CN209715525U - Operation station and spray-painting production line - Google Patents
Operation station and spray-painting production line Download PDFInfo
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- CN209715525U CN209715525U CN201821996961.2U CN201821996961U CN209715525U CN 209715525 U CN209715525 U CN 209715525U CN 201821996961 U CN201821996961 U CN 201821996961U CN 209715525 U CN209715525 U CN 209715525U
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- carrier loader
- actuator
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- area
- driving
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Abstract
The utility model provides a kind of operation station and spray-painting production line, operation station includes carrier loader, rail assembly and barrier assembly, actuator is provided with below carrier loader, carrier loader is walked on rail assembly, barrier assembly is fixed at the lower section of carrier loader, and barrier assembly includes stopping driving device and block piece, stops driving device driving block piece longitudinal movement, block piece is provided with blocking portion, and blocking portion and actuator are adjacent.Carrier loader can carry blank to be sprayed or complete the blank sprayed, it is walked in rail assembly by carrier loader, realize that blank facilitates circulation in production line, underlying block piece is utilized simultaneously, it can be realized and the station position of carrier loader fixed or position locking release by longitudinal lifting of block piece, then can steadily carry out technological operation.
Description
Technical field
The utility model relates to spray baking vanish production technology field more particularly to a kind of operation station and spray-painting production line.
Background technique
It in process of producing product, is typically necessary and spray painting coating is carried out to workpiece, surface spraying is to improve workpiece performance
And an important manufacturing procedure of aesthetic appearance, as plastic parts, metalwork blank machine-shaping after, then need to send to spraying area
Spray treatment is carried out, then carries out paint baking, and traditional spraying method is: manually by blank from putting paint spray booth into one by one,
Hand spray is carried out, then takes out be placed on combined padding and drying system one by one, finally takes out and is placed on discharging area.The repetition of this artificial high intensity
Property labour, it is low with product qualification rate that the highly intensive labour of this repeatability causes production efficiency low, and spray painting paint vehicle damage work
The health of people.
Utility model content
First purpose of the utility model is to provide a kind of operation station of achievable pipelining.
Second purpose of the utility model is to provide a kind of spray-painting production line of achievable pipelining.
In order to realize first purpose of the utility model, the utility model provides a kind of operation station, including carrier loader, rail
Road component and barrier assembly are provided with actuator below carrier loader, and carrier loader is walked on rail assembly, and barrier assembly is fixed
The lower section of carrier loader is set, and barrier assembly includes stopping driving device and block piece, stops driving device driving block piece vertical
To movement, block piece is provided with blocking portion, and blocking portion and actuator are adjacent.
By above scheme as it can be seen that carrier loader can carry blank to be sprayed or complete the blank sprayed, pass through delivery
Vehicle is walked in rail assembly, is realized that blank facilitates circulation in production line, while utilizing underlying block piece, is led to
The longitudinal lifting for crossing block piece, which can be realized, to be fixed the station position of carrier loader or position locking release, then can steadily into
Row technological operation.
Further scheme is that actuator is longitudinally movable, and operation station further includes transmission chain device, transmission chain device
It is moved along direction of advance, transmission chain device is used to be drivingly connected with actuator.
Further scheme is that actuator is provided with driving portion in lower end, and driving portion is movable along the longitudinal to stopping
, driving portion extremely walking position movable along the longitudinal, walking position is located at the lower section of stop position, and driving part is at walking position and is driven
Chain apparatus is drivingly connected, and block piece is provided with guide surface, and the front end that guide surface is located at direction of advance, guide surface is arranged in blocking portion
Height continuously enlarged along direction of advance, driving portion can be moved to stop position along guide surface, driving part at stop position with resistance
Stopper is adjacent.
Therefore carrier loader can be driven to operate in rail assembly by rotating chain apparatus, and pass through actuator
Longitudinal movement, realize that actuator optionally connect with block piece, or connect with transmission chain device, then realization operation work
The position simplicity of position locks or unlocks.
Further scheme is that the quantity of block piece is two, and two block pieces are arranged before transmission chain device is located at
Into the two sides in direction;Driving portion includes middle stopper and two side block portions, and two side block portions are located at the two sides of middle stopper, side block
Portion is used to be used to connect with transmission chain device with blocking portion adjoining, middle stopper.
Therefore by the structural optimization of block piece and transmission chain device, the carrier loader of operation station is improved
Locking, unlock and run stability.
Further scheme is that carrier loader is vertically arranged with the first limiting slot, and actuator is located in the first limiting slot
It is mobile.
Further scheme is that actuator is provided with the second limiting slot, and carrier loader is provided with limited post, and limited post is located at
In second limiting slot.
Therefore the longitudinal movement of the setting limitation actuator by the first limiting slot, and pass through the second limiting slot
Setting limitation actuator active strokes, so as to effectively improve the job stability of actuator.
Further scheme is that actuator is provided with effector in upper end, and barrier assembly further includes rotating bar, rotation
Bar includes operation portion, articulated section and rotation section, and rotating bar is hinged on carrier loader by articulated section, operation portion and rotation section difference
It is rotated around articulated section in longitudinal surface, rotation section and effector are adjacent, and the rotate driving actuator of rotation section moves longitudinally.
Further scheme is that operating position is in outside carrier loader.
Therefore by the setting of rotating bar, the rotation of rotating bar can drive the longitudinal movement of actuator, then can
Enough realize the separation or connection of actuator and transmission chain device, and using the external setting of operation portion, be convenient to operation personnel
Operation.
Further scheme is that operating position is in carrier loader on the front end of direction of advance, and carrier loader is in advance side
To rear end on be provided with baffle, operation portion and baffle are correspondingly arranged in the horizontal direction.
Therefore by the way that baffle is arranged in the rear end of carrier loader, and operation portion is arranged in front end, so that being same
When closing on before and after two carrier loaders on rail assembly, the baffle of previous carrier loader can be with the behaviour of latter carrier loader
The portion of work cooperates, and operation portion and rotating bar is then made to rotate, and when adjacent, then the rotation of rotating bar can be realized drive
Moving part is separated with transmission chain device, and when mutually separating, then the rotation of rotating bar can be realized actuator and connect with transmission chain device,
The running order problem of carrier loader is able to solve by above structure.
In order to realize second purpose of the utility model, the utility model provides a kind of spray-painting production line, which is characterized in that
Including multiple operation stations, the operation station of operation station using the above scheme, transmission chain device is connected between operation station.
By above scheme as it can be seen that carrier loader can carry blank to be sprayed or complete the blank sprayed, pass through delivery
Vehicle is transmitted chain apparatus driving walking in rail assembly, realizes that blank facilitates circulation in production line, while utilizing position
Block piece in lower section can be realized by longitudinal lifting of block piece and fix to the station position of carrier loader or position locking is released
It puts, then can steadily carry out technological operation.
Detailed description of the invention
Fig. 1 is the plane figure of the utility model spray-painting production line embodiment.
Fig. 2 is the plane figure of priming paint spraying coating line in the utility model spray-painting production line embodiment.
Fig. 3 is the plane figure of finishing coat spraying coating line in the utility model spray-painting production line embodiment.
Fig. 4 is the configuration schematic diagram of spraying area in the utility model spray-painting production line embodiment.
Fig. 5 is the structure chart of the utility model operation station embodiment.
Fig. 6 is the explosive view of the utility model spray equipment embodiment.
Fig. 7 is the structure chart of the utility model spray equipment embodiment.
Fig. 8 is the structure chart of the utility model spray equipment embodiment in the locked state.
Fig. 9 is the explosive view of the utility model spraying carrier embodiment.
Figure 10 is the structure chart that the utility model operation station embodiment is under halted state.
Figure 11 is the structure chart that the utility model operation station embodiment is under walking states.
Figure 12 is the spraying carrier cooperation schematic diagram of the utility model operation station embodiment.
Figure 13 is the structure chart of the utility model rail assembly embodiment.
Figure 14 is the structure chart of changeover module in the utility model rail assembly embodiment.
