CN209697938U - A kind of thermal upsetting die and its lower mold assemblies - Google Patents
A kind of thermal upsetting die and its lower mold assemblies Download PDFInfo
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- CN209697938U CN209697938U CN201920365651.9U CN201920365651U CN209697938U CN 209697938 U CN209697938 U CN 209697938U CN 201920365651 U CN201920365651 U CN 201920365651U CN 209697938 U CN209697938 U CN 209697938U
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Abstract
本实用新型涉及一种热镦模具及其下模组件,热镦模具包括自上而下设置的上模组件和下模组件,所述下模组件包括在使用时供杆料装入的杆模,还包括供杆模嵌入的模座,模座上设有用于将杆模压紧在模座中的压板,所述杆模包括具有与待成型螺栓或螺钉的头部相对应的成型腔的顶部杆模,以及用于层叠设置在顶部杆模的底部以提高杆模的整体高度的底部杆模,底部杆模的高度低于模座上供杆模嵌入的容纳腔的深度以使模座对顶部杆模进行径向定位。在需要加工长螺栓或螺钉时,在顶部杆模底部端面层叠放置底部杆模从而垫高杆模高度,在需要加工短螺栓或螺钉时仅在模座内放置顶部杆模,顶部杆模高度即为杆模高度,热镦模具通用性好。
The utility model relates to a hot upsetting die and its lower die assembly. The hot upsetting die includes an upper die assembly and a lower die assembly arranged from top to bottom. The inserted rod mold also includes a mold base for the rod mold to be embedded in. The mold base is provided with a pressing plate for pressing the rod mold into the mold base. The rod mold includes a The top rod mold of molding cavity, and the bottom rod mold that is used to be stacked on the bottom of the top rod mold to improve the overall height of the rod mold, the height of the bottom rod mold is lower than the depth of the accommodation cavity for the rod mold to embed on the mold base. The die holder is positioned radially to the top bar die. When it is necessary to process long bolts or screws, place the bottom bar mold in layers on the bottom end of the top bar mold to increase the height of the bar mold. When it is necessary to process short bolts or screws, only place the top bar mold in the mold base. The height of the top bar mold is The height of the rod mold is high, and the hot heading mold has good versatility.
Description
技术领域technical field
本实用新型涉及一种热镦模具及其下模组件。The utility model relates to a hot heading die and a lower die assembly thereof.
背景技术Background technique
由于超长杆螺栓或螺钉市场需求量相对较小,现有的超长杆螺栓或螺钉的加工方式往往以车削加工为主。但是车削加工存在产品加工效率低、原材料利用率低、产品晶粒流线破坏等缺点,而热镦加工工艺在节省原材料,提高加工效率上有很大优势。所以,对常规长度螺栓或螺钉热镦模具进行改进,满足超长杆螺栓或螺钉的热镦加工,很有必要。Due to the relatively small market demand for super-long bolts or screws, the existing processing methods for super-long bolts or screws are often mainly turning. However, turning processing has disadvantages such as low product processing efficiency, low raw material utilization rate, and product grain flow line damage, while hot heading processing has great advantages in saving raw materials and improving processing efficiency. Therefore, it is necessary to improve the hot heading die of conventional length bolts or screws to meet the hot heading processing of super long bolts or screws.
