆卸,可有效降低甘蔗的压劈断裂、堵塞现象。The stripping teeth, movable teeth and fixed teeth are fixed on the conveying roller by bolts, and can be replaced at any time. According to different sugarcane conveying volumes, it can effectively divide the flow and realize automatic adjustment, and the force on sugarcane is small. The utility model has the advantages of reliable structure, low manufacturing cost, strong practicability, easy disassembly, and can effectively reduce the phenomena of crushing, splitting, fracture and blockage of sugarcane.
附图说明Description of drawings
图1是本实用新型甘蔗收割机输送装置的结构示意图;Fig. 1 is the structural representation of the utility model sugarcane harvester delivery device;
图2是本实用新型分流装置与剥叶装置的结构示意图;Fig. 2 is a structural representation of the utility model shunt device and leaf stripping device;
图3是本实用新型分流装置与剥叶装置的侧视图;Fig. 3 is a side view of the utility model shunt device and leaf stripping device;
图4是本实用新型分流装置与剥叶装置的后视图;Fig. 4 is the rear view of the utility model shunt device and leaf stripping device;
图5是本实用新型间距可调输送装置的后视图;Fig. 5 is a rear view of the utility model distance adjustable conveying device;
图6是本实用新型上、下剥叶辊结构示意图;Fig. 6 is a structural schematic diagram of the upper and lower leaf stripping rollers of the utility model;
图7是本实用新型上、下输送辊结构示意图;Fig. 7 is a structural schematic diagram of the upper and lower conveying rollers of the utility model;
图8是本实用新型下分流辊安装分流齿103后的结构示意图;Fig. 8 is a structural schematic diagram of the utility model after the lower splitter roller is installed with splitter teeth 103;
图9是本实用新型剥叶辊安装剥叶齿201后的结构示意图;Fig. 9 is a structural schematic view of the leaf stripping roller of the present invention after the leaf stripping teeth 201 are installed;
图10是本实用新型上输送辊安装活动齿301后的结构示意图;Fig. 10 is a structural schematic diagram of the utility model after the movable teeth 301 are installed on the conveying roller;
图11是本实用新型下输送辊安装固定齿401后的结构示意图;Fig. 11 is a structural schematic diagram of the utility model after the lower conveying roller is installed with fixed teeth 401;
图12是本实用新型剥叶齿201结构示意图;Fig. 12 is a structural schematic diagram of the leaf stripping tooth 201 of the present invention;
图13是本实用新型活动齿301的结构示意图;Fig. 13 is a schematic structural view of the movable tooth 301 of the present invention;
图14是图12的剖视图;Figure 14 is a sectional view of Figure 12;
图15是本实用新型固定齿401的结构示意图。FIG. 15 is a schematic structural view of the fixed tooth 401 of the present invention.
附图标记:Reference signs:
1分流装置 2剥叶装置 3间距可调输送装置1 Splitting device 2 Leaf stripping device 3 Spacing adjustable conveying device
4第一传动齿轮 5液压马达 6第二传动齿轮4 first transmission gear 5 hydraulic motor 6 second transmission gear
7连接耳 8第二侧板 9第一侧板7 Connecting ear 8 Second side plate 9 First side plate
11上分流台 14下分流辊 12剥叶辊螺纹孔11 Upper diverter table 14 Lower diverter roller 12 Leaf stripping roller threaded hole
13剥叶辊平面槽 18剥叶齿螺栓 21上剥叶辊13 Leaf stripping roller plane groove 18 Leaf stripping tooth bolt 21 Upper leaf stripping roller
22下剥叶辊 31上输送辊 32下输送辊22 Lower leaf stripping rollers 31 Upper conveying rollers 32 Lower conveying rollers
33输送辊平面槽 34输送辊螺纹孔33 Conveying roller flat groove 34 Conveying roller threaded hole
105分流齿轮 103分流齿 104分流齿条105 diverter gear 103 diverter tooth 104 diverter rack
106滚动轴承 107轴承座 108电机106 rolling bearing 107 bearing seat 108 motor
181活动齿螺栓 201剥叶齿 2015剥叶齿顶部181 Movable tooth bolt 201 Leaf stripping tooth 2015 Top of leaf stripping tooth
182固定齿螺栓 2021剥叶齿底部 301活动齿182 fixed tooth bolts 2021 stripping tooth bottom 301 movable tooth
3014尼龙齿面 3015活动齿顶部 3016限位杆3014 nylon tooth surface 3015 active tooth top 3016 limit rod
3017弹簧 3019上顶柱 3020下顶柱3017 Spring 3019 Upper Column 3020 Lower Column
3021活动齿底部 3022限位槽 401固定齿3021 movable tooth bottom 3022 limit slot 401 fixed tooth
具体实施方式Detailed ways
下面通过附图和实施例对本实用新型作进一步详细说明,但本实用新型的保护范围不局限于所述内容。The utility model will be described in further detail below through the accompanying drawings and embodiments, but the protection scope of the utility model is not limited to the content described.
