CN209690456U - A thermoelectric power generation test bench - Google Patents
A thermoelectric power generation test bench Download PDFInfo
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Abstract
本实用新型公开了一种热电发电试验台,包括冷源模块、热源模块、引风机、加热箱;冷源模块和热源模块是中空管状模块;热源模块的截面为正方形,冷源模块的截面为长方形,冷源模块截面长方形的长边与热源模块截面正方形的边长相等;冷源模块与热源模块可对齐夹持固定热电片。本实用新型可随试验目的随意设置冷源的数量和在热源周围布置的位置,本实用新型结构简单,方便拆卸;本实用新型可以模拟多种热端加热和冷端散热的方式,操作简单方便,避免现有技术中热电发电试验台的热源和冷源结构固定,能够试验的工况受限的技术缺点,因此便于在实验室推广和使用。
The utility model discloses a thermoelectric power generation test bench, which comprises a cold source module, a heat source module, an induced draft fan, and a heating box; the cold source module and the heat source module are hollow tubular modules; the cross section of the heat source module is square, and the cross section of the cold source module is Rectangular, the long side of the rectangular section of the cold source module is equal to the side length of the square section of the heat source module; the cold source module and the heat source module can be aligned to clamp and fix the thermoelectric sheet. The utility model can freely set the number of cold sources and the positions arranged around the heat source according to the purpose of the test. The utility model has a simple structure and is convenient to disassemble; the utility model can simulate a variety of hot-end heating and cold-end heat dissipation methods, and the operation is simple and convenient , to avoid the technical shortcomings of the heat source and cold source structures of the thermoelectric power generation test bench in the prior art being fixed, and the working conditions that can be tested are limited, so it is convenient to popularize and use in the laboratory.
Description
技术领域technical field
本实用新型属于热电发电技术领域,具体涉及一种热电发电试验台。The utility model belongs to the technical field of thermoelectric power generation, in particular to a thermoelectric power generation test bench.
背景技术Background technique
热电片不同于光伏板,它的物理特性不仅没有由生产厂家直接标注给定,而且其内阻总是随着外界的因素发生变化,其性能参数不明确,直接影响将热能直接转化为电能的转化效率。Thermoelectric sheets are different from photovoltaic panels. Not only are their physical properties not directly marked by the manufacturer, but their internal resistance always changes with external factors. Their performance parameters are not clear, which directly affects the conversion of heat energy into electrical energy. Conversion efficiency.
目前的热电片应用多暴露于室外,比如在光伏板结合下,热空气就是热源,冷源可以散热也可以为水循环;在汽车尾气端,热源为高温排气废热,冷源为外界对流空气;在高温锅炉上,热源为高温蒸汽甚至高温铁水,冷源为空气自然温度等,还有人体温差发电器,多用在电子器件的自产自供电,热源为人体表面温度,冷源为液化制冷装置。所以热电发电片的外界工况有很多,绝不能用理想的电气模型,或者用统一一种工况模型来覆盖其他类型。The current application of thermoelectric sheets is mostly exposed to the outdoors. For example, in the combination of photovoltaic panels, hot air is the heat source, and the cold source can dissipate heat or water circulation; at the exhaust end of the car, the heat source is high-temperature exhaust waste heat, and the cold source is external convective air; On high-temperature boilers, the heat source is high-temperature steam or even high-temperature molten iron, and the cold source is the natural temperature of air, etc. There is also a human body temperature difference generator, which is mostly used in self-produced and self-powered electronic devices. The heat source is the surface temperature of the human body, and the cold source is a liquefaction refrigeration device. . Therefore, there are many external working conditions of thermoelectric power generation sheets, and an ideal electrical model must not be used, or a unified working condition model should be used to cover other types.
当前市场上直接测量热电发电性能参数的试验装置较少,而且冷源结构大都固定,不能模拟多种工况下热电发电试验装置的工作模式,不利于探究热电片的物理及电气特性,因此不便在实验室中推广使用。At present, there are few test devices on the market that directly measure the performance parameters of thermoelectric power generation, and the structure of the cold source is mostly fixed, which cannot simulate the working mode of the thermoelectric power generation test device under various working conditions, which is not conducive to exploring the physical and electrical characteristics of the thermoelectric sheet, so it is inconvenient Promote use in the laboratory.
实用新型内容Utility model content
本实用新型所要解决的技术问题是克服现有技术的缺陷,提供一种适用于多种工况采集研究热电片电气、物理特性的热电发电试验台。The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a thermoelectric power generation test bench suitable for collecting and studying the electrical and physical properties of thermoelectric sheets under various working conditions.
为实现上述技术目的,本实用新型所采取的技术方案如下:For realizing above-mentioned technical purpose, the technical scheme that the utility model takes is as follows:
提供一种热电发电试验台,包括冷源模块、热源模块、引风机、加热箱;所述冷源模块和热源模块是中空管状模块;所述热源模块的截面为正方形,所述冷源模块的截面为长方形,冷源模块截面长方形的长边与热源模块截面正方形的边长相等;A thermoelectric power generation test bench is provided, including a cold source module, a heat source module, an induced draft fan, and a heating box; the cold source module and the heat source module are hollow tubular modules; the cross section of the heat source module is square, and the cold source module The cross section is rectangular, and the long side of the rectangular cross section of the cold source module is equal to the square side of the cross section of the heat source module;
所述试验台还包括固定支撑模块以及第一夹持模块和第二夹持模块,所述第一夹持模块和第二夹持模块设置于固定支撑模块的两端且均可调节位置并固定,用于将冷源模块与热源模块对齐夹持固定;所述冷源模块与热源模块通过固定支撑模块、第一夹持模块和第二夹持模块夹持固定时,在冷源模块与热源模块之间可夹置至少一个热电片;The test bench also includes a fixed support module and a first clamping module and a second clamping module, the first clamping module and the second clamping module are arranged at both ends of the fixed support module and can be adjusted and fixed , for aligning and clamping the cold source module and the heat source module; when the cold source module and the heat source module are clamped and fixed by the fixed support module, the first clamping module and the second clamping module, the cold source module and the heat source At least one thermoelectric chip can be sandwiched between the modules;
所述加热箱与热源模块之间设置有热空气通道,在加热箱的另一端设置引风机。A hot air passage is arranged between the heating box and the heat source module, and an induced draft fan is arranged at the other end of the heating box.
