CN209741101U - Plant essential oil extraction device - Google Patents
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Abstract
本实用新型涉及精油提取装置技术领域,尤其涉及植物精油提取装置,包括蒸馏锅体、加热机构、冷凝管和油水分离器,蒸馏锅体内安装有样品盘支架,样品盘支架上安装有用于盛放蒸馏原料的样品盘,样品盘为顶部敞开、底部安装筛网的圆筒,蒸馏锅体的锅盖上设置有蒸汽出口,蒸汽出口位于样品盘斜上方,且与样品盘错位设置,蒸汽出口密封且插接有导流管,油水分离器的上端口与冷凝管的下端口连通,油水分离器的下端安装有阀门,油水分离器于阀门的上方连接有与导流管连通的回流管。本实用新型的蒸汽出口与样品盘错位设置,避免从蒸汽出口流出的液体滴落在样品盘上,从而在一定程度上减少蒸馏过程中发生的反应,能够有效提高精油品质。
The utility model relates to the technical field of essential oil extraction devices, in particular to a plant essential oil extraction device, which includes a distillation pot body, a heating mechanism, a condensation pipe and an oil-water separator. The sample tray of the distillation raw material, the sample tray is a cylinder with an open top and a screen installed at the bottom, the steam outlet is arranged on the lid of the distillation pot body, the steam outlet is located obliquely above the sample tray, and is misaligned with the sample tray, and the steam outlet is sealed A diversion pipe is plugged in, the upper port of the oil-water separator communicates with the lower port of the condensation pipe, the lower end of the oil-water separator is equipped with a valve, and the oil-water separator is connected with a return pipe connected with the diversion pipe above the valve. The misalignment of the steam outlet and the sample tray of the utility model prevents the liquid flowing out from the steam outlet from dripping on the sample tray, thereby reducing the reaction in the distillation process to a certain extent, and effectively improving the quality of the essential oil.
Description
技术领域technical field
本实用新型涉及精油提取装置技术领域,尤其涉及植物精油提取装置。The utility model relates to the technical field of essential oil extraction devices, in particular to a plant essential oil extraction device.
背景技术Background technique
植物精油是植物体内产生的一种具有挥发性芳香气味的次生代谢产物,由分子量较小的简单有机化合物组成,是一类有特殊气味的挥发性油状液体物质,由于其具有多种生物活性,常被制成各种香精和香料用于食品、日化、烟草等产品中。水蒸汽蒸馏法是一种常用的植物精油提取方法,其流程、设备、操作等方面的技术都比较成熟,成本低而产量大,设备及操作都比较简单,传统的水蒸气蒸馏方法有三种主要形式:水中蒸馏、水上蒸馏和水汽蒸馏。Plant essential oil is a secondary metabolite with volatile aromatic odor produced in plants. It is composed of simple organic compounds with small molecular weight. It is a kind of volatile oily liquid substance with special odor. Due to its various biological activities , It is often made into various flavors and fragrances for use in food, daily chemicals, tobacco and other products. Steam distillation is a commonly used method for extracting plant essential oils. Its process, equipment, operation and other aspects are relatively mature, with low cost and large output. The equipment and operation are relatively simple. There are three main traditional steam distillation methods: Forms: Hydrodistillation, hydrodistillation and steam distillation.
目前,非工业化大生产所使用的蒸馏方式主要是水中蒸馏和水上蒸馏,其设备主要由蒸馏锅、冷凝器和油水分离器组成。水中蒸馏通常采用蒸馏-回流的方式,而水上蒸馏通常不采用回流的方式。不回流的方式蒸馏结束后馏分体积较大,油水分离后精油得率较低,或者需要有机溶剂对馏分进行萃取,若用有机溶剂萃取馏分,那么还需要去除有机溶剂的工序,而且产品中存在溶剂残留的问题;采用回流方式的好处在于,蒸馏结束后馏分体积较小,油水分离后精油得率较高。At present, the distillation methods used in non-industrialized large-scale production are mainly water distillation and water distillation, and the equipment is mainly composed of a distillation pot, a condenser and an oil-water separator. Distillation in water usually adopts the method of distillation-reflux, while distillation in water usually does not use the method of reflux. After the distillation without reflux, the volume of the distillate is relatively large, and the yield of essential oil after oil-water separation is low, or an organic solvent is required to extract the distillate. The problem of solvent residue; the advantage of using the reflux method is that the distillate volume is smaller after distillation, and the yield of essential oil is higher after oil-water separation.