如图1所示,将甘蔗进入甘蔗收割机输送装置的方向设为前方。一种甘蔗收割机输送装置,包括一对第一侧板9和一对第二侧板8,所述第一侧板9位于第二侧板8的前方。As shown in Figure 1, the direction in which sugarcane enters the sugarcane harvester conveying device is set as the front. A conveying device for a sugarcane harvester, comprising a pair of first side plates 9 and a pair of second side plates 8 , the first side plates 9 are located in front of the second side plates 8 .
所述甘蔗收割机输送装置进一步包括分流装置1、剥叶装置2、间距可调输送装置3、液压马达5、第一传动齿轮4、第二传动齿轮6和连接耳7。The conveying device of the sugarcane harvester further includes a splitting device 1 , a leaf stripping device 2 , an adjustable distance conveying device 3 , a hydraulic motor 5 , a first transmission gear 4 , a second transmission gear 6 and connecting ears 7 .
如图2、图3和图8所示,分流装置1布置在所述一对第一侧板9之间,所述分流装置1包括上分流台11、下分流辊14、分流齿条104、分流齿轮105和分流齿103。其中,As shown in FIG. 2 , FIG. 3 and FIG. 8 , the distribution device 1 is arranged between the pair of first side plates 9 , and the distribution device 1 includes an upper distribution platform 11 , a lower distribution roller 14 , a distribution rack 104 , Splitter gear 105 and splitter teeth 103 . in,
下分流辊14与上分流台11在垂直方向对应地设置在第一侧板9的前端。The lower distributing roller 14 is arranged on the front end of the first side plate 9 corresponding to the upper distributing table 11 in the vertical direction.
上分流台11为一方形台,其两端与第一侧板9固定安装,底部沿其纵向设有一滑槽,分流齿条104可滑动地设于所述滑槽中。在第一侧板9上设有供分流齿条104往复移动通过的方形孔。The upper distribution platform 11 is a square platform, its two ends are fixedly installed with the first side plate 9, and the bottom is provided with a chute along its longitudinal direction, and the distribution rack 104 is slidably arranged in the chute. A square hole is provided on the first side plate 9 through which the distribution rack 104 reciprocates.
轴承座107一端垂直固装于一侧第一侧板9的外侧,另一端设有滚动轴承106。分流齿轮轴的一端与电机108连接,另一端通过滚动轴承106在轴承座107上转动连接。分流齿轮105固接于分流齿轮轴上,分流齿轮105与分流齿条104啮合。电机108驱动分流齿轮轴从而带动分流齿轮105旋转。One end of the bearing seat 107 is fixed vertically on the outer side of the first side plate 9 on one side, and the other end is provided with a rolling bearing 106 . One end of the shunt gear shaft is connected with the motor 108 , and the other end is rotatably connected on the bearing seat 107 through the rolling bearing 106 . The splitter gear 105 is fixedly connected to the splitter gear shaft, and the splitter gear 105 meshes with the splitter rack 104 . The motor 108 drives the shunt gear shaft to drive the shunt gear 105 to rotate.