进一步地,还包括至少两个侧隔板,所述侧隔板面积尺寸大于管状冷源模块的长方形截面面积且可夹持固定在管状冷源模块的两个长方形端面,用于在水冷散热方式时阻挡冷水从冷源模块侧面流出。Further, it also includes at least two side baffles, the size of the side baffles is larger than the rectangular cross-sectional area of the tubular cold source module and can be clamped and fixed on the two rectangular end faces of the tubular cold source module for water cooling and heat dissipation. Prevent cold water from flowing out from the side of the cold source module.
进一步地,在所述冷源模块的沿管身长度方向的单面的两端均开设有螺纹通孔,所述螺纹通孔分别用于与冷源管和出水管密封固定连接。Further, threaded through holes are opened at both ends of one side of the cold source module along the length direction of the pipe body, and the threaded through holes are respectively used for sealing and fixed connection with the cold source pipe and the outlet pipe.
进一步地,在热源模块和冷源模块中间夹置热电片的位置相对内表面设置有凹槽,用于容纳热电偶嵌入到凹槽中测量热电片的冷热端的温度。Further, a groove is provided on the opposite inner surface of the position where the thermoelectric sheet is sandwiched between the heat source module and the cold source module, for accommodating thermocouples embedded in the groove to measure the temperature of the hot and cold ends of the thermoelectric sheet.
进一步地,将接通引风机的导管一侧接入压力变送器,测量气体或液体的流速。Further, connect the side of the duct connected to the induced draft fan to a pressure transmitter to measure the flow rate of gas or liquid.
进一步地,将若干热电偶丝接入数模转换器接口。Further, several thermocouple wires are connected to the digital-to-analog converter interface.
进一步地,将热电单元两端的正负通过导线极引出,经过矩形插头连接器接入数模转换器接口。Further, the positive and negative terminals at both ends of the thermoelectric unit are led out through the wire poles, and connected to the interface of the digital-to-analog converter through the rectangular plug connector.
为了模拟不同MPPT在热电发电的效果,进一步地,所述试验台还包括数据采集系统,所述数据采集系统包括电压传感器和压力变送器、电流传感器、模拟量输入模块及用于连接若干热电偶丝的数模转换器以及上位机,所述电压传感器、压力变送器和电流传感器测得的模拟量接入模拟量输入模块并传递到上位机。In order to simulate the effects of different MPPTs in thermoelectric power generation, further, the test bench also includes a data acquisition system, which includes a voltage sensor, a pressure transmitter, a current sensor, an analog input module, and a The digital-to-analog converter of the dual wire and the host computer, the analog quantities measured by the voltage sensor, pressure transmitter and current sensor are connected to the analog input module and transmitted to the host computer.
所述试验台还包括负载控制模块,通过负载控制模块控制负载的接入,进行开路和闭合回路的试验。The test bench also includes a load control module, through which the access of the load is controlled to perform open-circuit and closed-circuit tests.
为了模拟分布式电源,进一步,将若干热电片通过不同的串联组合方式组成多个热电单元,并为每个热电单元配备能量管理系统实现每个热电单元都实时保持最大功率。还包括DC-DC升压变换器,所述DC-DC升压变换器的开关管处接有MPPT控制器,其发出的PWM波控制输入电压,达到最大功率点。In order to simulate a distributed power supply, further, several thermoelectric sheets are combined in different series to form multiple thermoelectric units, and each thermoelectric unit is equipped with an energy management system to maintain the maximum power of each thermoelectric unit in real time. It also includes a DC-DC step-up converter, the switching tube of the DC-DC step-up converter is connected with an MPPT controller, and the PWM wave sent by it controls the input voltage to reach the maximum power point.
本实用新型所达到的有益效果:The beneficial effects achieved by the utility model:
1、本实用新型可以根据需要设置固定在热源模块周围的冷源模块的数量和位置,模拟多种热端加热和冷端散热的方式,操作简单方便,避免现有技术中热电发电试验台的热源和冷源结构固定,能够试验的工况受限的技术缺点,因此便于在实验室推广和使用;1. The utility model can set the number and position of the cold source modules fixed around the heat source module according to the needs, and simulate a variety of hot end heating and cold end heat dissipation methods. The operation is simple and convenient, and the thermoelectric power generation test bench in the prior art is avoided. The structure of the heat source and cold source is fixed, and the working conditions that can be tested are limited, so it is easy to promote and use in the laboratory;
2、本实用新型中热源和冷源在固定时设计了固定支撑模块以及第一夹持模块和第二夹持模块,用于将冷源模块和热源模块固定,且两者之间夹置热电片,使热电片与冷热端接触更紧密,转化效率更高;且可随试验目的随意设置冷源的数量和在热源周围布置的位置,本实用新型结构简单,方便拆卸;2. In the utility model, when the heat source and the cold source are fixed, a fixed support module, a first clamping module and a second clamping module are designed to fix the cold source module and the heat source module, and a thermoelectric sheet, so that the thermoelectric sheet is in closer contact with the hot and cold ends, and the conversion efficiency is higher; and the number of cold sources and the location around the heat source can be set arbitrarily according to the purpose of the test. The utility model has a simple structure and is convenient to disassemble;
3、本实用新型通过在冷端和热端模块上设置与热电偶尺寸相近的凹槽来放置热电偶,使测量热电片两端的温度更准确,且不需外接其它固定热电偶的装置,结构简单易于实现;3. The utility model places thermocouples by setting grooves similar in size to the thermocouples on the cold end and hot end modules, so that the temperature at both ends of the thermoelectric sheet can be measured more accurately, and there is no need to connect other external devices for fixing the thermocouples. Simple and easy to implement;
4、本实用新型通过数据采集的形式探求热电片的物理、电气特性,构造多种热电片模型,以及在多种复杂的工况下,可以模拟试验哪种MPPT算法更好更高效的适用于热电发电;4. The utility model explores the physical and electrical characteristics of the thermoelectric sheet through data collection, constructs a variety of thermoelectric sheet models, and can simulate and test which MPPT algorithm is better and more efficient for use in various complex working conditions. thermoelectric power generation;
5、本实用新型的原理结构、试验方法在国内是独创的,其试验原理涉及热学和电工学、是真正意义上的综合性试验,不同于常规的单一热电试验装置探索热电片物理特性,考虑了很多现实实际应用环境。5. The principle structure and test method of this utility model are original in China. Its test principle involves thermal and electrical engineering, and is a comprehensive test in the true sense. It is different from the conventional single thermoelectric test device to explore the physical characteristics of thermoelectric sheets. Considering many real-world applications.
