CN209681420U - An all-round mobile laser device - Google Patents
An all-round mobile laser device Download PDFInfo
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- CN209681420U CN209681420U CN201920192296.XU CN201920192296U CN209681420U CN 209681420 U CN209681420 U CN 209681420U CN 201920192296 U CN201920192296 U CN 201920192296U CN 209681420 U CN209681420 U CN 209681420U
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Abstract
Description
技术领域technical field
本实用新型属于激光设备技术领域,具体属于一种全方位移动的激光设备。The utility model belongs to the technical field of laser equipment, in particular to an all-round moving laser equipment.
背景技术Background technique
现有市场上的激光设备,基本都是以水平面中的X轴和Y轴为工作参照,在水平面中工作,激光设备可工作的区域很大程度上受到限制;而且现有的激光设备,在激光头移动时,是通过微型滚珠丝杠来带动激光头的移动,激光头的移动并不灵活,生产效率较低。The laser equipment on the existing market is basically based on the X-axis and Y-axis in the horizontal plane as the working reference. When working in the horizontal plane, the working area of the laser equipment is largely limited; and the existing laser equipment, in When the laser head moves, the movement of the laser head is driven by a miniature ball screw. The movement of the laser head is not flexible, and the production efficiency is low.
实用新型内容Utility model content
本实用新型提供了一种全方位移动的激光设备,以达到增加激光头的移动参数,使激光头移动灵活,提高工作效率的目的。The utility model provides a laser device which moves in all directions, so as to increase the moving parameters of the laser head, make the laser head move flexibly, and improve the working efficiency.
一种全方位移动的激光设备,其特征在于,包括集成控制柜与移动平台;所述的集成控制柜内,固定有主控制器;与主控制器连接有激光发生设备,在激光发生设备的一侧,安装有初级反射镜组件,所述的初级反射镜组件包括有初级反射镜与第一电机;初级反射镜安装在第一电机上,第一电机信号连接在主控制器上;在激光发生设备的另一侧,安装有电缆自由缩放组件,所述的电缆自由缩放组件包括有伸缩杆和电缆缠绕机,所述的电缆缠绕机内的电机,信号连接主控制器;An all-round mobile laser device is characterized in that it includes an integrated control cabinet and a mobile platform; a main controller is fixed in the integrated control cabinet; a laser generating device is connected to the main controller, and the laser generating device On one side, a primary reflector assembly is installed, and the primary reflector assembly includes a primary reflector and a first motor; the primary reflector is installed on the first motor, and the first motor signal is connected to the main controller; On the other side of the generating device, a cable free scaling assembly is installed. The cable free scaling assembly includes a telescopic rod and a cable winding machine, and the motor in the cable winding machine is connected to the main controller for signals;
所述的移动平台包括有支撑架;在支撑架上固定有微型控制器,微型控制器与主控制器信号连接;所述的支撑架下端安装有麦克纳姆轮,麦克纳姆轮上分别连接有电机,电机分别信号连接微型控制器;在支撑架上,还固定有电缆线接收支架、次级反射镜工作组件和激光头固定板;在激光头固定板上,固定有激光头;在激光头固定板的上端连接次级反射镜工作组件;所述的激光头次级反射镜工作组件包括有旋转组件与上下运动组件;所述的旋转组件包括有第二电机,第二电机输出端连接有主动轮,与主动轮啮合有从动轮;从动轮上固定有连接板,连接板上固定有微型滚珠丝杠,第三电机与微型滚珠丝杠连接,在微型滚珠丝杠上连接有升降架,升降架上固定次级反射镜组件。The mobile platform includes a support frame; a microcontroller is fixed on the support frame, and the microcontroller is signal-connected with the main controller; the lower end of the support frame is equipped with mecanum wheels, and the mecanum wheels are respectively connected There is a motor, and the signals of the motors are respectively connected to the micro-controller; on the support frame, there are also fixed cable receiving brackets, secondary reflector working components and a laser head fixing plate; on the laser head fixing plate, a laser head is fixed; on the laser The upper end of the head fixing plate is connected to the secondary reflector working assembly; the secondary reflector working assembly of the laser head includes a rotating assembly and an up-and-down moving assembly; the rotating assembly includes a second motor, and the output end of the second motor is connected to There is a driving wheel, and a driven wheel meshes with the driving wheel; a connecting plate is fixed on the driven wheel, a miniature ball screw is fixed on the connecting plate, the third motor is connected with the miniature ball screw, and a lifting frame is connected to the miniature ball screw , the secondary reflector assembly is fixed on the lifting frame.
