CN209741944U - Improved self-balancing pile measuring equipment - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及工程设计技术领域,尤其涉及一种改进型自平衡测桩设备。The utility model relates to the technical field of engineering design, in particular to an improved self-balancing pile measuring device.
背景技术Background technique
在工程设计中需要对单桩进行相关参数的测试,目前大多采用静载荷试验法、动力无损检测法和自平衡法进行测试,而这三种试验方法都有一定的缺陷,静载试验法假定构件为轴心受压,运用近似于实际工作条件的方法,通过静载加压,得出荷载与位移、端阻力、摩擦力的关系曲线,得出桩的单桩竖向抗压极限承载力。虽然通过传统静载荷试验得出的试验结果可以直接用于工程设计,但是仪器非常复杂。往往要在现场安装锚桩制作反力梁还有压重平台,导致费工费时,而且试验成本高;2、动力无损检测法是通过装订加载仪器加载动荷载,引起桩顶的震动,动力无损试验时会产生明显的加速度,通过测量桩运动的物理数据去分析桩身的性质,从而确定桩的承载力。但是低应变法作用在桩上的动荷载小于桩使用荷载,测不出桩极限荷载,高应变法依据的是应力传播原理,收集数据都处于运动中,因此测试结果准确性不高;自平衡法利用试桩自身反力平衡的原理,通过预先埋设桩身的自平衡箱,试验时通过放置在地面上的油泵对自平衡箱的千斤顶对上下段桩施加荷载,使上段桩产生向上的位移,使桩侧摩阻力慢慢达到极限状态,同时对下段桩施加向下的压力使下段桩产生向下的运动,使下段桩达到极限状态,产生极限摩阻力和端阻力。自平衡法有,经济性(试验装置简单、时间短、可重复使用节省人工以及试验费用)便捷性(通过利用自平衡的原理进行反力试验得到的荷载与位移曲线,经过简单的转换得出极限承载力)安全性(桩顶没有堆载和反力架,工程人员只需要控制仪器就可以施加荷载)但是现有计算平衡点的方法,难以精确计算出平衡点位置,导致在试验时上部桩提早被顶起,导致试验失败,且难以测出桩的极限竖向承载力。In the engineering design, it is necessary to test the relevant parameters of the single pile. At present, static load test method, dynamic non-destructive testing method and self-balancing method are mostly used for testing, but these three test methods have certain defects. The static load test method assumes that The component is under axial compression, using a method similar to the actual working conditions, through static load compression, the relationship curve between load and displacement, end resistance and friction force is obtained, and the vertical compressive ultimate bearing capacity of a single pile is obtained . Although the test results obtained through traditional static load tests can be directly used in engineering design, the instruments are very complicated. It is often necessary to install anchor piles on site to make reaction beams and weight platforms, resulting in labor and time-consuming, and high test costs; 2. The dynamic non-destructive testing method is to load the dynamic load through the binding loading instrument, causing the vibration of the pile top, and the power is not damaged. There will be obvious acceleration during the test, and the physical data of the pile movement is used to analyze the properties of the pile body, so as to determine the bearing capacity of the pile. However, the dynamic load applied to the pile by the low-strain method is less than the load of the pile, and the ultimate load of the pile cannot be measured. The high-strain method is based on the principle of stress propagation, and the collected data is in motion, so the accuracy of the test results is not high; self-balancing The method utilizes the principle of self-balanced reaction force of the test pile, and pre-buries the self-balancing box of the pile body. During the test, the oil pump placed on the ground applies load to the jack of the self-balancing box to the upper and lower piles, so that the upper section of the pile produces an upward displacement. , so that the pile side friction resistance slowly reaches the limit state, and at the same time, downward pressure is applied to the lower section of the pile to cause the lower section of the pile to move downward, so that the lower section of the pile reaches the limit state, resulting in limit friction and end resistance. The self-balancing method has the advantages of economy (simple test device, short time, reusable, saving labor and test cost) convenience (the load and displacement curve obtained by using the principle of self-balancing to carry out the reaction force test can be obtained through simple conversion. ultimate bearing capacity) safety (there is no piled load and reaction frame on the top of the pile, engineers only need to control the instrument to apply the load) but the existing method of calculating the balance point is difficult to accurately calculate the position of the balance point, resulting in the upper The pile was jacked up early, resulting in the failure of the test, and it was difficult to measure the ultimate vertical bearing capacity of the pile.