附图说明Description of drawings
图1是本实用新型具体实施例整体模型示意图;Fig. 1 is the overall model schematic diagram of the specific embodiment of the utility model;
图2是本实用新型具体实施例冷源模块和热源模块固定示意图;Fig. 2 is a schematic diagram of fixing the cold source module and the heat source module of the specific embodiment of the utility model;
图3是本实用新型具体实施例冷源模块采用水冷方式的结构示意图;Fig. 3 is a schematic structural view of the cold source module of a specific embodiment of the present invention in a water-cooled manner;
图4是本实用新型具体实施例设置热电偶测温的结构示意图;Fig. 4 is the structural representation that thermocouple temperature measurement is set in the specific embodiment of the utility model;
图5是本实用新型另一实施例设置热电偶测温的结构示意图;Fig. 5 is another embodiment of the utility model to set the structural representation of thermocouple temperature measurement;
图6是本实用新型矩形插头连接器连接结构示意图;Fig. 6 is a schematic diagram of the connection structure of the utility model rectangular plug connector;
图7是本实用新型具体实施例结构示意图;Fig. 7 is a schematic structural view of a specific embodiment of the utility model;
图8是本实用新型具体实施例分布式电源逻辑框图;Fig. 8 is a logical block diagram of a distributed power supply according to a specific embodiment of the utility model;
图9是本实用新型具体实施例中MPPT控制器与DC-DC升压变换器的结构框图;Fig. 9 is a structural block diagram of an MPPT controller and a DC-DC boost converter in a specific embodiment of the present invention;
图1~图9中标记:1-热源模块;2-冷源模块;3-热电偶;4-热电片;5-引风机;6-加热箱;7-冷水容器;8-凹槽;9-热电偶导线;10-冷水管;11-蓄水槽;12-第一螺纹通孔;13-第二螺纹通孔;14-热空气管道;15-固定支撑模块;16-第一夹持模块;17-第二夹持模块;18-侧隔板;19-热电偶丝;20-上位机;21-负载控制模块;22-模拟量输入模块;23-矩形插头连接器。Markings in Figures 1 to 9: 1-heat source module; 2-cold source module; 3-thermocouple; 4-thermoelectric sheet; 5-induced fan; 6-heating box; -thermocouple wire; 10-cold water pipe; 11-water storage tank; 12-first threaded through hole; 13-second threaded through hole; 14-hot air pipeline; 15-fixed support module; 16-first clamping module 17-second clamping module; 18-side partition; 19-thermocouple wire; 20-host computer; 21-load control module; 22-analog input module; 23-rectangular plug connector.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。Below in conjunction with accompanying drawing, the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.
实施例1:如图1,提供了一种热电发电试验台,包括冷源模块2、热源模块1、引风机5、加热箱6;所述冷源模块2和热源模块1是中空管状模块;所述热源模块1的截面为正方形,所述冷源模块2的截面为长方形,冷源模块2截面长方形的长边与热源模块1截面正方形的边长相等;Embodiment 1: As shown in Figure 1, a thermoelectric power generation test bench is provided, including a cold source module 2, a heat source module 1, an induced draft fan 5, and a heating box 6; the cold source module 2 and the heat source module 1 are hollow tubular modules; The cross-section of the heat source module 1 is a square, the cross-section of the cold source module 2 is a rectangle, and the long side of the cross-section of the cold source module 2 is equal to the side length of the square of the cross-section of the heat source module 1;
所述试验台还包括固定支撑模块15以及第一夹持模块16和第二夹持模块17,所述第一夹持模块16和第二夹持模块17设置于固定支撑模块15的两端且均可调节位置并固定,用于将冷源模块2与热源模块1对齐夹持固定(在图1中未示出,实施方式可参见实施例2);The test bench also includes a fixed support module 15 and a first clamping module 16 and a second clamping module 17, the first clamping module 16 and the second clamping module 17 are arranged at both ends of the fixed support module 15 and All can be adjusted and fixed, and are used to align and clamp the cold source module 2 and the heat source module 1 (not shown in FIG. 1 , see embodiment 2 for the implementation method);
本实施例中热源模块1的正方形截面积为50×50mm,壁厚2mm,冷源模块2的截面长方形的长边同样为50mm,宽度为30mm。冷源模块2截面长方形的长边与热源模块1截面正方形的边长相等的目的是可以在试验中根据试验需要在热源的四周最多固定4个冷源来模拟不同工况。In this embodiment, the square cross-sectional area of the heat source module 1 is 50×50 mm, and the wall thickness is 2 mm. The long side of the rectangular cross-section of the cold source module 2 is also 50 mm, and the width is 30 mm. The purpose of the long side of the cross-section rectangle of the cold source module 2 being equal to the side length of the square cross-section of the heat source module 1 is to simulate different working conditions by fixing up to four cold sources around the heat source according to the test requirements during the test.
