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CN209676105U - A Novel Composite Permanent Magnet Eddy Current Governor - Google Patents

A Novel Composite Permanent Magnet Eddy Current Governor Download PDF

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Publication number
CN209676105U
CN209676105U CN201920503356.5U CN201920503356U CN209676105U CN 209676105 U CN209676105 U CN 209676105U CN 201920503356 U CN201920503356 U CN 201920503356U CN 209676105 U CN209676105 U CN 209676105U
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permanent magnet
load
back iron
eddy current
shaft
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王庆燕
曹生让
刘旭明
张明明
王向东
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Jinling Institute of Technology
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Jinling Institute of Technology
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Abstract

本实用新型公开了一种新型复合永磁涡流调速器,包括两个筒式串联结构和一个盘式结构,其中筒式结构采用双边永磁体转子和导体开槽的形式组成。所述调速器能够提高永磁涡流调速器磁能密度,降低涡流发热,提高输出功率,缩短大功率永磁涡流调速器的调节行程,提高调速性能和效率。在提供相同大小的输出功率的条件下,整个装置所需的体积更小,从而占用空间更小,材料得到节省,节约了经济成本。

The utility model discloses a novel composite permanent magnet eddy current governor, which comprises two cylindrical series structures and a disc structure, wherein the cylindrical structure is composed of bilateral permanent magnet rotors and conductor slots. The governor can increase the magnetic energy density of the permanent magnet eddy current governor, reduce eddy current heating, increase the output power, shorten the adjustment stroke of the high-power permanent magnet eddy current governor, and improve the speed regulation performance and efficiency. Under the condition of providing the same output power, the required volume of the whole device is smaller, thereby occupying a smaller space, saving materials, and saving economic costs.

Description

一种新型复合永磁涡流调速器A Novel Composite Permanent Magnet Eddy Current Governor

技术领域technical field

本发明涉及电气控制工程技术领域,具体涉及一种新型复合永磁涡流调速器。The invention relates to the technical field of electrical control engineering, in particular to a novel composite permanent magnet eddy current governor.

背景技术Background technique

随着能源与危机意识的不断加深,节能减排、推进绿色低碳发展已经得到世界各国的广泛关注,各国纷纷提出发展新能源,创新提高现有能源利用率,实现产业结构调整与升级的新举措。With the continuous deepening of energy and crisis awareness, energy conservation and emission reduction, and the promotion of green and low-carbon development have attracted widespread attention from all over the world. Countries have proposed to develop new energy sources, innovate to improve the utilization rate of existing energy sources, and realize new industrial restructuring and upgrading. move.

调速是风机、泵类负载节能技术发展的新方向之一。电机的输出功率与转速的三次方成正比,因此降低转速调节负载流量或压力时,会降低电机的输出功率,从而实现节能效果。Speed regulation is one of the new directions for the development of fan and pump load energy-saving technologies. The output power of the motor is proportional to the cube of the speed, so when the speed is reduced to adjust the load flow or pressure, the output power of the motor will be reduced, thereby achieving energy saving.

永磁涡流调速器通过导体转子与永磁体转子之间磁场耦合,实现转矩传递,能够很好地在上述恶劣环境应用,同时也具有软启动、隔振、无需精确校准、不产生电磁干扰与谐波电流等优点。永磁涡流调速作为一种新型的非接触式柔性节能调速装置,当负载过载时,可以将电机和负载进行隔离,容易查找故障。非接触式联结有效地避免电机与负载之间的振动传递,并降低噪声,提高设备运行可靠性高,因此很大程度上减少运行成本。The permanent magnet eddy current governor achieves torque transmission through the magnetic field coupling between the conductor rotor and the permanent magnet rotor, which can be well applied in the above harsh environments, and also has soft start, vibration isolation, no need for precise calibration, and no electromagnetic interference and other advantages of harmonic current. Permanent magnet eddy current speed regulation is a new type of non-contact flexible energy-saving speed regulation device. When the load is overloaded, it can isolate the motor from the load, and it is easy to find faults. The non-contact connection effectively avoids the vibration transmission between the motor and the load, reduces noise, improves the reliability of equipment operation, and thus greatly reduces operating costs.