进一步的,所述的伸缩杆的上端部与电缆线接收支架的上端部分别固定有线轮。Further, the upper end of the telescopic rod and the upper end of the cable receiving bracket are respectively fixed with wire pulleys.
进一步的,所述的支撑架的形状为内凹弧状三角形。Further, the shape of the support frame is a concave arc-shaped triangle.
进一步的,所述的从动轮内,套设固定空心管,连接板固定在空心管上,次级反射镜组件透过空心管与激光头配合。Further, a fixed hollow tube is sheathed in the driven wheel, the connecting plate is fixed on the hollow tube, and the secondary reflector assembly cooperates with the laser head through the hollow tube.
进一步的,所述的激光头处还安装有空气净化装置;所述的空气净化装置包括有净化罩、净化管道、风机与过滤器;所述的净化罩套设在激光头处,后端连接净化管道,净化管道中设置有风机,风机固定在支撑架上;在风机后端连接过滤器。Further, an air purification device is installed at the laser head; the air purification device includes a purification cover, a purification pipeline, a fan and a filter; the purification cover is set at the laser head, and the rear end is connected to The purification pipeline is provided with a fan in the purification pipeline, and the fan is fixed on the supporting frame; a filter is connected to the rear end of the fan.
进一步的,所述的空心管的下部连接有轴承座,轴承座固定在支撑架上。在轴承座中间位置,与空心管同圆形设置有过孔。Further, the lower part of the hollow tube is connected with a bearing seat, and the bearing seat is fixed on the supporting frame. At the middle position of the bearing seat, a through hole is arranged in the same circle as the hollow tube.
所述的激光发射器装置、初级反射镜组件与次级反射镜组件为现有技术中的激光产生设备。The laser emitter device, the primary reflector assembly and the secondary reflector assembly are laser generating equipment in the prior art.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型中,将激光发生设备与激光头分为两个独立部分,方便安装、维修与运输,且将不需要移动的部分,固定在集成控制柜内,增强了移动平台的灵活性;通过将激光头安装在移动平台上,使激光头的运动灵活,提高了工作效率;对激光头的控制参数增加,使激光头的工作面范围增加,方便使用。In the utility model, the laser generating equipment and the laser head are divided into two independent parts, which are convenient for installation, maintenance and transportation, and the parts that do not need to be moved are fixed in the integrated control cabinet, which enhances the flexibility of the mobile platform; through The laser head is installed on the mobile platform, which makes the movement of the laser head flexible and improves the work efficiency; the control parameters of the laser head are increased, so that the working surface range of the laser head is increased, which is convenient to use.
附图说明Description of drawings
图1为本实用新型的整体俯视结构示意图;Fig. 1 is the overall top view structure schematic diagram of the utility model;
图2为本实用新型的集成控制柜结构示意图;Fig. 2 is the structural representation of the integrated control cabinet of the present utility model;
图3为本实用新型中移动平台结构示意图;Fig. 3 is the structural representation of mobile platform in the utility model;
图4为本实用新型中移动平台结构示意图。Fig. 4 is a structural schematic diagram of the mobile platform in the utility model.