中国专利公开号CN101768513B,公开日2012年06月13日,专利名称为“物料和溶剂分离的制备烟用香料的方法及提取装置”,该申请公开的提取装置含有冷凝器、挥发油提取分离器、加热器,加热器内壁中上部设置有2-12层孔径为10-100目的网孔搁板,加热器底部设置有加热套,加热套是油浴加热的双层玻璃加热套,加热套与数显控制仪相连通,挥发油提取分离器的上升管上设置有保温套,上升管与收集管的夹角度数为30-40度。加热该提取装置中的提取溶剂产生蒸汽可同时对多层物料进行提取,但是由于冷凝形成的回流液从蒸汽出口处回流,恰好会流经网孔搁板,会带走物料的部分成分进入溶剂中,尤其是挥发性较差的物质,如糖、氨基酸等,这些物质在水中长期加热会发生反应,如不饱和脂肪酸、萜类等物质的氧化,酯的水解,美拉德反应等,从而生成新物质,导致精油风味及品质变化。Chinese Patent Publication No. CN101768513B, published on June 13, 2012, the title of the patent is "Method and Extraction Device for Preparing Flavors for Tobacco by Separation of Material and Solvent", and the extraction device disclosed in this application includes a condenser, a volatile oil extraction separator, The heater is provided with 2-12 layers of mesh shelves with an aperture of 10-100 mesh on the upper part of the inner wall of the heater, and a heating jacket is installed on the bottom of the heater. The heating jacket is a double-layer glass heating jacket heated by an oil bath. The display controller is connected, the rising pipe of the volatile oil extraction separator is provided with a heat preservation cover, and the angle between the rising pipe and the collecting pipe is 30-40 degrees. Heating the extraction solvent in the extraction device to generate steam can extract multi-layer materials at the same time, but the reflux liquid formed by condensation flows back from the steam outlet and just flows through the mesh shelf, which will take part of the material components into the solvent Among them, especially the less volatile substances, such as sugars, amino acids, etc., these substances will react when heated in water for a long time, such as the oxidation of unsaturated fatty acids, terpenoids, etc., the hydrolysis of esters, and the Maillard reaction. Generate new substances, leading to changes in the flavor and quality of essential oils.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供植物精油提取装置,其蒸汽出口与样品盘错位设置,避免从蒸汽出口流出的液体滴落在样品盘上,从而在一定程度上减少蒸馏过程中发生的反应,能够有效提高精油品质。In view of this, the purpose of this utility model is to provide a plant essential oil extraction device, the steam outlet and the sample plate are misplaced to avoid the liquid flowing out from the steam outlet from dripping on the sample plate, thereby reducing the distillation process to a certain extent. reaction, can effectively improve the quality of essential oils.