随着永磁涡流调速器由小功率向大功率方向发展,现有永磁涡流调速器在非均匀高负载情况下,存在体积较大、温升较快、调节行程长、安装使用不便等系列问题。With the development of permanent magnet eddy current governor from low power to high power, the existing permanent magnet eddy current governor has large volume, fast temperature rise, long adjustment stroke and inconvenient installation and use under the condition of non-uniform high load and other series of questions.

发明内容Contents of the invention

本发明针对上述缺陷,提供一种新型复合永磁涡流调速器,其具体技术方案如下:The present invention aims at above-mentioned defect, provides a kind of novel composite permanent magnet eddy current governor, and its specific technical scheme is as follows:

一种新型复合永磁涡流调速器,包括电机轴和负载轴,所述电机轴和负载轴同轴线设置,电机轴和负载轴可沿轴向方向运动相互靠近或远离,其特征在于,所述电机轴和负载轴相对端部分布设置有盘式导体和盘式永磁体,所述电机轴上套接有圆筒状的电机背铁,所述电机背铁端部开口,所述负载轴上套接有负载内背铁和负载外背铁,所述负载内背铁和负载外背铁均为圆筒状结构,负载内背铁套接在负载外背铁内,电机背铁套接在负载内背铁外侧及负载内背铁帖内侧;所述电机背铁内外壁对应设置有筒式导体,负载外背铁内侧壁和负载内背铁外侧壁上分别对应设置有外层永磁体和内层永磁体。A novel composite permanent magnet eddy current governor, including a motor shaft and a load shaft, the motor shaft and the load shaft are coaxially arranged, and the motor shaft and the load shaft can move closer to or farther away from each other along the axial direction. It is characterized in that, The opposite ends of the motor shaft and the load shaft are provided with disk-type conductors and disk-type permanent magnets. The motor shaft is sleeved with a cylindrical motor back iron, the end of the motor back iron is open, and the load The shaft is sleeved with a load inner back iron and a load outer back iron. The load inner back iron and the load outer back iron are both cylindrical structures. The load inner back iron is sleeved in the load outer back iron. The motor back iron sleeve Connected to the outer side of the load inner back iron and the inner side of the load inner back iron post; the inner and outer walls of the motor back iron are correspondingly provided with cylindrical conductors, and the inner wall of the load outer back iron and the outer wall of the load inner back iron are respectively provided with outer permanent magnets and inner permanent magnets.

作为本方案的一种改进,所述筒式导体、内层永磁体和外层永磁体均为圆环结构,且三者宽度相等。As an improvement of this solution, the cylindrical conductor, the inner permanent magnet and the outer permanent magnet are all ring structures, and the widths of the three are equal.

作为本方案的一种改进,所述筒式导体为绕电机背铁侧壁一周均匀分布设置的条状圆弧板构成,电机背铁内外侧壁均匀设置有凹槽,构成筒式导体的条状圆弧板分别嵌入在凹槽内。As an improvement of this scheme, the cylindrical conductor is composed of strip-shaped circular arc plates evenly distributed around the side wall of the back iron of the motor. The arc-shaped plates are respectively embedded in the grooves.

作为本方案的一种改进,所述筒式导体、内层永磁体和外层永磁体均设置有不少于2组,三者均沿轴向均匀分布设置。As an improvement of this solution, there are no less than two sets of the cylindrical conductor, the inner permanent magnet and the outer permanent magnet, and the three are evenly distributed along the axial direction.

作为本方案的一种改进,相邻的内层永磁体间距离大于筒式导体宽度,外层永磁体与内层永磁体对应设置。As an improvement of this solution, the distance between adjacent permanent magnets in the inner layer is greater than the width of the cylindrical conductor, and the permanent magnets in the outer layer are arranged correspondingly to the permanent magnets in the inner layer.