Figure 15 is the first switching state schematic diagram of switch piece in the utility model rail assembly embodiment.
Figure 16 is the second switching state schematic diagram of switch piece in the utility model rail assembly embodiment.
Figure 17 is that embodiment is located at the explosive view at baffle plate assembly between the utility model spraying operation.
Figure 18 is the diagrammatic cross-section of embodiment device distribution between the utility model spraying operation.
Figure 19 is the structure chart between the utility model spraying operation in embodiment at third protective plate.
Figure 20 is the side schematic view between the utility model spraying operation in embodiment at third protective plate.
Figure 21 is the structure chart of the utility model multi-functional switching jig embodiment.
The following is a further explanation of the present invention with reference to the accompanying drawings and embodiments.
Specific embodiment
Spray-painting production line embodiment:
Referring to Fig.1, spray-painting production line includes basecoat paint line 1, the change change rail of rail assembly 31, second of finishing coat spraying coating line 2, first
Component 32, third become rail assembly the 33, the 4th and become the change rail assembly 35 of rail assembly the 34, the 5th and the 6th change rail assembly 36.Reference Fig. 2,
Basecoat paint line 1 includes the first transmission chain device 10, priming paint clear area, basecoat application zones 12, the first priming paint levelling area 131, the
Two priming paint levelling areas 132, priming paint Coating Area 14 and the first loading and unloading area 15, priming paint clear area, basecoat application zones 12, the first priming paint
Levelling area 131 and priming paint Coating Area 14 pass sequentially through the connection of transmission chain device 10, and the feeding end 151 in the first loading and unloading area 15 passes through
Transmission chain device 10 is connect with priming paint clear area, and the discharging end in the first loading and unloading area 15 is roasting by transmission chain device 10 and priming paint
The output end 152 for painting area 14 connects.
Priming paint clear area includes dehumidifying area 111, electrostatic automatic dust removing area 112, dry ice cleaning treatment area 113 and removes automatically
Dirt area 114, dehumidifying area 111 are provided with dehumidification device, and electrostatic automatic dust removing area is provided with electrostatic precipitator, dry ice cleaning treatment area
Dry ice cleaner is provided in 113, dry ice cleaner can carry out injection control by three-dimensional mechanical hand, can be deep by dry ice cleaning
Degree cleaning blank.The settable three-dimensional mechanical hand in automatic dust removing area 114 and gas tip can be further dusted.Priming paint
Clear area is located at the periphery of priming paint Coating Area 14.It is provided with three-dimensional mechanical hand in basecoat application zones 12, is set on hand in three-dimensional machinery
It sets to paint spraying head, transmission chain device 10 is provided with spraying carrier, In by basecoat application zones 12 on transmission chain device 10
Basecoat application zones 12 carry out paint spraying to blank.
First priming paint levelling area 131 is used to carry out the stop of preset time to blank, can be sent after stop to the and priming paint stream
In flat area 132 or priming paint Coating Area 14, second becomes the output end company in the input terminal of rail assembly 32 and the first priming paint levelling area 131
It connects, the first output end of the second change rail assembly 32 is connect with the input terminal in the second priming paint levelling area 132, and second becomes rail assembly 32
Second output terminal connect with priming paint Coating Area 14, the output end in the second priming paint levelling area 132 and third become the of rail assembly 33
The connection of one input terminal.Priming paint Coating Area 14 is cold including priming paint preheating zone 141, primer curing oven area 142 and the priming paint set gradually
But area 143, priming paint preheating zone 141, primer curing oven area 142 are different with the temperature of priming paint cooling zone 143, and each area is to pass through biography
Dynamic chain apparatus 10 connects, and the transmission chain of priming paint Coating Area 14 can effectively save space in arrangement of spiraling.
The input terminal of first change rail assembly 31 is connect with the output end of priming paint Coating Area 14, and the of the first change rail assembly 31
The second input terminal that one output end and third become rail assembly 33 connect, first become the second output terminal of rail assembly 31 and and first on
The discharging end 152 of discharging area 15 connects.
Referring to Fig. 3, finishing coat spraying coating line 2 includes transmission chain device 20, finishing coat clear area, finishing coat spraying area 22, finishing coat levelling
Area 23, finishing coat Coating Area 24 and the second loading and unloading area 25, finishing coat clear area, finishing coat spraying area 22, finishing coat levelling area 23 and finishing coat
Coating Area 24 passes sequentially through the connection of transmission chain device 20, and the feeding end in the second loading and unloading area 25 passes through transmission chain device 20 and finishing coat
The input terminal of clear area connects, and the discharging end in the second loading and unloading area 25 is connect by transmission chain device 20 with finishing coat Coating Area 24.
Finishing coat clear area includes the dehumidifying area 211 being sequentially arranged, electrostatic automatic dust removing area 212 and automatic dust removing area 213, is removed
Wet area 211 is provided with dehumidification equipment, dehumidifying area 211 in addition to dehumidify it is outer can also its levelling act on, the configuration of finishing coat spraying area 22
It is identical as basecoat application zones 12.Finishing coat levelling area 23 finishes carry out levelling in finishing coat spray painting for placing blank.
Finishing coat Coating Area 24 includes finishing coat preheating zone 241, topcoating cures furnace area 242 and the finishing coat cooling zone set gradually
243, finishing coat preheating zone 241, topcoating cures furnace area 242 are different with the temperature of finishing coat cooling zone 243, and each area is to pass through transmission chain
Device 20 connects, and the transmission chain of finishing coat Coating Area 24 is in spiral arrangement, the output end of finishing coat Coating Area 24 and the second loading and unloading area
25 discharging end 252 connects.
The output end of 4th change rail assembly 34 is connect with the input terminal of finishing coat clear area, and the 4th becomes the second of rail assembly 34
Input terminal is connect with the output end that third becomes rail assembly 33.The input terminal of 5th change rail assembly 35 is upper with the second loading and unloading area 25
Expect that end 251 connects, the first output end of the 5th change rail assembly 35 is connect with the first input end of the 4th change rail assembly 34, and the 5th becomes
The second output terminal of rail assembly 35 is connect with the first input end of the 6th change rail assembly 36, and the second of the 6th change rail assembly 36 is defeated
Enter end to connect with the second output terminal of the first change rail assembly 31, the output end of the 6th change rail assembly 36 and the first loading and unloading area 15
Discharging end 152 connects.
Spray-painting production line includes the basecoat application zones 12 and finishing coat spraying area 22 in relative closure setting, priming paint clear area
11, basecoat application zones 12, the first priming paint levelling area 131 and priming paint Coating Area 14 are respectively positioned in basecoat application zones 12, can from Fig. 2
See, dehumidifying area 111, electrostatic automatic dust removing area 112, dry ice cleaning treatment area 113, automatic dust removing area 114, basecoat application zones 12,
First priming paint levelling area 131, the second priming paint levelling area 132 are in turn distributed in the periphery of priming paint Coating Area 14, the first loading and unloading
Area 15 is located at outside basecoat application zones 12.It can be seen from figure 3 that finishing coat clear area, finishing coat spraying area 22, finishing coat levelling area 23 and finishing coat
Coating Area 24 is respectively positioned in finishing coat spraying area 22, and dehumidify area 211, electrostatic automatic dust removing area 212, automatic dust removing area 213, finishing coat
Spraying area 22 and finishing coat levelling area 23 are in turn distributed in the periphery of finishing coat Coating Area 24, and the second loading and unloading area 25 is located at finishing coat spray
It applies outside area 22.Also, the first loading and unloading area 15 and the second loading and unloading area 25 are located on the same side, and in conllinear arrangement.
Spray-painting production line is additionally provided with orbital transfer area, and first, which becomes rail assembly 31, second, becomes rail assembly 32, third change rail assembly
33, the 4th change rail assembly the 34, the 5th becomes rail assembly 35 and the 6th change rail assembly 36 is arranged in orbital transfer area, and orbital transfer area is located at bottom
It paints between spraying coating line 1 and finishing coat spraying coating line 2, and between the first loading and unloading area 15 and the second loading and unloading area 25.