本实用新型通过以下技术手段解决上述技术问题:The utility model solves the above-mentioned technical problems by the following technical means:
植物精油提取装置,包括蒸馏锅体、冷凝管和油水分离器,以及用于加热蒸馏锅体的加热机构,所述蒸馏锅体内安装有样品盘支架,所述样品盘支架将蒸馏锅体内分为蒸汽层、溶剂层两层,所述样品盘支架上安装有用于盛放蒸馏原料的样品盘,所述样品盘为顶部敞开、底部安装筛网的圆筒,所述蒸馏锅体的锅盖上设置有连通蒸馏锅体内部的蒸汽出口,所述蒸汽出口位于样品盘斜上方,且与样品盘错位设置,所述蒸汽出口密封且插接有导流管,所述蒸馏锅体通过导流管与油水分离器连通,所述油水分离器的上端口与冷凝管的下端口连通,所述油水分离器的下端安装有阀门,所述油水分离器于阀门的上方连接有与导流管连通的回流管。The plant essential oil extraction device comprises a distillation pot body, a condensation pipe and an oil-water separator, and a heating mechanism for heating the distillation pot body. A sample tray support is installed in the distillation pot body, and the sample tray support divides the distillation pot body into There are two layers of steam layer and solvent layer. A sample tray for containing distillation raw materials is installed on the sample tray support. The sample tray is a cylinder with an open top and a screen installed at the bottom. There is a steam outlet connected to the inside of the still body, the steam outlet is located obliquely above the sample tray, and is set in a dislocation with the sample tray, the steam outlet is sealed and plugged with a guide tube, and the still body passes through the guide tube It communicates with the oil-water separator, the upper port of the oil-water separator communicates with the lower port of the condensing pipe, the lower end of the oil-water separator is equipped with a valve, and the oil-water separator is connected with a valve connected to the guide pipe above the valve. Return tube.
采用上述技术方案的提取装置,采用水上蒸馏与回流结合的方式用来提高精油得率,加热蒸馏锅体内的水蒸发形成水蒸汽,水蒸汽上行经过样品盘,与样品盘中的蒸馏物料接触,形成携带有挥发精油的水蒸汽,通过导流管导流进入冷凝管中冷凝形成液滴滴落在油水分离器中,在油水分离器中分层,得到位于上层的精油层和位于下层的水层,水层的溶液通过回流管流入导流管中,并经蒸汽出口流入蒸馏锅体内,由于蒸汽出口与样品盘错位设置,可避免回流液滴落在样品盘里的物料上,避免回流液带走蒸馏物料中的部分成份,在一定程度上减少了蒸馏过程中的化学反应,得到的精油品质较佳。The extraction device adopts the above-mentioned technical scheme, adopts the combination of water distillation and reflux to increase the yield of essential oil, heats the water in the distillation pot to evaporate to form water vapor, and the water vapor goes up through the sample tray and contacts the distilled material in the sample tray, The water vapor carrying the volatile essential oil is formed, which is diverted through the guide tube into the condensation tube to condense to form droplets and drop in the oil-water separator, and stratify in the oil-water separator to obtain the essential oil layer in the upper layer and the water in the lower layer The solution in the water layer flows into the diversion pipe through the return pipe, and flows into the distillation pot through the steam outlet. Since the steam outlet and the sample tray are misaligned, it can prevent the reflux liquid from dripping on the materials in the sample tray and prevent the reflux liquid from falling on the material in the sample tray. Taking away part of the ingredients in the distillation material reduces the chemical reaction in the distillation process to a certain extent, and the quality of the obtained essential oil is better.
进一步,所述蒸馏锅体的内壁成型有圆环,所述样品盘安装架安装在圆环上。通过安装圆环将样品盘支架进行安装,避免样品盘支架脱落。Further, the inner wall of the distillation pot body is formed with a ring, and the sample tray mounting frame is installed on the ring. Install the sample tray holder through the installation ring to prevent the sample tray holder from falling off.
进一步,所述样品盘支架呈圆锥台结构,且中间开设有用于卡设样品盘的圆孔。圆锥台结构的样品盘支架有利于锥形盘上落下的回流液的流动收集,并通过导液管将回流液导入溶剂层中,进一步避免回流液累积流经蒸馏物料,进一步减少了蒸馏过程中的化学反应,提高精油品质。Further, the sample tray support has a truncated conical structure, and a round hole for clamping the sample tray is opened in the middle. The truncated conical structure of the sample tray support is conducive to the flow collection of the reflux liquid falling on the conical disk, and the reflux liquid is introduced into the solvent layer through the catheter to further prevent the reflux liquid from accumulating and flowing through the distillation material, further reducing the distillation process. The chemical reaction improves the quality of essential oil.