现有技术中的热镦模具,包括与冲床的冲头对应的上模组件和与冲床的底座对应的下模组件,如图1所示,下模组件包括底座4、模座5、压板2和杆模3,模座5和底座4围成容纳腔,杆模3嵌入在容纳腔内,杆模3内具有供杆料装入的杆模腔9。使用时,杆料装入杆模腔9内,底座4与模座5通过螺钉1连接,压板2与模座5也通过螺钉1连接并将杆模3压紧在模座5中。杆模3底部设有环形垫块8,环形垫块8的内孔中设有调节垫片6和用于支撑杆料的定位销7,杆模腔9高度为L1,通过调整调节垫片6的数量或更换定位销7调整定位销伸入杆模腔9的深度,可在较小范围内对杆模腔9高度为L1进行调节,而对于长度差别较大的螺栓或螺钉则需要配置多个不同杆模腔高度的专门模具,热镦模具的通用性较差。The hot heading die in the prior art comprises the upper mold assembly corresponding to the punch of the punch press and the lower mold assembly corresponding to the base of the punch press, as shown in Figure 1, the lower mold assembly includes a base 4, a mold base 5 , pressing plate 2 and rod mold 3, mold base 5 and base 4 encircle an accommodation chamber, and rod mold 3 is embedded in the accommodation chamber, and there is a rod mold cavity 9 for rod material loading in the rod mold 3. During use, bar material is packed in the bar mold cavity 9, and base 4 is connected with mold base 5 by screw 1, and pressing plate 2 is also connected with mold base 5 by screw 1 and rod mold 3 is compressed in mold base 5. The bottom of the rod mold 3 is provided with an annular spacer 8, and the inner hole of the annular spacer 8 is provided with an adjusting gasket 6 and a positioning pin 7 for supporting the rod material. The height of the rod mold cavity 9 is L1. By adjusting the adjusting gasket 6 The number or replace the positioning pin 7 to adjust the depth of the positioning pin extending into the rod cavity 9, the height of the rod cavity 9 can be adjusted to L1 within a small range, but for bolts or screws with large length differences, it is necessary to configure more A special mold with different rod cavity heights, and the versatility of hot heading molds is poor.
实用新型内容Utility model content
本实用新型的目的在于提供一种热镦模具,以解决现有技术中的热镦模具在生产长度差别较大的螺栓或螺钉时需要配置不同类型的热镦模具导致的通用性较差的问题;本实用新型的目的还在于提供一种解决上述问题的热镦模具的下模组件。The purpose of this utility model is to provide a hot upsetting die to solve the problem of poor versatility caused by the need to configure different types of hot upsetting dies when producing bolts or screws with large length differences. ; The purpose of this utility model is to provide a solution to the above problems of the lower die assembly of the hot heading die.
本实用新型的热镦模具采用如下技术方案:The hot upsetting mold of the utility model adopts the following technical scheme:
热镦模具包括自上而下设置的上模组件和下模组件,所述下模组件包括在使用时供杆料装入的杆模,还包括供杆模嵌入的模座,模座上设有用于将杆模压紧在模座中的压板,所述杆模包括具有与待成型螺栓或螺钉的头部相对应的成型腔的顶部杆模,以及用于层叠设置在顶部杆模的底部以提高杆模的整体高度的底部杆模,底部杆模的高度低于模座上供杆模嵌入的容纳腔的深度以使模座对顶部杆模进行径向定位。The hot heading die includes an upper mold assembly and a lower mold assembly arranged from top to bottom, and the lower mold assembly includes a rod mold for the rod material to be loaded into during use, and also includes a mold base for the rod mold to embed, and the mold The seat is provided with a pressing plate for pressing the rod mold in the mold seat, and the rod mold includes a top rod mold with a molding cavity corresponding to the head of the bolt or screw to be formed, and a rod mold for stacking on the top rod mold. The bottom of the bottom rod mold to improve the overall height of the rod mold, the height of the bottom rod mold is lower than the depth of the cavity for the rod mold to be embedded on the mold base so that the mold base carries out radial positioning to the top rod mold.
本实用新型的有益效果是:在需要加工长螺栓或螺钉时,在顶部杆模底部层叠放置底部杆模从而垫高杆模高度,同时,通过模座对顶部杆模和底部杆模进行径向定位,压板将杆模压紧在模座中,保证顶部杆模和底部杆模的同轴度和相对位置,从而保证长螺栓或螺钉的加工精度,此时热镦模具用于长螺栓或螺钉的热镦加工,此外,通过调节底部杆模的数量或更换不同高度的底部杆模还可对杆模高度进行较大范围的调节,使热镦模具可加工多种长度的长螺栓或螺钉;在需要加工短螺栓或螺钉时仅在模座内放置顶部杆模,顶部杆模高度即为杆模高度,此时热镦模具用于短螺栓或螺钉的热镦加工,热镦模具通用性好。The beneficial effects of the utility model are: when long bolts or screws need to be processed, the bottom rod mold is stacked at the bottom of the top rod mold to increase the height of the rod mold, and at the same time, the top rod mold and the bottom rod mold are radially Positioning, the pressing plate presses the rod mold in the mold base to ensure the coaxiality and relative position of the top rod mold and the bottom rod mold, so as to ensure the processing accuracy of long bolts or screws. At this time, the hot heading mold is used for long bolts or screws. Hot heading processing, in addition, by adjusting the number of bottom rod dies or replacing bottom rod dies of different heights, the height of the rod dies can be adjusted in a large range, so that the hot heading dies can process long bolts or screws of various lengths; When short bolts or screws need to be processed, only the top rod mold is placed in the mold base, and the height of the top rod mold is the height of the rod mold. At this time, the hot heading mold is used for hot heading processing of short bolts or screws, and the hot heading mold has good versatility.