Above-mentioned clear area, spraying area, levelling area, Coating Area and loading and unloading area are provided with operation station, and operation station is equal
Configured with carrier loader, rail assembly, barrier assembly and transmission chain device, in addition also configuration selection can be carried out according to actual process,
Corresponding cleaning device is needed to configure as Coating Area needs to configure stop operation station, heating device and ventilation device, clear area
With cleaning operation station, spraying area then configures corresponding spray assembly, and referring to Fig. 4 and Fig. 5, Fig. 4 is that the configuration in spraying area is shown
It is intended to, Fig. 5 is the structure chart of spray equipment, and spraying area includes that spraying operation is disposed between spraying between the spraying of relative closure
Station, spraying operation station include spray equipment, spraying carrier, rail assembly, barrier assembly and transmission chain device, transmission chain dress
It sets and track is connected between different operation stations, carrier loader is walked on rail assembly, and transmission chain device is along direction of advance
It is mobile, it then realizes and transports carrier loader to the different corresponding process of operation station progress.
Referring to figure 6 and figure 7, spray equipment 4 includes bearing assembly 45, rotary components, spray assembly 121 and locked component
47, spray assembly 121 includes that three-dimensional mobile manipulator and spray head, spray head are arranged on the free end of three-dimensional mobile manipulator,
It can be realized multi-angle and multi-faceted adjusting, spray head is arranged towards 46 ground of runing rest of bearing assembly 45.
Bearing assembly 45 includes fixed bracket 451 and runing rest 46, and fixed bracket 451 is arranged on transmission chain device,
Fixed bracket 451 has pedestal and the cylinder on pedestal, and the cylinder of fixed bracket 451 is vertically arranged with mounting hole 452,
Runing rest 46 includes disk body section 461 and positioning column 462, and disk body section 461 is disc-shaped horizontally disposed, and positioning column 462 is connected to disk
The lower section in body portion 461, and disk body section 461 and 462 coaxial line of positioning column arrangement, the periphery of disk body section 461 is provided with teeth portion, teeth portion
Including multiple driving teeth portion 463 and multiple toothless portion)s 464, toothless portion) 464 and driving teeth portion 463 are interspersed, positioning column 462
It is mounted in mounting hole 452, so that runing rest 46 can be freely rotated around own axes, and disk body section 461 turns in lateral face
Dynamic, hanger 48 is arranged on disk body section 461, and carry blank is used on hanger 48, and hanger 48 turns with the rotation of runing rest 46
It is dynamic.Multiple lockholes 465 are additionally provided on disk body section 461, multiple lockholes 465 are respectively positioned on the inside of teeth portion, in the present embodiment, lock
Hole is arranged using square hole, and two lockholes, as one group, one group of lockhole is arranged in parallel, and the lockhole of adjacent sets is mutually perpendicular to, and one
A lockhole 465 is located at close to corresponding 464 ground of toothless portion) arrangement.
Rotary components include rotation drive device 43, rotary disc assembly 41, connecting bracket 441, track 442 and connection driving dress
443 are set, rotary disc assembly 41 includes disk body 411, disk body 412 and multiple rotary columns 413, and rotation drive device 43 is provided with drive shaft
431 and encoder 42, encoder 42 is used to monitor the rotation situation of rotation drive device 43, i.e., rotation drive device 43 is using electricity
When machine drives, the turnning circle and rotation direction of rotation drive device 43, the drive shaft 431 of rotation drive device 43 can be known
Longitudinally arranged, drive shaft 431 and disk body 411,412 coaxial connections then realize that driving disk body rotates in lateral face.
The periphery of disk body 411, disk body 412 is arranged in multiple rotary columns 413, and rotary column 413 is rotatably connected to 411 He of disk body
It between disk body 412, is fixedly connected between disk body 411 and disk body 412 by multiple fixing screws 414 being evenly arranged, fixed spiral shell
Be cased with outside nail 414 can rotation pivoted housing, rotary column 413 is uniformly distributed circumferentially around own axis, rotary column 413, and with fixation
Screw 414 is spacedly distributed, and a fixing screws and pivoted housing, rotation drive device 43 is arranged in every five rotary columns in the present embodiment
Disk body 411 and disk body 412 is driven to rotate in lateral face, multiple rotary columns 413 engage connection with teeth portion, by rotary column 413 around disk body
Center line rotation, then realize rotary column drive runing rest 46 rotate.
Rotation drive device 43 and rotary disc assembly 41 are arranged in connecting bracket 441, and the lower section of connecting bracket 441 connects
It is connected to track 442, track 442 extends transversely arrangement, and connecting bracket 441 is arranged on track 442 and can be horizontal along track 442
To movement, connect driving device 443 and driven using cylinder, connection driving device 443 be drivingly connected bracket 441 towards or it is remote
It is mobile from bearing assembly 45, then realize the connection of rotary disc assembly 41 and runing rest 46 with separate, when needing to carry out rotation spray
Tu Shi, then rotary disc assembly 41 drives runing rest 46 to rotate, and spray head is sprayed towards 46 spray paint of runing rest when needing to pinpoint
It applies, then rotary disc assembly 41 is separated with runing rest 46, and spray head adjustable point carries out spraying or moveable spraying carries out sweeping spray.
Locked component 47 includes two lock brackets 471, locking driving device 48, connecting rod 476 and clump weight 474, lock bracket
471 arrange in the form of sheets, and lock bracket 471 is separately positioned in the radially opposite sides of fixed bracket 451, and lock bracket 471 is located at disk body
The lower section in portion 461, lock bracket 471 are provided with articulated section 473 and sticking department 472, and articulated section 473 is the through-hole being arranged along the horizontal,
Articulated section 473 is located at the middle part of lock bracket 471, and fixed bracket 451 is radially also equipped with through-hole in peripheral wall, and screw is transversely worn
The through-hole of articulated section and fixed bracket 451 is crossed, then realizes that lock bracket 471 can be rotated in longitudinal surface.
Sticking department 472 and clump weight 474 are separately positioned on the both ends of lock bracket 471, and articulated section 473 is located at sticking department 472
On position between clump weight 474, clump weight 474 is located at the outside of disk body section 461, and sticking department 472 is located under disk body section
Side, clump weight 474 are connected between two lock brackets 471, and clump weight 474 includes connecting shaft and pivoted housing, and connecting shaft is connected to two
Between a lock bracket 471, pivoted housing rotationally covers outside connecting shaft.
Sticking department 472 is in hook-shaped arrangement, passes through hook-shaped sticking department 472 and 465 lock fit of lockhole, two connecting rods 476
It is connected between two lock brackets 471 positioned at the place close to sticking department 472, then realizes the locking intensity for improving sticking department 472.
Lock bracket 471 is additionally provided with the drive rod 475 stretched out outwardly, and drive rod 475 and sticking department 472 are separately positioned on hinge
The two sides of socket part 473, drive rod 475 are located on the same side of clump weight 474.Driving device 48 is locked to be arranged in bearing assembly 45
Side on, and be located on the opposite side of rotary components, locking driving device 48 includes support bracket 481 and cylinder driver
482, the driving end of cylinder driver 482 is connect with support bracket 481, and cylinder driver 482 drives support bracket 481 along longitudinal direction
Mobile, support bracket 481 with drive rod 475 for connecting.
Referring to Fig. 7 and Fig. 8, when carrying out flat spray, support bracket 481, which is located at, is moved to lower section, separates, locks with drive rod 475
Portion 472 and lockhole 465 cooperate, and rotating bracket 461 realizes that position is fixed, and then moveable spray head carries out flat spray to blank.Into
When line position sets adjusting, support bracket 481, which is located at, is moved to top, and 481 support drive rod 475 of support bracket makes drive rod 475 is past to move up
It is dynamic, then lock bracket 471 is driven to rotate around articulated section 473, sticking department 472 is separated with lockhole 465, then passes through rotary components
Rotation realizes that the position of runing rest is adjusted, and last support bracket 481, which is located at, is moved to lower section, realizes locking again, spray head can be just
Different location or different angle carry out flat spray, therefore spray equipment 4 can select rotary spraying or flat spray according to process requirements.