进一步,所述样品盘支架于靠近蒸馏锅体内壁的位置安装有导液管,所述导液管与溶剂层相连通。导液管的设置可以将样品盘支架上累积的液体导入溶剂层中,循环利用,进一步减少蒸馏过程中发生的反应。Further, the sample tray support is provided with a catheter near the inner wall of the distillation pot, and the catheter communicates with the solvent layer. The setting of the catheter can guide the liquid accumulated on the sample tray holder into the solvent layer for recycling, further reducing the reaction occurring in the distillation process.
进一步,所述样品盘的圆周外壁上成型有卡环,所述卡环卡设在圆孔上。卡环的设计可以实现样品盘和样品盘支架之间的可拆卸连接,方便更换样品盘。Further, a snap ring is formed on the peripheral outer wall of the sample disk, and the snap ring is snapped on the circular hole. The design of the snap ring can realize the detachable connection between the sample tray and the sample tray holder, which is convenient for changing the sample tray.
进一步,所述蒸馏锅体于样品盘支架上方开设有换料口,所述换料口上铰接有密封门。换料口的设置方便蒸馏结束后,取出样品盘,更换蒸馏物料。Further, the retort body is provided with a refueling port above the sample tray support, and a sealed door is hinged on the refueling port. The setting of the material change port is convenient for taking out the sample tray and replacing the distillation material after the distillation is completed.
进一步,所述蒸馏锅体于样品盘支架下方设置有水位观察窗。水位观察窗用于观察水位,以便在缺水时采取补水措施,保证蒸馏过程的持续进行。Further, the distillation pot body is provided with a water level observation window under the sample tray support. The water level observation window is used to observe the water level, so that water supplement measures can be taken in case of water shortage, so as to ensure the continuation of the distillation process.
进一步,所述加热机构为电磁炉或电陶炉或油浴锅。Further, the heating mechanism is an induction cooker or an electric ceramic cooker or an oil bath.
本实用新型的精油提取装置采用水上蒸馏的方式进行提取,可在一定程度上减少水解作用的发生,采用回流的方式用于提高精油得率,并将蒸汽出口与样品盘错位设置,使得从蒸汽出口流入的液体不会滴落在样品盘上,避免过多的液体带走蒸馏物料中的部分成份,在一定程度上减少蒸馏过程中发生的反应,有效提高精油品质。The essential oil extraction device of the utility model adopts the method of distillation on water for extraction, which can reduce the occurrence of hydrolysis to a certain extent, adopts the method of reflux to improve the yield of essential oil, and displaces the steam outlet and the sample plate to make the steam The liquid flowing in from the outlet will not drip on the sample tray, avoiding excessive liquid taking away some components in the distillation material, reducing the reaction during the distillation process to a certain extent, and effectively improving the quality of the essential oil.
附图说明Description of drawings
图1是本实用新型植物精油提取装置的结构示意图;Fig. 1 is the structural representation of plant essential oil extracting device of the present utility model;
其中,蒸馏锅体1、冷凝管2、油水分离器3、加热机构4、样品盘支架5、蒸汽层61、溶剂层62、安装圆环7、样品盘8、导液管9、卡环10、蒸汽出口11、导流管12、观察窗13、换料口14、阀门15、回流管16、密封门17。Among them, the distillation pot body 1, the condenser tube 2, the oil-water separator 3, the heating mechanism 4, the sample tray support 5, the steam layer 61, the solvent layer 62, the installation ring 7, the sample tray 8, the catheter 9, and the snap ring 10 , steam outlet 11, diversion pipe 12, observation window 13, refueling port 14, valve 15, return pipe 16, sealing door 17.