在图1中的实施例中,热电发电试验台在热源模块1的上下对称的两面固定了两个同样的冷源模块2。当热源模块1与冷源模块2固定时,热电片4夹持在热源模块1与冷源模块2之间,沿着热源出口方向依次排布,优选地将热电片4设置为等距排布,其数量可以根据需要设置。在本实施例中,上下各排布了四片一共8片,在其它的实施例中,当在热端模块四周都固定有冷源模块2即固定了四个冷源模块2时,可以在热源模块1的四周与冷源模块2中间都夹置热电片4,如每一面排布8片,共32片,优选地设置为等距排布。In the embodiment in FIG. 1 , two identical cold source modules 2 are fixed on the upper and lower symmetrical sides of the heat source module 1 on the thermoelectric power generation test bench. When the heat source module 1 and the cold source module 2 are fixed, the thermoelectric sheets 4 are clamped between the heat source module 1 and the cold source module 2, arranged in sequence along the heat source outlet direction, preferably the thermoelectric sheets 4 are arranged equidistantly , and its number can be set as required. In this embodiment, four pieces are arranged up and down, a total of 8 pieces. In other embodiments, when the cold source modules 2 are fixed around the hot end module, that is, four cold source modules 2 are fixed, the There are thermoelectric sheets 4 sandwiched around the heat source module 1 and between the cold source module 2, for example, 8 sheets are arranged on each side, a total of 32 sheets, preferably equidistantly arranged.
所述热电片4采用的是Marlow Industries生产TG12-6-024型号的热电片4。整体尺寸为:冷面40*40mm,热面40*44mm,厚度3.3mm。The thermoelectric sheet 4 is the thermoelectric sheet 4 of TG12-6-024 model produced by Marlow Industries. The overall size is: cold side 40*40mm, hot side 40*44mm, thickness 3.3mm.
本实施例通过加热箱6对空气进行加热,并配备了引风机5将热空气通过热空气通道吹入热端模块的中空通道中为热端进行加热。加热箱与热源模块之间设置有热空气管道14。为了提高对引风机5和加热箱6的控制安全性和有效性,可加设配电箱实现对电源的管理控制。In this embodiment, the heating box 6 is used to heat the air, and the induced draft fan 5 is equipped to blow the hot air into the hollow channel of the hot end module through the hot air channel to heat the hot end. A hot air pipeline 14 is arranged between the heating box and the heat source module. In order to improve the safety and effectiveness of the control of the induced draft fan 5 and the heating box 6, a power distribution box can be added to realize the management and control of the power supply.
在具体实施例中,考虑模拟外界空气流速的情况,可以通过调节引风机5的功率来控制空气的流速大小,优选地可以在热端模块的出口端设置有压力变送器,用来实时测量热空气流速的大小。In a specific embodiment, considering the situation of simulating the flow velocity of the outside air, the flow velocity of the air can be controlled by adjusting the power of the induced draft fan 5. Preferably, a pressure transmitter can be arranged at the outlet end of the hot end module for real-time measurement The size of the hot air velocity.
本实施例中,冷源采用自然冷空气散热,在其它实施例中也可以在冷端模块表面设置冷风机来模拟空气散热方式并加快散热速度,配置压力变送器实时测量流速大小。在以下的实施例包括对本实施例的改进,采用了水冷的方式散热达到不同的试验目的。In this embodiment, the cooling source uses natural cold air to dissipate heat. In other embodiments, a cooling fan can also be installed on the surface of the cold end module to simulate the air heat dissipation method and speed up the heat dissipation, and a pressure transmitter can be configured to measure the flow velocity in real time. The following embodiments include improvements to this embodiment, using water cooling to dissipate heat to achieve different test purposes.
在其它具体实施例中,当在热端模块周围固定多个冷端模块时,可以对多个冷端模块采用不同的散热方式,将水冷散热和自然散热结合起来,以实现多种不平衡散热方式,模拟热电发电不平衡。In other specific embodiments, when multiple cold-end modules are fixed around the hot-end module, different heat dissipation methods can be used for the multiple cold-end modules, and water-cooled heat dissipation and natural heat dissipation can be combined to achieve a variety of unbalanced heat dissipation way to simulate the imbalance of thermoelectric power generation.
在本实施例中,热源模块1和冷源模块2都采用紫铜材质,紫铜一般可近似认为是纯铜,具有优良的导热性﹑延展性和耐蚀性。为了减小散热,整个试验台都用耐高温的绝热材料包裹。为了降低导热热阻,在冷源和热源两端紧密夹持着热电片4,并在热电片4表面涂上热传导性能优异、可靠稳定的导热材料,如导热硅胶或导热硅脂等。本实施例在热电片4上下表面都涂抹一层银硅脂,实现更好的传热。In this embodiment, both the heat source module 1 and the cold source module 2 are made of red copper, and red copper can generally be considered as pure copper, which has excellent thermal conductivity, ductility and corrosion resistance. In order to reduce heat dissipation, the entire test bench is wrapped with high temperature resistant heat insulating material. In order to reduce the heat conduction resistance, the thermoelectric sheet 4 is tightly clamped at both ends of the cold source and the heat source, and the surface of the thermoelectric sheet 4 is coated with a reliable and stable thermally conductive material with excellent thermal conductivity, such as thermally conductive silicone or thermally conductive silicone grease. In this embodiment, a layer of silver silicone grease is applied to both the upper and lower surfaces of the thermoelectric sheet 4 to achieve better heat transfer.
实施例2:在以上实施例的基础上,提供了一种热电发电试验台,在热端模块的三面固定有冷端模块,并分别都用固定支撑模块15以及第一夹持模块16和第二夹持模块17,所述第一夹持模块16,如图2示出。图2中的第一夹持模块16和第二夹持模块17是两个金属夹持板,通过在固定支撑模块15分别与两个金属夹持板上开设有若干用于固定螺栓的通孔,采用螺栓和螺母将夹持板固定支撑模块15上。Embodiment 2: On the basis of the above embodiments, a thermoelectric power generation test bench is provided, in which the cold end modules are fixed on three sides of the hot end modules, and the fixed support modules 15 and the first clamping module 16 and the second clamping module are used respectively. The second clamping module 17, the first clamping module 16, is shown in FIG. 2 . The first clamping module 16 and the second clamping module 17 in Fig. 2 are two metal clamping plates, and are respectively provided with several through holes for fixing bolts on the fixed support module 15 and the two metal clamping plates , using bolts and nuts to fix the clamping plate on the support module 15 .