Referring to Fig. 9 and Figure 10, spraying carrier includes carrier loader 5 and plummer 53, and carrier loader 5 includes front truck 51 and rear car
52, front truck 51 includes the first supporting table 511, the first pedestal 513, multiple longitudinal front wheels 515 and four lateral front wheels 516,
First supporting table 511 is arranged on the first pedestal 513, and the cylindrical arrangement of the first supporting table 511, the first supporting table 511 is along cross
To second location hole 512 is penetratingly provided with, the first pedestal 513 can be rotationally arranged in longitudinal surface in multiple longitudinal direction front wheels 515
On, multiple longitudinal direction front wheels 515 are distributed in the surrounding of the first pedestal 513, and it is in-orbit that longitudinal front wheel 515 is used to support front truck 51
Walking on road part.Lateral front wheel 516 can be rotationally arranged on the first pedestal 513 in lateral face, and lateral front wheel 516 divides
It is not arranged on the two sides of front truck 51 in a forward direction, the lateral front wheel 516 in the side of front truck 51 in a forward direction
Quantity be two, the side of front truck 51 in a forward direction longitudinal front wheel 515 quantity be two, the same side come
A excessively lateral front wheel 516 is respectively positioned between two longitudinal front wheels 515 of the same side, and lateral front wheel 516 is used for and rail
Road part is adjacent, is used for the cross spacing in orbital member.
The structure of front truck and the structure of rear car are essentially identical, and rear car 52 includes the second supporting table 521,523 and of the second pedestal
Four lateral rear rollers 526 of longitudinal rear roller 525, four, the second supporting table 521 are arranged on the second pedestal 523, the second support
Platform 521 is transversely penetratingly provided with the 4th location hole 522, and multiple longitudinal direction rear rollers 525 can rotationally be arranged the in longitudinal surface
On two pedestals 523, lateral rear roller 526 can be rotationally arranged on the second pedestal 523 in lateral face, and lateral rear roller 526 is distinguished
It is arranged on the two sides of rear car 52 in a forward direction, the lateral rear roller 526 in the side of rear car 52 in a forward direction
Quantity is two, is two in the quantity of longitudinal rear roller 525 of the side of rear car 52 in a forward direction, the transverse direction of the same side
Rear roller 526 is respectively positioned between longitudinal rear roller 525 of the same side.Gear is provided on the rear end of direction of advance in rear car 52
Plate 55, operation portion 541 and baffle 55 are correspondingly arranged in the horizontal direction, and baffle 55 includes positioned at the guide surface 551 in outside and interior
The groove portion 552 of side, the setting of the inclined face of guide surface 551, guide surface 551 are connected to groove portion 552, and the position of guide surface 551 is higher than
The position of groove portion 552.
Plummer 53 is arranged in framework 922,923, and plummer 53 is provided with mounting groove 531, and plummer 53 has at middle part
Installation position 534, installation position 534 are used to be fixedly connected with fixed bracket 451, and plummer 53 is provided with front end and rear end, peace
Tankage 531 is transversely provided through first positioning hole 532 in front end, and mounting groove 531 transversely runs through setting in rear end
There is third location hole 533, the first supporting table 511 and the second supporting table 521 are respectively positioned in mounting groove 531, and the first pin 514 is worn
First positioning hole 532 and second location hole 512 are crossed, the front end of plummer 53 and the first supporting table 511 are hinged, the second pin
524 pass through third location hole 533 and the 4th location hole 522, and the rear end of plummer 53 and the second supporting table 521 are hinged, then
So that plummer 53 can be rotated in longitudinal surface, when front truck and rear car are walked in the rail assembly of different height, by that can turn
Dynamic design is switched so that plummer 53 and fixed bracket 451 are correspondingly rotated with adapting to stablizing for height.
Referring to Fig.1 0 and combine Fig. 9, Fig. 5, rail assembly includes symmetrically arranged two orbital members 61 and 62, with track
For example, orbital member 61 is provided with sliding slot 611, the opening of sliding slot 611 opens up part 61 in lateral inward, two orbital members 61,
62 opening is oppositely arranged, since longitudinal front wheel 515 is separately positioned on the two sides of front truck 51 in a forward direction, Zong Xianghou
Idler wheel 525 is separately positioned on the two sides of rear car 52 in a forward direction, therefore front truck and rear car be when orbital member is walked, Zong Xiangqian
Idler wheel 515 is separately positioned in the sliding slot on corresponding side, and longitudinal rear roller 525 is separately positioned on the sliding slot on corresponding side
In.
Stopping device is additionally provided between front truck and rear car, stopping device includes driving device 661, sliding block 663 and stops
Block 664 is moved back, the driving end 662 of driving device 661 and sliding block 663 are hinged, and sliding block 663 is driven to laterally move, with front truck
Direction of travel it is parallel, 1 and Figure 10 referring to Fig.1, retreat stop block 664 includes positioned at articulated section, the retaining face positioned at lower part at middle part
With the lead-in chamfered portion for being located at side, the articulated section of retreat stop block 664 is articulated with sliding block 663, and retaining face is used for and sliding block 663
Top surface is adjacent, and the available pedestal with front truck or rear car in lead-in chamfered portion is slidably matched, when front truck or the pedestal of rear car edge advance side
When to by retreat stop block 664, hinge point can be such that retreat stop block 664 rotates in the front end of the direction of advance in lead-in chamfered portion, and
It passes through, when retreating, since retreat stop block 664 is between front truck and rear car, and hinge point is in the advance side in retaining face
To front end, therefore to retreat Shi Zeyu retreat stop block 664 adjacent for the pedestal of front truck, and the blocking in retaining face prevent retreat stop block 664 from
Enough rotations, then realize stopping function.
The lower section of rail assembly, the extending direction of transmission chain device 65 and prolonging for rail assembly is arranged in transmission chain device 65
Stretch that direction is identical, the periphery of transmission chain device 65 is provided with shell 64, operating of the transmission chain device 65 in shell 64, transmission chain dress
Setting 65 includes multiple drive blocks 653, multiple longitudinal idler wheels 651, chain and multiple transverse-rollers 652, longitudinal idler wheel 651 and cross
Way roller 652 is evenly spaced apart to be arranged on chain, and drive block 653 is also in be evenly spaced apart to be arranged on chain, drive block 653
Upper end be provided with driving portion 664, driving portion 664 is in driving step setting.
Rotating bar 54 is additionally provided in the lower section of front truck 51, turns part 575, actuator 56, fixed plate 517 and fixed plate
518, fixed plate 517 and fixed plate 518 are longitudinally arranged, and fixed plate 517 and fixed plate 518 are separately fixed at pedestal 513
On the two sides of lower section, actuator 56 is also set between fixed plate 517 and fixed plate 518 between fixed plate 517 and fixed plate 518
Roller bearing 571, roller bearing 572, roller bearing 573 and roller bearing 574 there are four setting, roller bearing 571 and roller bearing 572 are opposite, roller bearing 573 and roller bearing
574 is opposite, and the first limiting slot is formed between four roller bearings, and the first limiting slot extends longitudinally arrangement, and actuator 56 is located at first
Longitudinal movement in limiting slot.Above-mentioned roller bearing includes the limited post of fixed setting and covers the roll sleeve outside limited post, and roll sleeve can
Setting is freely rotated.
Actuator 56 includes the body of rod 564, driving portion, the second limiting slot 563, over-hang part 92567 and effector 565, driving
Portion is located at the lower end of actuator 56, and driving portion includes middle stopper 561 and two side block portions 562, and two side block portions 562 are distinguished
Positioned at the both lateral sides of middle stopper 561, the body of rod 564 is located at middle part, and the body of rod 564 is located at the first limiting slot and between roller bearing
It moves longitudinally, effector 565 is located at the upper end of actuator 56, and effector 565 is in cross out, the second limiting slot 563
In at lower end, roller bearing 572 is located in the second limiting slot 563, and the second limiting slot 563 is provided with confined planes, downside in upside
It is provided with opening.