具体实施方式Detailed ways
以下将结合附图和具体实施例对本实用新型进行详细说明:The utility model will be described in detail below in conjunction with accompanying drawing and specific embodiment:
如图1所示,本实用新型的植物精油提取装置,包括蒸馏锅体1、冷凝管2和油水分离器3,以及用于加热蒸馏锅体1的加热机构4,加热机构4可以是电磁炉、电陶炉或者油浴锅等常用的加热装置,用于加热蒸馏锅体1内部的水蒸发形成水蒸汽。蒸馏锅体1的内壁上一体成型有安装圆环7,安装圆环7上安装有样品盘支架5,样品盘支架5将蒸馏锅体1内分为蒸汽层61、溶剂层62两层,样品盘支架5上安装有用于盛放蒸馏原料的样品盘8,样品盘8为顶部敞开、底部安装筛网的圆筒,筛网能够防止蒸馏物料漏出,筛网的目数选择以能够使水蒸汽通过为准,优选范围为40-100目,样品盘8的圆周外壁上还一体成型有卡环10。As shown in Figure 1, plant essential oil extracting device of the present utility model comprises distillation pot body 1, condensation pipe 2 and oil-water separator 3, and is used for heating the heating mechanism 4 of distillation pot body 1, and heating mechanism 4 can be induction cooker, A common heating device such as an electric ceramic stove or an oil bath is used to heat the water inside the distillation pot body 1 to evaporate to form water vapor. The inner wall of the still body 1 is integrally formed with an installation ring 7, and a sample tray support 5 is installed on the installation ring 7. The sample tray support 5 divides the interior of the still body 1 into two layers, a steam layer 61 and a solvent layer 62. A sample tray 8 for containing distillation raw materials is installed on the tray support 5. The sample tray 8 is a cylinder with an open top and a screen installed at the bottom. The screen can prevent the distillation material from leaking out. The mesh number of the screen is selected so that the water vapor The preferred range is 40-100 mesh, and a snap ring 10 is integrally formed on the outer peripheral wall of the sample disk 8 .
样品盘支架5呈圆锥台结构,其顶部开设有圆孔,圆孔的直径略大于样品盘8的直径,方便将样品盘8穿设在圆孔内,基本无缝隙,并通过卡环10卡设在圆孔上,避免样品盘8掉落。样品盘支架5的下圆直径与蒸馏锅体1的直径相同,通过卡在安装圆环7上或通过螺钉固定在安装圆环7上,迫使水蒸汽经过样品盘8。样品盘支架5于靠近蒸馏锅体1内壁的位置安装有导液管9,导液管9与溶剂层62相连通,将样品盘支架5上的液体导入溶剂层62中。The sample tray holder 5 is in the form of a truncated conical structure, with a round hole on the top, the diameter of which is slightly larger than the diameter of the sample tray 8, so that the sample tray 8 can be easily inserted into the round hole with basically no gaps, and can be snapped through the snap ring 10. Set on the round hole to prevent the sample tray 8 from falling. The diameter of the lower circle of the sample tray support 5 is the same as that of the distillation pot body 1, and is clamped on the installation ring 7 or fixed on the installation ring 7 by screws to force water vapor to pass through the sample tray 8. The sample tray support 5 is equipped with a catheter 9 near the inner wall of the distillation pot body 1 , and the catheter 9 communicates with the solvent layer 62 to guide the liquid on the sample tray bracket 5 into the solvent layer 62 .
蒸馏锅体1的锅盖上设置有连通蒸馏锅体1内部的蒸汽出口11,蒸汽出口11位于样品盘8斜上方,且与样品盘8错位设置,避免从蒸汽出口11流入的液体滴落在样品盘8中。蒸汽出口11密封且插接有用于连通蒸馏锅体1内部的导流管12,蒸馏锅体1通过导流管12与油水分离器3连通,导流管12上套设有保温层,减少导流管12内部与外界的热交换,油水分离器3的上端口与冷凝管2的下端口连通,冷凝管2的上端口封闭,油水分离器3的下端安装有阀门15,油水分离器3的下部连接有与导流管12连通的回流管16,回流管16用于将油水分离器3下部的水回流进入蒸馏锅体1内。The lid of the still body 1 is provided with a steam outlet 11 that communicates with the inside of the still body 1. The steam outlet 11 is located obliquely above the sample tray 8, and is misaligned with the sample tray 8 to prevent the liquid flowing in from the steam outlet 11 from dripping on the Sample tray 8. The steam outlet 11 is sealed and plugged with a guide tube 12 for communicating with the inside of the distillation pot body 1. The still pot body 1 communicates with the oil-water separator 3 through the guide tube 12. Heat exchange between the inside of the flow tube 12 and the outside, the upper port of the oil-water separator 3 communicates with the lower port of the condensation pipe 2, the upper port of the condensation pipe 2 is closed, the lower end of the oil-water separator 3 is equipped with a valve 15, and the oil-water separator 3 The lower part is connected with a return pipe 16 communicating with the guide pipe 12, and the return pipe 16 is used to return the water in the lower part of the oil-water separator 3 into the distillation pot body 1.