作为本方案的一种改进,电机轴和负载轴相对端部间处于最大距离时,盘式导体和盘式永磁体间距离为单组筒式导体宽度。As an improvement of this solution, when the distance between the opposite ends of the motor shaft and the load shaft is at the maximum, the distance between the disc conductor and the disc permanent magnet is the width of a single group of barrel conductors.

作为本方案的一种改进,电机轴和负载轴相对端部间处于最大距离时,每组筒式导体刚好位于两组相邻的内层永磁体和外层永磁体之间。As an improvement of this solution, when the distance between the opposite ends of the motor shaft and the load shaft is at the maximum, each group of cylindrical conductors is just located between two adjacent groups of inner permanent magnets and outer permanent magnets.

本发明采用以上技术方案与现有技术相比,具有的技术效果是:Compared with the prior art, the present invention has the following technical effects:

1、本发明通过设置两个筒式串联结构和一个盘式结构,提高永磁涡流调速器磁能密度,与占用相同体积的单独筒式或盘式永磁涡流调速器相比,可以明显提高输出功率;1. The present invention improves the magnetic energy density of the permanent magnet eddy current governor by setting two cylindrical series structures and a disc structure, which can be significantly improved compared with a separate cylindrical or disc permanent magnet eddy current governor occupying the same volume. Increase output power;

2、本发明中所公开的调速器进一步减小整个调速器的体积和质量,便于实际应用过程中调速器的布置和安装;2. The speed governor disclosed in the present invention further reduces the volume and mass of the whole speed governor, which facilitates the arrangement and installation of the speed governor in the actual application process;

3、本发明中筒式导体、内层永磁体和外层永磁体均设置有沿轴向均匀分布的多组,相对于传统的调速器,极大缩短了调节行程,大大提高调速性能和效率;3. In the present invention, the cylindrical conductor, the inner permanent magnet and the outer permanent magnet are all provided with multiple groups evenly distributed along the axial direction, which greatly shortens the adjustment stroke and greatly improves the speed regulation performance compared with the traditional speed governor and efficiency;

4、本发明中筒式结构和盘式结构的导体-永磁体组件具有统一的调节行程,便于集中进行调节;4. The conductor-permanent magnet assembly of the cylindrical structure and the disc structure of the present invention has a unified adjustment stroke, which is convenient for centralized adjustment;

5、本发明中筒式导体为多个弧形片状结构构成的环形导体,有效降低了涡流损耗,减少装置发热;5. The cylindrical conductor in the present invention is a ring conductor composed of multiple arc-shaped sheet structures, which effectively reduces eddy current loss and reduces device heat generation;

/6、本发明中所公开的调速器,提供相同大小的输出功率,整个装置所需的体积更小,从而占用空间更小,材料得到节省,节约了经济成本。/6. The governor disclosed in the present invention provides the same output power, and the volume required by the whole device is smaller, thereby occupying a smaller space, saving materials, and saving economic costs.

附图说明Description of drawings

图1、所述新型复合永磁涡流调速器结构示意图;Fig. 1, described novel composite permanent magnet eddy current governor structural representation;

图2、所述新型复合永磁涡流调速器截面图。Fig. 2 is a cross-sectional view of the novel composite permanent magnet eddy current governor.

附图标记:1、电机轴;2、负载轴;3、电机背铁;4、负载内背铁;5、负载外背铁;6、盘式导体;7、盘式永磁体;8、筒式导体;9、内层永磁体;10、外层永磁体;11、气隙。Reference signs: 1. Motor shaft; 2. Load shaft; 3. Motor back iron; 4. Load inner back iron; 5. Load outer back iron; 6. Disc conductor; 7. Disc permanent magnet; 8. Barrel Type conductor; 9, inner permanent magnet; 10, outer permanent magnet; 11, air gap.

具体实施方式Detailed ways

下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout.