分流齿轮105在电机108的带动下朝一个方向转动,分流齿条104通过与分流齿轮105的啮合,得以向一侧移动,当分流齿条104即将运动到临界位置,即分流齿条104与分流齿轮105即将失去啮合或分流齿轮105与分流齿条104持续啮合至分流齿条104的非啮合端即将离开第一侧板9时,电机108反转,带动分流齿轮105实现反转,分流齿条104向另一侧平移。循环往复以上过程,进入分流装置1的甘蔗在分流齿条104的引导下向两侧移动,能够有效减少堵塞。The shunt gear 105 rotates in one direction driven by the motor 108, and the shunt rack 104 can move to one side by meshing with the shunt gear 105. When the shunt rack 104 is about to move to the critical position, that is, the shunt rack 104 and the shunt When the gear 105 is about to lose mesh or the shunt gear 105 and the shunt rack 104 continue to mesh until the non-meshing end of the shunt rack 104 is about to leave the first side plate 9, the motor 108 reverses, driving the shunt gear 105 to realize the reverse, and the shunt rack 104 translates to the other side. By reciprocating the above process, the sugarcane entering the flow diversion device 1 moves to both sides under the guidance of the flow diversion rack 104, which can effectively reduce blockage.
下分流辊14的两端与第一侧板9转动连接。多个分流齿103沿下分流辊14的外圆周布置。分流齿103为片状,其底端与下分流辊14的圆周外表面固接,顶端呈波浪形。分流齿103的波浪形顶端所形成的多个凹槽与甘蔗直径相匹配,使得分流后的甘蔗不易移动,完成甘蔗分流。Both ends of the lower splitting roller 14 are rotatably connected with the first side plate 9 . A plurality of splitting teeth 103 are arranged along the outer circumference of the lower splitting roller 14 . The splitter teeth 103 are sheet-shaped, the bottom end of which is fixedly connected to the outer peripheral surface of the lower splitter roller 14, and the top end is wavy. The multiple grooves formed by the wavy tops of the shunt teeth 103 match the diameter of the sugarcane, so that the shunted sugarcane is not easy to move, and the sugarcane shunt is completed.
如图4、图6、图9和图12所示,剥叶装置2布置在一对第一侧板9之间,剥叶装置2位于分流装置1的后方。所述剥叶装置2包括上剥叶辊21、下剥叶辊22和剥叶齿201。As shown in FIG. 4 , FIG. 6 , FIG. 9 and FIG. 12 , the leaf stripping device 2 is arranged between a pair of first side plates 9 , and the leaf stripping device 2 is located at the rear of the distribution device 1 . The leaf stripping device 2 includes an upper leaf stripping roller 21 , a lower leaf stripping roller 22 and leaf stripping teeth 201 .
上剥叶辊21和下剥叶辊22具有相同结构,其在垂直方向对应地设置,上剥叶辊21和下剥叶辊22的两端与第一侧板9转动连接。The upper leaf stripping roller 21 and the lower leaf stripping roller 22 have the same structure, which are arranged correspondingly in the vertical direction, and the two ends of the upper leaf stripping roller 21 and the lower leaf stripping roller 22 are rotatably connected with the first side plate 9 .
如图6所示,上剥叶辊21和下剥叶辊22沿其圆周方向均匀设有多个剥叶辊平面槽13,每个剥叶辊平面槽13设有多个剥叶辊螺纹孔12。As shown in Figure 6, the upper leaf stripping roller 21 and the lower leaf stripping roller 22 are evenly provided with a plurality of leaf stripping roller plane grooves 13 along its circumferential direction, and each leaf stripping roller plane groove 13 is provided with a plurality of leaf stripping roller threaded holes 12.
如图9、图12所示,剥叶齿201为矩形结构,剥叶齿201包括剥叶齿顶部2015、剥叶齿底部2021和剥叶齿螺栓18。As shown in FIG. 9 and FIG. 12 , the stripping tooth 201 has a rectangular structure, and the stripping tooth 201 includes a stripping tooth top 2015 , a stripping tooth bottom 2021 and a stripping tooth bolt 18 .