Turn part 575 and be provided with groove portion, and be respectively arranged with hook part in the two sides of groove portion, turns part 575 and be rotatably arranged in
Between fixed plate 517 and fixed plate 518, turning part 575 can rotate in longitudinal surface, and over-hang part 92567 is located at the second limiting slot 563
Side on and be located at and turn in the groove portion of part 575, the longitudinal movement of actuator 56 can be with the rotation of turn part 575.
Rotating bar 54 includes operation portion 541, articulated section 542 and rotation section 543, and articulated section 542 is located at middle part, operation portion
541 and rotation section 543 be located at the two sides of articulated section 542, rotating bar 54 is hinged on the fixed plate 517 of front truck by articulated section 542
Between fixed plate 518, operation portion 541 and rotation section 543 are rotated rotating around articulated section 542 in longitudinal surface, the first base of front truck
Through-hole is arranged in front end in seat 513, and operation portion 541 passes through the through-hole, and operation portion 541 is located at outside front truck 51, and operation portion 541
In carrier loader 5 on the front end of direction of advance, the lower surface of rotation section 543 and effector 565 is adjacent, passes through rotating bar 54
Rotation section 543 is driven to rotate, and the rotate driving actuator 56 of rotation section 543 moves longitudinally.
Transverse-roller 581 and transverse-roller 582, transverse-roller 581 and transverse-roller are additionally provided in the lower section of front truck 51
582 can rotate in lateral face, and transverse-roller 581 and transverse-roller 582 are located at the front-end and back-end of direction of advance, laterally
The shaft of idler wheel 581 and the shaft of transverse-roller 582 are fixed between fixed plate 517 and fixed plate 518, and transverse-roller 581
In the lower section of rotating bar 54, the shaft and transverse-roller 582 of transverse-roller 581 are located on sustained height, and transverse-roller 581 turns
The outer peripheral surface of axis and the outer peripheral surface of transverse-roller 582 are respectively positioned on except fixed plate 517 and fixed plate 518, and fixed plate 517 and solid
Corresponding escape groove is respectively set in fixed board 518.The lower section of rear car 52 is provided with transverse-roller 583, transverse-roller 584, solid
Fixed board 527 and fixed plate 528, transverse-roller 583 and transverse-roller 584 are rotatably arranged in fixed plate 527 respectively and fix
Between plate 528, transverse-roller 583 and transverse-roller 584 are located at the front-end and back-end of direction of advance.
Barrier assembly is fixed at the lower section of carrier loader 5, and barrier assembly includes stopping driving device 621, two blockings
Part 63 and connection frame 634, block piece 63 are provided with blocking portion 631, guide surface 632 and articulated section 633, and the setting of blocking portion 631 exists
Guide surface 632 is located at the front end of direction of advance, and guide surface 632 is inclined to set, and the height of guide surface 632 is along direction of advance by small
It continuously enlarges, the two sides that transmission chain device 65 is located at direction of advance are arranged in two block pieces 63, and connection frame 634 is in frame-type cloth
Set, two block pieces 63 respectively with connect frame 634 and be fixedly connected, articulated section 633 is connect with the outline border 64 of transmission chain device 65, resistance
Keep off driving device 621 use cylinder driver, stop driving device 621 driving end 622 with connect frame 634 hingedly, hindering
It keeps off under the transversal stretching driving of driving device 621, block piece 63 is rotated in longitudinal surface, realizes that blocking portion 631 and guide surface 632 exist
Longitudinal position is mobile.
Referring to Fig.1 1, when spraying carrier and needing to transport by transmission chain device 65, block piece 63 is turned on the lower
Position, and with the drive part of actuator 56 from since under the gravity of actuator 56, the driving portion of actuator 56 is along vertical
It is specifically driven to walking position is movable at this point, the driving portion 664 of transmission chain device 65 will be drivingly connected with actuator 56
Portion 664 and middle stopper 561 are drivingly connected, and by the walking of the hoofing part actuator 56 of transmission chain device 65, then realize band
Dynamic front truck and entire spraying carrier are mobile.
Referring to Fig.1 2, when spraying carrier and needing to stop at operation station, it is possible to which single spraying carrier stops at work
At industry station, it is also possible to be two or two or more spraying carriers while rest at operation station, when two or two
When above spraying carrier is adjacent, the baffle 55 of previous spraying carrier is by the rotating bar 54 of the spraying carrier with latter
The connection cooperation of operation portion 541.
When previous spraying carrier stops, block piece 63 turns to position against the top, the guide surface 632 of block piece 63
Cooperation is connect with the driving portion of actuator 56 with blocking portion 631, specifically two blocking portions 631 and two side block portions 562 are adjacent
It connects, and actuator 56 is driven to move longitudinally upward, 56 driving portion of actuator is movable along the longitudinal to stop position, at this point, transmission
The driving portion 664 of chain apparatus 65 will be separated with actuator 56, then realize the stopping of previous spraying carrier.
When the rotating bar 54 of latter spraying carrier connect cooperation, rotating bar with the baffle 55 of previous spraying carrier
54 can abut along guide surface 551 and slide into groove portion 552, and rotating bar 54 is then made to rotate, and make to drive actuator 56
It moves longitudinally upward, 56 driving portion of actuator is movable along the longitudinal to stop position, but also the driving portion of transmission chain device 65
664 will separate with actuator 56, then also realize the stopping of latter spraying carrier.Since transmission chain device 65 is normally being transported
It keeps in the trade constantly along direction of advance transport, and passes through the separation of transmission chain device 65 and actuator 56, to realize
Spray the stopping of carrier.
3 and Figure 14 referring to Fig.1, Figure 13 are the structure charts of rail assembly, and Figure 14 is the structure chart of changeover module, the track groups
Part can be used as above-mentioned change rail assembly use in orbital transfer area, then realize the switching of track.Rail assembly includes main orbit, divides
Track, the first transmission chain device 65, the second transmission chain device 66 and changeover module 75, main orbit and point of rail road transversely prolong
It stretches, point of rail road is connect at changed track position 70 with main orbit.
Main orbit includes the first orbital member 71, the second orbital member 72 and third orbital member 73, and point of rail road includes the 4th track
The structure of above-mentioned orbital member 61 and 62 can be used in part 74, orbital member, that is, has sliding slot and opposite transverse opening, the first track
Main orbit is constituted between part 71 and the straight line portion of the second orbital member 72, is constituted between the first orbital member 71 and third orbital member 73
Main orbit, main orbit be it is extending in a straight line, constitute point of rail between the 4th orbital member 74 and the bending part of the second orbital member 72
Road, point of rail road is bent extension at changed track position, therefore the first orbital member 71 is positioned close on the side of main orbit, the second track
Part 72 is positioned close on the side in point of rail road.First transmission chain device 65 is located at the lower section of main orbit and the extension with main orbit
Direction arrangement, the second transmission chain device 66 are located at the lower section in point of rail road and arrange with the extending direction in point of rail road.
Changeover module 75 includes bracket 752, switch piece 751 and switching driving device 753, and switching driving device 753 can be adopted
Flexible driving is carried out with gas bar, switch piece 751 is arranged at changed track position 70, and both lateral sides of the switch piece 751 in end are distinguished
It is provided with the first guide portion and the second guide portion, the first guide portion is towards main orbit, and the second guide portion is towards point of rail road, switch piece
751 are provided with point 7515 between the first guide portion and the second guide portion, and the first guide portion is arranged in first step, and first
Step includes the first bottom surface 7512 and the first guide sides 7511, and for the first guide sides 7511 in arrangement is faced directly, first guides side
Face 7511 and direction of advance angle arrangement (see Figure 15) at an acute angle, the second guide portion are arranged in second step, and second step includes
Second bottom surface 7514 and the second guide sides 7513, the second guide sides 7513 are arranged in cambered surface, the second guide sides 7513 with
4th orbital member 74 is in curved arrangement in the same direction (see Figure 16), and the first bottom surface 7512 and the second bottom surface 7514 are in co-planar arrangement.