如图1所示是一种新型复合永磁涡流调速器,包括电机轴1和负载轴2,电机轴1和负载轴2同轴线设置,电机轴1和负载轴2可沿轴向方向运动相互靠近或远离。电机轴1和负载轴2相对端部分布设置有盘式导体6和盘式永磁体7。电机轴1上套接有圆筒状的电机背铁3,电机背铁3端部开口,负载轴2上套接有负载内背铁4和负载外背铁5,负载内背铁4和负载外背铁5均为圆筒状结构,负载内背铁4套接在负载外背铁5内,电机背铁3套接在负载内背铁4外侧及负载内背铁4帖内侧。电机背铁3内外壁对应设置有筒式导体8,外负载背铁内侧壁和内负载背铁外侧壁上分别对应设置有外层永磁体10和内层永磁体9。As shown in Figure 1, it is a new type of composite permanent magnet eddy current governor, including motor shaft 1 and load shaft 2, the motor shaft 1 and load shaft 2 are coaxially arranged, and the motor shaft 1 and load shaft 2 can be aligned in the axial direction Movements move towards or away from each other. Disc conductors 6 and disc permanent magnets 7 are arranged at opposite ends of the motor shaft 1 and the load shaft 2 . A cylindrical motor back iron 3 is sleeved on the motor shaft 1, and the end of the motor back iron 3 is open. The load inner back iron 4 and the load outer back iron 5 are sleeved on the load shaft 2. The load inner back iron 4 and the load The outer back irons 5 are all cylindrical structures, the load inner back iron 4 is socketed in the load outer back iron 5, the motor back iron 3 is socketed in the load inner back iron 4 outside and the load inner back iron 4 post inside. The inner and outer walls of the motor back iron 3 are correspondingly provided with cylindrical conductors 8 , and the outer layer permanent magnets 10 and inner layer permanent magnets 9 are respectively arranged on the inner wall of the outer load back iron and the outer wall of the inner load back iron.

筒式导体8、内层永磁体9和外层永磁体10均为圆环结构,且三者宽度相等。筒式导体8、内层永磁体9和外层永磁体10均设置有2组,三者均沿轴向均匀分布设置。作为本方案的一种改进,相邻的内层永磁体9间距离大于筒式导体8宽度,外层永磁体10与内层永磁体9对应设置。电机轴1和负载轴2相对端部间处于最大距离时,盘式导体6和盘式永磁体7间距离为单组筒式导体8宽度,同时,每组筒式导体8刚好位于两组相邻的内层永磁体9和外层永磁体10之间。The cylindrical conductor 8, the inner layer permanent magnet 9 and the outer layer permanent magnet 10 are all ring structures, and the widths of the three are equal. There are two sets of cylindrical conductors 8, inner permanent magnets 9 and outer permanent magnets 10, all of which are evenly distributed along the axial direction. As an improvement of this solution, the distance between adjacent inner permanent magnets 9 is greater than the width of the cylindrical conductor 8 , and the outer permanent magnets 10 are arranged correspondingly to the inner permanent magnets 9 . When the distance between the opposite ends of the motor shaft 1 and the load shaft 2 is at the maximum, the distance between the disc conductor 6 and the disc permanent magnet 7 is the width of a single group of cylindrical conductors 8, and at the same time, each group of cylindrical conductors 8 is just located in two phases. between the adjacent inner permanent magnets 9 and outer permanent magnets 10.

如图2所示,筒式导体8为绕电机背铁3侧壁一周均匀分布设置的条状圆弧板构成,电机背铁3内外侧壁均匀设置有凹槽,构成筒式导体8的条状圆弧板分别嵌入在凹槽内。外层永磁体10和筒式导体8之间均有气隙11,内层永磁体9和筒式导体8间具有气隙11。As shown in Figure 2, the cylindrical conductor 8 is composed of strip-shaped arc plates evenly distributed around the side wall of the back iron 3 of the motor. The arc-shaped plates are respectively embedded in the grooves. There is an air gap 11 between the outer permanent magnet 10 and the cylindrical conductor 8 , and there is an air gap 11 between the inner permanent magnet 9 and the cylindrical conductor 8 .