图中:1、集成控制柜;11、激光发射器;12、激光水冷装置;13、初级反射镜;14、第一电机;15、伸缩杆;16、电缆缠绕机;17、主控制器;18、麦克纳姆轮;19、支撑架;20、电缆线接收支架;21、激光头固定板;22、激光头;23、净化罩;24、净化管道;25、风机;26、过滤器;27、第二电机;28、主动轮;29、从动轮;30空心管;31、轴承座;32、连接板;33、微型滚珠丝杠;34、升降架;35、次级反射镜组件;36、微型控制器。In the figure: 1. Integrated control cabinet; 11. Laser transmitter; 12. Laser water cooling device; 13. Primary mirror; 14. First motor; 15. Telescopic rod; 16. Cable winding machine; 17. Main controller; 18. Mecanum wheel; 19. Support frame; 20. Cable receiving bracket; 21. Laser head fixing plate; 22. Laser head; 23. Purification cover; 24. Purification pipeline; 25. Fan; 26. Filter; 27. Second motor; 28. Driving wheel; 29. Driven wheel; 30 Hollow tube; 31. Bearing seat; 32. Connecting plate; 33. Miniature ball screw; 34. Lifting frame; 35. Secondary reflector assembly; 36. Microcontroller.
具体实施方式Detailed ways
实施例1Example 1
参见附图,一种全方位移动的激光设备,其特征在于,包括集成控制柜1 与移动平台;所述的集成控制柜1内,固定有主控制器17,主控制器17选用三菱PLC FX1 S-30MR-001可编程控制器;与主控制器17连接有激光发生设备,此处的激光发生设备采用现有技术中的激光发生设备即可,激光发生设备包括有激光发射器11与激光水冷装置12,其中激光发射器11与主控制器17连接,激光发射器11连接激光水冷装置12,在激光发射器11的一侧,安装有初级反射镜组件,所述的初级反射镜组件包括有初级反射镜13与第一电机14,第一电机14可采用步进电机;初级反射镜13安装在第一电机14上,第一电机 14信号连接在主控制器17上,第一电机14通过旋转改变初级反射镜组件的反射角度,增大移动平台的可工作范围;在激光发射器11的另一侧,安装有电缆自由缩放组件,所述的电缆自由缩放组件包括有伸缩杆15和电缆缠绕机16,电缆缠绕机16可采用57大扭矩步进电机,所述的电缆缠绕机16内的电机,信号连接主控制器17;所述的伸缩杆采用现有技术中的伸缩杆,伸缩固定方式可采用弹簧销与凹槽配合固定;在伸缩杆的顶端,通过耳板固定有线轮。伸缩杆15的作用在于提高电缆线的位置,避免在工作过程中,电缆线缠绕事故的发生,电缆缠绕机16的作用在于控制电缆的缩放长度,使电缆线始终处于合理的工作长度,提高工作效率,加强工作安全性。Referring to accompanying drawing, a kind of omnidirectional mobile laser equipment is characterized in that, comprises integrated control cabinet 1 and mobile platform; In described integrated control cabinet 1, is fixed with main controller 17, and main controller 17 selects Mitsubishi PLC FX1 for use S-30MR-001 programmable controller; a laser generating device connected to the main controller 17, the laser generating device here can be the laser generating device in the prior art, and the laser generating device includes a laser transmitter 11 and a laser Water cooling device 12, wherein laser transmitter 11 is connected with main controller 17, laser transmitter 11 is connected with laser water cooling device 12, on one side of laser transmitter 11, primary reflector assembly is installed, and described primary reflector assembly includes Primary mirror 13 and first motor 14 are arranged, and first motor 14 can adopt stepping motor; Change the reflection angle of the primary mirror assembly by rotating to increase the workable range of the mobile platform; on the other side of the laser transmitter 11, a cable free zoom assembly is installed, and the cable free zoom assembly includes a telescopic rod 15 and Cable winding machine 16, cable winding machine 16 can adopt 57 high-torque stepping motors, the motor in the described cable winding machine 16, the signal is connected to the main controller 17; The telescopic fixing method can be fixed by cooperating with the spring pin and the groove; at the top of the telescopic rod, the wire wheel is fixed through the lug plate. The function of the telescopic rod 15 is to improve the position of the cable, avoiding the occurrence of cable winding accidents during the work process, and the function of the cable winding machine 16 is to control the scaling length of the cable, so that the cable is always at a reasonable working length and improves the working efficiency. efficiency and enhanced job security.