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中对单桩测试的试验装置方法不完善的问题,而提出的一种改进型自平衡测桩设备。The purpose of the utility model is to solve the problem of imperfect test device and method for single pile testing in the prior art, and propose an improved self-balancing pile measuring equipment.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种改进型自平衡测桩设备,包括桩身、预先埋设桩身的自平衡箱和静载加压装置,所述自平衡箱将桩身分为上段桩和下段桩,所述自平衡箱内设有千斤顶,所述千斤顶通过油管与外部的油泵固定连通,所述静载加压装置包括两个固定板,所述固定板的上端对称固定连接有两根固定杆,四根所述固定杆的上端固定连接有同一个支撑板,所述固定杆靠近上端的杆壁固定连接有托板,所述托板的上端通过滚珠轴承转动连接有螺杆,所述螺杆的上端贯穿支撑板的上端且固定连接有从动齿轮,所述支撑板的下端固定连接有电机,所述电机上端的输出轴贯穿支撑板的表面且固定连接有与四个从动齿轮啮合的主动齿轮,四根所述螺杆螺纹连接有同一个升降板,所述升降板的下端中心处固定连接有压杆,所述压杆的下端固定连接有压板。An improved self-balancing pile measuring equipment, including a pile body, a self-balancing box for pre-embedding the pile body, and a static load pressurization device. The self-balancing box divides the pile body into an upper pile and a lower pile. A jack is provided, and the jack is fixedly communicated with the external oil pump through the oil pipe. The static load pressurization device includes two fixed plates, and the upper ends of the fixed plates are symmetrically fixedly connected with two fixed rods, and the four fixed rods The upper end of the fixed rod is fixedly connected with the same support plate, the rod wall close to the upper end of the fixed rod is fixedly connected with a supporting plate, the upper end of the supporting plate is connected with a screw through a ball bearing, the upper end of the screw runs through the upper end of the supporting plate and A driven gear is fixedly connected, and a motor is fixedly connected to the lower end of the support plate. The output shaft at the upper end of the motor penetrates the surface of the support plate and is fixedly connected with a driving gear meshing with four driven gears. The four screws The same lifting plate is threadedly connected, and the center of the lower end of the lifting plate is fixedly connected with a pressing rod, and the lower end of the pressing rod is fixedly connected with a pressing plate.
优选的,所述固定板的侧壁固定连接有L形定位板,所述L形定位板的表面开设有螺孔,且螺孔内螺纹连接有定位螺栓。Preferably, the side wall of the fixing plate is fixedly connected with an L-shaped positioning plate, the surface of the L-shaped positioning plate is provided with screw holes, and the internal threads of the screw holes are connected with positioning bolts.
优选的,所述固定板的下端对称固定连接有两个万向轮。Preferably, two universal wheels are symmetrically fixedly connected to the lower end of the fixing plate.
优选的,所述螺杆的上端通过支撑板表面开设的通孔贯穿支撑板的表面,且通孔内通过滚珠轴承转动套接在螺杆外。Preferably, the upper end of the screw runs through the surface of the support plate through a through hole opened on the surface of the support plate, and the inside of the through hole is rotatably socketed on the outside of the screw through a ball bearing.
优选的,所述支撑板的侧壁对称固定连接有四个限位滑块,所述固定杆的杆壁开设有与限位滑块相匹配且沿竖直方向设置的限位滑槽。Preferably, four limit sliders are symmetrically fixedly connected to the side wall of the support plate, and the rod wall of the fixed rod is provided with a limit chute matching with the limit sliders and arranged along the vertical direction.