为了节省底部杆模的加工成本,同时方便底部杆模的设计加工,本方案中所述底部杆模为由同一种材料制成的整块杆模块制成,杆模块上设有与杆料适配的杆料穿孔。由于底部杆模仅起到对杆料的扶正作用,不需要具有足够大的硬度,因此可采用硬度相对较低的同种材料制成,这样,不仅方便底部杆模的加工,且可节省成本。In order to save the processing cost of the bottom rod mold and facilitate the design and processing of the bottom rod mold, the bottom rod mold described in this scheme is made of a whole rod module made of the same material, and the rod module is equipped with The matching rod material is perforated. Since the bottom rod mold only serves to straighten the rod material and does not need to have sufficient hardness, it can be made of the same material with relatively low hardness, which not only facilitates the processing of the bottom rod mold, but also saves costs .
为了更好的对杆模进行固定,本方案中所述模座包括与下模组件的底座连接的基础模座,还包括层叠布置在基础模座顶部的附加模座。In order to better fix the bar mold, the mold base in this solution includes a base mold base connected to the base of the lower mold assembly, and an additional mold base stacked on top of the base mold base.
为了方便基础模座与附加模座的固定,本方案中所述压板和附加模座上设有螺栓穿孔并通过穿过螺栓穿孔的螺钉共同固定在基础模座上。In order to facilitate the fixing of the base mold base and the additional mold base, bolt holes are provided on the pressing plate and the additional mold base in this solution, and they are jointly fixed on the base mold base by screws passing through the bolt holes.
为了更好的保证杆模的定位精度,本方案中所述基础模座的顶部端面高于底部杆模的顶部端面。In order to better ensure the positioning accuracy of the bar mold, the top end surface of the base mold base in this solution is higher than the top end surface of the bottom bar mold.
本实用新型的下模组件采用如下技术方案:The lower mold assembly of the utility model adopts the following technical scheme:
下模组件包括在使用时供杆料装入的杆模,还包括供杆模嵌入的模座,模座上设有用于将杆模压紧在模座中的压板,所述杆模包括具有与待成型螺栓或螺钉的头部相对应的成型腔的顶部杆模,以及用于层叠设置在顶部杆模的底部以提高杆模的整体高度的底部杆模,底部杆模的高度低于模座上供杆模嵌入的容纳腔的深度以使模座对顶部杆模进行径向定位。The lower mold assembly includes a rod mold for rod material to be loaded into when in use, and a mold base for the rod mold to be embedded in. The mold base is provided with a pressing plate for pressing the rod mold in the mold base, and the rod mold includes The top bar mold of the molding cavity corresponding to the head of the bolt or screw to be formed, and the bottom bar mold for stacking on the bottom of the top bar mold to increase the overall height of the bar mold, the height of the bottom bar mold is lower than that of the mold The depth of the accommodating cavity on the base for the rod mold to be embedded enables the mold base to radially position the top rod mold.