Switch piece 751 is provided with articulated section and interconnecting piece 917516, and articulated section and interconnecting piece 917516 are located remotely from guidance
On the one end in portion, for hinge point in middle part, the conventional arrangements such as through-hole or cylinder are can be used in articulated section, and interconnecting piece 917516 is located at hinge
The intersection at changed track position 70 and being located at third track and the 4th track, bracket 752 is arranged in the periphery of socket part, bracket 752
Fixed frame 7521 be fixedly connected with third orbital member 73, the fixed frame 7522 and the 4th orbital member 74 of bracket 752, switch piece
751 can be rotatably arranged on bracket 752 around the articulated section at center, the driving end 754 of switching driving device 753 and interconnecting piece
917516 is hinged, under the flexible driving of switching driving device 753, realizes that driving switch piece 751 turns in lateral face around articulated section
It is dynamic, then realize that the position rotation of the first guide portion and the second guide portion is adjusted.
5 and combination Fig. 9 and Figure 10 referring to Fig.1, when spraying carrier along main orbit linear running, switch piece turns to close
On the side in point of rail road, and the second sliding slot of the second orbital member 72 is provided with the second bottom wall and the second transverse opening, therefore switch piece
The second bottom surface 7514 be embedded in below the second bottom wall, the second guide sides 7513 are located at the second transverse opening, and first guides
Side 7513 and the first track 71 constitute the guidance of main orbit.The transverse-roller 581 of the setting height and front truck 51 of switch piece 75
Match setting, therefore the transverse-roller 581 of front truck 51 is run at the first guide sides 7511 and by the adjoining of the first guide sides
Cooperation guidance, subsequent transverse-roller 582, transverse-roller 583, transverse-roller 584 are correspondingly guided, and then realize spraying
The main orbit of carrier correctly guides.
Referring to Fig.1 6, when spraying carrier needs and switching to point of rail road from main orbit, switch piece is turned to close to the first rail
On the side of road part 71, and the sliding slot of the first orbital member 71 is provided with the first bottom wall and the first transverse opening, therefore the of switch piece
One bottom surface 7512 is embedded in below the first bottom wall, and the first guide sides 7511 are located at the second transverse opening, the second guide sides
7513 and second track 72 constitute point of rail road guidance.The transverse-roller 581 of front truck 51 is run at the second guide sides 7513
And by the adjacent cooperation guidance of the second guide sides, so that the turning of front truck 51 is mobile and drives into point of rail road, subsequent transverse-roller
582, transverse-roller 583, transverse-roller 584 are correspondingly guided, and then realize that rail guidance is cut in the point of rail road of spraying carrier.
Above-mentioned usage mode is using an input terminal and two output ends, is one such usage mode, on
The rail assembly stated can also be used as two input terminals and output end, that is, meet the use need of above-mentioned change rail assembly
It asks.
Mutually independent work should mutually be had by being respectively set in above-mentioned clear area, spraying area, levelling area, Coating Area and loading and unloading area
It between industry, is connected between operating room by rail assembly, operating room is corresponding closed by end wall progress, corresponding in operating room setting
Operation station, the corresponding equipment of setting is to realize the processing technology to be realized of the region in operation station, and 7 simultaneously referring to Fig.1
It, below will be to be specifically described between spraying operation between spraying operation in conjunction with Fig. 4.
It include multiple end walls between spraying operation, multiple end walls surround relatively closed working space, and working space is provided with
Spraying operation station, the opposite end wall 811 of two of them and end wall 812 are respectively arranged with entrance, positioned at the discrepancy of end wall 811
Mouth includes that the product entrance 812 being located above and underlying track entrance 813, product entrance 812 and track go out
About 813 entrance is connected to, and the entrance positioned at end wall 821 includes the product entrance 822 and underlying rail being located above
Road entrance 823, product entrance 822 are connected to about 823 track entrance.Rail assembly and transmission chain device are from track
Simultaneously connection operation station is passed through with entrance 813 and track entrance 823 out, and hanger 48 and blank disposed thereon are then through producing
Product entrance 812 and product entrance 822 enter and leave.
Operating room further includes two baffle plate assemblies, and baffle plate assembly is separately positioned on product entrance 812 and product entrance
At 822, with the baffle plate assembly of product entrance 812 for example, baffle plate assembly further includes 814, two first, the first track companies
The top of entrance 812 transversely is arranged in fitting 831, the second track 815 and the second connector 832, the first track 814,
Second track 815 transversely is arranged at the side of entrance 812 on the lower, and the first connector 831 is arranged in barrier driving
At the top of device 816, the second connector 832 is arranged at the lower section of Baffle drive device 816, the first connector 831 and
The connection cooperation of one track 814, the second connector 832 connect cooperation with the second track 815, and connector is arranged using sliding block, in cunning
Sliding slot is provided on block, sliding slot and track cooperation are slided, this is one of embodiment certainly, and the cooperation of track and connector is also
Can be used: track is provided with sliding slot, and connector is then slidably matched by the way of idler wheel, and there are also some conventional limits certainly
The implementation of position sliding.
816 driving device of Baffle drive device uses gas bar or liquid bar, 816 driving device of Baffle drive device, and baffle drives
Dynamic 816 driving device of device is located in the longitudinal direction between the first track 814 and the second track 815, and Baffle drive device 816 drives
Device is horizontally located between Baffle drive device 816 and end wall 811,812.The driving end 817 of Baffle drive device 816
Connect with baffle 83, referring to Fig.1 8, under the flexible driving of Baffle drive device 816, baffle 83 can along track towards or away from
812 transverse shifting of product entrance, and realize baffle 83 for covering product entrance 812.
Referring to Fig.1 8 to Figure 20, spraying operation station is additionally provided with protective plate component 84, and protective plate component 84 includes first
Protective plate 841, the second protective plate 842, third protective plate 843 and protective plate driving device 844, the first protective plate 841 and second
Protective plate 842 is separately positioned on the two sides in the direction of advance of transmission chain device, the upper end and second of the first protective plate 841
Sliding slot 85 is formed between the upper end of protective plate 842, sliding slot 85 is in through setting, the upper end of the first protective plate 841 exists up and down
The second elastic lattice gear is arranged in the elastic lattice block piece 851 of setting first in sliding slot 85, the upper end of the second protective plate 842 in sliding slot 85
Part 852, elastic lattice block piece can be used brush item or sheet rubber and block to sliding slot 85.First protective plate of protective plate component 84
841 and second protective plate 842 be connected between track entrance 813 and track entrance 823, protective plate component 84 also can be right
Track entrance 813 and track entrance 823 realize that closing is blocked.
Bearing assembly, rotary components, locked component, spraying carrier, barrier assembly, rail assembly and transmission chain device are all provided with
It sets in protective plate component 84, hanger 48 is provided with rod body part, outer end and inner end, and rod body part is connected to outer end and inner end
Between portion, the inner end of hanger 48 is fixedly connected on the runing rest 46 of bearing assembly, and rod body part passes through sliding slot 85 and can edge
Sliding slot 85 is mobile, and the outer end of hanger 48 can be used for connecting carry jig 49, and carry jig 49 can be used for carry blank, hanger 48
Outer end be located at the outside of protective plate component 84, the inner end of hanger 48 is located at the inside of protective plate component 84, spray assembly position
In outside protective plate component 84, spray head can be towards the outer end of hanger 48.
Third protective plate 843 and protective plate driving device 844 are respectively positioned in protective plate component 84, and third protective plate 843 is set
It is equipped with escape groove 845, the direction of advance for extending perpendicularly to transmission chain device of escape groove 845, protective plate driving device 844
Driving 843 transverse shifting of third protective plate simultaneously cooperates escape groove 845 and the rod body part of hanger 48, then realizes rod body part
Evacuation, and it is more direct to the equipment progress of lower section by the occlusion part that third protective plate 843 is located at 845 outside of escape groove
It blocks.Except of course that it is traversing outer, third protective plate can be driven to rotate, i.e., arc setting can be used in escape groove, anti-by third
The rotation of backplate also can be realized escape groove and be embedded at rod body part, also can be realized and avoids and block accordingly.