剥叶齿顶部2015安装在剥叶齿底部2021上端,剥叶齿顶部2015包括多个细小的尼龙圆柱,对甘蔗的损害小,同时拨叶效果良好;剥叶齿底部2021为尼龙材质,剥叶齿底部2021的底端与剥叶齿螺栓18固接;剥叶齿201通过剥叶齿螺栓18穿过剥叶辊螺纹孔12可拆卸地固接在上剥叶辊21和/或下剥叶辊22上。如此设计的目的在于便于安装拆卸。The top 2015 of the stripping tooth is installed on the upper end of the bottom 2021 of the stripping tooth. The top 2015 of the stripping tooth includes a plurality of small nylon cylinders, which has little damage to the sugarcane and has a good leaf pulling effect; The bottom of the tooth bottom 2021 is affixed to the stripping tooth bolt 18; the stripping tooth 201 is detachably fixed on the upper stripping roller 21 and/or the lower stripping roller through the stripping tooth bolt 18 through the threaded hole 12 of the stripping roller Roll 22. The purpose of such design is to facilitate installation and disassembly.
剥叶装置2的作用是避免蔗叶进入间距可调输送装置3并缠绕间距可调输送装置3,造成阻塞。The effect of leaf stripping device 2 is to avoid cane leaves from entering the adjustable conveying device 3 and winding the adjustable conveying device 3, causing blockage.
下分流辊14与下剥叶辊22的同一端设有齿轮,下分流辊14的齿轮与下剥叶辊22的齿轮之间设有第一传动齿轮4,通过第一传动齿轮4实现动力传递。上剥叶辊21和下剥叶辊22的端部均安装有液压马达5,两个液压马达5转向相反,使上剥叶辊21下剥叶辊22一起带动甘蔗向后输送。The same end of the lower splitter roller 14 and the lower leaf stripping roller 22 is provided with a gear, and the first transmission gear 4 is arranged between the gear of the lower splitter roller 14 and the gear of the lower leaf stripping roller 22, and the power transmission is realized by the first transmission gear 4 . The end of the last leaf stripping roller 21 and the following leaf stripping roller 22 is equipped with a hydraulic motor 5, and the two hydraulic motors 5 turn to the opposite direction, so that the upper leaf stripping roller 21 and the lower leaf stripping roller 22 drive the sugarcane to transport backward together.
如图1、图7所示,间距可调输送装置3布置于一对第二侧板8之间。间距可调输送装置3包括上输送辊31、下输送辊32、活动齿301和固定齿401。As shown in FIG. 1 and FIG. 7 , the distance-adjustable conveying device 3 is arranged between a pair of second side plates 8 . The adjustable pitch conveying device 3 includes an upper conveying roller 31 , a lower conveying roller 32 , movable teeth 301 and fixed teeth 401 .
上输送辊31和下输送辊32具有相同结构,其在垂直方向对应地设置,上输送辊31和下输送辊32的两端与第二侧板8转动连接。The upper conveying roller 31 and the lower conveying roller 32 have the same structure, which are arranged correspondingly in the vertical direction, and the two ends of the upper conveying roller 31 and the lower conveying roller 32 are rotatably connected with the second side plate 8 .
上输送辊31和下输送辊32具有至少三组。There are at least three sets of upper conveying rollers 31 and lower conveying rollers 32 .
上输送辊31和下输送辊32均沿其圆周方向均匀设有多个输送辊平面槽33,每个输送辊平面槽33设有多个输送辊螺纹孔34。Both the upper conveying roller 31 and the lower conveying roller 32 are uniformly provided with a plurality of conveying roller flat grooves 33 along their circumferential direction, and each conveying roller flat groove 33 is provided with a plurality of conveying roller threaded holes 34 .
如图10、图13、图14所示,活动齿301为矩形结构,包括活动齿顶部3015和活动齿底部3021。As shown in FIG. 10 , FIG. 13 , and FIG. 14 , the movable tooth 301 is a rectangular structure, including a movable tooth top 3015 and a movable tooth bottom 3021 .