在其它的实施例中,也可以但不限于将固定模块设置为长螺栓,并分别将第一夹持模块16和第二夹持模块17分别设置为螺纹紧固件或螺母来实现。In other embodiments, it is also possible, but not limited to, to set the fixing module as a long bolt, and respectively set the first clamping module 16 and the second clamping module 17 as threaded fasteners or nuts.
实施例3:本实施例提供了一种对一面冷源模块2采用水冷散热方式时的实施例,其它冷源模块2采用自然散热的方式;当试验中在热源模块1的四周采用更多冷源模块2时,多个冷源模块2需要设置为水冷散热,其实现方式可参考本实施例实施。Embodiment 3: This embodiment provides an embodiment in which water cooling is adopted for one side of the cold source module 2, and the other cold source modules 2 adopt a natural heat dissipation method; When using the source module 2, multiple cold source modules 2 need to be set for water cooling and heat dissipation, and the implementation method can refer to this embodiment.
在以上实施例的基础上,本实施例提供的试验台还包括至少两个侧隔板18,侧隔板18面积尺寸大于管状冷源模块2的长方形截面面积且可夹持固定在管状冷源模块2的两个长方形端面,用于在水冷散热方式时阻挡冷水从冷源模块2侧面流出。On the basis of the above embodiments, the test bench provided in this embodiment also includes at least two side partitions 18, and the area size of the side partitions 18 is larger than the rectangular cross-sectional area of the tubular cold source module 2 and can be clamped and fixed on the tubular cold source. The two rectangular end faces of the module 2 are used to prevent cold water from flowing out from the side of the cooling source module 2 in the water cooling mode.
在冷源模块2的沿管身长度方向的单面的两端均开设有螺纹通孔,螺纹通孔分别用于与冷水管10和出水管密封固定连接。图3是本实用新型具体实施例冷源模块采用水冷方式的结构示意图;图3中第一螺纹通孔12连接固定有冷水管10,冷水管10从蓄水槽11中引出冷水流入冷端模块管状中空部,在其它实施例中冷水源也可直接接入自来水。第二螺纹通孔13用于连接出水管,将冷水排出。为了节约水资源,可以将通过第二螺纹通孔13排出的冷水循环利用。侧隔板18夹持固定在管状冷源的两端时,固定采用现有技术实现,在此不做赘述,旨在不要使冷水从管道两端外溢。Both ends of one side of the cold source module 2 along the length direction of the pipe body are provided with threaded through holes, and the threaded through holes are respectively used for sealing and fixed connection with the cold water pipe 10 and the outlet pipe. Fig. 3 is a schematic diagram of the structure of the cold source module of the specific embodiment of the present invention in a water-cooled manner; in Fig. 3, the first threaded through hole 12 is connected and fixed with a cold water pipe 10, and the cold water pipe 10 leads cold water from the water storage tank 11 into the tubular cold end module In the hollow part, in other embodiments, the cold water source can also be directly connected to tap water. The second threaded through hole 13 is used to connect the water outlet pipe to discharge the cold water. In order to save water resources, the cold water discharged through the second threaded through hole 13 can be recycled. When the side partitions 18 are clamped and fixed on the two ends of the tubular cold source, the fixation is realized by the prior art, which will not be repeated here, and the purpose is to prevent the cold water from overflowing from the two ends of the pipe.
在其它实施例中,对本实用新型提供的热源模块1进行加热时,如果采用通入加热后的热水,也可以参考本实施例中冷源接入方式来实施,并合理选择冷源模块2的数量和设置位置。In other embodiments, when heating the heat source module 1 provided by the present invention, if heated hot water is used, it can also be implemented by referring to the cold source connection method in this embodiment, and the cold source module 2 is reasonably selected. number and location of settings.
本实用新型提供的热电发电试验台可以通过以下设置模拟不同工况:The thermoelectric power generation test bench provided by the utility model can simulate different working conditions through the following settings:
1.模拟汽车尾气温差发电时:中间的热源模块1通入热风或人为设置温度的配电箱在电加热后的水或水蒸气。冷源凭借引风机5风扇对流的方式散热,流速可人为通过配电箱工作频率调节。但是通常冷源只用四面中的一侧就可以了,来模拟汽车内置的温差发电效应;1. When simulating automobile exhaust temperature difference power generation: the heat source module 1 in the middle is fed with hot air or water or water vapor after electric heating of the distribution box with artificially set temperature. The cold source dissipates heat by means of induced draft fan 5 fan convection, and the flow rate can be adjusted artificially through the operating frequency of the distribution box. But usually only one side of the four sides is enough for the cold source to simulate the built-in temperature difference power generation effect of the car;
2.模拟航空温差发电时:中间的热源模块1的管状中通部通有设定好的高温气体,冷源通有水冷以对流的方式散热,可以四面都通水;2. When simulating aviation temperature difference power generation: the tubular central part of the heat source module 1 in the middle has a set high-temperature gas, and the cold source has water cooling to dissipate heat by convection, and water can be passed on all sides;
3.模拟人体传感器温差发电器:热源以人体表面温度的气体,冷源为自然外界温度。模拟单一的一面热源,一面冷源就可以。发出的微小电压,通过DC-DC变换器的稳压和升压的作用完全可以保证正常的电子器件的充电功能。3. Simulated human body sensor thermoelectric generator: the heat source is the gas at the surface temperature of the human body, and the cold source is the natural external temperature. Simulate a single heat source on one side and a cold source on one side. The tiny voltage sent out can fully guarantee the charging function of normal electronic devices through the voltage stabilization and boosting functions of the DC-DC converter.