本实用新型的有益效果是:在需要加工长螺栓或螺钉时,在顶部杆模底部层叠放置底部杆模从而垫高杆模高度,同时,通过模座对顶部杆模和底部杆模进行径向定位,压板将杆模压紧在模座中,保证顶部杆模和底部杆模的同轴度和相对位置,从而保证长螺栓或螺钉的加工精度,此时热镦模具用于长螺栓或螺钉的热镦加工,此外,通过调节底部杆模的数量或更换不同高度的底部杆模还可对杆模高度进行较大范围的调节,使热镦模具可加工多种长度的长螺栓或螺钉;在需要加工短螺栓或螺钉时仅在模座内放置顶部杆模,顶部杆模高度即为杆模高度,此时热镦模具用于短螺栓或螺钉的热镦加工,热镦模具通用性好。The beneficial effects of the utility model are: when long bolts or screws need to be processed, the bottom rod mold is stacked at the bottom of the top rod mold to increase the height of the rod mold, and at the same time, the top rod mold and the bottom rod mold are radially Positioning, the pressing plate presses the rod mold in the mold base to ensure the coaxiality and relative position of the top rod mold and the bottom rod mold, so as to ensure the processing accuracy of long bolts or screws. At this time, the hot heading mold is used for long bolts or screws. Hot heading processing, in addition, by adjusting the number of bottom rod dies or replacing bottom rod dies of different heights, the height of the rod dies can be adjusted in a large range, so that the hot heading dies can process long bolts or screws of various lengths; When short bolts or screws need to be processed, only the top rod mold is placed in the mold base, and the height of the top rod mold is the height of the rod mold. At this time, the hot heading mold is used for hot heading processing of short bolts or screws, and the hot heading mold has good versatility.
为了节省底部杆模的加工成本,同时方便底部杆模的设计加工,本方案中所述底部杆模为由同一种材料制成的整块杆模块制成,杆模块上设有与杆料适配的杆料穿孔。由于底部杆模仅起到对杆料的扶正作用,不需要具有足够大的硬度,因此可采用硬度相对较低的同种材料制成,这样,不仅方便底部杆模的加工,且可节省成本。In order to save the processing cost of the bottom rod mold and facilitate the design and processing of the bottom rod mold, the bottom rod mold described in this scheme is made of a whole rod module made of the same material, and the rod module is equipped with The matching rod material is perforated. Since the bottom rod mold only serves to straighten the rod material and does not need to have sufficient hardness, it can be made of the same material with relatively low hardness, which not only facilitates the processing of the bottom rod mold, but also saves costs .
为了更好的对杆模进行固定,本方案中所述模座包括与下模组件的底座连接的基础模座,还包括层叠布置在基础模座顶部的附加模座。In order to better fix the bar mold, the mold base in this solution includes a base mold base connected to the base of the lower mold assembly, and an additional mold base stacked on top of the base mold base.
为了方便基础模座与附加模座的固定,本方案中所述压板和附加模座上设有螺栓穿孔并通过穿过螺栓穿孔的螺钉共同固定在基础模座上。In order to facilitate the fixing of the base mold base and the additional mold base, bolt holes are provided on the pressing plate and the additional mold base in this solution, and they are jointly fixed on the base mold base by screws passing through the bolt holes.
为了更好的保证杆模的定位精度,本方案中所述基础模座的顶部端面高于底部杆模的顶部端面。In order to better ensure the positioning accuracy of the bar mold, the top end surface of the base mold base in this solution is higher than the top end surface of the bottom bar mold.
附图说明Description of drawings
图1为现有技术中热镦模具的下模组件的结构示意图;Fig. 1 is the structural representation of the lower mold assembly of hot heading die in the prior art;
图2为本实用新型的下模组件的具体实施例的第一种使用状态图;Fig. 2 is the first kind of use state diagram of the specific embodiment of the lower mold assembly of the present utility model;
图3为本实用新型的下模组件的具体实施例的第二种使用状态图。Fig. 3 is a diagram of the second use state of the specific embodiment of the lower mold assembly of the present invention.
图中:1-螺钉;2-压板;3-杆模;4-底座;5-模座;6-调节垫片;7-定位销;8-环形垫块;9-杆模腔;10-底座;11-压板;12-基础模座;13-附加模座;14-顶部杆模;15-底部杆模;16-调节垫片;17-定位销;18-杆模腔;19-第一螺钉;20-第二螺钉;21-环形支撑垫。In the figure: 1-screw; 2-press plate; 3-rod die; 4-base; 5-die seat; 6-adjusting gasket; 7-locating pin; Base; 11-press plate; 12-basic mold base; 13-additional mold base; 14-top rod mold; 15-bottom rod mold; 16-adjusting gasket; 17-location pin; 18-rod cavity; A screw; 20-the second screw; 21-annular support pad.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施方式作进一步说明。Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.