调速器在实际使用时,由于设置有多组筒式导体8、外层永磁体10和内层永磁体9,在进行调节时,在调节行程L的调节范围内,每组筒式导体8、外层永磁体10和内层永磁体9均进行了磁力调节,相对于传统的单筒式调节器,大大减小了调节行程L的长度,便于使用。同时,由于电机背铁3内外侧均设置有带有永磁铁的筒式背铁,在设备体积相同的情况下,大大增大了磁能密度,提高了调速器实际工作效率。由于筒式导体8为多块条状圆弧板组成,每块条状圆弧板之间具有一定间隙,有效降低了涡流损耗,减少装置发热。本发明中所公开的调速器,提供相同大小的输出功率,整个装置所需的体积更小,从而占用空间更小,材料得到节省,节约了经济成本。When the speed governor is actually used, since there are multiple sets of cylindrical conductors 8, outer permanent magnets 10 and inner permanent magnets 9, when adjusting, within the adjustment range of the adjustment stroke L, each set of cylindrical conductors 8 1. Both the outer permanent magnet 10 and the inner permanent magnet 9 are magnetically adjusted. Compared with the traditional single-tube regulator, the length of the adjustment stroke L is greatly reduced, which is convenient for use. At the same time, since the inner and outer sides of the motor back iron 3 are provided with cylindrical back irons with permanent magnets, the magnetic energy density is greatly increased and the actual working efficiency of the governor is improved under the condition of the same equipment volume. Since the cylindrical conductor 8 is composed of a plurality of strip-shaped circular arc plates, there is a certain gap between each strip-shaped circular arc plate, which effectively reduces eddy current loss and heat generation of the device. The speed governor disclosed in the present invention provides the same output power, and the volume required by the whole device is smaller, thereby occupying a smaller space, saving materials, and saving economic costs.

本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features.

Claims (7)