本实用新型可以模拟较大温差的试验工况,对每个工况进行对比,即:在同等热空气流速,温度的情况下,哪种制冷方式更好的实现较大的温差,通过制造大温差方式,可以实现高效热电发电。The utility model can simulate the test working conditions with a large temperature difference, and compare each working condition, that is, under the same hot air flow rate and temperature, which refrigeration method is better to achieve a large temperature difference, by making large The temperature difference method can realize high-efficiency thermoelectric power generation.
实施4:在以上实施例的基础上,为了测量热电片4的冷热端温度,在热源模块1和冷源模块2中间设置热电片4的位置相对内表面设置有凹槽8,用于容纳T型热电偶3(康铜和铜丝紧密缠绕组成)嵌入到凹槽8中,并且紧密贴合不留有外界空气接触,如图4和图5所示。本实施例中将0.2mm的T型热电偶3(康铜和铜丝组成)嵌入到凹槽8中,利用热电偶3测量热电片4冷热端的温度。Implementation 4: On the basis of the above embodiments, in order to measure the temperature of the hot and cold ends of the thermoelectric sheet 4, a groove 8 is provided on the inner surface of the position where the thermoelectric sheet 4 is arranged in the middle of the heat source module 1 and the cold source module 2, for accommodating The T-type thermocouple 3 (composed of tightly wound constantan and copper wires) is embedded in the groove 8, and fits tightly without leaving external air contact, as shown in Fig. 4 and Fig. 5 . In this embodiment, a 0.2mm T-type thermocouple 3 (composed of constantan and copper wire) is embedded in the groove 8, and the thermocouple 3 is used to measure the temperature of the hot and cold ends of the thermoelectric sheet 4.
本实施例为了提高试验测定的精度,使用冰水混合物来保证热电偶3的冷端温度为零摄氏度,如图4示出了设置有冷水容器7用于存放0°冰水混合物。In order to improve the accuracy of the test measurement in this embodiment, an ice-water mixture is used to ensure that the cold junction temperature of the thermocouple 3 is zero degrees Celsius. As shown in FIG. 4 , a cold water container 7 is provided for storing the 0° ice-water mixture.
热电偶3产生的热电势,是由于热电偶3的冷热端的温差决定的,在实际测量中,保持冷端为零摄氏度是不好实现的。因此在其它实施例中也可以使用热电偶3补偿导线来减少冷端和零摄氏度的差距。热电偶3补偿导线的作用只起延伸热电极,使热电偶3的冷端移动到控制室的仪表端子上,它本身并不能消除冷端温度变化对测温的影响,不起补偿作用。因此,还需采用其他修正方法来补偿冷端温度t0≠0℃时对测温的影响。在使用热电偶3补偿导线时必须注意型号相配,极性不能接错,补偿导线与热电偶3连接端的温度不能超100℃。The thermoelectric potential generated by the thermocouple 3 is determined by the temperature difference between the hot and cold ends of the thermocouple 3. In actual measurement, it is difficult to keep the cold end at zero degrees Celsius. Therefore, in other embodiments, the thermocouple 3 compensation wire can also be used to reduce the gap between the cold junction and zero degrees Celsius. The role of the thermocouple 3 compensation wire is only to extend the hot electrode, so that the cold end of the thermocouple 3 moves to the instrument terminal in the control room. It cannot eliminate the influence of the temperature change of the cold end on the temperature measurement, and does not have a compensation effect. Therefore, other correction methods need to be used to compensate the influence on the temperature measurement when the cold junction temperature t0≠0℃. When using the thermocouple 3 compensation wire, it is necessary to pay attention to the model matching, the polarity cannot be wrongly connected, and the temperature of the connection end of the compensation wire and the thermocouple 3 cannot exceed 100°C.
在其它实施例中,如果热电片4用的比较多,引出许多热电偶丝19,则可以将若干热电偶丝19通过矩形插头连接器23,再接入数模转换器接口如本ADAM4017端口。同样在单个热电片或其他连接方式组成热电单元情况下,两端的正负极由导线引出,通过矩形插头连接器23,再接入ADAM4017端口,进而通过上位机显示开路或闭路的电压。In other embodiments, if the thermoelectric sheet 4 is used more, many thermocouple wires 19 are drawn out, then several thermocouple wires 19 can be connected to the digital-to-analog converter interface such as the ADAM4017 port through the rectangular plug connector 23 . Also in the case of a single thermoelectric chip or other connection methods to form a thermoelectric unit, the positive and negative poles at both ends are led out by wires, through the rectangular plug connector 23, and then connected to the ADAM4017 port, and then the open circuit or closed circuit voltage is displayed through the host computer.
ADAM-4017/4017+是16位A/D 8通道的模拟量输入模块22,可以采集电压、电流等模拟量输入信号。它为所有通道都提供了可编程的输入范围,这些模块为工业测量和监控的应用中提供很好的性价比;而且它的模拟量输入通道和模块之间还提供了3000V的电压隔离,这样就有效的防止模块在受到高压冲击时而损坏。ADAM-4017支持6路差分,2路单端信号,输入范围+/-150mV,+/-500mV,+/-1V,+/-5V,+/-10V,+/-20mA。如果测试电流信号,需在该通道的输入端口并联一125欧姆的精密电阻。ADAM-4017/4017+ is a 16-bit A/D 8-channel analog input module 22, which can collect analog input signals such as voltage and current. It provides programmable input ranges for all channels, these modules provide good cost performance for industrial measurement and monitoring applications; and it also provides 3000V voltage isolation between analog input channels and modules, so that Effectively prevent the module from being damaged when subjected to high-voltage impact. ADAM-4017 supports 6-way differential, 2-way single-ended signal, input range +/-150mV, +/-500mV, +/-1V, +/-5V, +/-10V, +/-20mA. If the current signal is tested, a 125 ohm precision resistor needs to be connected in parallel to the input port of the channel.