活动齿底部3021为一上方具有开口的箱式结构,该结构能够容纳活动齿顶部3015。活动齿顶部3015的下端由所述箱式结构的开口进入活动齿底部3021。活动齿顶部3015的下端固接两个上顶柱3019,活动齿底部3021的箱式结构的下端内表面固接两个与上顶柱3019相对应的下顶柱3020,弹簧3017套接在上顶柱3019和下顶柱3020之间。对于直径、大小各有差异的不同品种的甘蔗,可选择不同强度、弹性极限的弹簧3017,以适应进入输送装置的甘蔗。The movable tooth bottom 3021 is a box-like structure with an opening above, which can accommodate the movable tooth top 3015 . The lower end of the movable tooth top 3015 enters the movable tooth bottom 3021 through the opening of the box structure. The lower end of the movable tooth top 3015 is affixed to two upper push columns 3019, and the inner surface of the lower end of the box-like structure of the movable tooth bottom 3021 is fixedly connected to two lower push columns 3020 corresponding to the upper push columns 3019, and the spring 3017 is sleeved on the upper Between the top post 3019 and the bottom top post 3020. For sugarcane of different varieties with different diameters and sizes, springs 3017 with different strengths and elastic limits can be selected to adapt to the sugarcane entering the conveying device.
活动齿顶部3015两侧固接有限位杆3016,活动齿底部3021两侧沿活动齿下部3021轴向设有限位槽3022,限位杆3016位于限位槽3022内,能够在限位槽3022内移动。Both sides of the top of the movable tooth 3015 are fixedly connected with limiting rods 3016, and both sides of the bottom of the movable tooth 3021 are provided with limiting grooves 3022 along the axial direction of the lower part of the movable teeth 3021. move.
尼龙齿面3014为锯齿形,设置在活动齿顶部3015的顶端面上,可加强夹持。The nylon tooth surface 3014 is zigzag, and is arranged on the top surface of the movable tooth top 3015, which can strengthen clamping.
活动齿301的底端与活动齿螺栓181固接,活动齿301通过活动齿螺栓181穿过输送辊螺纹孔34可拆卸地固接在上输送辊31上。The bottom end of the movable tooth 301 is affixed to the movable tooth bolt 181 , and the movable tooth 301 is detachably fixed on the upper conveying roller 31 through the movable tooth bolt 181 passing through the threaded hole 34 of the conveying roller.
如图11和图15所示,固定齿401为矩形结构,固定齿401的顶端面上也设有锯齿形尼龙齿面3014,可加强夹持。固定齿401的底端与固定齿螺栓182固接,固定齿401通过固定齿螺栓182穿过输送辊螺纹孔34可拆卸地固接在下输送辊32上。As shown in FIG. 11 and FIG. 15 , the fixed tooth 401 has a rectangular structure, and the top surface of the fixed tooth 401 is also provided with a zigzag nylon tooth surface 3014 to strengthen clamping. The bottom end of the fixed tooth 401 is fixedly connected with the fixed tooth bolt 182 , and the fixed tooth 401 is detachably fixed on the lower conveying roller 32 through the threaded hole 34 of the conveying roller through the fixed tooth bolt 182 .
通过活动齿301和固定齿401的配合,有利于提升夹持力。活动齿301和固定齿401的齿面采用尼龙齿面,与橡胶材料相比,更加耐磨,可靠性更高。Through the cooperation of the movable teeth 301 and the fixed teeth 401, it is beneficial to increase the clamping force. The tooth surfaces of the movable teeth 301 and the fixed teeth 401 are made of nylon, which is more wear-resistant and more reliable than rubber materials.
上输送辊31、下输送辊32的同一端设有齿轮,所有上输送辊31的齿轮之间设有第二传动齿轮6,所有下输送辊32的齿轮之间也分别设有第二传动齿轮6,通过第二传动齿轮6实现动力传递。一个上输送辊31和一个下输送辊32的端部设有液压马达5,驱动上输送辊31和下输送辊32的液压马达5的转向相反,通过第二传动齿轮6,使上输送辊31下输送辊32一起将甘蔗向后输送,有利于甘蔗的夹持输送。The same end of the upper conveying roller 31 and the lower conveying roller 32 is provided with gears, and the second transmission gear 6 is arranged between the gears of all the upper conveying rollers 31, and the second transmission gears are respectively arranged between the gears of all the lower conveying rollers 32 6. Realize power transmission through the second transmission gear 6 . The ends of an upper conveying roller 31 and a lower conveying roller 32 are provided with a hydraulic motor 5, and the steering of the hydraulic motor 5 driving the upper conveying roller 31 and the lower conveying roller 32 is reversed, and the upper conveying roller 31 is driven by the second transmission gear 6. The lower conveying rollers 32 convey the sugarcane backward together, which is beneficial to the clamping and conveying of the sugarcane.