Referring to Figure 21, hanger 48 also can be used multi-functional switching jig 9 and carry out carry, multi-functional switching jig 9 to blank
It is provided with interconnecting piece 91, over-hang part 92 and multiple carry portions 93, interconnecting piece 91 is located in the middle part of the lower section of over-hang part 92, interconnecting piece 91
It is in the form of a column arrangement, interconnecting piece 91 is provided with connecting hole along the vertical direction, and the rod body part extended vertically is inserted into connecting hole, connection
Drive surface is provided in hole, drive surface can surround triangle or rectangle etc..
Over-hang part 92 in framework arrange, specifically include the framework 922 positioned at outside, the framework 923 positioned inside arrangement and
The connecting plate 924 being connected between framework, framework arrange in circular ring shape and are in concentric circles distribution, framework 922, framework 923 and connecting plate
Be formed between 924 it is multiple engrave hole, periphery is provided with multiple mounting holes 925 in framework 922, carry portion 93 is arranged in cylinder,
One carry portion 93 is mounted in a mounting hole, and the outer end of cylinder is provided with positioning step 931, and positioning step 931 is distributed
It is arranged radially towards other places, carry portion 93 is for carry blank and is positioned by positioning step 931 to blank, rotary spraying
When, the rotation of hanger will drive multi-functional switching jig 9 to rotate in lateral face, and spray head is sprayed towards multi-functional switching jig 9.
Therefore paint clear area, spraying area, levelling area, Coating Area and loading and unloading are sequentially connected by transmission chain device
Area, so that this case spray-painting production line can realize the spraying baking vanish of comprehensive automation, while optional using the first change rail assembly realization
Carry out single layer paint or double-deck paint spraying with selecting improves the wide usage flexibility of spray-painting production line, and cleaning, spraying and baking vanish are complete
Cheng Buyong worker participates in, and operation intensity is effectively reduced, and effectively paint is avoided to pollute, simultaneously because using full-automatic life
It produces, the coating quality of product is effectively ensured.After basecoat paint, after the of short duration levelling in the first priming paint levelling area, such as
The baking vanish for not needing to carry out priming paint, then can become rail assembly by the second change rail assembly and third and go to finishing coat spraying coating line and carry out the
Two layers of lacquer painting spraying, this case can provide good suitability for the practical paint application of product.Become rail assembly and the second
Three change rail assemblies between add the second priming paint levelling area, can when priming paint levelling effect it is be more good, then can be improved finishing coat
Spraying effect, to improve whole coating quality.By adding the 4th change rail assembly, so that basecoat paint line and finishing coat spray
Painting line, which can make up parallel single layer paint spray-painting production line, can effectively improve capacity efficiency by flexible combination.It is logical
It crosses the 5th change rail assembly and the 6th and becomes the setting of rail assembly, so that loading and unloading area is connected to, then neatly single layer paint can be sprayed
It applies or the double-deck paint spraying carries out selection switching.By the centralized arrangement of orbital transfer area, space utilization rate is effectively improved, obtains production line
It is highly efficient reasonable to be laid out.By will close setting basecoat application zones and finishing coat spraying area, can effectively prevent paint pollute, and
It is convenient to carry out air filtration, exhaust-gas treatment etc., effectively improves Environmental Protection Level, while utilizing clear area, spraying area and levelling
Area is arranged in the periphery of Coating Area, can effectively improve space utilization rate, be laid out production line must highly efficient reasonable.
Also, runing rest is driven by rotary components, and is cooperated using the sticking department of lock bracket and lockhole to realize
Runing rest position is fixed, and is then realized that the position rotation of runing rest is adjusted and position is fixed, is then passed through the oil of spray head
Paint sprays the flat spray that different location can be achieved, and guarantees the lacquer painting quality of blank by the spray painting processing of automation.By that will lock
The lower section of disk body section is arranged in frame, so that the blank above disk body section not interfered to spray, layout is more reasonable, passes through two and locks
The setting of frame setting and clump weight, so that sticking department is to maintain the locking to runing rest in normal state, and clump weight is
It can be rotatably set the operation that can be convenient to worker to lock bracket.By the setting of connecting rod, so that two sticking departments are connected to one
It rises, to improve the locking stability to runing rest.By the setting of teeth portion and toothless portion), can be effectively improved using toothless portion)
The fault-tolerance that connection is, while the position correction of runing rest is also carried out using toothless portion), and the position of closing piece and toothless portion)
Position be correspondingly arranged, locking access stability, the appearance for effectively avoiding sticking department and closing piece from misplacing can be improved.For lock bracket
Rotate driving, also settable overhanging drive rod carries out position using the locking driving device of peripheral hardware and adjusts driving, and can realize
The holding of lock state or unlocked state.
In addition, being cooperatively connected by the teeth portion of rotary column and runing rest in rotary disc assembly, since rotary column itself can be rotated
Ground setting, therefore the transmission connection stability that rotary disc assembly and rotating bracket will be effectively improved, and connection fault tolerant is high, can effectively mention
High equipment durability carries out spray painting processing using the runing rest of spray head towards rotation, is handled and is guaranteed by the spray painting of automation
The lacquer painting quality of blank.By at least two disk bodies by multiple rotary columns be clamped in middle part, in this way to rotating bracket into
Row rotate driving can greatly improve the durability of rotary disc assembly, and improve fault-tolerance when connection.Existed by teeth portion setting
On disk body section, and be provided with toothless portion), using toothless portion) can effectively improve connection be fault-tolerance, while also using toothless portion) into
The position correction of row runing rest, and be provided with hanger so that accessory can carry lacquer painting spraying is carried out on hanger.Pass through company
The setting for connecing bracket and connection driving device can both have been realized at the uniform velocity so that rotary components are separably to connect with bearing assembly
Rotation spraying can also realize fixed point spraying, and the bearing assembly after separation can be transported to next process flow and go, and pinpoint setting
Rotary components and spray assembly can connect and be sprayed with next bearing assembly.
Furthermore by the separately positioned of front truck and rear car, and front truck and rear car can walk on predetermined trajectory, then pass through
The hinged setting of front end and rear end is set when walking at the switching of different high low orbits using can be rotated for longitudinal surface
It sets, is climbed or fall slope with enabling spraying carrier, not only improve the suitability of spraying carrier, and also improve spraying carrier
Walking stability.By the limit of mounting groove, to improve the connective stability of plummer.By lateral location hole, lead to
It crosses pin to be articulated and connected, installation is easy to connect, and stable structure.Longitudinal idler wheel is the row with support front truck or rear car
It walks, and lateral idler wheel is then used for cross spacing, allows front truck or rear car according to preset track travel, and utilizes idler wheel
Arrangement, reduce front truck or rear car and rub for the side of track, and the position by being located at middle part is arranged, improve front truck and after
The operation stability of vehicle.By the opposite orbital member that is open, so that front truck and rear car can be stably positioned in orbital member expert
It walks, and is opened up by the way that opening is lateral, be conducive to the preferred arrangement of structure, be that the equipment of lower section arranges reserved design space.
And carrier loader can carry blank to be sprayed or complete the blank sprayed, by carrier loader in track groups
It walks in part, realizes that blank facilitates circulation in production line, while utilizing underlying block piece, pass through block piece
Longitudinal lifting, which can be realized, to be fixed the station position of carrier loader or position locking release, and technique behaviour then can be steadily carried out
Make.Carrier loader can be driven to operate in rail assembly by rotating chain apparatus, and by the longitudinal movement of actuator, realized
Actuator is optionally connect with block piece, or is connect with transmission chain device, then realizes the position simplicity lock of operation station
Fixed or unlock.By the structural optimization of block piece and transmission chain device, locking, the unlock of the carrier loader of operation station are improved
And run stability.Pass through the longitudinal movement of the setting limitation actuator of the first limiting slot, and setting by the second limiting slot
The active strokes of limitation actuator are set, so as to effectively improve the job stability of actuator.By the setting of rotating bar, turn
The rotation of lever can drive the longitudinal movement of actuator, then can be realized separation or the company of actuator and transmission chain device
It connects, and utilizes the external setting of operation portion, the operation for the personnel that are convenient to operation.It is kept off by being arranged in the rear end of carrier loader
Plate, and operation portion is arranged in front end, when so that being closed on before and after two carrier loaders being on same rail assembly, previous fortune
The baffle of carrier vehicle can cooperate with the operation portion of latter carrier loader, and operation portion and rotating bar is then made to rotate,
When adjacent, then the rotation of rotating bar can be realized actuator and separate with transmission chain device, when mutually separating, then rotating bar
Rotation can be realized actuator and connect with transmission chain device, and the running order problem of carrier loader is able to solve by above structure.