本实用新型的下模组件的具体实施例,如图2所示,下模组件包括底座10、与底座10固定连接的模座、供杆料装入的杆模以及用于将杆模压紧在模座中的压板11。具体的,模座上设有供杆模嵌入的容纳腔,杆模嵌入在模座的容纳腔内;杆模包括具有与待成型螺栓或螺钉的头部相对应的成型腔的顶部杆模14,以及内部具有杆料穿孔的底部杆模15。本实施例中的底部杆模15为由同一种材料制成的整块杆模块制成,杆模块上设有与杆料适配的杆料穿孔,顶部杆模14的成型腔及底部杆模15的杆料穿孔均为杆模腔18的组成部分。使用时,底部杆模15层叠放置在顶部杆模14底部,从而垫高杆模高度,使由底部杆模15和顶部杆模14组成的杆模腔18高度L2能够满足热镦加工长螺栓或螺钉的需求。需要说明的是,为保证模座对顶部杆模14的径向定位,底部杆模15的高度应低于模座上供杆模嵌入的容纳腔深度。The specific embodiment of the lower mold assembly of the present utility model, as shown in Figure 2, the lower mold assembly includes a base 10, a mold base fixedly connected with the base 10, a rod mold for rod material loading, and a rod mold for pressing the rod Press plate 11 tight in the mold base. Specifically, the mold base is provided with a cavity for inserting the rod mold, and the rod mold is embedded in the cavity of the mold base; the rod mold includes a top rod mold 14 with a molding cavity corresponding to the head of the bolt or screw to be formed. , and the bottom rod mold 15 with a rod material perforation inside. The bottom rod mold 15 in the present embodiment is made of the integral rod module that is made of same material, is provided with the rod material perforation that adapts to rod material on the rod module, the molding cavity of top rod mold 14 and bottom rod mold The bar material perforation of 15 is the constituent part of bar mold cavity 18. When in use, the bottom rod mold 15 is stacked on the bottom of the top rod mold 14, thereby increasing the height of the rod mold, so that the height L2 of the rod mold cavity 18 composed of the bottom rod mold 15 and the top rod mold 14 can meet the requirements of hot heading processing long bolts or screw needs. It should be noted that, in order to ensure the radial positioning of the mold holder to the top rod mold 14, the height of the bottom rod mold 15 should be lower than the depth of the cavity on the mold holder for the rod mold to be embedded.
为了更好的对杆模进行固定,本实施例中的模座包括与底座10连接的基础模座12,还包括层叠布置在基础模座12顶部的附加模座13,本实施例中的附加模座13由一个环形块构成。压板11和附加模座13上设有螺栓穿孔,基础模座12上设有与螺栓穿孔对应的螺纹孔,此处的螺纹孔为盲孔,压板11、附加模座13和基础模座12通过穿过螺栓穿孔的第二螺钉20固定在基础模座12上;底座10与基础模座12通过第一螺钉19固定连接。本实施例中,第一螺钉19的长度小于第二螺钉20的长度,在保证可靠连接的同时,尽量节省材料成本。另外,本实施例中基础模座12的顶部端面高于底部杆模15的顶部端面设置,可以通过基础模座12同时对底部杆模15和顶部杆模14进行径向定位,保证杆模的定位精确性,从而保证螺栓或螺钉的加工质量。In order to better fix the bar mold, the mold base in this embodiment includes a base mold base 12 connected to the base 10, and also includes an additional mold base 13 stacked on the top of the base mold base 12. The additional mold base 13 in this embodiment The mold base 13 consists of an annular block. The pressure plate 11 and the additional mold base 13 are provided with bolt perforations, and the basic mold base 12 is provided with threaded holes corresponding to the bolt perforations. The threaded holes here are blind holes, and the pressure plate 11, the additional mold base 13 and the basic mold base 12 pass through The second screw 20 passing through the hole of the bolt is fixed on the basic mold base 12 ; the base 10 and the basic mold base 12 are fixedly connected by the first screw 19 . In this embodiment, the length of the first screw 19 is shorter than the length of the second screw 20, so as to save material cost as much as possible while ensuring reliable connection. In addition, in the present embodiment, the top end surface of the base mold base 12 is set higher than the top end surface of the bottom rod mold 15, and the bottom rod mold 15 and the top rod mold 14 can be radially positioned through the base mold base 12 at the same time to ensure the stability of the rod mold. Positioning accuracy, so as to ensure the processing quality of bolts or screws.