ADAM-4017+支持8路差分信号,还支持Modbus协议。各通道可独立设置其输入范围,同时在模块右侧使用了一个拨码开关来设置INT*和正常工作状态的切换,4017+还增加了4~20mA的输入范围,测量电流时,不需要外接电阻,只需打开盒盖,设置跳线到△即可。具体实施时,如果对热电片4的连接形式或是对冷源模块2或热源模块1的结构外形进行改变,为了避免整体装置的结构改动,可以在热电片4的引出端和数模转换器的一端联结矩形插头连接器23,结构图如图6示出。只需将矩形插头连接器23分开,造成采集系统和热电发电系统相分离,就能分别进行试验改造,互不影响,改造完成后在此接上矩形插头连接器23就可以重新组成整个试验系统。ADAM-4017+ supports 8 differential signals and also supports Modbus protocol. The input range of each channel can be set independently. At the same time, a dial switch is used on the right side of the module to set the switch between INT* and normal working status. The 4017+ also increases the input range of 4 ~ 20mA. When measuring current, no external connection is required. Resistor, just open the box cover and set the jumper to △. During specific implementation, if the connection form of the thermoelectric sheet 4 or the structural shape of the cold source module 2 or the heat source module 1 are changed, in order to avoid structural changes of the overall device, the lead-out end of the thermoelectric sheet 4 and the digital-to-analog converter can be connected. One end of the connector is connected to a rectangular plug connector 23, and the structural diagram is shown in FIG. 6 . Only need to separate the rectangular plug connector 23, resulting in the separation of the acquisition system and the thermoelectric power generation system, and the test transformation can be carried out separately without affecting each other. After the transformation is completed, the rectangular plug connector 23 can be connected here to recompose the entire test system .
实施例5:在以上实施例的基础上,在本实施例中,模拟不同MPPT(最大功率点跟踪,Maximum Power Point Tracking)控制方法在热电发电的效果。在做最大功率试验时,先确定其中一种冷热端工况,在系统稳定情况下,对每个单元进行塞贝克效应的验证;对热电片4内阻利用开路电压与负载电流的公式计算内阻大小;进而利用最小二乘法拟合,构造电源模型。对MPPT控制器编入MPPT算法。可以完成几种经典的MPPT算法比如:扰动观察;电导增量:开路电压等进行对比,甚至在此基础上进行创新以求实现高效的最大功率跟踪。Embodiment 5: On the basis of the above embodiments, in this embodiment, the effects of different MPPT (Maximum Power Point Tracking) control methods on thermoelectric power generation are simulated. When doing the maximum power test, first determine one of the cold and hot end conditions, and verify the Seebeck effect for each unit when the system is stable; use the formula of open circuit voltage and load current to calculate the internal resistance of the thermoelectric sheet 4 The size of the internal resistance; and then use the least squares method to fit and construct the power supply model. Program the MPPT algorithm into the MPPT controller. Several classic MPPT algorithms can be completed, such as: disturbance observation; conductance increment: open circuit voltage, etc. for comparison, and even innovate on this basis to achieve efficient maximum power tracking.
本实施例包括了32个热电片4,每个热电片4都需要利用热电偶3测量冷热端的温度,并都有康铜和铜丝紧紧缠绕的热电偶丝19,因此在实施例中,将引出的若干热电偶丝19连接数模转换器接口。The present embodiment includes 32 thermoelectric sheets 4, and each thermoelectric sheet 4 needs to utilize the thermocouple 3 to measure the temperature of the hot and cold ends, and all have thermocouple wires 19 tightly wound with constantan and copper wires, so in the embodiment , connect several thermocouple wires 19 drawn out to the digital-to-analog converter interface.
本实施例还包括数据采集系统,本实施例结构示意图见图7,由电压传感器(图中未示出)、电流传感器(图中未示出)和压力变送器(图中未示出)、模拟量输入模块22及用于连接若干热电偶丝19的研华公司生产的ADAM4017或ADAM4018及上位机20组成,通过负载控制模块21控制负载的接入,来进行开路和闭合回路的试验。本实施例中负载控制器为一滑动变阻器。通过ADAM4060实现控制开路与闭路,该模块非常适合开关控制或低压开关控制的应用。所述电压传感器、电流传感器和压力变送器为现有产品,采用电压传感器测量闭路电压和开路电压,电流传感器测得电流,就可以计算热电片实时内阻,压力变送器用于流速的采集,本实施例中采集的数据具体包括:热电片4的闭路电流、电压以及开路时的电压,各个热电片4开、闭路时的两端温差、配电箱出口温度、水温以及气体或液体的流速等物理量并将多个传感器测得的模拟量输出连接模拟量输入模块22,通过RS485协议传输线路传输到上位机20上进行展示并存储,仿真应用MCGS组态软件,可设置数据采集周期,如每5s采集一次。This embodiment also includes a data acquisition system. The structure diagram of this embodiment is shown in Figure 7, consisting of a voltage sensor (not shown in the figure), a current sensor (not shown in the figure) and a pressure transmitter (not shown in the figure) , an analog input module 22 and an ADAM4017 or ADAM4018 produced by Advantech for connecting several thermocouple wires 19 and a host computer 20. The load control module 21 controls the access of the load to perform open-circuit and closed-circuit tests. In this embodiment, the load controller is a sliding rheostat. The control of open circuit and closed circuit is realized by ADAM4060. This module is very suitable for the application of switch control or low voltage switch control. The voltage sensor, current sensor and pressure transmitter are existing products, the voltage sensor is used to measure the closed circuit voltage and the open circuit voltage, the current sensor measures the current, and the real-time internal resistance of the thermoelectric chip can be calculated, and the pressure transmitter is used for the collection of flow velocity The data collected in this embodiment specifically include: the closed-circuit current and voltage of the thermoelectric sheet 4, and the voltage when the open circuit is opened, the temperature difference between the two ends of each thermoelectric sheet 4 when it is opened and closed, the outlet temperature of the distribution box, the water temperature, and the temperature of the gas or liquid. Physical quantities such as flow velocity and the analog output measured by multiple sensors are connected to the analog input module 22, and are transmitted to the host computer 20 through the RS485 protocol transmission line for display and storage. The simulation application MCGS configuration software can set the data acquisition cycle. Such as collecting once every 5s.