第一侧板9和第二侧板8的上端的角部均设有连接耳7,第一侧板9和第二侧板8通过连接耳7安装在收割机上,第二侧板8位于第一侧板9的后方。The corners of the upper ends of the first side plate 9 and the second side plate 8 are all provided with connecting ears 7, and the first side plate 9 and the second side plate 8 are installed on the harvester by the connecting ears 7, and the second side plate 8 is positioned at the first The rear of one side plate 9.
本实用新型的工作过程为:The working process of the present utility model is:
甘蔗进入分流装置1时,分流齿轮105在电机108的带动下朝一个方向转动,分流齿条104通过与分流齿轮105的啮合,得以向一侧移动,将甘蔗向一侧拨动。当分流齿条104即将运动到临界位置,电机108反转,带动分流齿轮105反转,分流齿条104向另一侧平移,将甘蔗向另一侧拨动。循环往复以上过程,将甘蔗向两侧分流。下分流辊14的分流齿103呈波浪形,可加强对甘蔗的限位,避免甘蔗移动。When the sugarcane entered the splitter device 1, the splitter gear 105 rotated in one direction driven by the motor 108, and the splitter rack 104 moved to one side by engaging with the splitter gear 105, so that the sugarcane was moved to one side. When the shunt rack 104 is about to move to the critical position, the motor 108 reverses, driving the shunt gear 105 to reverse, and the shunt rack 104 translates to the other side, and the sugarcane is moved to the other side. The above process is repeated in a cycle, and the sugarcane is shunted to both sides. The splitting teeth 103 of the lower splitting roller 14 are wave-shaped, which can strengthen the positioning of the sugarcane and prevent the sugarcane from moving.
甘蔗经分流装置1进入剥叶装置2时,多排由多个细小的尼龙圆柱组成的剥叶齿201在转向相反的上剥叶辊21和下剥叶辊22的带动下旋转,进行剥叶。When the sugarcane enters the leaf stripping device 2 through the diversion device 1, multiple rows of leaf stripping teeth 201 composed of multiple small nylon cylinders rotate under the drive of the upper leaf stripping roller 21 and the lower leaf stripping roller 22, which turn in the opposite direction, to perform leaf stripping. .
甘蔗进入间距可调输送装置3时,活动齿301和固定齿401接触甘蔗,受到来自甘蔗的压力,固定齿401保持不变,活动齿顶部3015挤压内部的弹簧3017,活动齿顶部3015的限位杆3016在压力的作用下在限位槽3022中运动,完成活动齿301上部的收缩;当作用在活动齿顶部3015的压力变小或消失时,活动齿顶部3015的限位杆3016在弹簧力的作用下在限位槽3022中运动,完成活动齿顶部3015的伸张。弹簧3017压缩时,上顶柱3019和下顶柱3020的接触,可避免弹簧3017达到压缩极限,对弹簧3017起到保护作用。安装在上输送辊31上的活动齿301可根据进入输送系统的甘蔗量自动调节与下输送辊32的间隙,在弹簧力的作用下可保证夹持效果,经过活动齿301和固定齿401的旋转运动,甘蔗顺利向后输送。When the sugarcane enters the adjustable conveying device 3, the movable teeth 301 and the fixed teeth 401 contact the sugarcane, and the fixed teeth 401 remain unchanged under the pressure from the sugarcane. The position rod 3016 moves in the limit groove 3022 under the action of the pressure to complete the contraction of the upper part of the movable tooth 301; Under the action of force, it moves in the limit groove 3022 to complete the extension of the movable tooth top 3015. When the spring 3017 is compressed, the contact between the upper top post 3019 and the lower top post 3020 can prevent the spring 3017 from reaching the compression limit and protect the spring 3017. The movable tooth 301 installed on the upper conveying roller 31 can automatically adjust the gap with the lower conveying roller 32 according to the amount of sugarcane entering the conveying system, and the clamping effect can be guaranteed under the action of the spring force. With rotating motion, the sugar cane is transported backwards smoothly.
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