本实施例中的下模组件还包括设置在杆模底部的环形支撑垫21,环形支撑垫21的内孔中设置有多个调节垫片16,调节垫片16上设有用于支撑杆料的定位销17,使用时定位销17伸入至杆模的杆模腔18中以支撑杆料。The lower mold assembly in this embodiment also includes an annular support pad 21 arranged at the bottom of the rod mold, and a plurality of adjusting gaskets 16 are arranged in the inner hole of the annular supporting pad 21. The positioning pin 17, during use, the positioning pin 17 stretches into the rod mold cavity 18 of the rod mold to support the rod material.
在需要加工长螺栓或螺钉时,在顶部杆模14的底部放置底部杆模15从而垫高杆模高度,同时,通过模座对顶部杆模14和底部杆模15进行径向定位,压板11将杆模压紧在模座中,保证顶部杆模14和底部杆模15的同轴度和相对位置,从而保证长螺栓或螺钉的加工精度,此时热镦模的杆模高度为L2,用于长螺栓或螺钉的热镦加工,如图2所示;在需要加工短螺栓或螺钉时,可仅在模座内放置顶部杆模14,顶部杆模14的高度即为杆模高度,本实施例中的顶部杆模14为现有技术中用于加工短螺栓或螺钉的杆模,此时热镦模具的杆模高度为L1,用于短螺栓或螺钉的热镦加工,如图3所示。因此,本实用新型的热镦模具可用于加工不同长度的螺栓或螺栓,具有较好的通用性。When it is necessary to process long bolts or screws, place the bottom rod die 15 at the bottom of the top rod die 14 to increase the height of the rod die. Press the rod mold tightly in the mold base to ensure the coaxiality and relative position of the top rod mold 14 and the bottom rod mold 15, thereby ensuring the processing accuracy of the long bolts or screws. At this time, the height of the rod mold of the hot heading die is L2. For hot heading processing of long bolts or screws, as shown in Figure 2; when short bolts or screws need to be processed, only the top rod mold 14 can be placed in the mold base, and the height of the top rod mold 14 is the height of the rod mold. The top rod die 14 in the embodiment is a rod die used for processing short bolts or screws in the prior art. At this time, the height of the rod die of the hot upsetting die is L1, which is used for hot upsetting of short bolts or screws, as shown in Figure 3 shown. Therefore, the hot heading die of the utility model can be used for processing bolts or bolts of different lengths, and has better versatility.
需要说明的是,通过调节底部杆模15的数量或更换不同高度的底部杆模15还可对杆模高度进行较大范围的调节,使热镦模具可加工多种长度的长螺栓或螺钉;通过调整调节垫片16的数量,或者更换定位销17使定位销17伸入杆模腔18内的深度不同,还可实现对杆模的杆模腔18高度进行小范围调节,使热镦模具具有更好的通用性。It should be noted that, by adjusting the number of bottom rod dies 15 or replacing bottom rod dies 15 of different heights, the height of the rod dies can also be adjusted in a large range, so that the hot heading die can process long bolts or screws of various lengths; By adjusting the number of adjusting gaskets 16, or replacing the positioning pin 17 so that the depth of the positioning pin 17 extending into the rod cavity 18 is different, it is also possible to adjust the height of the rod cavity 18 of the rod die in a small range, so that the hot heading mold Has better versatility.
本实用新型的热镦模具的具体工作过程:下模组件固定在冲床上,上模组件上具有圆柱形冲头;由于热镦模具常用于短螺栓或螺钉的加工,因此热镦模具常态下应处于加工常用短螺栓或螺钉的状态,即图3所示状态。具体的,将基础模座12与底座10通过第一螺钉19固定连接,然后根据螺栓或螺钉长度调整调节垫片16的数量,之后将压板11压紧在顶部杆模14上并通过第二螺钉20将压板11与基础模座12固定连接,完成热镦模具的组装,此时热镦模具的杆模高度为L1,为现有技术中的热镦模具,接着启动冲床、冲床在曲轴的惯性作用下开合,完成短螺栓或螺钉的热镦加工。The specific working process of the hot upsetting die of the utility model: the lower die assembly is fixed on the punching machine, and the upper die assembly has a cylindrical punch; since the hot upsetting die is often used for the processing of short bolts or screws, the hot upsetting die is normally The bottom should be in the state of processing commonly used short bolts or screws, that is, the state shown in Figure 3. Specifically, the base mold base 12 and the base 10 are fixedly connected by the first screw 19, and then the number of the adjusting washers 16 is adjusted according to the length of the bolt or the screw, and then the pressing plate 11 is pressed on the top rod mold 14 and passed through the second screw. 20. The pressing plate 11 is fixedly connected with the basic mold base 12 to complete the assembly of the hot upsetting die. At this time, the height of the rod mold of the hot upsetting die is L1, which is a hot upsetting die in the prior art. It opens and closes under action to complete the hot heading process of short bolts or screws.