与现有技术相比,本实用新型提供了一种改进型自平衡测桩设备,具备以下有益效果:Compared with the prior art, the utility model provides an improved self-balancing pile measuring equipment, which has the following beneficial effects:
该改进型自平衡测桩设备,试验时,将静载加压装置通过万向轮移动至桩身上方,并通过L形定位板利用限位螺栓对静载加压装置进行稳固固定,通过放置在地面上的油泵对自平衡箱的千斤顶对上下段桩施加荷载,使上段桩产生向上的位移,使桩侧摩阻力慢慢达到极限状态,同时对下段桩施加向下的压力使下段桩产生向下的运动,使下段桩达到极限状态,产生极限摩阻力和端阻力,并启动电机,电机带动主动齿轮转动,利用主动齿轮与从动齿轮的啮合作用带动四根螺杆转动,再利用螺杆与升降板的螺纹连接作用使升降板推动压杆下移,进而通过压板对桩身的上端施加一个稳定的静力,这样的试验方式集成了静载试验和自平衡法测桩方法,在桩顶施加的静力小于原静载试验所加的静力,这样减小了原有静载试验施加巨大静力所消耗的人力物力,在桩顶施加静力后,避免了在试验时上段桩提早被顶起导致试验失败难以测出桩的极限竖向承载力的问题,解决了原有自平衡法在计算平衡点难以精确的问题,有效的解决了试验桩在没有达到极限荷载之前就被顶出导致试验失败或者测不出极限荷载的问题大大提高试验成功率,可以得出更完整的Q-S(沉降-位移)曲线,同样具备自平衡法经济性,便捷性,安全性的优点。In the improved self-balancing pile measuring equipment, during the test, the static load pressurization device is moved to the top of the pile body through the universal wheel, and the static load pressurization device is firmly fixed by the L-shaped positioning plate and the limit bolt, and the static load pressurization device is fixed by placing The oil pump on the ground applies load to the jack of the self-balancing box to the upper and lower piles, causing the upper piles to displace upwards, so that the side frictional resistance of the piles will gradually reach the limit state, and at the same time apply downward pressure to the lower piles to make the lower piles generate The downward movement makes the lower section of the pile reach the limit state, resulting in limit frictional resistance and end resistance, and starts the motor, which drives the driving gear to rotate, and uses the meshing effect of the driving gear and the driven gear to drive the four screws to rotate, and then uses the screw and the driven gear to rotate. The threaded connection of the lifting plate makes the lifting plate push the pressure rod down, and then apply a stable static force to the upper end of the pile body through the pressure plate. This test method integrates the static load test and the self-balancing pile measurement method. The static force applied is smaller than that of the original static load test, which reduces the manpower and material resources consumed by the original static load test to apply a huge static force. The problem that it is difficult to measure the ultimate vertical bearing capacity of the pile due to the failure of the test due to being jacked up solves the problem that the original self-balancing method is difficult to calculate the balance point accurately, and effectively solves the problem that the test pile is jacked up before reaching the ultimate load. Problems that lead to test failure or failure to measure the ultimate load can greatly improve the success rate of the test, and a more complete Q-S (settlement-displacement) curve can be obtained, which also has the advantages of self-balancing method in economy, convenience and safety.
而且该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型解决了原有自平衡法在计算平衡点难以精确的问题,有效的解决了试验桩在没有达到极限荷载之前就被顶出导致试验失败或者测不出极限荷载的问题。Moreover, the parts not involved in the device are the same as the existing technology or can be realized by using the existing technology. The utility model solves the problem that the original self-balancing method is difficult to calculate the balance point accurately, and effectively solves the problem that the test pile does not reach the The problem that the test fails or the ultimate load cannot be measured due to being ejected before the ultimate load.
附图说明Description of drawings
图1为本实用新型提出的一种改进型自平衡测桩设备的结构示意图;Fig. 1 is the structural representation of a kind of improved self-balancing pile measuring equipment that the utility model proposes;
图2为本实用新型提出的一种改进型自平衡测桩设备的桩身受力示意图。Fig. 2 is a schematic diagram of the force on the pile body of an improved self-balancing pile measuring device proposed by the utility model.
图中:1桩身、2自平衡箱、3上段桩、4下段桩、5千斤顶、6油泵、7固定板、8固定杆、9支撑板、10托板、11螺杆、12从动齿轮、13电机、14主动齿轮、15升降板、16压杆、17压板、18 L形定位板、19万向轮。In the figure: 1 pile body, 2 self-balancing box, 3 upper pile, 4 lower pile, 5 jack, 6 oil pump, 7 fixed plate, 8 fixed rod, 9 support plate, 10 pallet, 11 screw, 12 driven gear, 13 motors, 14 driving gears, 15 lifting plates, 16 pressure bars, 17 pressing plates, 18 L-shaped positioning plates, 19 universal wheels.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , are constructed and operated in a specific orientation and therefore cannot be construed as limiting the invention.