所述的移动平台包括有支撑架19;所述的支撑架19的形状为内凹弧状三角形;在支撑架19上固定有微型控制器36,可采用PMD006PLC控制驱动器,微型控制器36与主控制器17信号连接;所述的支撑架19下端安装有麦克纳姆轮18,麦克纳姆轮18上分别连接有电机,电机分别信号连接微型控制器 36;在支撑架19上,还固定有电缆线接收支架20、次级反射镜工作组件和激光头固定板21;电缆线接收支架20的上端部通过耳板固定有线轮,并且电缆线接收支架20的最高点高于移动平台上的所有装置和设备,这样可以有效的防止电缆线缠绕事故的发生;激光头固定板21,通过销钉与支撑架19固定连接,在激光头固定板21上,通过销钉固定有激光头22;在激光头固定板21 的上端连接次级反射镜工作组件;所述的次级反射镜工作组件包括有旋转组件与上下运动组件;所述的旋转组件包括有第二电机27,第二电机27输出端连接有主动轮28,与主动轮28啮合有从动轮29;从动轮29上固定有连接板 32,连接板32上固定有微型滚珠丝杠33,第三电机与微型滚珠丝杠33连接,在微型滚珠丝杠33上连接有升降架34,升降架34上固定次级反射镜组件35;在从动轮29内,套设固定空心管30,连接板32固定在空心管30上端;次级反射镜组件35透过空心管30与激光头22配合。Described mobile platform includes bracing frame 19; The shape of described bracing frame 19 is concave arc shape triangle; Microcontroller 36 is fixed on bracing frame 19, can adopt PMD006PLC control driver, microcontroller 36 and main control 17 signal connection; the lower end of the support frame 19 is equipped with a mecanum wheel 18, the mecanum wheel 18 is respectively connected with a motor, and the motor signal is connected to the microcontroller 36 respectively; on the support frame 19, a cable is also fixed Line receiving support 20, secondary reflector work assembly and laser head fixed plate 21; The upper end of cable line receiving support 20 is fixed with wire wheel by lug plate, and the highest point of cable line receiving support 20 is higher than all devices on the mobile platform and equipment, which can effectively prevent the occurrence of cable winding accidents; the laser head fixing plate 21 is fixedly connected with the support frame 19 by pins, and on the laser head fixing plate 21, the laser head 22 is fixed by pins; The upper end of the plate 21 is connected to the secondary reflector working assembly; the secondary reflector working assembly includes a rotating assembly and an up-and-down moving assembly; the rotating assembly includes a second motor 27, and the output end of the second motor 27 is connected to a The driving wheel 28 is meshed with the driving wheel 28 with a driven wheel 29; the driven wheel 29 is fixed with a connecting plate 32, and the connecting plate 32 is fixed with a miniature ball screw 33, and the third motor is connected with the miniature ball screw 33, and the miniature ball screw Lead screw 33 is connected with elevating frame 34, and secondary reflector assembly 35 is fixed on elevating frame 34; In driven wheel 29, fixed hollow pipe 30 is sleeved, and connecting plate 32 is fixed on the upper end of hollow pipe 30; Secondary reflector assembly 35 cooperates with the laser head 22 through the hollow tube 30.
所述的激光头处还安装有空气净化装置;所述的空气净化装置包括有净化罩23、净化管道24、风机25与过滤器26;所述的净化罩23套设在激光头22 处,后端连接净化管道24,净化管道24中设置有风机,风机25通过销钉固定在支撑架19上;在风机25上端为过滤器;所述的过滤器选用型号选为FFU-1175 型。通过风机吸收激光切割工作过程中产生的废气,经过过滤器过滤后把洁净的空气释放在空气中。Described laser head place also is equipped with air cleaning device; Described air cleaning device includes cleaning cover 23, cleaning pipeline 24, fan 25 and filter 26; Described cleaning cover 23 is sleeved at laser head 22 places, The rear end is connected to the purification pipeline 24, and the purification pipeline 24 is provided with a blower fan, and the blower blower 25 is fixed on the support frame 19 by pins; the upper end of the blower blower 25 is a filter; the selection model of the filter is selected as FFU-1175 type. The waste gas generated during laser cutting is absorbed by the fan, and the clean air is released into the air after being filtered by the filter.