在需要加工长螺栓或螺钉时,在上述用于加工短螺栓或螺钉的热镦模具基础上,拆除下模组件的第二螺钉20和压板11,取出顶部杆模14,然后在基础模座12上加装附加模座13,最后在附加模座13和基础模座12内依次放入底部杆模15和顶部杆模14,盖上压板11,并使用第二螺钉20进行压板11、附加模座13与基础模座12的连接固定,杆模高度由原来的L1增加至L2,热镦模具改装完成,如图2所示,接着启动冲床,完成长螺栓或螺钉的热镦加工。When it is necessary to process long bolts or screws, on the basis of the above-mentioned hot heading mold for processing short bolts or screws, remove the second screw 20 and the pressing plate 11 of the lower die assembly, take out the top rod die 14, and then place the 12, add an additional mold base 13, and finally put the bottom rod mold 15 and the top rod mold 14 in the additional mold base 13 and the base mold base 12 successively, cover the pressing plate 11, and use the second screw 20 to carry out the pressing plate 11, additional The mold base 13 is connected to the basic mold base 12. The height of the bar mold is increased from the original L1 to L2. The hot heading mold is refitted, as shown in Figure 2, and then the punching machine is started to complete the hot heading process of the long bolts or screws.
与现有技术相比,本实用新型的热镦模具不仅可以用于短螺栓或螺钉的热镦加工,还可用于超长螺栓或螺钉产品的热镦加工,即可以实现杆长在L1至L2之间的产品的热镦加工,同时,通过调整调节垫片16的数量,或者更换定位销17使定位销17伸入杆模腔18内的深度不同,还可实现杆长在L1或L2附近产品的热镦加工,热镦模具的通用性好;另外,本实用新型的热镦模具只需在现有热镦模具基础上增加附加模座13和底部杆模15即可,模具的设计加工方便。Compared with the prior art, the hot upsetting die of the utility model can not only be used for the hot upsetting of short bolts or screws, but also be used for the hot upsetting of super long bolts or screws, that is, the rod length can be realized from L1 to L2 At the same time, by adjusting the number of spacers 16 or replacing the positioning pin 17, the depth of the positioning pin 17 extending into the rod cavity 18 is different, and the length of the rod can also be realized near L1 or L2. The hot upsetting process of the product, the versatility of the hot upsetting mold is good; in addition, the hot upsetting mold of the utility model only needs to add an additional mold base 13 and a bottom rod mold 15 on the basis of the existing hot upsetting mold, and the design and processing of the mold convenient.
本实施例中的底部杆模15仅设置一个,在其他实施例中,底部杆模可根据需要层叠设置两个以上,以对杆模高度L2进行调节,使热镦模具可用于加工多种不同长度的长螺栓或螺钉。There is only one bottom rod die 15 in this embodiment, and in other embodiments, more than two bottom rod dies can be stacked according to needs, so as to adjust the height L2 of the rod die, so that the hot heading die can be used for processing various length of long bolts or screws.
本实施例中的底部杆模15为由同一种材料制成的整块杆模块制成,杆模块上设有与杆料适配的杆料穿孔;在其他实施例中,底部杆模15可由两种以上的材料加工成型,例如可采用顶部杆模的成型方式加工底部杆模,即底部杆模内部用硬度加大的材料,外周采用硬度较小的材料制成。The bottom rod mold 15 in this embodiment is made of a whole piece of rod module made of the same material, and the rod module is provided with a rod material perforation adapted to the rod material; in other embodiments, the bottom rod mold 15 can be made of Two or more materials are processed and formed. For example, the top rod mold can be used to process the bottom rod mold, that is, the inside of the bottom rod mold is made of a material with increased hardness, and the outer periphery is made of a material with a lower hardness.