蒸馏锅体1于样品盘支架5上方开设有换料口14,换料口14上铰接有密封门17。换料口14的设置方便蒸馏结束后,取出样品盘8,更换蒸馏物料。蒸馏过程中,密封门17将换料口14密封,避免挥发精油泄露。The retort body 1 is provided with a refueling opening 14 above the sample tray support 5, and a sealing door 17 is hinged on the refilling opening 14. The setting of the refueling port 14 facilitates taking out the sample tray 8 and replacing the distillation material after the distillation is completed. During the distillation process, the sealing door 17 seals the refueling port 14 to avoid leakage of volatile essential oil.
蒸馏锅体1于样品盘支架5下方设置有水位观察窗13。水位观察窗13用于观察水位,以便在缺水时采取补水措施,保证蒸馏过程的持续进行。The distillation pot body 1 is provided with a water level observation window 13 under the sample tray support 5 . The water level observation window 13 is used to observe the water level, so that water replenishment measures can be taken in case of water shortage, so as to ensure the continuation of the distillation process.
另外,蒸馏锅体1于样品盘支架5下方安装有进水管,进水管上安装有阀门,以便随时向蒸馏锅体1内部补水,保证蒸馏持续稳定进行。In addition, the still body 1 is provided with a water inlet pipe under the sample tray support 5, and a valve is installed on the water inlet pipe so as to supply water to the interior of the still body 1 at any time to ensure continuous and stable distillation.
在本实施例的提取装置的样品盘中加入100g薰衣草和100g烟末的混合物作为蒸馏原料,蒸馏2小时,蒸馏结束后计算得到精油得率为0.90%,并用GC-MS分析精油成份,计算乙酸芳樟酯的相对百分含量为20.35%,糠醛的相对百分含量0.36%。乙酸芳樟酯的含量与酯的水解反应相关,糠醛含量与美拉德反应相关,用这两个物质的相对百分含量来表征蒸馏过程中发生反应的轻重程度,由此可以看出,本实用新型的提取装置可以有效减少蒸馏过程中所发生的反应,提高精油品质。Add the mixture of 100g of lavender and 100g of tobacco dust in the sample tray of the extraction device of this embodiment as the distillation raw material, distill for 2 hours, calculate and obtain the essential oil yield after distillation is 0.90%, and use GC-MS to analyze the essential oil components, calculate the acetic acid The relative percentage content of linalyl ester is 20.35%, and the relative percentage content of furfural is 0.36%. The content of linalyl acetate is related to the hydrolysis reaction of the ester, and the content of furfural is related to the Maillard reaction. The relative percentage content of these two substances is used to characterize the severity of the reaction in the distillation process. It can be seen from this that this The utility model extraction device can effectively reduce the reaction in the distillation process and improve the quality of the essential oil.
以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。本实用新型未详细描述的技术、形状、构造部分均为公知技术。The above embodiments are only used to illustrate the technical solution of the utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solution of the utility model can be modified or Equivalent replacement without departing from the purpose and scope of the technical solution of the utility model shall be covered by the claims of the utility model. The technologies, shapes and construction parts not described in detail in the utility model are all known technologies.
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