1.一种新型复合永磁涡流调速器,包括电机轴(1)和负载轴(2),所述电机轴(1)和负载轴(2)同轴线设置,电机轴(1)和负载轴(2)可沿轴向方向运动相互靠近或远离,其特征在于,所述电机轴(1)和负载轴(2)相对端部分布设置有盘式导体(6)和盘式永磁体(7),所述电机轴(1)上套接有圆筒状的电机背铁(3),所述电机背铁(3)端部开口,所述负载轴(2)上套接有负载内背铁(4)和负载外背铁(5),所述负载内背铁(4)和负载外背铁(5)均为圆筒状结构,负载内背铁(4)套接在负载外背铁(5)内,电机背铁(3)套接在负载内背铁(4)外侧及负载内背铁(4)帖内侧;所述电机背铁(3)内外壁对应设置有筒式导体(8),负载外背铁(5)内侧壁和负载内背铁(4)外侧壁上分别对应设置有外层永磁体(10)和内层永磁体(9)。1. A novel composite permanent magnet eddy current governor, comprising a motor shaft (1) and a load shaft (2), the motor shaft (1) and the load shaft (2) are coaxially arranged, and the motor shaft (1) and The load shaft (2) can move towards or away from each other in the axial direction, and it is characterized in that the opposite ends of the motor shaft (1) and the load shaft (2) are provided with disk conductors (6) and disk permanent magnets (7), the motor shaft (1) is sleeved with a cylindrical motor back iron (3), the end of the motor back iron (3) is open, and the load shaft (2) is sleeved with a load The inner back iron (4) and the load outer back iron (5), the load inner back iron (4) and the load outer back iron (5) are both cylindrical structures, the load inner back iron (4) is socketed on the load Inside the outer back iron (5), the motor back iron (3) is sleeved on the outer side of the load inner back iron (4) and the inner side of the load inner back iron (4); type conductor (8), the inner side wall of the load outer back iron (5) and the outer side wall of the load inner back iron (4) are respectively provided with an outer layer permanent magnet (10) and an inner layer permanent magnet (9). 2.根据权利要求1所述的一种新型复合永磁涡流调速器,其特征在于,所述筒式导体(8)、内层永磁体(9)和外层永磁体(10)均为圆环结构,且三者宽度相等。2. A kind of novel composite permanent magnet eddy current speed governor according to claim 1, is characterized in that, described tubular conductor (8), inner layer permanent magnet (9) and outer layer permanent magnet (10) are Ring structure, and the width of the three is equal. 3.根据权利要求2所述的一种新型复合永磁涡流调速器,其特征在于,所述筒式导体(8)为绕电机背铁(3)侧壁一周均匀分布设置的条状圆弧板构成,电机背铁(3)内外侧壁均匀设置有凹槽,构成筒式导体(8)的条状圆弧板分别嵌入在凹槽内。3. A novel compound permanent magnet eddy current governor according to claim 2, characterized in that, the cylindrical conductor (8) is a strip-shaped circle evenly distributed around the side wall of the back iron (3) of the motor. Composed of arc plates, the inner and outer walls of the motor back iron (3) are uniformly provided with grooves, and the strip-shaped arc plates forming the cylindrical conductor (8) are respectively embedded in the grooves. 4.根据权利要求3所述的一种新型复合永磁涡流调速器,其特征在于,所述筒式导体(8)、内层永磁体(9)和外层永磁体(10)均设置有不少于2组,三者均沿轴向均匀分布设置。4. A novel composite permanent magnet eddy current governor according to claim 3, characterized in that, the cylindrical conductor (8), the inner permanent magnet (9) and the outer permanent magnet (10) are all provided with There are no less than 2 groups, all of which are evenly distributed along the axial direction. 5.根据权利要求4所述的一种新型复合永磁涡流调速器,其特征在于,相邻的内层永磁体(9)间距离大于筒式导体(8)宽度,外层永磁体(10)与内层永磁体(9)对应设置。5. a kind of novel composite permanent magnet eddy current governor according to claim 4 is characterized in that, the distance between adjacent inner layer permanent magnets (9) is greater than the width of the tubular conductor (8), and the outer layer permanent magnets ( 10) Correspondingly arranged with the inner layer permanent magnet (9). 6.根据权利要求5所述的一种新型复合永磁涡流调速器,其特征在于,电机轴(1)和负载轴(2)相对端部间处于最大距离时,盘式导体(6)和盘式永磁体(7)间距离为单组筒式导体(8)宽度。6. A novel composite permanent magnet eddy current governor according to claim 5, characterized in that, when the motor shaft (1) and the opposite ends of the load shaft (2) are at the maximum distance, the disc conductor (6) The distance between it and the disc permanent magnet (7) is the width of a single group of cylindrical conductors (8). 7.根据权利要求6所述的一种新型复合永磁涡流调速器,其特征在于,电机轴(1)和负载轴(2)相对端部间处于最大距离时,每组筒式导体(8)刚好位于两组相邻的内层永磁体(9)和外层永磁体(10)之间。7. A kind of novel composite permanent magnet eddy current speed governor according to claim 6, is characterized in that, when being in maximum distance between motor shaft (1) and load shaft (2) relative end, each group of cylindrical conductors ( 8) Just located between two groups of adjacent inner layer permanent magnets (9) and outer layer permanent magnets (10).
CN201920503356.5U 2019-04-15 2019-04-15 A Novel Composite Permanent Magnet Eddy Current Governor Expired - Fee Related CN209676105U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109831087A (en) * 2019-04-15 2019-05-31 金陵科技学院 A kind of NEW TYPE OF COMPOSITE permanent-magnet eddy current governor
CN111786535A (en) * 2020-07-01 2020-10-16 中原工学院 A multi-group composite permanent magnet eddy current coupler

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109831087A (en) * 2019-04-15 2019-05-31 金陵科技学院 A kind of NEW TYPE OF COMPOSITE permanent-magnet eddy current governor
CN109831087B (en) * 2019-04-15 2023-08-08 金陵科技学院 Novel compound permanent magnet eddy current speed regulator
CN111786535A (en) * 2020-07-01 2020-10-16 中原工学院 A multi-group composite permanent magnet eddy current coupler

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