本实施例中的模座包括基础模座12和设置在基础模座12顶部的附加模座13;在其他实施例中,模座可仅由基础模座构成,通过基础模座同时对底部杆模和顶部杆模进行定位;在其他实施例中,附加模座也可根据需要层叠设置两个以上,例如,可根据杆模高度,选择相应数量的附加模座,使附加模座与基础模座围成的容纳腔深度与杆模高度适配。The mold base in the present embodiment comprises the base mold base 12 and the additional mold base 13 that is arranged on the top of the base mold base 12; mold and the top bar mold for positioning; in other embodiments, the additional mold base can also be stacked and set more than two according to the needs, for example, according to the height of the bar mold, a corresponding number of additional mold bases can be selected, so that the additional mold base and the base mold The depth of the accommodation cavity surrounded by the seat is adapted to the height of the bar mold.
本实施例中的压板11和附加模座13上设有螺栓穿孔并通过穿过螺栓穿孔的第二螺钉20共同固定在基础模座12上;在其他实施例中,附加模座与基础模座可通过其中一个螺钉固定,附加模座与压板通过另一螺钉固定,且两螺钉周向错开布置,此时,设置在附加模座上的螺栓穿孔上端为沉头孔;在其他实施例中,附加模座可设置在基础模座底部,此时基础模座与压板通过长度较短的第一螺钉连接,附加模座通过穿过底座和附加模座的长度较长的第二螺钉固定在基础模座上。The pressing plate 11 and the additional mold base 13 in this embodiment are provided with bolt perforations and are jointly fixed on the basic mold base 12 by passing through the second screw 20 of the bolt perforation; in other embodiments, the additional mold base and the basic mold base It can be fixed by one of the screws, and the additional mold base and the pressure plate are fixed by another screw, and the two screws are arranged in a staggered circumferential direction. At this time, the upper end of the bolt piercing hole set on the additional mold base is a countersunk hole; in other embodiments, The additional mold base can be set at the bottom of the basic mold base. At this time, the base mold base and the pressure plate are connected by the first short screw, and the additional mold base is fixed on the foundation by the second longer screw passing through the base and the additional mold base. on the mold base.
本实施例中的基础模座12的顶部端面高于底部杆模15的顶部端面设置;在其他实施例中,基础模座的顶部端面可低于底部杆模的顶部端面设置,此时依靠附加模座共同对底部杆模和顶部杆模进行径向定位;底部杆模的顶部端面也可等于基础模座的顶部端面,此时依靠基础模座和附加模座共同对底部杆模和顶部杆模进行径向定位。The top end face of the base mold base 12 in the present embodiment is set higher than the top end face of the bottom bar mold 15; The mold bases jointly carry out radial positioning of the bottom rod mold and the top rod mold; the top end surface of the bottom rod mold can also be equal to the top end surface of the base mold base, and at this time rely on the base mold base and the additional mold base to jointly position the bottom rod mold and the top rod mold. Die for radial positioning.
本实施例中的下模组件还包括环形支撑垫21、调节垫片16和定位销17;在其他实施例中,可仅设置调节垫片或定位销中的任一个,以对杆模高度进行小范围的调节;也可不设置环形支撑垫、调节垫片和定位销。The lower mold assembly in the present embodiment also includes annular support pad 21, adjusting gasket 16 and positioning pin 17; in other embodiments, only any one of adjusting gasket or positioning pin can be set to adjust the height A small range of adjustment is carried out; the annular support pad, the adjusting gasket and the positioning pin may not be provided.
本实用新型的热镦模具的具体实施例,热镦模具包括自上而下设置的上模组件和下模组件,本实施例中的下模组件与上述下模组件的具体实施例中所述的下模组件的结构相同,不再赘述。A specific embodiment of the hot upsetting mold of the present invention, the hot upsetting mold includes an upper mold assembly and a lower mold assembly arranged from top to bottom, the specific implementation of the lower mold assembly in this embodiment and the above-mentioned lower mold assembly The structure of the lower mold assembly described in the example is the same, and will not be repeated.
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