参照图1-2,一种改进型自平衡测桩设备,包括桩身1、预先埋设桩身的自平衡箱2和静载加压装置,自平衡箱2将桩身1分为上段桩3和下段桩4,自平衡箱2内设有千斤顶5,千斤顶5通过油管与外部的油泵6固定连通,静载加压装置包括两个固定板7,固定板7的上端对称固定连接有两根固定杆8,四根固定杆8的上端固定连接有同一个支撑板9,固定杆8靠近上端的杆壁固定连接有托板10,托板10的上端通过滚珠轴承转动连接有螺杆11,螺杆11的上端贯穿支撑板9的上端且固定连接有从动齿轮12,支撑板9的下端固定连接有电机13,电机13上端的输出轴贯穿支撑板9的表面且固定连接有与四个从动齿轮12啮合的主动齿轮14,四根螺杆11螺纹连接有同一个升降板15,升降板15的下端中心处固定连接有压杆16,压杆16的下端固定连接有压板17。Referring to Figure 1-2, an improved self-balancing pile measuring equipment includes a pile body 1, a self-balancing box 2 for pre-embedding the pile body and a static load pressurization device. The self-balancing box 2 divides the pile body 1 into the upper pile 3 and the lower pile 4, the self-balancing box 2 is provided with a jack 5, and the jack 5 is fixedly communicated with the external oil pump 6 through the oil pipe. Fixed rods 8, the upper ends of the four fixed rods 8 are fixedly connected with the same support plate 9, the rod walls near the upper ends of the fixed rods 8 are fixedly connected with supporting plates 10, and the upper ends of the supporting plates 10 are connected with screw rods 11 through ball bearings. The upper end of 11 runs through the upper end of support plate 9 and is fixedly connected with driven gear 12, and the lower end of support plate 9 is fixedly connected with motor 13, and the output shaft of the upper end of motor 13 penetrates the surface of support plate 9 and is fixedly connected with four driven gears. The driving gear 14 of gear 12 meshes, and four screw rods 11 are threadedly connected with same lifting plate 15, and the lower end center of lifting plate 15 is fixedly connected with depression bar 16, and the lower end of depression bar 16 is fixedly connected with pressing plate 17.
固定板7的侧壁固定连接有L形定位板18,L形定位板18的表面开设有螺孔,且螺孔内螺纹连接有定位螺栓。The side wall of the fixed plate 7 is fixedly connected with an L-shaped positioning plate 18, and the surface of the L-shaped positioning plate 18 is provided with a screw hole, and the internal thread of the screw hole is connected with a positioning bolt.
固定板7的下端对称固定连接有两个万向轮19。Two universal wheels 19 are symmetrically fixedly connected to the lower end of the fixed plate 7 .
螺杆11的上端通过支撑板9表面开设的通孔贯穿支撑板9的表面,且通孔内通过滚珠轴承转动套接在螺杆11外。The upper end of the screw rod 11 runs through the surface of the support plate 9 through the through hole provided on the surface of the support plate 9 , and the through hole is rotatably sleeved on the outside of the screw rod 11 through a ball bearing.
支撑板9的侧壁对称固定连接有四个限位滑块,固定杆8的杆壁开设有与限位滑块相匹配且沿竖直方向设置的限位滑槽。The side wall of the support plate 9 is symmetrically fixedly connected with four limit sliders, and the rod wall of the fixed rod 8 is provided with a limit chute matched with the limit sliders and arranged vertically.