实施例6:Embodiment 6:
由于热电发电片的自产电能很小,从实际应用出发多在串联或者混联上,由于在不同的工况下,受热面积或者冷端散热面肯定是不均匀的,各热电片4的发电的最大功率不一样,所以需要进行分布式的考虑。Since the self-produced electric energy of the thermoelectric generation sheets is very small, it is mostly connected in series or in combination for practical applications. Since the heating area or the heat dissipation surface of the cold end must be uneven under different working conditions, the power generation of each thermoelectric sheet 4 The maximum power is different, so distributed considerations are required.
由于模块自身特性差异以及空间热能分布不均匀等因素的影响,集中式热电发电系统无法保证每个模块发电功率的最大化。加上自然实际应用情况不可能是热电片4表面均匀吸热,为了贴近实际的建模,要模拟热空气不平衡受热情况。Due to the influence of factors such as the differences in the characteristics of the modules themselves and the uneven distribution of thermal energy in the space, the centralized thermoelectric power generation system cannot guarantee the maximum power generation of each module. In addition, it is impossible for the actual application situation that the surface of the thermoelectric sheet 4 absorbs heat evenly. In order to be close to the actual modeling, it is necessary to simulate the unbalanced heating of the hot air.
在具体实施例中,在热端模块的四周分别各设置有冷源模块2,并且热端模块的每个面与单个冷源模块2之间夹置8片热电片4,可以以四周为一个单位相互串联,也可以将四周的热电片4分为4组,单片组成一组,一组8片,一面前后两片串联,等多种热电单元连接。通常来说出口端的温差最高,随着散热以及热电片4的相互热电转换的能量消耗,热电单位前后温差会逐渐减小,这就是所说的不平衡传热,所以每个热电单元电气特性不一样,要区别对待。造成的这种分布式电源为实现每个的最大功率跟踪,通常要配备能量管理系统,以求每个热电单元都可以实时保持最大功率点。In a specific embodiment, cold source modules 2 are respectively arranged around the hot end module, and 8 pieces of thermoelectric chips 4 are sandwiched between each surface of the hot end module and a single cold source module 2, and the four sides can be used as one The units are connected in series with each other, and the surrounding thermoelectric sheets 4 can also be divided into 4 groups, a single sheet forms a group, a group of 8 sheets, two sheets on one side are connected in series, and other thermoelectric units are connected. Generally speaking, the temperature difference at the outlet end is the highest. With the heat dissipation and the energy consumption of the mutual thermoelectric conversion of the thermoelectric sheet 4, the temperature difference between the front and rear of the thermoelectric unit will gradually decrease. This is the so-called unbalanced heat transfer, so the electrical characteristics of each thermoelectric unit are different. Same, treat them differently. In order to achieve the maximum power tracking of each distributed power source, an energy management system is usually equipped so that each thermoelectric unit can maintain the maximum power point in real time.
如图8所示,热电单元模块串联后与集中单元相连,每个热电单元又与各自的分布单元相连,各分布单元输出端都与集中单元的输出端并联,各热电单元的最大功率输出由集中式能量管理系统和分布能量管理系统共同实现,也可以分别依靠集中式和分布式的作用,比较两者的差距以及效率,验证两种方法的结论。As shown in Figure 8, the thermoelectric unit modules are connected in series to the centralized unit, and each thermoelectric unit is connected to its own distribution unit. The output terminals of each distribution unit are connected in parallel with the output terminals of the centralized unit. The maximum power output of each thermoelectric unit is determined by The centralized energy management system and the distributed energy management system can be realized together, and the difference and efficiency of the two methods can also be verified by relying on the functions of the centralized and distributed systems respectively.
实施例7:在实施例6的基础上,在具体实施时,因为热电片4的自身发电功率不高,所以在提高热电转换效率的前提下,本实施例中加上DC-DC升压变换器,利用其升压变换原理进一步提升电压,能够提升热电片4的带负载能力,提高热电片4的实际应用能力,MPPT控制器与DC-DC升压变换器的结构框图可参见图9。Embodiment 7: On the basis of Embodiment 6, during specific implementation, because the self-generating power of thermoelectric sheet 4 is not high, so under the premise of improving thermoelectric conversion efficiency, add DC-DC step-up conversion in the present embodiment Using its boost conversion principle to further increase the voltage can increase the load capacity of the thermoelectric sheet 4 and improve the practical application capability of the thermoelectric sheet 4. The structural block diagram of the MPPT controller and DC-DC boost converter can be seen in Figure 9.
对于BOOST升压电路的选取要用适用于小功率高频电磁转化的电感,合理充放电的电容,适用于额定电压低,电流相对较大、高频信号、阈值电压低、直插式的MOS管。因此选用适用于热电发电的DC-DC升压变换器的电子器件。Cdc=47uF,25V;L=10mH;Co=330uF,25V;MOS=2SK1960,16V,3A,N沟道;D=锗管0.33V。For the selection of the BOOST booster circuit, an inductance suitable for low-power high-frequency electromagnetic conversion, a reasonable charge and discharge capacitor, suitable for low rated voltage, relatively large current, high-frequency signal, low threshold voltage, and in-line MOS Tube. Therefore, electronic devices suitable for DC-DC boost converters for thermoelectric power generation are selected. Cdc=47uF, 25V; L=10mH; Co=330uF, 25V; MOS=2SK1960, 16V, 3A, N channel; D=germanium tube 0.33V.
以分布或集中式热电片4为电源端,接有DC-DC升压变换器,控制升压变换器的开关管处接有MPPT控制器,其发出的PWM波可控制其输入电压,达到最大功率点。The distributed or centralized thermoelectric sheet 4 is used as the power supply terminal, connected with a DC-DC step-up converter, and the switch tube controlling the step-up converter is connected with an MPPT controller, and the PWM wave sent by it can control its input voltage to reach the maximum power point.
以上仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本实用新型的保护范围。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and deformations can also be made without departing from the technical principle of the present utility model. These improvements and deformations It should also be regarded as the protection scope of the present utility model.
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