In addition, passing through the setting in point of rail road, using the guide portion of rotatable switch piece, the switching of track is then realized,
Since track can connect different operation stations, enables structure simply and easy to operate rail assembly makes blank or product
Selectively carry out different process processing.Carrier steadily can be subjected to track switching by the setting of point, also can
The friction in track switching is reduced, abrasion is reduced.Cooperated by the bottom wall of the bottom surface of step and sliding slot, and by guide sides
It is arranged at transverse opening, guide portion is steadily rotate in place, and guide sides are capable of providing stable switching branch
Support force.By the setting of bracket, so that switch piece can be rotated steadily in lateral face, and the hinged of switching driving device is utilized
Driving avoids switch piece rotation dislocation so that the mating connection of switch piece and track is more stable.
Also, the connection of rail assembly, transmission chain device is located at the operation station in operating room, and blank utilizes track operation
Corresponding process is carried out to station, effectively improves the automated job degree of spray-painting production line, while in order to improve
The tightness of working space needs to carry out corresponding masking processing to the entrance that blank passes in and out, therefore use can automate control
The mobile baffle of system is covered, so as to effectively improve the tightness of working space, in the free oil to operating room
When the processing of Qi Jinhang exhausting, exhausting area can be reduced, greatly energy saving, while also can be improved the rate of recovery of waste material, from
And realize the energy conservation and environmental protection of operating room.Stable support platform can be provided for the movement of baffle by being arranged for track, and by
It is the space for being not required to equipment empty avoiding in the top of entrance, therefore the first track is arranged in the top of entrance, baffle can be made
Entrance is steadily moved to be covered.And since the lower section of entrance is equipment avoiding space, therefore can only be by the second track
It is arranged at the side of entrance on the lower, and by being used cooperatively with the first track, so that the equal energy of the upper and lower side of baffle
It is enough to be steadily moved at entrance, then realize good masking.By the built-in setting of Baffle drive device, can not only optimize
Device layout, additionally it is possible to Baffle drive device be carried out by baffle to block protection, the spluttering of paint, detergent is avoided to influence
The service life of Baffle drive device.By the pipelining arrangement of two entrances, circulation efficiency and operation can be improved
Efficiency, and the protection by the masking of baffle plate assembly and protective plate component to rail assembly and transmission chain device, it can be ensured that
The cleannes of track and transmission chain reduce the equipment failure rate of operating room, and service life extends.
Moreover, by protection of the protective plate to bearing assembly, rail assembly and transmission chain device, so that spray assembly is to extension
When the blank of the outer end of tool carries out spraying operation, the paint for being reduced as far as spraying is trickled down to bearing assembly, rail assembly
On transmission chain device, the durability and stability of equipment can be improved by good operating environment.Pass through the protection of two sides
The sliding slot that plate is formed enables hanger to pass through sliding slot and moves along the chute, hanger is circulated with rail assembly to not
Same station.By elastic lattice block piece to the carry out elastic packing of sliding slot, and hanger can pass through elastic lattice block piece and not influence normally
Spraying operation, can further improve protective performance.It is embedded at the position of rod body part by third protective plate, after
And third protective plate can further improve the protection at rotating bracket.
Finally, passing through multiple carry portions of periphery, it can then carry more blank and participate in rotary spraying, energy
Spray efficiency is enough improved, coating, while the setting by engraving hole are also saved, so that accumulating on coating no longer jig, Yi Jitong
Cross the setting outwardly of positioning step so that the orientation of blank be when rotated it is fixed, so as to improve coating quality.
Claims (10)
1. operation station characterized by comprising
Carrier loader is provided with actuator below the carrier loader;
Rail assembly, the carrier loader are walked on the rail assembly;
Barrier assembly, the barrier assembly are fixed at the lower section of the carrier loader, and the barrier assembly includes stopping driving
Device and block piece, the blocking driving device drive the block piece longitudinal movement, and the block piece is provided with blocking portion, institute
It states blocking portion and the actuator is adjacent.
2. operation station according to claim 1, it is characterised in that:
The actuator is longitudinally movable;
The operation station further includes transmission chain device, and the transmission chain device is moved along direction of advance, the transmission chain device
For being drivingly connected with the actuator.
3. operation station according to claim 2, it is characterised in that:
The actuator is provided with driving portion in lower end, and the driving portion is movable along the longitudinal to stop position, the driving portion
Extremely walking position movable along the longitudinal, the walking position is located at the lower section of the stop position;
The driving part is drivingly connected at the walking position with the transmission chain device;
The block piece is provided with guide surface, and the front end that the guide surface is located at the direction of advance is arranged in the blocking portion,
The height of the guide surface is continuously enlarged along the direction of advance, and the driving portion can be moved to the stopping along the guide surface
Position, the driving part are adjacent with the blocking portion at the stop position.
4. operation station according to claim 3, it is characterised in that:
The quantity of the block piece is two, and two block pieces, which are arranged, is located at the direction of advance in the transmission chain device
Two sides;
The driving portion includes middle stopper and two side block portions, and two side block portions are located at the two sides of the middle stopper,
The side block portion is used to be used to connect with the transmission chain device with blocking portion adjoining, the middle stopper.
5. operation station according to claim 2, it is characterised in that:
The carrier loader is vertically arranged with the first limiting slot, and the actuator, which is located in first limiting slot, to be moved.
6. operation station according to claim 5, it is characterised in that:
The actuator is provided with the second limiting slot, and the carrier loader is provided with limited post, and the limited post is located at described second
In limiting slot.
7. according to the described in any item operation stations of claim 2 to 6, it is characterised in that:
The actuator is provided with effector in upper end;
The barrier assembly further includes rotating bar, and the rotating bar includes operation portion, articulated section and rotation section, and the rotating bar is logical
It crosses the articulated section to be hinged on the carrier loader, the operation portion and the rotation section are rotating around the articulated section in longitudinal surface
Rotation, the rotation section and the effector are adjacent, and actuator described in the rotate driving of the rotation section moves longitudinally.
8. operation station according to claim 7, it is characterised in that:
The operating position is in outside the carrier loader.
9. operation station according to claim 8, it is characterised in that:
The operating position is in the carrier loader on the front end of the direction of advance;
The carrier loader is provided with baffle on the rear end of the direction of advance, and the operation portion and the baffle are in level side
It is correspondingly arranged upwards.
10. spray-painting production line, which is characterized in that including multiple operation stations, the operation station using the claims 2 to
9 described in any item operation stations, the transmission chain device are connected between multiple operation stations.
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CN201821996961.2U CN209715525U (en) | 2018-11-29 | 2018-11-29 | Operation station and spray-painting production line |
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CN201821996961.2U CN209715525U (en) | 2018-11-29 | 2018-11-29 | Operation station and spray-painting production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109277243A (en) * | 2018-11-29 | 2019-01-29 | 三威塑胶制品(珠海)有限公司 | Operation station and spray-painting production line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109277243A (en) * | 2018-11-29 | 2019-01-29 | 三威塑胶制品(珠海)有限公司 | Operation station and spray-painting production line |
CN109277243B (en) * | 2018-11-29 | 2024-04-09 | 三威塑胶制品(珠海)有限公司 | Working station and spraying production line |
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