本实用新型中,使用时,试验时,将静载加压装置通过万向轮19移动至桩身1上方,并通过L形定位板18利用限位螺栓对静载加压装置进行稳固固定,通过放置在地面上的油泵6对自平衡箱2的千斤顶5对上下段桩施加荷载,使上段桩3产生向上的位移,使桩侧摩阻力慢慢达到极限状态,同时对下段桩4施加向下的压力使下段桩4产生向下的运动,使下段桩4达到极限状态,产生极限摩阻力和端阻力,并启动电机13,电机13带动主动齿轮14转动,利用主动齿轮14与从动齿轮12的啮合作用带动四根螺杆11转动,再利用螺杆11与升降板15的螺纹连接作用使升降板15推动压杆16下移,进而通过压板17对桩身1的上端施加一个稳定的静力,这样的试验方式集成了静载试验和自平衡法测桩方法,在桩顶施加的静力小于原静载试验所加的静力,这样减小了原有静载试验施加巨大静力所消耗的人力物力,在桩顶施加静力后,避免了在试验时上段桩3提早被顶起导致试验失败难以测出桩的极限竖向承载力的问题,解决了原有自平衡法在计算平衡点难以精确的问题,有效的解决了试验桩在没有达到极限荷载之前就被顶出导致试验失败或者测不出极限荷载的问题大大提高试验成功率,可以得出更完整的Q-S(沉降-位移)曲线,同样具备自平衡法经济性,便捷性,安全性的优点。In the utility model, during use and test, the static load pressurizing device is moved to the top of the pile body 1 through the universal wheel 19, and the static load pressurizing device is firmly fixed by the L-shaped positioning plate 18 using the limit bolt, Through the oil pump 6 placed on the ground, the jack 5 of the self-balancing box 2 applies load to the upper and lower piles, so that the upper pile 3 is displaced upward, and the frictional resistance on the side of the pile gradually reaches the limit state. The lower pressure causes the lower pile 4 to move downward, so that the lower pile 4 reaches the limit state, produces limit friction and end resistance, and starts the motor 13, which drives the driving gear 14 to rotate, and utilizes the driving gear 14 and the driven gear The meshing effect of 12 drives four screws 11 to rotate, and then utilizes the threaded connection between the screws 11 and the lifting plate 15 to make the lifting plate 15 push the pressure rod 16 to move down, and then apply a stable static force to the upper end of the pile body 1 through the pressure plate 17 , such a test method integrates the static load test and the self-balancing pile measurement method, and the static force applied on the top of the pile is smaller than that of the original static load test, which reduces the huge static force of the original static load test. Consumed manpower and material resources, after the static force is applied on the top of the pile, it avoids the problem that the upper pile 3 is jacked up early during the test, which leads to the failure of the test and it is difficult to measure the ultimate vertical bearing capacity of the pile, and solves the problem of the original self-balancing method in the calculation The problem that the balance point is difficult to be accurate effectively solves the problem that the test pile is ejected before reaching the ultimate load, which leads to the failure of the test or the failure to measure the ultimate load. It greatly improves the success rate of the test and can obtain a more complete Q-S (settlement- Displacement) curve, also has the advantages of self-balancing method economy, convenience and safety.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113605467A (en) * | 2021-08-02 | 2021-11-05 | 湖北工业大学 | Pile foundation self-balancing test device with balance point compensation function and test method |
CN114086610A (en) * | 2021-10-29 | 2022-02-25 | 浙江科技学院 | Device and method for preventing upper-section pile from being ejected out in pile self-balancing test |
CN115492172A (en) * | 2022-07-26 | 2022-12-20 | 长沙理工大学 | Device and method for testing influence of traffic load on pile net composite foundation power |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113605467A (en) * | 2021-08-02 | 2021-11-05 | 湖北工业大学 | Pile foundation self-balancing test device with balance point compensation function and test method |
CN113605467B (en) * | 2021-08-02 | 2022-08-16 | 湖北工业大学 | Pile foundation self-balancing test device with balance point compensation function and test method |
CN114086610A (en) * | 2021-10-29 | 2022-02-25 | 浙江科技学院 | Device and method for preventing upper-section pile from being ejected out in pile self-balancing test |
CN114086610B (en) * | 2021-10-29 | 2023-06-23 | 浙江科技学院 | Device and method for preventing ejection of upper section pile in pile self-balancing test |
CN115492172A (en) * | 2022-07-26 | 2022-12-20 | 长沙理工大学 | Device and method for testing influence of traffic load on pile net composite foundation power |
CN115492172B (en) * | 2022-07-26 | 2024-04-09 | 长沙理工大学 | Device and method for testing influence of traffic load on pile-net composite foundation power |
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