电缆线自主控制器缠绕在绕线机上,之后通过伸缩杆顶端的线轮,延伸至移动平台上的电缆线接收支架顶端的线轮,之后连接至微型控制器上。The cable is wound on the winding machine by the controller, then passes through the wire wheel at the top of the telescopic rod, extends to the wire wheel at the top of the cable receiving bracket on the mobile platform, and then connects to the microcontroller.
实施例2Example 2
在实施例1结构基础上,与实施例1的区别在于,所述的空心管30的下部连接有轴承座31,轴承座31通过销钉固定在支撑架19上。在轴承座31中间位置,与空心管30同圆心设置有过孔。轴承座31使从动轮29的转动更加平稳。Based on the structure of Embodiment 1, the difference from Embodiment 1 is that the lower part of the hollow tube 30 is connected with a bearing seat 31 , and the bearing seat 31 is fixed on the support frame 19 by pins. At the middle position of the bearing seat 31 , a via hole is provided concentrically with the hollow tube 30 . The bearing block 31 makes the rotation of the driven wheel 29 more stable.
实施例3Example 3
本实用新型的全方位移动的激光设备的工作方法,包括如下步骤:The working method of the omni-directional moving laser equipment of the present utility model comprises the following steps:
主控制器17控制激光设备发射出激光后,通过初级反射镜组件,将激光反射到次级反射镜组件,之后传递到激光头22工作;在此过程中,主控制器17 将需要工作的路线发送信号给微控制器36;微控制器36信号控制麦克纳姆轮 18电机,使麦克纳姆轮18根据工作路线行走;同时,根据工作路线,第一电机与第二电机以及第三电机,在主控制器与微型控制器信号控制下,使初级反射镜组件与次级反射镜组件一直配合工作;激光头进行工作。在需要水平调整次级反射镜组件35角度时,第二电机27带动主动轮28转动,从动轮29跟随转动,带动空心管30转动,从而连接板32转动,使次级反射镜组件35也跟随转动,从而调整水平角度;在需要高度调整时,第三电机带动微型滚珠丝杠33运动,使其带动升降架34上升与下降,从而调整次级反射镜组件35的高度;在工作时,还同时启动空气净化装置。After the main controller 17 controls the laser device to emit laser light, the laser light is reflected to the secondary reflector assembly through the primary reflector assembly, and then passed to the laser head 22 to work; during this process, the main controller 17 will need to work on the route Send signal to micro-controller 36; Micro-controller 36 signals control mecanum wheel 18 motors, make mecanum wheel 18 walk according to working route; Simultaneously, according to working route, first motor and second motor and the 3rd motor, Under the signal control of the main controller and the micro-controller, the primary reflector assembly and the secondary reflector assembly always work together; the laser head works. When the angle of the secondary reflector assembly 35 needs to be adjusted horizontally, the second motor 27 drives the driving wheel 28 to rotate, and the driven wheel 29 follows to rotate, driving the hollow tube 30 to rotate, so that the connecting plate 32 rotates, so that the secondary reflector assembly 35 also follows Rotate to adjust the horizontal angle; when the height adjustment is required, the third motor drives the miniature ball screw 33 to move, so that it drives the lifting frame 34 to rise and fall, thereby adjusting the height of the secondary mirror assembly 35; when working, also Simultaneously activate the air purifier.
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CN112792058A (en) * | 2021-02-03 | 2021-05-14 | 济南锐骏自动化设备有限公司 | An inner cylinder laser cleaning machine |
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CN112792058A (en) * | 2021-02-03 | 2021-05-14 | 济南锐骏自动化设备有限公司 | An inner cylinder laser cleaning machine |
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